CN105966918B - TV backboard automatic stacking system - Google Patents

TV backboard automatic stacking system Download PDF

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Publication number
CN105966918B
CN105966918B CN201610415009.8A CN201610415009A CN105966918B CN 105966918 B CN105966918 B CN 105966918B CN 201610415009 A CN201610415009 A CN 201610415009A CN 105966918 B CN105966918 B CN 105966918B
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stacking
corner
lifting
forklift
pick
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CN105966918A (en
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李学文
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Hunan Donghuang Information Technology Co.,Ltd.
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Dongguan Runtitan Intelligent Polytron Technologies Inc Three
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/068Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
    • B65G49/069Means for avoiding damage to stacked plate glass, e.g. by interposing paper or powder spacers in the stack

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  • Forklifts And Lifting Vehicles (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

本发明提供了一种电视背板自动码垛系统,包括翻转设备、机械手及电视背板码垛设备,该设备包含叉车货架、护角堆叠取送装置及升降装置。护角堆叠取送装置布于叉车货架四周,包含架体、堆叠框架、托起机构及取送机构。架体包含底座及立架,堆叠框架设于底座并具有堆叠腔,护角堆叠于堆叠腔内,托起机构包含托起件及驱使托起件向上托起堆叠腔内护角的动力组件,动力组件设于立架,托起件与堆叠腔相对应;取送机构组于立架并位于托起件的上方,取送机构包含取出件及驱使取出件将护角往叉车货架处输送的驱动组件;升降装置位于相邻两护角堆叠取送装置间。翻转设备翻转电视背板,机械手将翻转的电视背板输至电视背板码垛设备处,实现电视背板自动码垛。

The invention provides an automatic palletizing system for TV backplanes, which includes a flipping device, a manipulator and TV backplane palletizing equipment. The equipment includes a forklift shelf, corner guard stacking pick-up and delivery devices, and a lifting device. Corner stacking pick-up and delivery devices are arranged around the forklift rack, including rack body, stacking frame, lifting mechanism and pick-up and delivery mechanism. The frame body includes a base and a stand. The stacking frame is set on the base and has a stacking cavity. The corner protectors are stacked in the stacking cavity. The lifting mechanism includes a lifting piece and a power component that drives the lifting piece to lift up the corner protection in the stacking cavity. The power assembly is set on the stand, and the lifting piece corresponds to the stacking cavity; the feeding mechanism is set on the standing frame and above the lifting piece, and the feeding mechanism includes the take-out piece and drives the take-out piece to transport the corner protector to the forklift shelf The drive assembly; the lifting device is located between two adjacent stacking pick-and-feed devices. The flipping device flips the TV backplane, and the manipulator transports the flipped TV backplane to the TV backplane palletizing equipment to realize automatic palletizing of the TV backplane.

Description

电视背板自动码垛系统Automatic palletizing system for TV backplane

技术领域technical field

本发明涉及一种码垛系统,尤其涉及一种电视背板自动码垛系统。The invention relates to a palletizing system, in particular to an automatic palletizing system for a TV backboard.

背景技术Background technique

众所周知,随着人力成本、厂房成本及原材料成本等不断攀升,严重地加重了企业的生产负担,相应地降低了企业的市场竞争力。As we all know, as labor costs, plant costs, and raw material costs continue to rise, the production burden of enterprises has been seriously increased, and the market competitiveness of enterprises has been correspondingly reduced.

为了提高企业的市场竞争力,降低人力成本,企业越来越朝自动化的方向发展,以通过机械人去取代工人,从而大大地降低对人员的需要,相应地降低了人工成本。In order to improve the market competitiveness of enterprises and reduce labor costs, enterprises are increasingly moving towards automation to replace workers with robots, thereby greatly reducing the need for personnel and correspondingly reducing labor costs.

但是,在对电视背板的码垛过程中,还是靠工人的手工操作去完成。具体码垛过程是,工人先在叉架板的四周分别放置上一个护角以形成第一护角层,再将一个电视背板放置于第一护角层上;接着,工人再在第一护角层中每个护角上堆叠一个护角以形成第二护角层,再将另一个电视背板放置于第二护角层上,以次类推,即可以实现电视背板的码垛目的。However, in the process of palletizing the TV backplane, it is still done by manual operation of workers. The specific stacking process is that the workers first place a corner protector on the four sides of the fork frame to form the first corner protector layer, and then place a TV backboard on the first corner protector layer; In the corner protection layer, one corner protection layer is stacked on each corner protection layer to form the second corner protection layer, and another TV backplane is placed on the second corner protection layer, and so on, which can realize the stacking of the TV backplane Purpose.

然而,由于电视背板的码垛是靠工人的手工所完成,故增加了工人的操作负担,还降低了工人的工作效率,无法适应于自动化的作业场合中。However, since the palletizing of TV backplanes is done manually by workers, the operator's operational burden is increased, and the work efficiency of the workers is also reduced, so it cannot be adapted to automatic work occasions.

因此,急需要一种提高工作效率及减少操作人员负担的电视背板自动码垛系统来克服上述的缺陷。Therefore, there is an urgent need for an automatic palletizing system for TV backplanes that improves work efficiency and reduces the burden on operators to overcome the above-mentioned defects.

发明内容Contents of the invention

本发明的目的在于提供一种提高工作效率及减少操作人员负担的电视背板自动码垛系统。The object of the present invention is to provide an automatic palletizing system for TV backplanes which improves work efficiency and reduces the burden on operators.

