CN206474906U - Aluminium sheet slitting cutting production line - Google Patents
Aluminium sheet slitting cutting production line Download PDFInfo
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- CN206474906U CN206474906U CN201720034995.2U CN201720034995U CN206474906U CN 206474906 U CN206474906 U CN 206474906U CN 201720034995 U CN201720034995 U CN 201720034995U CN 206474906 U CN206474906 U CN 206474906U
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Abstract
A kind of aluminium sheet slitting cutting production line, including sequentially setting uncoiler, apparatus for leveling, film covering device, strip cutting machine, wherein aluminium coiled material is fixedly installed on uncoiler, enter output after apparatus for leveling leveling is handled after uncoiler uncoiling and enter film covering device, output enters strip cutting machine progress slitting cutting after being processed through film covering device overlay film.The utility model effectively improves the efficiency in aluminium sheet slitting cutting process by being improved optimization one by one to the uncoiler in aluminium sheet slitting cutting process, apparatus for leveling, film covering device, strip cutting machine, reduces processing cost, improves crudy.
Description
Technical field
The utility model is related to aluminium sheet slitting cutting field, espespecially a kind of aluminum strip slitting cutting production line.
Background technology
Aluminium sheet is widely used in food, beverage, cigarette, medicine, photographic plate, family daily necessity etc. because of its excellent characteristic,
It is typically used as its packaging material；Electrolytic capacitor material；The heat-insulating material in building, vehicle, ship, house etc.；It is also used as
Metallized thread, wallpaper and all kinds of stationery printed products of decoration and the decoration trade mark of light industrial goods etc..In above-mentioned various uses, energy
Most effectively play aluminium sheet performance point is as packaging material.Aluminium sheet is soft metallic film, not only with moistureproof, gas
The advantages of close, shading, erosion resistant, fragrant, nonpoisonous and tasteless guarantor.Due to having wide range of applications for aluminium sheet, thus the processing of aluminium sheet also compared with
For variation.
Existing aluminium sheet slitting cutting is generally all into required width by aluminium coiled material by uncoiling, leveling, overlay film, slitting
Aluminum strip.For realizing that it is certain that uncoiling, leveling, overlay film, the uncoiler of slitting, apparatus for leveling, film covering device, banding machine are present
Defect, cause the inconvenience processed to aluminium sheet, low efficiency, high processing costs, aluminum strip is of poor quality etc. after aluminium sheet slitting cutting processing
The generation of problem.Specific defect is as follows：
For in current general uncoiler, its drum diameter be typically all it is fixed, therefore uncoiler can not with it is interior
The different coiled material in footpath, which coordinates, to be installed, in-convenience in use, while existing uncoiler during volume is sent such as the larger plate of weight
The situation that material or appearance are excessively unreeled can cause the generation of one section of sheet material sagging between line main and uncoiler,
The problem of sending roll stabilizing poor, or even cause sheet material loose winding, case above can be to the uncoiling of sheet material, smoothing quality and right
There is large effect in the life-span of equipment, need to improve；
It is roll-type apparatus for leveling for current general apparatus for leveling, the two groups of rollers at least set including upper-lower interactive
Wheel, in use, the sheet material of deformation is put between two groups of disk rollers, is flattened sheet material to the bending extruding of sheet material using disk roller.This
The leveling of type needs that using more big pressure the pressing leveling to aluminium sheet could be realized, at the same two groups of disk rollers up and down by
Supported in long-time high pressure phase, be easily damaged disk roller；
For current general film covering device, when needing to heat overlay film during overlay film, generally all it is
Sheet material after overlay film is delivered into heating chamber and carries out space heating, is not that film is directly heated, heating effect is poor so that cover
Film quality is poor；Generally all it is vertical with aluminium sheet conveying direction when pressing film roller is pressed to the aluminium flake after overlay film（As shown in figure 8,
Arrow is aluminium sheet conveying direction）, through researching and analysing, film and aluminium when the setting angle between this pressing film roller and aluminium sheet causes press mold
The bubble of plate joint place is not easy discharge, influences compound film quality；
For current general strip cutting machine, the cut lengths for aluminium sheet are all fixed, so that blade is also
Fixed, such blade does not just possess regulatory function, it is impossible to realize the cutting of different size aluminium sheets；In addition, keeping aluminium
Plate surface cleaning is also to influence the key factor of product quality, and surface particulate and cut can not only influence attractive in appearance, can also influence plating
Layer quality, particularly in aluminium strip cutting process, because aluminium is a kind of soft metal, surface is particularly susceptible accumulation metal
Bits, need artificial processing surface debris in time, increase the processing cost of processing after processing.
