CN109928173A - A kind of 3D mattress material automatically grabs stack device and its crawl stacks technique - Google Patents
A kind of 3D mattress material automatically grabs stack device and its crawl stacks technique Download PDFInfo
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- CN109928173A CN109928173A CN201910233751.0A CN201910233751A CN109928173A CN 109928173 A CN109928173 A CN 109928173A CN 201910233751 A CN201910233751 A CN 201910233751A CN 109928173 A CN109928173 A CN 109928173A
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Abstract
Stack device is automatically grabbed the invention discloses a kind of 3D mattress material and its crawl stacks technique, belong to mattress automatic production line equipment technical field, it includes roller conveyer belt, positioning mechanism, elevating mechanism and fetching device, positioning mechanism is mounted on the end of roller conveyer belt, elevating mechanism is located at the top of positioning mechanism, elevating mechanism includes moving assembly and lifting assembly, lifting assembly is mounted on moving assembly, fetching device includes installing frame and several pick and place component, installing frame is mounted on the lower end of lifting assembly, it is in arranged in matrix on installing frame that several, which pick and place component, each pick-and-place component includes two in symmetrical, it intermeshes, and each outside certain angle is in the pick-and-place component of diagonal setting.3D mattress material can be grabbed automatically and be realized multi-direction stacking by picking and placing the setting of component and moving assembly by the present invention, improve the production efficiency and quality of 3D mattress, and effectively drop has lacked the usage amount and the amount of labour of worker, reduce production cost.
Description
Technical field
The present invention relates to mattress automatic production line equipment technical fields, grab automatically more particularly, to a kind of 3D mattress material
Stack device and its crawl is taken to stack technique.
Background technique
3D mattress material is a kind of directive ventilative Web materials.Intermediate support monofilament is X-type cross, stringer row
Column, independent two faces up and down for supporting 3D mattress material.Thickness is usually 2 centimeters.Therefore, 3D mattress inner core needs multilayer 3D
Cushion material stacks in a specified direction.3D mattress has multi-point independent support human body, is effectively bonded Human Physiology curve, breathes out
Protect backbone.The advantages that air permeability effect is good simultaneously, and mattress inner air is fresh, is unfavorable for microorganism growth.
Later 3D mattress material is stacked, the sewing of next step, the processing of the items such as deburring are carried out.The prior art is in production process
In, it is by the way that manually the 3D mattress material cut is superimposed together in certain direction.Since 3D mattress material is simultaneously one
Kind elastic material, also, longitudinal elasticity ratio and transverse elasticity ratio are entirely different, bring much to artificial precisely overlapping operation
Difficulty influences the process velocity of 3D mattress, also increases cost of labor, meanwhile, because artificial overlapping rotates certain direction, it is easy
It turns in the wrong direction, improves the producing cost of 3D mattress, also affect the quality of 3D mattress.
In 3D mattress automatic production line, core is how this ventilative mesh material to be picked up and put
Under, carry out multi-angle stacking;In the prior art, first is that being adsorbed using sucker, since 3D mattress material is Reticular breathable material
Material, Acetabula device are not suitable for picking up and putting down for 3D mattress material;Second is that mode or paving mode are dragged using layout machine, because of material
Expect it is flexible, overlap it is irregular, stacking direction can not be changed.Therefore, the Multilayer multi-corner degree for being also not suitable for 3D mattress material is more
Direction stacks.
In view of the above-mentioned problems, need one kind can automatic clamping and placing 3D mattress material, and the multi-direction heap of multi-angle is carried out to it
Folded device is completed, and production efficiency and product quality are improved, and reduces production cost.
Summary of the invention
One of the objects of the present invention is to provide a kind of 3D mattress materials to automatically grab stack device, to solve the prior art
Middle manual operation influences the technical issues of 3D mattress process velocity and quality.
It is a further object of the present invention to provide above address 3D mattress material automatically grab stack device crawl stack technique,
The automated production for realizing 3D mattress material, greatly improves production efficiency.