为实现上述目的,本发明的电视背板自动码垛系统,适应将生产线输送来的电视背板进行自动码垛,包括一翻转设备、一机械手及一电视背板码垛设备。翻转设备用于对生产线输送来的电视背板由第一位置翻转至第二位置。所述机械手将所述翻转设备第二位置处的电视背板取走。所述电视背板码垛设备包含一叉车货架、一护角堆叠取送装置及一升降装置。所述护角堆叠取送装置分别布置于所述叉车货架的四周外,所述护角堆叠取送装置间围出一活动空间,所述护角堆叠取送装置包含架体、堆叠框架、托起机构及取送机构,所述架体包含底座及组于所述底座的立架,所述堆叠框架设于所述底座并具有沿所述叉车货架上下方向布置的堆叠腔,护角沿所述叉车货架的上下方向一个个地堆叠于所述堆叠腔内,所述托起机构包含托起件及驱使所述托起件沿所述叉车货架由下至上的方向托起所述堆叠腔内护角的动力组件,所述动力组件设于所述立架,所述托起件与所述堆叠腔相对应;所述取送机构组于所述立架并位于所述托起件的上方,所述取送机构包含取出件及驱使所述取出件将所述托起机构所托起的护角取出并往所述叉车货架处输送的驱动组件;所述升降装置位于相邻两所述护角堆叠取送装置间,所述升降装置沿所述叉车货架的上下方向驱使所述叉车货架于所述活动空间内做上升或下降的运动;码垛时,每个所述护角堆叠取送装置往所述升降装置所升起的叉车货架处放置一个护角以形成第一护角层,则所述机械手将所述翻转设备第二位置处的一个电视背板取走并放置于所述第一护角层处;接着,所述升降装置向下驱使所述叉车货架下降一个护角的高度,每个所述护角堆叠取送装置再往所述第一护角层中的每个护角堆叠上另一个护角以形成第二护角层,则所述机械手将所述翻转设备第二位置处的另一个所述电视背板放置于所述第二护角层处,从而实现所述电视背板的码垛。In order to achieve the above purpose, the automatic palletizing system for TV backplanes of the present invention is suitable for automatic palletizing of TV backplanes conveyed from the production line, and includes a turning device, a manipulator and a TV backplane palletizing device. The overturning device is used to overturn the TV backboard delivered from the production line from the first position to the second position. The manipulator removes the TV backboard at the second position of the flipping device. The TV backboard palletizing equipment includes a forklift rack, a corner stacking pick-up device and a lifting device. The corner stacking pick-and-delivery devices are respectively arranged outside the forklift racks, an activity space is enclosed between the corner guard stacking pick-and-feed devices, and the corner guard stacking pick-and-feed devices include a frame body, a stacking frame, The frame body includes a base and a stand assembled on the base. The stacking frame is arranged on the base and has a stacking cavity arranged along the up and down direction of the forklift shelf. The forklift racks are stacked one by one in the stacking cavity in the up and down direction, and the lifting mechanism includes a lifting member and drives the lifting member to lift the forklift rack in the stacking cavity from bottom to top. The power assembly of the corner protector, the power assembly is arranged on the stand, and the holding member corresponds to the stacking cavity; the feeding mechanism is assembled on the stand and is located above the holding member , the fetching mechanism includes a take-out part and a driving assembly that drives the take-out part to take out the corner protector held by the holding mechanism and transport it to the forklift shelf; the lifting device is located between two adjacent Between the corner stacking pick-up and delivery devices, the lifting device drives the forklift rack to move up or down in the activity space along the up and down direction of the forklift rack; Sending device places a corner protector to the forklift shelf raised by the lifting device to form the first corner protector layer, then the manipulator takes away a TV backboard at the second position of the turning device and places it on the at the first corner protection layer; then, the lifting device drives the forklift rack down to the height of a corner protection, and each of the corner protection stacking pick-and-feed devices goes to each of the first corner protection layer One corner is stacked on another corner to form a second corner layer, and then the manipulator places another TV backplane at the second position of the flipping device on the second corner layer, thereby Realize the palletizing of the TV backplane.

较佳地,所述电视背板码垛设备还包括一设备板座,所述叉车货架、护角堆叠取送装置及升降装置分别置于所述设备板座上,所述护角堆叠取送装置还包括一压紧气缸,所述压紧气缸组于所述堆叠框架的上端处,所述压紧气缸的输出端与所述堆叠腔内的护角相对应。Preferably, the TV backplane palletizing equipment further includes an equipment plate seat, the forklift shelf, the corner protection stacking pick-up device and the lifting device are respectively placed on the equipment plate base, and the corner guard stack pick-up and delivery The device also includes a pressing cylinder, the group of pressing cylinders is located at the upper end of the stacking frame, and the output end of the pressing cylinder corresponds to the corner protector in the stacking chamber.