Utility model content
To solve the above problems, the utility model provides a kind of efficiency effectively improved in aluminium sheet slitting cutting process, drop
Low processing cost, improves the aluminium sheet slitting cutting production line of aluminium sheet crudy.
To achieve the above object, the technical solution adopted in the utility model is：A kind of aluminium sheet slitting cutting production line, including
Uncoiler, apparatus for leveling, film covering device, strip cutting machine are sequentially set, wherein
The uncoiler includes support body, decoiling equipment and feed device, and the support body includes underframe and vertical frame, the vertical frame
On the underframe, the vertical frame is vertically arranged with the underframe；The decoiling equipment include in the vertical frame and with
The roller of plane-parallel, one end of the roller is connected with power set, and the cylinder surface is opened up along roller bearing of trend
Have in fluting, fluting and be fixedly installed the pushing meanss promoted along roller radial outside, the promote-side of pushing meanss is provided with support
Plate, supporting plate be arranged in parallel with roller, and aluminium volume is arranged on cylinder surface and fixed by supporting plate clamping, and the roller is close to described perpendicular
The side of frame is provided with backboard, and the backboard central part is provided with the centre bore passed through for the roller, and the backboard is fixed on described
In vertical frame, the backboard lateral surface is provided with some positioning beads；The feed device includes feeding pressure mechanism, the first feed mechanism and the
Two feed mechanisms, the feeding pressure mechanism and first feed mechanism are located at the both sides of the decoiling equipment, described second respectively
Feed mechanism is located at below the feeding pressure mechanism, and the feeding pressure mechanism includes binder arm, and one end of the binder arm passes through transmission
Bar is connected with drive device, and the other end of the binder arm is provided with rolling roller, and first feed mechanism includes feeding arm, described
One end of feeding arm is connected by drive link with drive device, and the other end of the feeding arm is provided with the first feeding roller, and described the
Two feed mechanisms include feeding rod, and one end of the feeding rod is flexibly connected with the vertical frame, and the feeding rod is provided with second
Feeding roller；
The apparatus for leveling includes leveling frame, upper press roll component, pushes roll assembly, hydraulic cylinder, and upper press roll component includes
Upper pressing roller holder, upper pressure roller, the upper pressure roller are uniformly arranged in pressing roller holder along leveling frame bearing of trend, described to push
Roll assembly includes pushing roller support, lower compression roller, and the lower compression roller is uniformly arranged on along leveling frame bearing of trend and pushes roller support
Interior, described to push the downside that roll assembly is fixedly installed in leveling frame, the upper press roll component is arranged in leveling frame
Upside, wherein hydraulic cylinder are arranged on the upper end of press roll component and by piston drive connection in the upper end of upper pressing roller holder, institute
State pressure roller, it is uniform in lower compression roller be laid with heating wire, the heating wire external temperature controller, aluminium sheet is from the aluminium on uncoiler
Volume export and by upper press roll component and push after roll assembly export；
The film covering device includes overlay film frame, and being sequentially provided with first along overlay film frame bearing of trend in overlay film frame leads
To roller, two film rolls, two overlay film rollers, two heating pressing film rollers, the second guide roller, discharge roller, wherein two overlay film rollers distinguish upper and lower
Set and bonded to each other, two heating pressing film rollers are setting up and down and bonded to each other, and discharge roller is located at the downside of the second guide roller, described
Be provided with heater strip in heating pressing film roller, heater strip external temperature controller, the shaft core of the heating pressing film roller and aluminium sheet it is defeated
Send direction is at an acute angle to be obliquely installed, aluminium sheet sequentially adds after apparatus for leveling leveling output through the first guide roller from two overlay film rollers, two
Pass through between hot pressing deflector roll, two film rolls, which are separately positioned in aluminium sheet upper and lower side, film roll, is wound with film, and film is fitted respectively
In aluminium sheet upper and lower surface and synchronous with aluminium sheet by overlay film roller, heating pressing film roller, then discharge roller is directed to by the second guide roller
Through drawing machine travel output；
The strip cutting machine includes slitting frame, the rotating shaft being fixed in slitting frame, slitting motor, is socketed in
The blade on rotating shaft surface, the slitting motor and rotating shaft drive connection, in addition to cleaning agency, the cleaning agency pass through
Adjusting bracket is fixed in slitting frame and located at the front end of rotating shaft, including two backing plates, and the surface of two backing plates is provided with felt, aluminium sheet
Cut after being exported through film covering device overlay film into banding machine frame by blade, two backing plates are mutually clamped in aluminum strip after slitting cutting
Surface, the felt is fitted in the upper and lower surface of aluminum strip, and the rotating shaft surface is uniformly provided with recessed along rotating shaft bearing of trend
Plug connector corresponding with groove is provided with the inside of groove, the blade, plug connector surface is provided with screw thread and is arranged with fixed spiral shell
Cap, blade is connected on groove by plug connector correspondence and fixed by hold-doun nut clamping.