The present invention provides a kind of 3D mattress material and automatically grabs stack device, and 3D mattress material automatically grabs stack device
It is mounted on including roller conveyer belt, positioning mechanism, elevating mechanism, fetching device and rotation conveying workbench, the positioning mechanism
The end of roller conveyer belt, the elevating mechanism are located at the top of positioning mechanism, and the elevating mechanism includes moving assembly and liter
It comes down to a lower group part, the lifting assembly is mounted on moving assembly, and the fetching device includes installing frame and several pick and place components, institute
The lower end that installing frame is mounted on lifting assembly is stated, several pick and place component in arranged in matrix on installing frame, each pick-and-place
Component include two in it is symmetrical, intermesh and each outside certain angle is in the pick-and-place component of diagonal setting, rotation conveying work
Make the other end that platform is located at moving assembly.
Further, the positioning mechanism includes positioning plate, gag lever post, limit electric machine, two limit plates and two limited blocks,
The positioning plate is mounted on the end of roller conveyer belt, and two limit plates are separately mounted to the two sides of roller conveyer belt upper end, and two
A limited block is separately mounted to the two sides of roller conveyer belt lower end and the upper end of two limited blocks and fixes respectively with two limit plates
Connection, the both ends of the gag lever post are rotatablely connected with roller conveyer belt, and the gag lever post is equipped with opposite two of the hand of spiral
A screw thread, two limited blocks are matched with two screw threads on gag lever post respectively, the output end and gag lever post of the limit electric machine
One end be fixedly connected, the two sides of the gag lever post are equipped with guide rod, and two limited blocks are slidably matched with two guide rods.
Further, the moving assembly includes support frame, movable plate and two electric cylinders, and support frame as described above is across defeated in roller
The upper end of band is sent, two electric cylinders are symmetrical set in the upper end of support frame, and the both ends of the movable plate are respectively and in two electric cylinders
Sliding block be fixedly connected.
Further, the lifting assembly includes lifter plate, lifting cylinder and four guide rods, and the lifting cylinder is in set vertically
It sets in the upper end of movable plate, the lifter plate is mounted on the output end of lifting cylinder, and four guide rods are being gone up and down in distributed rectangular
The lower end of the side of cylinder and four guide rods is fixedly connected with the upper end of lifter plate, set on the movable plate there are four and guide rod
The guide hole being slidably matched.
Further, each pick-and-place component includes picking and placing cylinder, taking laying board, mounting plate, four mounting rods and several
A steel needle, the mounting plate is inclined to set and is fixedly connected between mounting plate and support frame by four mounting rods, described to take
Deflation cylinder is mounted on the upper end of mounting plate and picks and places cylinder and is inclined to set, and the taking laying board is fixed with the output end for picking and placing cylinder
Connection, the both ends of the taking laying board are slidably matched with a mounting rod, several described steel needles are equally mounted on pick-and-place
The side of plate diagonally downward, the lower section of the mounting plate are equipped with the restriction plate being fixedly connected with support frame, set in the restriction plate
There are several through-holes, several through-holes and several steel needles correspond.
Further, rotation conveying workbench includes pedestal, rotating electric machine, swivel mount and conveyer belt, and the pedestal is located at rolling
The side of cylinder conveyer belt, the rotating electric machine are in the upper end for being vertically arranged in pedestal, and the swivel mount is mounted on rotating electric machine
On output end, the conveyer belt is mounted on the upper end of swivel mount.
The crawl for automatically grabbing stack device the present invention also provides a kind of 3D mattress material stacks technique, processing step
Are as follows:
S1: conveying 3D mattress material by roller conveyer belt until the front end of 3D mattress material and positioning plate contradict, then lead to
It crosses limit electric machine work and drives gag lever post rotation, pass through being threadedly engaged so that when two limited blocks for two limited blocks and gag lever post
It drives two limit plates to move towards respectively, the two sides of 3D mattress material is adjusted, 3D mattress material is adjusted to specified
Middle position;
S2: lifting cylinder task driven lifter plate and the fetching device for being mounted on lifter plate lower end are moved down into 3D
The top of pad;
S3: all pick-and-place component synchronous workings pick and place the movement of gas bar Work Promote taking laying board, so that being mounted on taking laying board one
The steel needle diagonal grafting of side enters in 3D mattress material;
S4: after in all steel needles for picking and placing component 3D mattress material of diagonal insertion simultaneously, lifting cylinder is withdrawn, and passes through institute
Have to pick and place component and drive 3D mattress material and rise;
S5: two cylinder operations drive movable plate to move horizontally, so that 3D mattress material be driven to be moved to rotation conveying work
Make designated position above platform;
S6: rotation conveying workbench rotates to specified angle in advance, in armed state;
S7: lifting cylinder Work Promote 3D mattress material is moved downward to designated position;
S8: all pick-and-place cylinders are withdrawn, and are contradicted by all restriction plates so that 3D mattress material position is constant, so that
Taking laying board movement all extracts steel needle out out of 3D mattress material, and 3D mattress material is placed in the upper surface of rotation conveying workbench,
Complete the stacking of 3D mattress material;
S9: lifting assembly and all pick-and-place components are moved to origin by moving assembly work, wait next circulation work;
S10: when the 3D material above rotation conveying workbench is stacked to specified quantity, the defeated of conveying workbench is rotated
It send band to rotate, is transported to next production link the 3D mattress material completed is stacked.