较佳地,所述护角堆叠取送装置为四个,所述护角堆叠取送装置中二者位于所述叉车货架的左侧外,所述护角堆叠取送装置中余下二者位于所述叉车货架的右侧外;或者,所述护角堆叠取送装置中二者位于所述叉车货架的前侧外,所述护角堆叠取送装置中余下二者位于所述叉车货架的后侧外;所述升降装置位于同侧的两所述护角堆叠装置间;所述机械手包含真空吸嘴组件及动力装置,所述动力装置驱使所述真空吸嘴组件移至所述翻转设备第二位置处以将该处的电视背板吸走,所述动力装置还驱使所述真空吸嘴组件将吸走的电视背板移至所述叉车货架处。Preferably, there are four corner stacking fetching devices, two of the corner stacking fetching devices are located outside the left side of the forklift rack, and the remaining two corner stacking fetching devices are located The right side of the forklift rack; or, two of the corner protection stacking pick-up devices are located outside the front side of the forklift rack, and the remaining two of the corner guard stack pick-up devices are located at the front side of the forklift rack Outside the rear side; the lifting device is located between the two corner protection stacking devices on the same side; the manipulator includes a vacuum nozzle assembly and a power device, and the power device drives the vacuum nozzle assembly to move to the turning device The second position is used to suck away the TV backboard there, and the power device also drives the vacuum suction nozzle assembly to move the sucked TV backboard to the forklift rack.

较佳地,所述护角堆叠取送装置还包含滑移驱动机构,所述滑移驱动机构设于所述底座并与所述堆叠框架连接,所述堆叠框架滑设于所述底座,所述堆叠腔至少为两个,所述堆叠腔沿所述堆叠框架的滑动方向并排布置,所述滑移驱动机构驱使每个所述堆叠腔与所述托起件对应。Preferably, the corner protection stacking pick-and-feed device further includes a sliding driving mechanism, the sliding driving mechanism is arranged on the base and connected to the stacking frame, and the stacking frame is slid on the base, so There are at least two stacking chambers, the stacking chambers are arranged side by side along the sliding direction of the stacking frame, and the sliding drive mechanism drives each of the stacking chambers to correspond to the holding member.

较佳地,所述滑移驱动机构包含滑移气缸及设于所述底座和堆叠框架间的滑移导轨和滑移导块,所述滑移气缸组于所述底座并与所述堆叠框架连接。Preferably, the sliding drive mechanism includes a sliding cylinder, a sliding guide rail and a sliding guide block arranged between the base and the stacking frame, and the sliding cylinder is assembled on the base and connected to the stacking frame connect.

较佳地,所述堆叠框架包含底板及至少三个沿所述堆叠框架的滑动方向并排布置的立杆,所述立杆组于所述底板,相邻两所述立杆与所述底板围出一个所述堆叠腔,所述底板位于所述底座上方,所述滑移导轨及滑移导块组于所述底座与所述底板间,所述滑移气缸与所述底板连接。Preferably, the stacking frame includes a bottom plate and at least three uprights arranged side by side along the sliding direction of the stacking frame, the uprights are grouped on the bottom plate, two adjacent uprights are surrounded by the bottom plate One of the stacking chambers is formed, the bottom plate is located above the base, the sliding guide rail and the sliding guide block are assembled between the base and the bottom plate, and the sliding cylinder is connected to the bottom plate.

较佳地,所述动力组件包含托起电机、丝杆、丝母、托起滑座及托起气缸,所述丝杆沿所述叉车货架的上下方向组于所述立架,所述托起电机组于所述立架并驱使所述丝杆转动,所述丝母套于所述丝杆并与所述托起滑座固定连接,所述托起气缸固定在所述托起滑座上,所述托起件与所述托起气缸的输出端连接;当所述托起气缸驱使所述托起件沿水平方向移至所述堆叠腔内护角对应的下方,则所述托起电机驱使所述丝杆旋转,由旋转的所述丝杆通过所述丝母带动所述托起滑座及托起气缸向上托起,从而带动所述托起件托起所述堆叠腔内的护角。Preferably, the power assembly includes a lifting motor, a screw, a screw nut, a lifting slide and a lifting cylinder, the screw is assembled on the stand along the up and down direction of the forklift rack, and the supporting The motor set is on the stand and drives the screw to rotate, the screw nut is sleeved on the screw and fixedly connected to the lifting slide, and the lifting cylinder is fixed on the lifting slide above, the holding member is connected to the output end of the holding cylinder; when the holding cylinder drives the holding member to move horizontally to the bottom corresponding to the corner protector in the stacking cavity, the holding The motor drives the screw to rotate, and the rotating screw drives the lifting slide and the lifting cylinder to lift upward through the screw nut, thereby driving the lifting member to lift the stacking cavity. corner guards.

较佳地,所述翻转设备包含设备架体、组于所述设备架体顶端端部处的翻转轴、组于所述翻转轴上的翻转架体、安装在所述翻转架体上的真空吸嘴及驱使所述翻转轴转动的翻转驱使组件;在所述真空吸嘴将生产线输送来的电视背板吸住时,所述翻转驱使组件通过所述翻转轴带动所述翻转架体由所述第一位置翻转至所述第二位置。Preferably, the overturning device includes an equipment frame, an overturning shaft assembled at the top end of the equipment frame, an overturning frame assembled on the overturning shaft, and a vacuum mounted on the overturning frame. The suction nozzle and the turning driving assembly that drives the turning shaft to rotate; when the vacuum suction nozzle sucks the TV backboard conveyed by the production line, the turning driving component drives the turning frame body by the turning shaft through the turning shaft. The first position is reversed to the second position.