The beneficial effects of the utility model are：
1. flexible achievable different coil diameters are promoted by the way that pushing meanss are flexible by the supporting plate in cylinder surface in uncoiler
The regulation of coiled material is fixed, easy to use；Feeding pressure mechanism can apply pressure to the sheet material unreeled, it is unreeled stabilization, and effectively
Avoid the phenomenon of sheet material loose winding during unreeling；First feed mechanism and the second feed mechanism can effectively solve panel feeding
During it is sagging the problem of；The setting of positioning bead causes sheet material volume there is certain interval between backboard, it is to avoid backboard is rubbed
Wiping is acted on, and may insure that sheet material unreels stabilization；
2. by being provided with heater strip in upper pressure roller and lower compression roller in apparatus for leveling, by heater strip to upper pressure roller and under
Pressure roller heating, to carrying out heating pressing by the aluminium sheet between upper pressure roller and lower compression roller, aluminium sheet passes through liquid again under heat effect
The pressing of cylinder pressure lower pressure is that leveling can be achieved, and is prevented effectively from because excess pressure damages the disk roller being laminated, improves equipment
Service life；
3. by being provided with heating pressing film roller in film covering device, heater strip is provided with heating pressing film roller, film with
Aluminium sheet after the laminating of overlay film roller overlay film by heating pressing film roller when, by the heat effect of heater strip, directly to aluminium sheet and thin
Film carries out heating pressing, and heating effect is obvious, while the conveying direction of shaft core and aluminium sheet for heating pressing film roller inclination at an acute angle is set
Put, effectively can effectively be excluded the bubble between aluminium sheet and film in bonding processes, improve the quality of aluminium sheet overlay film；
4. by setting groove on rotating shaft surface in strip cutting machine, and it is correspondingly arranged on the inside of blade plug connector, knife
Piece is plugged on groove movement by plug connector and realizes that the distance between blade is adjusted, and then realizes the slitting to aluminium sheet various sizes
Cutting, in addition by being provided with cleaning agency in rotating shaft front end, by the backing plate of cleaning agency two by above and below the aluminum strip after cutting
Surface is clamped by felt and fitted, and the chip and dirt that can effectively clear up aluminum strip surface after slitting cutting do not damage aluminium face again, protect
Cut quality is demonstrate,proved, artificial treatment chip cost is reduced.
Brief description of the drawings
Fig. 1 is the block diagram of this production line；
Fig. 2 is the structural representation of uncoiler；
Fig. 3 is the structural representation that uncoiler feeding rod pulls open state；
Fig. 4 is the structural representation of uncoiler feeding state；
Fig. 5 is uncoiling machine cylinder side cross-section schematic diagram；
Fig. 6 is uncoiling machine cylinder another side schematic cross-section；
Fig. 7 is the structural representation of apparatus for leveling；
Fig. 8 is the position relationship schematic diagram of existing pressing film roller and aluminium sheet；
Fig. 9 is the structural representation of film covering device；
Figure 10 is overlay film roller, heating pressing film roller and aluminium sheet position relationship schematic diagram in film covering device；
Figure 11 is the structural representation of strip cutting machine；
Figure 12 is the structural representation of strip cutting machine cleaning agency；
Figure 13 is the side view of strip cutting machine rotating shaft；
Figure 14 is the side view that strip cutting machine rotating shaft is connected with blade.