Further, when steel needle is inserted into 3D mattress material in the S3, the depth of steel needle diagonal insertion is more than 3D mattress material
5-10 millimeters of thickness, diagonal insertion angle pierced out by steel needle tip after will not strike following roller conveyer belt for mark
Standard can do angle adjustment appropriate.
Compared with prior art, the beneficial effects of the present invention are:
First, the present invention when picking and placing 3D mattress material, picks and places component by several and works at the same time, pick and place cylinder operation
Push taking laying board mobile, taking laying board drives in the mobile insertion mattress material of inclination of steel needle, when two pick-and-place components work at the same time,
Two pick and place components in steel needles to both direction tilt insertion mattress material in, the distance between two pick-and-place component steel needles from
And it is lower and on be gradually increased so that 3D mattress material will not fall off, when picking and placing component and rising, can will pass through two pick-and-place portions
The steel needle of part drives mattress material to rise together;The present invention picks and places the steel needle on component by several when in use and tilts simultaneously
It is inserted into 3D mattress material, so that 3D mattress material be fixed and can be lifted and move, 3D mattress material will not be caused to become
Shape, rupture and damage, and can be realized 3D mattress material automatically grabs stacking, and in traditional technology, it is artificial to stack 3D mattress
The speed of material is eight personal synergics, stacks within every eight hours 200, and automatically grabs stacking using 3D mattress material of the invention
Whole production line is kept an eye in device, a personal responsibility, can stack 150 per hour, and daily output is 2000-3000,
Production efficiency speed improves 10-15 times, and effectively reduces manual labor amount, reduces operator, reduce manually at
This;
Second, the present invention is when stacking 3D mattress material, because 3D mattress material is a kind of directive ventilative
Material places first layer 3D mattress material on the conveyor belt, then passes through the rotating electric machine work drive swivel mount of upper end and defeated
It send band to turn to specified angle, then second layer 3D mattress material is placed on the conveyor belt, successively carry out, so that adjacent two
Directive 3D mattress material is stacked by specified direction, to change the internal structure row of 3D mattress material after multiple-level stack
Column sequence, improves the support force of 3D mattress, avoids 3D mattress from being easy to collapse when in use, when the 3D mattress material stacked on conveyer belt
Material reaches certain number of plies, and conveyer belt work is transported to the next step and is processed, and the present invention can be automatically by 3D
Cushion material carries out multi-direction stacking, can be improved the quality for guaranteeing the processing of 3D mattress while 3D mattress material stacks speed;
Third, automation technolo degree of the invention is high, crawl and stacking speed are fast, solve the automation of 3D mattress material
The technical issues of solving, crawl and the automatic linking of stacking are most difficult in production line, multi-direction multi-angle selection automation realization, is 3D
The quality of mattress material automated production and product provides guarantee;The above-mentioned crawl that can be adapted for more size 3D mattress materials
And overlapping, application range are very wide.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is partial structural diagram one of the invention;
Fig. 3 is partial structural diagram two of the invention;
Fig. 4 is the first angle structural schematic diagram that component is picked and placed in the present invention;
Fig. 5 is the second angle structural schematic diagram that component is picked and placed in the present invention;
Fig. 6 is the structural schematic diagram that conveying workbench is rotated in the present invention;
Fig. 7 is the structural schematic diagram that component is picked and placed in the present invention;
Fig. 8 is the cross-sectional view that steel needle is inserted into 3D mattress material in the present invention.