较佳地,所述驱动组件包含水平气缸、上下气缸及水平滑座,所述水平气缸水平地组于立架上,所述水平滑座安装在所述水平气缸的输出端上,所述上下气缸沿所述叉车货架的上下方向组于所述水平滑座上,所述取出件组于所述上下气缸的输出端处,且所述取出件位于所述堆叠腔内的护角对应的上方处。Preferably, the drive assembly includes a horizontal cylinder, an upper and lower cylinder and a horizontal sliding seat, the horizontal cylinder is horizontally assembled on the stand, the horizontal sliding seat is installed on the output end of the horizontal cylinder, and the upper and lower The cylinder is assembled on the horizontal sliding seat along the up and down direction of the forklift rack, the extractor is assembled at the output end of the upper and lower cylinders, and the extractor is located above the corresponding corner guard in the stacking chamber place.

较佳地,所述取出件为一气动手指,所述护角的上端具有供所述护角间堆叠定位用的定位柱,所述气动手指抓取所述定位柱。Preferably, the extractor is a pneumatic finger, the upper end of the corner protector has a positioning post for stacking and positioning between the corner protectors, and the pneumatic finger grabs the positioning post.

与现有技术相比,借助本发明的堆叠框架的堆叠腔,实现护角沿叉车货架的上下方向堆叠在一起,实现护角沿叉车货架上下方向层层堆叠;借助本发明的托起机构,将堆叠腔内的护角一个个地往取送机构处输送;借助本发明的取送机构,将堆叠腔内由托起机构所输送的护角一个个地取出并叉车货架处输送;借助升降装置,实现将叉车货架以一个护角的高度层层下降,以匹配护角堆叠取送装置将护角于叉车货架处堆叠;借助机械手,将翻转设备第二位置处的电视背板于每层护角层处堆放,从而实现电视背板码垛的自动化,因此,本发明的电视背板自动码垛系统能提高工作效率并降低操作人员的负担,以适应自动化作业的场合中。Compared with the prior art, with the help of the stacking cavity of the stacking frame of the present invention, the corner protectors can be stacked together along the up and down direction of the forklift shelf, and the corner protectors can be stacked layer by layer along the up and down direction of the forklift shelf; with the help of the lifting mechanism of the present invention, Transport the corner protectors in the stacking chamber to the pick-up mechanism one by one; with the help of the pick-up mechanism of the present invention, take out the corner protectors conveyed by the lifting mechanism in the stack chamber one by one and transport them to the forklift rack; The device realizes that the forklift shelf is lowered layer by layer at the height of a corner protector to match the corner protector stacking pick-up device to stack the corner protector on the forklift shelf; with the help of the manipulator, the TV backplane at the second position of the flipping device is placed on each floor Stacking at the corner protection layer, so as to realize the automation of TV back panel palletizing, therefore, the TV back panel automatic palletizing system of the present invention can improve work efficiency and reduce the burden of operators, so as to adapt to the occasion of automatic operation.

附图说明Description of drawings

图1是本发明的电视背板自动码垛系统的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of an automatic palletizing system for TV backplanes of the present invention.

图2是本发明的电视背板自动码垛系统的平面结构示意图。Fig. 2 is a schematic plan view of the automatic palletizing system for TV backplanes of the present invention.

图3是图1所示的电视背板自动码垛系统在移走翻转设备后的立体结构示意图。Fig. 3 is a schematic perspective view of the three-dimensional structure of the TV backplane automatic palletizing system shown in Fig. 1 after the turning device is removed.

图4是图2所示的电视背板自动码垛系统在移走翻转设备后的平面结构示意图。Fig. 4 is a schematic plan view of the TV backplane automatic palletizing system shown in Fig. 2 after the turning device is removed.

图5是本发明的电视背板自动码垛系统中电视背板码垛设备的立体结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the TV backplane palletizing equipment in the TV backplane automatic palletizing system of the present invention.

图6是图5所示的电视背板码垛设备的主视图。Fig. 6 is a front view of the TV backplane palletizing equipment shown in Fig. 5 .

图7是本发明的电视背板自动码垛系统中电视背板码垛设备的护角堆叠取送装置的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of the corner protector stacking pick-and-feed device of the TV backplane palletizing equipment in the TV backplane automatic palletizing system of the present invention.

图8是图7中C部分的放大图。Fig. 8 is an enlarged view of part C in Fig. 7 .

图9是图7所示护角堆叠取送装置的主视图。Fig. 9 is a front view of the corner protector stacking pick-and-feed device shown in Fig. 7 .

图10是图7所示的护角堆叠取送装置的左视图。Fig. 10 is a left side view of the corner protector stacking pick-and-feed device shown in Fig. 7 .

具体实施方式detailed description

为了详细说明本发明的技术内容、构造特征,以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present invention in detail, further description will be given below in conjunction with the implementation and accompanying drawings.