Embodiment
Refer to shown in Fig. 1, the utility model is on a kind of aluminium sheet slitting cutting production line, including sequentially sets uncoiler
1st, apparatus for leveling 2, film covering device 3, strip cutting machine 4, wherein aluminium coiled material are fixedly installed on uncoiler 1, through the uncoiling of uncoiler 1
Enter output after the leveling of apparatus for leveling 2 processing afterwards and enter film covering device 3, output enters slitting after being processed through the overlay film of film covering device 3
Cutting machine 4 carries out slitting cutting, wherein
As shown in Fig. 2 uncoiler includes support body 111, decoiling equipment 12 and feed device 13, the support body 11 includes underframe
111 and vertical frame 121, the vertical frame 121 is located on the underframe 111, and the vertical frame 121 is vertically arranged with the underframe 111, institute
Vertical frame 121 is stated for class T-type structure；
The decoiling equipment 12 includes the roller 121 in the vertical frame 121, and the roller 121 relies on frequency control
Motor connection gear-box provides power, and the surface of roller 121 is offered in fluting 1211, fluting 1211 along the bearing of trend of roller 121
The pushing meanss 1212 promoted along the radial outside of roller 121 are fixedly installed, the promote-side of pushing meanss 1212 is provided with supporting plate
122, supporting plate 122 is be arranged in parallel with roller 121, and supporting plate 122 is promoted by the way that pushing meanss 1212 are flexible, and different coil diameter volumes can be achieved
The regulation of material is fixed, and supporting plate 122 is circular arc, and the inwall of coiled material is close to coordinate（As seen in figs. 5-6）, specifically, support
The surface of plate 122 is provided with plastic cement cushion pad, and the surface of plastic cement cushion pad 1211 is provided with asperities, can effectively make supporting plate 122
It is fastened in coiled material, the roller 121 is provided with backboard 123 close to the side of the vertical frame 121, the backboard 123 is fixed on institute
State in vertical frame 121, the central part of backboard 123 is provided with the centre bore passed through for the roller 121, the lateral surface of backboard 123
For along the outwardly globoidal structure in the axle center of the centre bore, the lateral surface of backboard 123 is provided with 4 positioning beads 1231,4
The positioning bead 1231 is located on same circumference, i.e., backboard 123 is to play position-limiting action to coiled material, during unreeling, volume
There is gap between material and backboard, effectively prevent abrasion of the coiled material to backboard 123, meanwhile, also eliminate 123 pairs of backboard and unreeled
Positioning bead 1231 is provided with journey between the inhibition of coiled material, this gap, during the unreeling of coiled material, the positioning bead 1231 is with volume
The rotation of material and rotate, and the stability of releasing coil process can be effectively improved；
The feed device 13 includes feeding pressure mechanism 131, the first feed mechanism 132 and the second feed mechanism 133, the pressure
Expect that mechanism 131 and first feed mechanism 132 are located at the both sides of the decoiling equipment 12, second feed mechanism respectively
133 are located at the lower section of feeding pressure mechanism 131, and the feeding pressure mechanism 131 includes binder arm 1311, one end of the binder arm 1311
It is connected by drive link with cylinder, the other end of the binder arm 1311 is provided with rolling roller 1312, and when unreeling, rolling roller 1312 is pressed
On coiled material, make its unreel stabilization, and effectively prevent unreel during coiled material loose winding phenomenon；First feed mechanism
132 include feeding arm 1321, and one end of the feeding arm 1321 is connected by drive link with cylinder, the feeding arm 1321 it is another
One end is provided with the first feeding roller 1322, and second feed mechanism 133 includes feeding rod 1331, one end of the feeding rod 1331
It is flexibly connected with the vertical frame 121, i.e., during coiled material places the roller 121, feeding rod 1331 is the state pulled open,
To avoid the obstruction that journey is licked on 1331 pairs of feeding rod（As in Figure 2-4）, during releasing coil, feeding rod 1331 is
The state turned back, to facilitate being smoothed out for feeding process, as shown in figure 1, the feeding rod 1331 is provided with the second feeding roller
1332, this feed mechanism 133 of the first feed mechanism 132 and second can effectively solve during releasing coil that material strip is sagging to ask
Topic.
As shown in fig. 7, apparatus for leveling includes leveling frame 21, upper press roll component, pushes roll assembly, hydraulic cylinder 24, upper pressure
Roll assembly includes upper pressing roller holder 221, upper pressure roller 222, and the upper pressure roller 222 is uniformly arranged on along the leveling bearing of trend of frame 21
In upper pressing roller holder 221, the roll assembly that pushes includes pushing roller support 231, lower compression roller 232, and the lower compression roller 232 is along leveling
The bearing of trend of frame 21, which is uniformly arranged on, to be pushed in roller support 231, and the roll assembly that pushes is fixedly installed in leveling frame 21
Downside, the upper press roll component is arranged on the upside in leveling frame 21, and wherein hydraulic cylinder 24 is arranged on press roll component
Upper end and by piston drive connection in the upper end of upper pressing roller holder 221, uniformly laid in the upper pressure roller 222, lower compression roller 332
There are heating wire, the heating wire external temperature controller.
As the utility model preferably embodiment, the upper pressure roller 222, lower compression roller 232 also include temperature sensor,
The temperature sensor is arranged in pressure roller 222, lower compression roller 232 and is connected with temperature controller.