Appended drawing reference:
Roller conveyer belt 1, positioning mechanism 2, positioning plate 2a, gag lever post 2b, limit electric machine 2c, limit plate 2d, limited block 2e,
Guide rod 2f, elevating mechanism 3, moving assembly 3a, support frame 3a1, movable plate 3a2, electric cylinders 3a3, lifting assembly 3b, lifter plate
3b1, lifting cylinder 3b2, guide rod 3b3, fetching device 4, installing frame 4a pick and place component 4b, pick and place cylinder 4b1, taking laying board 4b2,
Mounting plate 4b3, mounting rod 4b4, steel needle 4b5, restriction plate 4b6, through-hole 4b7 rotate conveying workbench 5, pedestal 5a, rotating electric machine
5b, swivel mount 5c, conveyer belt 5d.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.
The component for the embodiment of the present invention for usually describing and showing in attached drawing here can be with a variety of different configurations
To arrange and design.Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.
Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment 1
Below with reference to shown in Fig. 1 to Fig. 8, the embodiment of the invention provides a kind of 3D mattress materials to automatically grab heap closed assembly
It sets, it includes roller conveyer belt 1, positioning mechanism 2, elevating mechanism 3, fetching device 4 that 3D mattress material, which automatically grabs stack device,
With rotation conveying workbench 5, the positioning mechanism 2 is mounted on the end of roller conveyer belt 1, and the elevating mechanism 3 is located at positioning
The top of mechanism 2, the elevating mechanism 3 include that moving assembly 3a and lifting assembly 3b, the lifting assembly 3b are mounted on movement
On component 3a, the fetching device 4 includes installing frame 4a and several pick and place component, and the installing frame 4a is mounted on lifting assembly
The lower end of 3b, several pick and place component in arranged in matrix on installing frame 4a, and it is in pair that each pick-and-place component, which includes two,
Claim, intermesh, and each outside certain angle, in the pick-and-place component 4b that diagonal is arranged, rotation conveying workbench 5 is located at mobile group
The other end of part 3a;3D mattress material is delivered to the lower section of fetching device 4 by roller conveyer belt 1, passes through positioning mechanism 2
The position of 3D mattress material is adjusted, drives all pick-and-place components to move down by lifting assembly 3b later, passes through institute
Having and picks and places component operation clamping 3D mattress material, lifting assembly 3b drives all pick-and-place components and 3D mattress material to move up,
3D mattress material is moved to by stacked position by moving assembly 3a again, all pick-and-place components put down 3D mattress material, complete
The stacking of 3D mattress material, wherein the quantity for picking and placing component is at least one.
Specifically, the positioning mechanism 2 includes positioning plate 2a, gag lever post 2b, limit electric machine 2c, two limit plate 2d and two
A limited block 2e, the positioning plate 2a are mounted on the end of roller conveyer belt 1, and two limit plate 2d are separately mounted to roller conveying
Two sides with 1 upper end, two limited block 2e are separately mounted to the two sides of 1 lower end of roller conveyer belt and the upper end of two limited block 2e
It is fixedly connected respectively with two limit plate 2d, the both ends of the gag lever post 2b are rotatablely connected with roller conveyer belt 1, the limit
Bar 2b is equipped with two opposite screw threads of the hand of spiral, and two limited block 2e match with two screw threads on gag lever post 2b respectively
It closes, the output end of the limit electric machine 2c is fixedly connected with one end of gag lever post 2b, and the two sides of the gag lever post 2b, which are equipped with, leads
To bar 2f, two limited block 2e are slidably matched with two guide rod 2f;3D mattress material is conveyed to end by roller conveyer belt 1
Behind end, rotated behind the front end of 3D mattress material and positioning plate 2a conflict, then through limit electric machine 2c task driven gag lever post 2b,
It is threadedly engaged respectively with two limited block 2e by two screw threads on gag lever post 2b, so that two limited block 2e drive two
Limit plate 2d, which is moved towards, is clamped positioning to 3D mattress material, to be adjusted to the position of 3D mattress material.
Specifically, the moving assembly 3a includes support frame 3a1, movable plate 3a2 and two electric cylinders 3a3, support frame as described above
3a1 is symmetrical set across the upper end in roller conveyer belt 1, two electric cylinders 3a3 in the upper end of support frame 3a1, the movable plate
The both ends of 3a2 are fixedly connected with the sliding block on two electric cylinders 3a3 respectively;Movable plate is able to drive by two electric cylinders 3a3 work
3a2 is moved horizontally, to drive the lifting assembly 3b for being mounted on the lower end movable plate 3a2 and all pick-and-place components mobile.