请参阅图1及图2,本发明的电视背板自动码垛系统1000适应将生产线输送来的电视背板300进行自动码垛,实现电视背板300自动码垛的目的。其中,本发明的电视背板自动码垛系统1000包括一机械手900a、一翻转设备900b及一电视背板码垛设备800。翻转设备900b将生产线输送来的电视背板300由第一位置翻转至第二位置,以匹配机械手900a的抓取要求;具体地,在本实施例中,位于第一位置的电视背板300与位于第二位置时电视背板300正好相差180度,即是说,位于第一位置的电视背板300被翻转180度后就处于第二位置状态,较优的是,位于第一位置及第二位置的电视背板300均呈水平布置,但不以此为限。较优的是,如图1及图2所示,在本实施例中,翻转设备900b包含设备架体940、组于设备架体940顶端端部处的翻转轴950、组于翻转轴950上的翻转架体960、安装在翻转架体960上的真空吸嘴970及驱使翻转轴950转动的翻转驱使组件980,以简化翻转设备900b的结构;且在真空吸嘴970将生产线输送来的电视背板300吸住时,此时的翻转驱使组件980通过翻转轴950带动翻转架体960由第一位置翻转至第二位置,从而实现电视背板300由第一位置翻转至第二位置的目的。举例而言,在本实施例中,翻转驱使组件包含翻转电机、安装于翻转电机输出端处的翻转主带轮、安装在翻转轴950处的翻转从带轮及绕于翻转主带轮及翻转从带轮上的翻转传动带,以实现翻转电机远离距离带动翻转轴950做更平稳可靠的转动,但不以此为限。Please refer to FIG. 1 and FIG. 2 , the automatic palletizing system 1000 for TV backplanes of the present invention is adapted to automatically palletize TV backplanes 300 delivered from the production line, so as to realize the purpose of automatic palletizing of TV backplanes 300 . Wherein, the automatic TV backboard palletizing system 1000 of the present invention includes a manipulator 900 a , a flipping device 900 b and a TV backboard palletizing device 800 . The overturning device 900b turns over the TV backplane 300 conveyed by the production line from the first position to the second position, so as to match the grabbing requirements of the manipulator 900a; specifically, in this embodiment, the TV backplane 300 at the first position and When the TV backboard 300 is in the second position, the difference is exactly 180 degrees. That is to say, the TV backboard 300 in the first position is in the second position after being turned over 180 degrees. The TV backplanes 300 at the two positions are arranged horizontally, but not limited thereto. Preferably, as shown in Figures 1 and 2, in this embodiment, the turning device 900b includes an equipment frame 940, a turning shaft 950 assembled at the top end of the equipment rack 940, and a turning shaft 950 assembled on the turning shaft 950. The overturn frame body 960, the vacuum nozzle 970 installed on the overturn frame body 960, and the overturn driving assembly 980 that drives the overturn shaft 950 to rotate, so as to simplify the structure of the overturn device 900b; When the backboard 300 is sucked, the turning drive assembly 980 at this time drives the turning frame body 960 to turn over from the first position to the second position through the turning shaft 950, so as to achieve the purpose of turning the TV backplane 300 from the first position to the second position . For example, in this embodiment, the overturn driving assembly includes a overturn motor, an overturn main pulley installed at the output end of the overturn motor, an overturn slave pulley installed at the overturn shaft 950, and a overturn main pulley and overturn From the overturning transmission belt on the pulley, the overturning motor is away from the distance to drive the overturning shaft 950 to make more stable and reliable rotation, but it is not limited thereto.

如图1至图4所示,机械手900a将翻转设备900b第二位置处的电视背板300取走,并将取走的电视背板300输送至电视背板码垛设备800处;具体地,在本实施例中,机械手900a包含真空吸嘴组件910及动力装置920,动力装置920驱使真空吸嘴组件910移至翻转设备900b的第二位置处,为吸走生产线上被翻转设备900b翻转后的电视背板300做好准备;当真空吸嘴组件910吸取翻转设备900b第二位置处的电视背板300时,此时的动力装置920驱使真空吸嘴组件910所吸取的电视背板300移至电视背板码垛设备800的叉车货架400处,以采用真空吸附的方式吸走电视背板300,当然,根据实际需要而采用其它方式,故不以此为限。由于机械手900a中的真空吸嘴组件910及动力装置920的具体结构及原理为本领域普通技术人员所熟知的,故在此不再详述。可理解的是,机械手900可为二轴机械手、三轴机械手、四轴机械手、五轴机械手或六轴机械手等,其是根据实际所需而灵活选择机械手的轴数,故不以此为限。As shown in Figures 1 to 4, the manipulator 900a takes away the TV backboard 300 at the second position of the turning device 900b, and transports the taken TV backboard 300 to the TV backboard stacking device 800; specifically, In this embodiment, the manipulator 900a includes a vacuum nozzle assembly 910 and a power unit 920. The power unit 920 drives the vacuum nozzle assembly 910 to move to the second position of the overturning device 900b, for sucking away the vacuum after being overturned by the overturning device 900b on the production line. When the TV backplane 300 of the vacuum nozzle assembly 910 sucks the TV backplane 300 at the second position of the flipping device 900b, the power unit 920 at this time drives the TV backplane 300 sucked by the vacuum nozzle assembly 910 to move To the forklift shelf 400 of the TV backboard palletizing equipment 800, the TV backboard 300 is sucked away by vacuum adsorption. Of course, other methods are used according to actual needs, so it is not limited to this. Since the specific structures and principles of the vacuum nozzle assembly 910 and the power device 920 in the manipulator 900a are well known to those skilled in the art, they will not be described in detail here. It can be understood that the manipulator 900 can be a two-axis manipulator, a three-axis manipulator, a four-axis manipulator, a five-axis manipulator or a six-axis manipulator, etc., and the number of axes of the manipulator is flexibly selected according to actual needs, so it is not limited to this .