It is real-time by temperature sensor by setting temperature sensor and being connected with temperature controller using such scheme
The temperature of pressure roller 222 and lower compression roller 232 in detection, controls upper pressure roller 222 and lower compression roller 232 to keep permanent by temperature controller
Temperature, and then improve the quality of press mold.
As the utility model preferably embodiment, the upper pressure roller 222, lower compression roller 232 quantity it is identical and at least
For 2, and upper pressure roller 222, the length of lower compression roller 232, external diameter are identical.
As the utility model preferably embodiment, in addition to radiator fan, the radiator fan is arranged on pressure roller
Component, roll assembly front end is pushed, and it is relative with the upper and lower surface of the material of aluminium sheet 6.Using such scheme, radiated by setting
Fan 5, realizes the cooling to aluminium sheet after leveling 6, is easy to the processing of finished product subsequently.
As shown in figure 9, film covering device includes overlay film frame 41, in overlay film frame 41 along the bearing of trend of overlay film frame 41 sequentially
It is provided with the first guide roller 42, two film rolls 43, two overlay film rollers 44, two heating pressing film roller 45, the second guide roller 46, discharge roller
47, wherein two overlay film rollers 44 difference upper and lower is set and bonded to each other, two heating pressing film rollers 45 are setting up and down and bonded to each other, go out
Expect that roller 47 is located in the downside of the second guide roller 42, the heating pressing film roller 45 and be provided with heater strip, heater strip external temperature control
Device processed, the shaft core of the heating pressing film roller 45 and conveying direction of aluminium sheet 6 is at an acute angle is obliquely installed（As shown in Figure 10）, aluminium sheet 6
Sequentially pass through through the first guide roller 42 between two overlay film rollers 44, two heating pressing film roller 45, two film rolls 43 are separately positioned on aluminium
Film 431 is wound with the upper and lower side of plate 6, film roll 43, film 431 is fitted in the upper and lower surface of aluminium sheet 6 and synchronous with aluminium sheet 6 respectively
Discharge roller 47 is directed to through drawing machine travel output by overlay film roller 44, heating pressing film roller 45, then by the second guide roller 46.
As the utility model preferably embodiment, the diameter of two overlay film rollers 44 is equal, and two heat the straight of pressing film rollers 45
Footpath is equal.
As the utility model preferably embodiment, temperature sensor, temperature are additionally provided with the heating pressing film roller 45
Sensor is connected with temperature controller.Using such scheme, by setting temperature sensor and being connected with temperature controller, pass through
Temperature sensor detects the temperature of heating pressing film roller 45 in real time, by keeping permanent in temperature controller control heating pressing film roller 45
Temperature, and then improve the quality of press mold.
As the utility model preferably embodiment, also set up between the heating pressing film roller 45, the second guide roller 46
There is radiator fan 5, the radiator fan 5 is relative with the surface of aluminium sheet 6.Using such scheme, by setting radiator fan 5, realize
To the cooling of finished product after overlay film, it is easy to the processing of finished product subsequently.
As shown in figure 11, strip cutting machine includes slitting frame 31, the rotating shaft 32 being fixed in slitting frame 31, slitting drive
Dynamic motor, the blade 33 for being socketed in the surface of rotating shaft 32, the slitting motor and the drive connection of rotating shaft 32, are arranged on rotating shaft 32
The cleaning agency of front end, the cleaning agency is fixed in slitting frame 31 by adjusting bracket.
As shown in figure 12, wiper mechanism includes two backing plates 341, and the cleaning agency adjusting bracket includes pedestal 342, column
343 and a pair of fixed arms 344, the pedestal 342 is fixedly installed in slitting frame 31, and the column 343 is fixed on base vertically
The surface of seat 342, fixed arm 344 is located in the surface of column 343 respectively, and the side of fixed arm 344 is provided with fixed knob 345 simultaneously
Be fixed on by fixed knob 345 on column 343, two backing plate 341 is respectively fixedly disposed on fixed arm 344, it is specific and
Speech, the surface of fixed arm 344 is provided with fixed screw holes 347, and the surface of backing plate 341 is provided with and 347 pairs of fixed screw holes
The mounting hole answered, the mounting hole of backing plate 341 is corresponding with fixed screw holes 347 and is screwed connection.The surface of two backing plates 341
Felt 346 is provided with, two backing plates 341 are by adjusting the elastic regulation of fixed knob 345 in the position of column 343 so that two pads
Plate 341 is mutually clamped in the surface of aluminum strip after slitting cutting, and the felt 346 is fitted in the upper and lower surface of aluminum strip.