Specifically, the lifting assembly 3b includes lifter plate 3b1, lifting cylinder 3b2 and four guide rod 3b3, the lifting
Cylinder 3b2 is in the upper end for being vertically arranged in movable plate 3a2, and the lifter plate 3b1 is mounted on the output end of lifting cylinder 3b2,
Four guide rod 3b3 in distributed rectangular the side of lifting cylinder 3b2 and the lower end of four guide rod 3b3 it is upper with lifter plate 3b1
End is fixedly connected, and sets that there are four the guide holes that are slidably matched with guide rod 3b3 on the movable plate 3a2;It is worked by lifting cylinder 3b2
It drives lifter plate 3b1 to move in the vertical direction, is moved down to drive to be mounted on all pick-and-place components of the lower end lifter plate 3b1
Dynamic, the setting of four guide rod 3b3 prevents lifter plate 3b1 from occurring to turn in operation for limiting the position of lifter plate 3b1
It is dynamic.
Specifically, each pick-and-place component 4b includes picking and placing cylinder 4b1, taking laying board 4b2, mounting plate 4b3, four peaces
Bar 4b4 and several steel needles 4b5 is filled, the mounting plate 4b3 is inclined to set and passes through between mounting plate 4b3 and support frame 3a1
Four mounting rod 4b4 are fixedly connected, and the pick-and-place cylinder 4b1 is mounted on the upper end of mounting plate 4b3 and pick-and-place cylinder 4b1 is inclined
Setting, the taking laying board 4b2 are fixedly connected with the output end for picking and placing cylinder 4b1, and the both ends of the taking laying board 4b2 are pacified with one
Dress bar 4b4 is slidably matched, several described steel needle 4b5 are equally mounted on the side of taking laying board 4b2 diagonally downward, the peace
The lower section of loading board 4b3 is equipped with the restriction plate 4b6, the restriction plate 4b6 being fixedly connected with support frame 3a1 and is equipped with several through-holes
4b7, several through-holes 4b7 and several steel needles 4b5 are corresponded;It is moved by picking and placing cylinder 4b1 Work Promote taking laying board 4b2
Dynamic, taking laying board 4b2 drives in steel needle 4b5 inclination movement insertion 3D mattress material, when two pick-and-place component 4b are worked at the same time, two
A steel needle 4b5 picked and placed in component 4b is tilted in insertion 3D mattress material to both direction, the steel needle 4b5 of two pick-and-place component 4b
The distance between to it is lower and on be gradually increased so that pick and place component rise when, can will by two pick-and-place component 4b steel
Needle 4b5 drives 3D mattress material to rise together;The adjustable tolerance of cylinder 4b1 is picked and placed, the speed of movement is adjusted by tolerance.
Specifically, rotation conveying workbench 5 includes pedestal 5a, rotating electric machine 5b, swivel mount 5c and conveyer belt 5d, the bottom
Seat 5a is located at the side of roller conveyer belt 1, and the rotating electric machine 5b is in the upper end for being vertically arranged in pedestal 5a, the swivel mount 5c
It is mounted on the output end of rotating electric machine 5b, the conveyer belt 5d is mounted on the upper end of swivel mount 5c;When in use, by first layer
3D mattress material is placed on conveyer belt 5d, then drives the swivel mount 5c and conveyer belt 5d of upper end to turn by rotating electric machine 5b work
It is dynamic, then second layer 3D mattress material is placed on conveyer belt 5d, it successively carries out, so that inside two adjacent 3D mattress materials
Lines it is interleaved, to improve the support force of 3D mattress, avoid 3D mattress from being easy to collapse when in use, when heap on conveyer belt 5d
Folded 3D mattress material reaches certain number of plies, and conveyer belt 5d work is transported to the next step and is processed.