请结合图5及图6,电视背板码垛设备800包括一叉车货架400、一护角堆叠取送装置100及一升降装置500。护角堆叠取送装置100分别布置于叉车货架400的四周外,使护角堆叠取送装置100间围出一活动空间700,以便于叉车货架400于活动空间700做上升或下降的运动,还便于操作人员通过驾驶叉车而将叉车货架400从活动空间700处叉走,实现码垛后电视背板300的搬走目的。较优的是,如图5及图6所示,在本实施例中,护角堆叠取送装置100为四个,护角堆叠取送装置100中二者位于叉车货架400的左侧外,护角堆叠取送装置100中余下二者位于叉车货架400的右侧外,以使得操作人员通过驾驶叉车并沿叉车货架400的前后方向将叉车货架400叉走;当然,在其它实施例中,护角堆叠取送装置100中二者位于叉车货架400的前侧外,护角堆叠取送装置100中余下二者位于叉车货架400的后侧外,以使得操作人员通过驾驶叉车并沿叉车货架400的左右方向将叉车货架400叉走,故不以上述的举例为限。而升降装置500位于相邻两护角堆叠取送装置100间,较优是位于同侧的两护角堆叠装置100间,且升降装置500沿叉车货架400的上下方向驱使叉车货架400于活动空间700内做上升或下降的运动;举例而言,升降装置500为堆垛车,其结构及工作原理均为本领域普通技术人员所熟知,故在此不再赘述。另,电视背板码垛设备800还包括一设备板座600,叉车货架400、护角堆叠取送装置100及升降装置500分别置于设备板座600上,以确保工作可靠性。Please refer to FIG. 5 and FIG. 6 , the TV backboard palletizing equipment 800 includes a forklift rack 400 , a corner stacking pick-and-feed device 100 and a lifting device 500 . The corner stacking pick-and-delivery devices 100 are respectively arranged outside the forklift rack 400, so that an activity space 700 is enclosed between the corner guard stacking pick-up devices 100, so that the forklift rack 400 can move up or down in the action space 700, and also It is convenient for the operator to fork the forklift shelf 400 away from the activity space 700 by driving the forklift, so as to realize the purpose of removing the TV backplane 300 after palletizing. Preferably, as shown in FIG. 5 and FIG. 6 , in this embodiment, there are four corner protection stacking retrieval devices 100 , and two of the corner protection stacking retrieval devices 100 are located outside the left side of the forklift rack 400 . Remaining two are positioned outside the right side of the forklift rack 400 in the angle protection stacking pick-and-delivery device 100, so that the operator drives the forklift and the forklift rack 400 is forked away along the front and rear direction of the fork truck rack 400; Certainly, in other embodiments, Two of the angle protection stacking and delivery devices 100 are located outside the front side of the forklift rack 400, and the remaining two in the corner protection stacking and delivery device 100 are located outside the rear side of the fork truck rack 400, so that the operator can drive the forklift and move along the forklift rack. The forklift rack 400 is forked away in the left and right directions of the forklift truck, so the above examples are not limited. The lifting device 500 is located between two adjacent corner stacking devices 100, preferably between the two corner stacking devices 100 on the same side, and the lifting device 500 drives the forklift rack 400 in the activity space along the up and down direction of the forklift rack 400 700 to move up or down; for example, the lifting device 500 is a stacker truck, its structure and working principle are well known to those skilled in the art, so it will not be repeated here. In addition, the TV backplane palletizing equipment 800 also includes an equipment plate base 600, on which the forklift shelf 400, the corner stacking pick-and-feed device 100 and the lifting device 500 are respectively placed to ensure work reliability.

结合图7至图10,护角堆叠取送装置100包含架体10、堆叠框架20、托起机构30及取送机构40。架体10包含底座11及组于底座11处的立架12;具体地,在本实施例中,立架12与底座11垂直以便于外界部件安装,较优的是,底座11为一平板结构,而立架12位于底座11的中间部位处,但不以此为限。为便于护角堆叠取送装置100的搬运,故底座11的底部组装有滚轮70及脚撑80,脚撑80沿叉车货架400的上下方向(即箭头A所指方向)可滑动调节地穿置于底座11处,以选择性地相对底座11做向下或向上的伸缩调节,但不以此为限。堆叠框架20设于底座11处并具有沿叉车货架400上下方向布置的堆叠腔21,使得护角200沿叉车货架400的上下方向一个个地堆叠于堆叠腔21内,状态如7、图9或图10所示。较优的是,护角200是沿叉车货架400由上至下的方向一个个地往堆叠腔21内堆叠,但不以此为限。托起机构30包含托起件31及驱使托起件31沿叉车货架400由下至上的方向托起堆叠腔21内护角200的动力组件32,动力组件32设于立架12处,托起件31还与堆叠腔21相对应;较优的是,托起件31为板块结构,以简化托起件31的结构,但不以此为限。Referring to FIG. 7 to FIG. 10 , the corner protector stacking pick-up device 100 includes a frame body 10 , a stacking frame 20 , a lifting mechanism 30 and a pick-up mechanism 40 . The frame body 10 includes a base 11 and a stand 12 assembled at the base 11; specifically, in this embodiment, the stand 12 is perpendicular to the base 11 to facilitate the installation of external components. Preferably, the base 11 is a flat plate structure , and the stand 12 is located in the middle of the base 11, but not limited thereto. In order to facilitate the handling of the corner protection stacking pick-up device 100, the bottom of the base 11 is assembled with a roller 70 and a foot support 80, and the foot support 80 is slidably and adjustablely inserted along the up and down direction of the forklift shelf 400 (that is, the direction indicated by the arrow A). At the base 11, the telescopic adjustment can be selectively made downward or upward relative to the base 11, but not limited thereto. The stacking frame 20 is arranged at the base 11 and has a stacking cavity 21 arranged along the up and down direction of the forklift rack 400, so that the corner protectors 200 are stacked one by one in the stacking cavity 21 along the up and down direction of the forklift rack 400, and the state is as shown in Figure 7, Figure 9 or Figure 10 shows. Preferably, the corner protectors 200 are stacked one by one in the stacking cavity 21 along the direction of the forklift rack 400 from top to bottom, but not limited thereto. The lifting mechanism 30 includes a lifting member 31 and a power assembly 32 that drives the lifting member 31 to hold up the corner protector 200 in the stacking cavity 21 along the direction of the forklift rack 400 from bottom to top. The member 31 also corresponds to the stacking cavity 21; preferably, the holding member 31 is a plate structure to simplify the structure of the holding member 31, but not limited thereto.