Using such scheme, felt 346 is in contact with the both sides of aluminum strip after cutting, when the metal fillings on aluminum strip its surface after
Just swept away by felt 346, remove the cleaning of subsequent artefacts from, reduce artificial treatment chip cost, improve the quality of cutting, and felt
346 will not damage the surface of aluminium sheet 6.
As shown in Figure 13 and Figure 14, the surface of rotating shaft 32 is uniformly provided with groove 321, the knife along the bearing of trend of rotating shaft 32
The inner side of piece 33 is provided with plug connector 331 corresponding with groove 321, and the surface of plug connector 331 is provided with screw thread 332 and is arranged with solid
Determine nut 333, blade 33 is connected on groove 321 by the correspondence of plug connector 331 and fixed by the clamping of hold-doun nut 333.
Using such scheme, the surface of rotating shaft 32 sets groove 321, and is correspondingly arranged on plug connector 332 in the inner side of blade 33,
Blade 33 is plugged on groove 321 by plug connector 332 and moved, then after the fixation of rotary fixing screw cap 333 between i.e. achievable blade 33
Distance regulation, and then realize the upper slitting cutting to the various sizes of aluminium sheet 6.
Further, to improve the stability that blade 33 is arranged in rotating shaft 32, the quantity of groove 321 is at least two,
The quantity of the present embodiment further groove 321 is four, and four grooves 321 are uniformly arranged on the surface of rotating shaft 32.
Further, the surface of groove 321 is provided with graduated scale, is easy to accurate regulation aluminium sheet 6 to need the size cut.
The specific workflow of this production line is as follows：
First, aluminium coiled material is attached on the supporting plate 122 of the periphery of the roller 121, made by the promotion of stretching of pushing meanss 1212
Supporting plate 122 is close to the inwall of coiled material, and draws coil end, makes it into unit of working continuously, is driven by cylinder, by writing that surpasses all the others
Roller 1312 is pressed on the aluminium coiled material, is opened frequency control motor and is driven roller 121 to start to rotate, i.e., aluminium coiled material starts to unreel,
Another cylinder of driving feeding arm 1321 is opened, feeding arm 1321 is then moved to suitable position under the driving of this cylinder,
Thrust can be provided in mobile process for the material strip during blowing, and be that the material strip of feeding process is carried after movement is stopped
Guided for blowing track, also delivering belt provides holding power to the second feeding roller 1332 while feeding, is conducive to releasing coil mistake
Journey is smoothed out；
2nd, aluminium sheet 6 is exported from uncoiler and entered in the leveling frame 21 of apparatus for leveling, from upper press roll component and pushing roller group
Pass through between part, the upper press roll component of the during which driving of hydraulic cylinder 24 is pressed downward, the upper pressure roller 222 of temperature controller control and lower compression roller
Heating wire heating in 232, while heating and pressing aluminium sheet 6, are then carried out by radiator fan 5 to the upper and lower surface of aluminium sheet 6
Outside fan heat, finally output to leveling frame 21；
3rd, aluminium sheet 6 enters in overlay film frame 41 from apparatus for leveling, is moved by the first guide roller 42 along the direction of overlay film roller 44
Dynamic, the film 431 in film roll 43 is fitted in the upper and lower surface of aluminium sheet 6 and synchronous with aluminium sheet 6 logical between overlay film roller 44 respectively
Cross, realize the preliminary pressing of aluminium sheet 6 and film 431, then pass through between heating pressing film roller 45, heating pressing film roller 45 is by interior
The heat effect of portion's heater strip, pressing is synchronized to aluminium sheet 6 and film 431 and is heated, while heating the shaft core of pressing film roller 45
With the conveying direction of aluminium sheet 6 is at an acute angle is obliquely installed, the bubble between aluminium sheet 6 and film 431 is discharged in bonding processes, realized
Finished product after the high-quality overlay film of aluminium sheet 6, overlay film leads 46 to exporting after discharge roller 47 by the second guide wheel；
4th, aluminium sheet enters in slitting frame 31 from film covering device output, and slitting motor drive shaft 32 rotates, aluminium sheet
6 realize slitting during by rotating shaft by the cutting of rotating blade 33, and subsequent aluminum strip passes through two backing plates 341 of wiper mechanism, aluminium
The metal fragment on bar surface is cleaned by the felt 346 on the surface of backing plate 341, is then exported to collecting equipment.
Embodiment of above is only that preferred embodiment of the present utility model is described, not to the utility model
Scope be defined, on the premise of the utility model design spirit is not departed from, this area ordinary skill technical staff to this
Various modifications and improvement that the technical scheme of utility model is made, all should fall into the guarantor that claims of the present utility model are determined
In the range of shield.