Embodiment 2
The pick-and-place that a kind of 3D mattress material described in embodiment 1 automatically grabs stack device stacks technique, processing step are as follows:
S1: conveying 3D mattress material up to the front end of 3D mattress material and positioning plate 2a conflict by roller conveyer belt 1, then
It is worked by limit electric machine 2c and drives gag lever post 2b rotation, pass through being threadedly engaged so that working as two limited block 2e and gag lever post 2b
Two limited block 2e drive two limit plate 2d to move towards respectively, are adjusted to the two sides of 3D mattress material, by 3D mattress
Material is adjusted to specified middle position;
S2: lifting cylinder 3b2 task driven lifter plate 3b1 and be mounted on the lower end lifter plate 3b1 fetching device 4 it is downward
It is moved to the top of 3D mattress;
S3: all pick-and-place component 4b synchronous workings pick and place gas bar Work Promote taking laying board 4b2 movement, take so that being mounted on
The steel needle 4b5 diagonal grafting for putting the side plate 4b2 enters in 3D mattress material;
S4: after in all steel needle 4b5 for picking and placing component 4b 3D mattress material of diagonal insertion simultaneously, lifting cylinder 3b2 is received
It returns, 3D mattress material is driven by all pick-and-place component 4b and is risen;
S5: two cylinder 3a3 work drive movable plate 3a2 to move horizontally, so that 3D mattress material be driven to be moved to rotation
5 top designated position of conveying workbench;
S6: rotation conveying workbench 5 rotates to specified angle in advance, in armed state;
S7: lifting cylinder 3b2 Work Promote 3D mattress material is moved downward to designated position;
S8: all pick-and-place cylinder 4b1 are withdrawn, by all restriction plate 4b6 conflict so that 3D mattress material position is constant, from
And taking laying board 4b2 movement is all extracted steel needle 4b5 out out of 3D mattress material, 3D mattress material is placed in rotation conveying work
Make the upper surface of platform 5, completes the stacking of 3D mattress material;
Lifting assembly 3b and all pick-and-place components are moved to origin by S9: moving assembly 3a work, wait next circulation work
Make;
S10: when the 3D material above rotation conveying workbench 5 is stacked to specified quantity, rotation conveying workbench 5
Conveyer belt 5d rotation is transported to next production link the 3D mattress material completed is stacked.
Specifically, when steel needle 4b5 is inserted into 3D mattress material in the S3, the depth of steel needle 4b5 diagonal insertion is more than 3D
5-10 millimeters of the thickness of cushion material, it is defeated that the angle of diagonal insertion will not strike following roller after piercing out by the tip steel needle 4b5
Sending band 1 is standard, can do angle adjustment appropriate.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (8)
1. a kind of 3D mattress material automatically grabs stack device, it is characterised in that: its 3D mattress material automatically grabs stack device
It is described including roller conveyer belt (1), positioning mechanism (2), elevating mechanism (3), fetching device (4) and rotation conveying workbench (5)
Positioning mechanism (2) is mounted on the end of roller conveyer belt (1), and the elevating mechanism (3) is located at the top of positioning mechanism (2), institute
Stating elevating mechanism (3) includes moving assembly (3a) and lifting assembly (3b), and the lifting assembly (3b) is mounted on moving assembly
On (3a), the fetching device (4) includes installing frame (4a) and several pick and place component, and the installing frame (4a) is mounted on lifting
The lower end of component (3b), several pick and place component in arranged in matrix on installing frame (4a), and each pick-and-place component includes
Two in it is symmetrical, intermesh and each outside certain angle is in the pick-and-place component (4b) of diagonal setting, rotate conveying workbench (5)
Positioned at the other end of moving assembly (3a).
2. a kind of 3D mattress material according to claim 1 automatically grabs stack device, it is characterised in that: the localization machine
Structure (2) includes positioning plate (2a), gag lever post (2b), limit electric machine (2c), two limit plates (2d) and two limited blocks (2e), institute
The end that positioning plate (2a) is mounted on roller conveyer belt (1) is stated, two limit plates (2d) are separately mounted on roller conveyer belt (1)
The two sides at end, two limited blocks (2e) are separately mounted to the upper of the two sides of roller conveyer belt (1) lower end and two limited blocks (2e)
End is fixedly connected with two limit plates (2d) respectively, and the both ends of the gag lever post (2b) are rotatablely connected with roller conveyer belt (1),
The gag lever post (2b) is equipped with two opposite screw threads of the hand of spiral, and two limited blocks (2e) are respectively and on gag lever post (2b)
Two screw threads match, and the output end of the limit electric machine (2c) is fixedly connected with one end of gag lever post (2b), the gag lever post
The two sides of (2b) are equipped with guide rod (2f), and two limited blocks (2e) are slidably matched with two guide rods (2f).
3. a kind of 3D mattress material according to claim 1 automatically grabs stack device, it is characterised in that: described mobile group
Part (3a) includes support frame (3a1), movable plate (3a2) and two electric cylinders (3a3), and support frame as described above (3a1) is across defeated in roller
The upper end of band (1) is sent, two electric cylinders (3a3) are symmetrical set in the upper end of support frame (3a1), and the two of the movable plate (3a2)
End is fixedly connected with the sliding block on two electric cylinders (3a3) respectively.
4. a kind of 3D mattress material according to claim 3 automatically grabs stack device, it is characterised in that: the lifting group
Part (3b) includes lifter plate (3b1), lifting cylinder (3b2) and four guide rods (3b3), and the lifting cylinder (3b2) is in set vertically
It sets in the upper end of movable plate (3a2), the lifter plate (3b1) is mounted on the output end of lifting cylinder (3b2), four guide rods
(3b3) in distributed rectangular the side of lifting cylinder (3b2) and the lower end of four guide rods (3b3) it is upper with lifter plate (3b1)
End is fixedly connected, and sets that there are four the guide holes that are slidably matched with guide rod (3b3) on the movable plate (3a2).
5. a kind of 3D mattress material according to claim 1 automatically grabs stack device, it is characterised in that: taken described in each
Put component (4b) include pick and place cylinder (4b1), taking laying board (4b2), mounting plate (4b3), four mounting rods (4b4) and several
Steel needle (4b5), the mounting plate (4b3) are inclined to set and between mounting plate (4b3) and support frame (3a1) by four installations
Bar (4b4) is fixedly connected, and pick-and-place cylinder (4b1) is mounted on the upper end of mounting plate (4b3) and pick-and-place cylinder (4b1) is inclined
Setting, the taking laying board (4b2) with pick-and-place cylinder (4b1) output end be fixedly connected, the both ends of the taking laying board (4b2) with
One mounting rod (4b4) is slidably matched, several described steel needles (4b5) are equally mounted on taking laying board (4b2) diagonally downward
Side, the lower section of the mounting plate (4b3) is equipped with the restriction plate (4b6) being fixedly connected with support frame (3a1), the restriction plate
(4b6) is equipped with several through-holes (4b7), several through-holes (4b7) and several steel needles (4b5) correspond.
6. a kind of 3D mattress material according to claim 1 automatically grabs stack device, it is characterised in that: rotation conveying work
Making platform (5) includes pedestal (5a), rotating electric machine (5b), swivel mount (5c) and conveyer belt (5d), and the pedestal (5a) is located at roller
The side of conveyer belt (1), the rotating electric machine (5b) are in the upper end for being vertically arranged in pedestal (5a), swivel mount (5c) installation
On the output end of rotating electric machine (5b), the conveyer belt (5d) is mounted on the upper end of swivel mount (5c).
7. the crawl that a kind of 3D mattress material as claimed in any one of claims 1 to 6 automatically grabs stack device stacks technique,
It is characterized in that processing step are as follows:
S1: conveying 3D mattress material up to the front end of 3D mattress material and positioning plate (2a) conflict by roller conveyer belt (1), then
It is worked by limit electric machine (2c) and drives gag lever post (2b) rotation, matched by two limited blocks (2e) and the screw thread of gag lever post (2b)
It closes so that being adjusted when two limited blocks (2e) drive two limit plates (2d) to move towards respectively to the two sides of 3D mattress material
It is whole, 3D mattress material is adjusted to specified middle position;
S2: lifting cylinder (3b2) task driven lifter plate (3b1) and the fetching device (4) for being mounted on the lower end lifter plate (3b1)
It is moved down into the top of 3D mattress;
S3: all pick-and-place component (4b) synchronous workings pick and place gas bar Work Promote taking laying board (4b2) movement, take so that being mounted on
Steel needle (4b5) the diagonal grafting for putting the side plate (4b2) enters in 3D mattress material;
S4: after in all steel needles (4b5) for picking and placing component (4b) 3D mattress material of diagonal insertion simultaneously, lifting cylinder (3b2)
It withdraws, 3D mattress material is driven by all pick-and-place components (4b) and is risen;
S5: two cylinder (3a3) work drive movable plate (3a2) to move horizontally, so that 3D mattress material be driven to be moved to rotation
Designated position above conveying workbench (5);
S6: rotation conveying workbench (5) rotates to specified angle in advance, in armed state;
S7: lifting cylinder (3b2) Work Promote 3D mattress material is moved downward to designated position;
S8: all pick-and-place cylinders (4b1) are withdrawn, by all restriction plates (4b6) conflict so that 3D mattress material position is constant, from
And taking laying board (4b2) movement is all extracted steel needle (4b5) out out of 3D mattress material, it is defeated that 3D mattress material is placed in rotation
The upper surface of workbench (5) is sent, the stacking of 3D mattress material is completed;
S9: lifting assembly (3b) and all pick-and-place components are moved to origin by moving assembly (3a) work, wait next circulation work
Make;
S10: when the 3D material of rotation conveying workbench (5) above is stacked to specified quantity, rotation conveying workbench (5)
Conveyer belt (5d) rotation is transported to next production link the 3D mattress material completed is stacked.