Claims (6)
1. a kind of aluminium sheet slitting cutting production line, it is characterised in that including sequentially set uncoiler, apparatus for leveling, film covering device,
Strip cutting machine,
The uncoiler includes support body, decoiling equipment and feed device, and the support body includes underframe and vertical frame, and the vertical frame is located at
On the underframe, the vertical frame is vertically arranged with the underframe；The decoiling equipment include in the vertical frame and with level
The parallel roller in face, one end of the roller is connected with power set, and the cylinder surface is offered out along roller bearing of trend
The pushing meanss promoted along roller radial outside are fixedly installed in groove, fluting, the promote-side of pushing meanss is provided with supporting plate, held in the palm
Plate be arranged in parallel with roller, and aluminium volume is arranged on cylinder surface and fixed by supporting plate clamping, and the roller is close to the vertical frame
Side is provided with backboard, and the backboard central part is provided with the centre bore passed through for the roller, and the backboard is fixed on the vertical frame
On, the backboard lateral surface is provided with some positioning beads；The feed device is sent including feeding pressure mechanism, the first feed mechanism and second
Expect mechanism, the feeding pressure mechanism and first feed mechanism are located at the both sides of the decoiling equipment, second feeding respectively
Mechanism is located at below the feeding pressure mechanism, and the feeding pressure mechanism includes binder arm, one end of the binder arm by drive link with
Drive device is connected, and the other end of the binder arm is provided with rolling roller, and first feed mechanism includes feeding arm, the feeding
One end of arm is connected by drive link with drive device, and the other end of the feeding arm is provided with the first feeding roller, and described second send
Expect that mechanism includes feeding rod, one end of the feeding rod is flexibly connected with the vertical frame, the feeding rod is provided with the second feeding
Roller；
The apparatus for leveling includes leveling frame, upper press roll component, pushes roll assembly, hydraulic cylinder, and upper press roll component includes upper pressure
Roller support, upper pressure roller, the upper pressure roller are uniformly arranged in pressing roller holder along leveling frame bearing of trend, described to push roller group
Part includes pushing roller support, lower compression roller, and the lower compression roller is uniformly arranged on along leveling frame bearing of trend and pushed in roller support, institute
State and push the downside that roll assembly is fixedly installed in leveling frame, the upper press roll component is arranged on the upside in leveling frame,
Wherein hydraulic cylinder is arranged on the upper end of press roll component and by piston drive connection in the upper end of upper pressing roller holder, the upper pressure
Uniform in roller, lower compression roller to be laid with heating wire, the heating wire external temperature controller, aluminium sheet rolls up export from the aluminium on uncoiler
And by upper press roll component and push output after roll assembly；
The film covering device includes being sequentially provided with the first guiding along overlay film frame bearing of trend in overlay film frame, overlay film frame
Roller, two film rolls, two overlay film rollers, two heating pressing film rollers, the second guide roller, discharge roller, wherein upper and lower is set two overlay film rollers respectively
Put and bonded to each other, two heating pressing film rollers are setting up and down and bonded to each other, and discharge roller is located at the downside of the second guide roller, described to add
Heater strip, heater strip external temperature controller, the shaft core of the heating pressing film roller and the conveying of aluminium sheet are provided with hot pressing deflector roll
Direction is at an acute angle to be obliquely installed, and aluminium sheet is after apparatus for leveling leveling output, through the first guide roller sequentially from two overlay film rollers, two heating
Pass through between pressing film roller, two film rolls, which are separately positioned in aluminium sheet upper and lower side, film roll, is wound with film, and film is fitted in respectively
Aluminium sheet upper and lower surface is simultaneously synchronous with aluminium sheet to be directed to discharge roller warp by overlay film roller, heating pressing film roller, then by the second guide roller
Draw machine travel output；
The strip cutting machine includes slitting frame, the rotating shaft being fixed in slitting frame, slitting motor, is socketed in rotating shaft
The blade on surface, the slitting motor and rotating shaft drive connection, in addition to cleaning agency, the cleaning agency pass through regulation
Frame is fixed in slitting frame and located at the front end of rotating shaft, including two backing plates, and the surface of two backing plates is provided with felt, and aluminium sheet is through covering
Cut after the output of film device overlay film into banding machine frame by blade, two backing plates are mutually clamped in the table of aluminum strip after slitting cutting
Face, the felt is fitted in the upper and lower surface of aluminum strip, and the rotating shaft surface is uniformly provided with groove along rotating shaft bearing of trend,
Plug connector corresponding with groove is provided with the inside of the blade, plug connector surface is provided with screw thread and is arranged with hold-doun nut,
Blade is connected on groove by plug connector correspondence and fixed by hold-doun nut clamping.