8. the crawl that a kind of 3D mattress material according to claim 7 automatically grabs stack device stacks technique, feature
Be: when steel needle (4b5) is inserted into 3D mattress material in the S3, the depth of steel needle (4b5) diagonal insertion is more than 3D mattress material
5-10 millimeters of thickness, diagonal insertion angle pierced out by the tip steel needle (4b5) after will not strike following roller conveyer belt
(1) it is standard, angle adjustment appropriate can be done.
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CN201910233751.0A CN109928173A (en) | 2019-03-26 | 2019-03-26 | A kind of 3D mattress material automatically grabs stack device and its crawl stacks technique |
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CN201910233751.0A CN109928173A (en) | 2019-03-26 | 2019-03-26 | A kind of 3D mattress material automatically grabs stack device and its crawl stacks technique |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110745567A (en) * | 2019-10-30 | 2020-02-04 | 苏州精濑光电有限公司 | Stacking device |
CN112478580A (en) * | 2020-10-30 | 2021-03-12 | 陈壮 | Intelligent plate raw material processing equipment for plastic product production |
CN112499275A (en) * | 2021-01-05 | 2021-03-16 | 刘亚菊 | Quick pile up neatly machine of goods for commodity circulation transportation |
CN112589888A (en) * | 2020-12-31 | 2021-04-02 | 和也健康科技有限公司 | Mattress cutting bed and cutting assembly |
CN112850176A (en) * | 2020-12-31 | 2021-05-28 | 布莱凯特设备(苏州)有限公司 | Conveying structure for automatic blade plate stacking device |
CN113911689A (en) * | 2021-12-10 | 2022-01-11 | 四川富美达微电子有限公司 | Lead frame conveying and stacking device |
CN115159087A (en) * | 2022-06-09 | 2022-10-11 | 黄河水利职业技术学院 | Based on multi-direction platform adjusting device of electric automatization |
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2019
- 2019-03-26 CN CN201910233751.0A patent/CN109928173A/en not_active Withdrawn
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110745567A (en) * | 2019-10-30 | 2020-02-04 | 苏州精濑光电有限公司 | Stacking device |
CN112478580A (en) * | 2020-10-30 | 2021-03-12 | 陈壮 | Intelligent plate raw material processing equipment for plastic product production |
CN112589888A (en) * | 2020-12-31 | 2021-04-02 | 和也健康科技有限公司 | Mattress cutting bed and cutting assembly |
CN112850176A (en) * | 2020-12-31 | 2021-05-28 | 布莱凯特设备(苏州)有限公司 | Conveying structure for automatic blade plate stacking device |
CN112499275A (en) * | 2021-01-05 | 2021-03-16 | 刘亚菊 | Quick pile up neatly machine of goods for commodity circulation transportation |
CN113911689A (en) * | 2021-12-10 | 2022-01-11 | 四川富美达微电子有限公司 | Lead frame conveying and stacking device |
CN115159087A (en) * | 2022-06-09 | 2022-10-11 | 黄河水利职业技术学院 | Based on multi-direction platform adjusting device of electric automatization |
CN115159087B (en) * | 2022-06-09 | 2023-08-18 | 黄河水利职业技术学院 | Multi-direction platform adjusting device based on electric automatization |
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Application publication date: 20190625 |