2. on the outside of aluminium sheet slitting cutting production line according to claim 1, it is characterised in that in the uncoiler, backboard
Face is that the fluting of the cylinder surface is at least three and uniformly set along the outwardly globoidal structure in the axle center of the centre bore
Put on the surface of roller, the pushing meanss at least two are separately positioned on the rear and front end of fluting, and pushing meanss are gas
Cylinder, the piston rod of cylinder is fixedly connected with the bottom of supporting plate, and the power set include frequency control motor, gear-box, frequency conversion
The output shaft of buncher is connected with gearbox input shaft, and the output shaft of gear-box is connected by shaft coupling with drum driven.
3. aluminium sheet slitting cutting production line according to claim 1 or 2, it is characterised in that in uncoiler, the section of supporting plate
The surface of circular arc, and supporting plate is provided with plastic cement cushion pad, the surface of plastic cement cushion pad is provided with asperities.
4. aluminium sheet slitting cutting production line according to claim 1, it is characterised in that in the laminating machine, upper pressure roller, under
Pressure roller also includes temperature sensor, and the temperature sensor is arranged in pressure roller, lower compression roller and is connected with temperature controller, also
Including radiator fan, the radiator fan is arranged on press roll component, pushes roll assembly front end, and upper surface with aluminium plate and
Lower surface is relative.
5. aluminium sheet slitting cutting production line according to claim 1, it is characterised in that in film covering device, heats pressing film roller
Temperature sensor is inside additionally provided with, temperature sensor is connected with temperature controller, between the heating pressing film roller, the second guide roller also
Radiator fan is provided with, the radiator fan is relative with surface of aluminum plate.
6. aluminium sheet slitting cutting production line according to claim 1, it is characterised in that in strip cutting machine, cleaning agency
Adjusting bracket includes pedestal, column and a pair of fixed arms, and the pedestal is fixedly installed in slitting frame, and the column is solid vertically
The surface of pedestal is scheduled on, fixed arm is located in leg surface respectively, and the side of fixed arm is provided with fixed knob and by fixation
Knob is fixed on column, and two backing plate is respectively fixedly disposed on fixed arm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720034995.2U CN206474906U (en) | 2017-01-12 | 2017-01-12 | Aluminium sheet slitting cutting production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720034995.2U CN206474906U (en) | 2017-01-12 | 2017-01-12 | Aluminium sheet slitting cutting production line |
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| CN206474906U true CN206474906U (en) | 2017-09-08 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108373058A (en) * | 2018-04-23 | 2018-08-07 | 广东科达洁能股份有限公司 | A kind of double bracket roller support film volume traction membrane device |
| CN109940286A (en) * | 2018-07-24 | 2019-06-28 | 江西普热斯勒先进成型技术有限公司 | Full-automatic uncoiling is cut by laser production line |
| CN112827770A (en) * | 2020-12-30 | 2021-05-25 | 深圳市昊森五金塑胶制品有限公司 | Method for processing aluminum strip for mask and film tearing machine |
| CN113977897A (en) * | 2021-11-02 | 2022-01-28 | 浙江乍浦塑料制品股份有限公司 | Molding cooling device for hollow plate production tail end and cooling method thereof |
-
2017
- 2017-01-12 CN CN201720034995.2U patent/CN206474906U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108373058A (en) * | 2018-04-23 | 2018-08-07 | 广东科达洁能股份有限公司 | A kind of double bracket roller support film volume traction membrane device |
| CN108373058B (en) * | 2018-04-23 | 2024-03-12 | 广东科达洁能股份有限公司 | Film pulling device for double-backing-roller supporting film roll |
| CN109940286A (en) * | 2018-07-24 | 2019-06-28 | 江西普热斯勒先进成型技术有限公司 | Full-automatic uncoiling is cut by laser production line |
| CN109940286B (en) * | 2018-07-24 | 2023-05-16 | 江西普热斯勒先进成型技术有限公司 | Full-automatic uncoiling laser cutting production line |
| CN112827770A (en) * | 2020-12-30 | 2021-05-25 | 深圳市昊森五金塑胶制品有限公司 | Method for processing aluminum strip for mask and film tearing machine |
| CN113977897A (en) * | 2021-11-02 | 2022-01-28 | 浙江乍浦塑料制品股份有限公司 | Molding cooling device for hollow plate production tail end and cooling method thereof |
| CN113977897B (en) * | 2021-11-02 | 2024-02-06 | 浙江乍浦塑料制品股份有限公司 | Shaping cooling device for hollow plate production tail end and cooling method thereof |
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