取送机构40设于立架12处并位于托起件31的上方,取送机构40包含取出件41及驱使取出件41将托起机构30所托起的护角200取出并往叉车货架400处的驱动组件42,以实现将堆叠腔21内被托起机构30所输送的护角200取出并往叉车货架400处输送,以实现护角200于叉车货架400处堆叠以形成多个用于承放电视背板300的护角层。为了使得取送机构40能更可靠地将堆叠腔21内被托起机构30所托起的护角200被一个个有序地取走,护角堆叠取送装置100还包括一压紧气缸60,压紧气缸60组于堆叠框架20的顶端处,压紧气缸60的输出端与堆叠腔21内的护角200相对应,以对未被取送机构40所抓取的护角200进行压紧,从而便于取送机构40所取出的护角200与未抓取的护角200相分离,但不以此为限。较优的是,在本实施例中,压紧气缸60通过一安装板61安装于堆叠框架20的顶端处,并位于堆叠框架20远离立架12的一侧处,例如图7中堆叠框架20的右侧处,对应地,堆叠框架20的左侧与立架12相邻,但不以此为限。The pick-up mechanism 40 is located at the stand 12 and is located above the lifting member 31. The pick-up mechanism 40 includes the take-out piece 41 and drives the take-out piece 41 to take out the corner protector 200 held by the pick-up mechanism 30 and send it to the forklift rack 400. The driving assembly 42 at the place, so that the corner protector 200 conveyed by the lifting mechanism 30 in the stacking cavity 21 is taken out and transported to the forklift rack 400, so that the corner protector 200 is stacked at the forklift rack 400 to form multiple The corner protection layer for holding the TV back panel 300 . In order to enable the pick-up mechanism 40 to more reliably remove the corner protectors 200 held up by the lifting mechanism 30 in the stacking chamber 21 one by one in an orderly manner, the corner protector stack pick-and-feed device 100 also includes a pressing cylinder 60 , the pressing cylinder 60 is set at the top of the stacking frame 20, and the output end of the pressing cylinder 60 corresponds to the corner protector 200 in the stacking chamber 21, so as to press the corner protector 200 not grasped by the fetching mechanism 40 Tight, so as to facilitate the separation of the corner protector 200 taken out by the fetching mechanism 40 from the corner protector 200 not grasped, but not limited thereto. Preferably, in this embodiment, the compression cylinder 60 is installed at the top of the stacking frame 20 through a mounting plate 61, and is located at the side of the stacking frame 20 away from the stand 12, such as the stacking frame 20 in FIG. 7 Correspondingly, the left side of the stacking frame 20 is adjacent to the stand 12, but not limited thereto.

因此,码垛时,每个护角堆叠取送装置100往升降装置500所升起的叉车货架400处放置一个护角200以形成第一护角层,此时机械手900a将翻转设备900b第二位置处的一个电视背板300放置于第一护角层处,实现一个电视背板300的堆叠。接着,升降装置500向下驱使叉车货架400下降一个护角的高度,此时的每个护角堆叠取送装置100再往第一护角层中的每个护角200堆叠上另一个护角200以形成第二护角层,则机械手900a将翻转设备900b第二位置处的另一个电视背板300放置于第二护角层处,实现另一个电视背板300的堆叠;然后,升降装置500再向下驱使叉车货架400下降一个护角的高度,此时的每个护角堆叠取送装置100再往第二护角层中的每个护角200堆叠上又一个护角200以形成第三护角层,则机械手900a将翻转设备900b第二位置处又一个电视背板300放置于第三护角层处,实现又一个电视背板300的放置堆叠;以此类推,从而实现电视背板300的码垛。当叉车货架400上码垛的电视背板300达到所要的数量后,此时的操作人员通过驾驶叉车便能将叉车货架400叉走,再换上新的叉车货架400,便能开始新的电视背板30的码垛。可理解的是,在机械手900a将翻转设备900b第二位置处的电视背板300取走过程中,翻转设备900b需先对生产线输送来的电视背板300由第一位置翻转至第二位置的。更具体地,如下:Therefore, when stacking, each corner protection stacking pick-and-feed device 100 places a corner protection 200 to the forklift shelf 400 raised by the lifting device 500 to form the first corner protection layer. A TV backplane 300 at the position is placed on the first corner protection layer, so that a TV backplane 300 can be stacked. Next, the lifting device 500 drives the forklift rack 400 down to the height of a corner protector, and at this time, each corner protector stacking pick-up device 100 stacks another corner protector on each corner protector 200 in the first corner protector layer. 200 to form the second corner layer, then the manipulator 900a places another TV backboard 300 at the second position of the turning device 900b on the second corner layer to realize the stacking of another TV backboard 300; then, the lifting device 500 then drives the forklift rack 400 down to the height of a corner protector, and at this time, each corner protector stacking pick-up device 100 stacks another corner protector 200 on each corner protector 200 in the second corner protector layer to form The third corner protection layer, then the manipulator 900a places another TV backboard 300 at the second position of the flipping device 900b on the third corner protection layer, so as to realize the placement and stacking of another TV backboard 300; Palletizing of backplanes 300 . When the TV backboards 300 stacked on the forklift rack 400 reach the required quantity, the operator at this time can fork away the forklift rack 400 by driving the forklift, and then replace it with a new fork truck rack 400 to start a new TV set. Palletizing of backplanes 30 . It can be understood that, when the manipulator 900a takes away the TV backboard 300 at the second position of the turning device 900b, the turning device 900b needs to turn over the TV backboard 300 transported from the production line from the first position to the second position. . More specifically, as follows:

如图7、图9及图10所示,护角堆叠取送装置100还包含滑移驱动机构50,滑移驱动机构50设于底座11处并与堆叠框架20连接,堆叠框架20滑设于底座11处,以驱使堆叠框架20于底座11上滑动;较优的是,如图7所示,堆叠框架20沿叉车货架400的前后方向滑动,滑动方向如箭头B所指,但不以此为限。堆叠腔21至少为两个,堆叠腔21沿堆叠框架20的滑动方向(即箭头B所指方向)并排布置,滑移驱动机构50驱使每个堆叠腔21与托起件31对应,以使得托起件31能将每个堆叠腔21内的护角200向上托起至取送机构40处,由取送机构40将每个堆叠腔21内的护角200取出并往叉车货架400处输送,以提高护角堆叠取送装置100存储护角200的能力。具体地,在本实施例中,滑移驱动机构50包含滑移气缸51及设于底座11和堆叠框架20间的滑移导轨52和滑移导块53,滑移气缸51组于底座11处并与堆叠框架20连接,以使得堆叠框架20于底座11上的滑动更平稳可靠及精准,但不以此为限。而堆叠框架20包含底板20a及至少三个沿堆叠框架20的滑动方向并排布置的立杆20b,立杆20b组于底板20a处,相邻两立杆20b与底板20a围出一个堆叠腔21,以简化堆叠框架20的结构,还便于护角200于堆叠框架20的堆叠。底板20a位于底座11上方,较优的是,底板20a与底座11相互平行,以确保底板20a相对底座11滑移可靠性,此时,滑移导轨52及滑移导块53组于底座11与底板20a间,滑移气缸51与底板20a连接。As shown in Fig. 7, Fig. 9 and Fig. 10, the corner protector stacking pick-and-feed device 100 also includes a sliding drive mechanism 50, the sliding driving mechanism 50 is arranged at the base 11 and connected with the stacking frame 20, and the stacking frame 20 is slidably arranged on at the base 11 to drive the stacking frame 20 to slide on the base 11; preferably, as shown in FIG. limit. There are at least two stacking chambers 21, and the stacking chambers 21 are arranged side by side along the sliding direction of the stacking frame 20 (ie, the direction indicated by the arrow B), and the sliding drive mechanism 50 drives each stacking chamber 21 to correspond to the holder 31, so that the holder The lifter 31 can lift the corner protector 200 in each stacking cavity 21 upwards to the pick-up mechanism 40, and the pick-and-feed mechanism 40 will take out the corner protector 200 in each stack cavity 21 and transport it to the forklift rack 400. In order to improve the ability of the corner protector stacking pick-and-feed device 100 to store the corner protector 200 . Specifically, in this embodiment, the sliding drive mechanism 50 includes a sliding cylinder 51 and a sliding guide rail 52 and a sliding guide block 53 arranged between the base 11 and the stacking frame 20, and the sliding cylinder 51 is assembled at the base 11. And it is connected with the stacking frame 20 so that the sliding of the stacking frame 20 on the base 11 is more stable, reliable and precise, but not limited thereto. The stacking frame 20 includes a bottom plate 20a and at least three vertical poles 20b arranged side by side along the sliding direction of the stacking frame 20, the vertical poles 20b are grouped at the bottom plate 20a, and two adjacent vertical poles 20b and the bottom plate 20a enclose a stacking cavity 21, To simplify the structure of the stacking frame 20 , it is also convenient to stack the corner protector 200 on the stacking frame 20 . The base plate 20a is located above the base 11. Preferably, the base plate 20a and the base 11 are parallel to each other to ensure the reliability of the base plate 20a sliding relative to the base 11. At this time, the sliding guide rail 52 and the sliding guide block 53 are assembled between the base 11 and the base 11 Between the base plates 20a, the slide cylinder 51 is connected with the base plates 20a.

同时,动力组件32包含托起电机321、丝杆322、丝母323、托起滑座324及托起气缸325。丝杆322沿叉车货架400的上下方向组于立架12处;托起电机321组于立架12处并驱使丝杆322转动,较优的是,在本实施例中,托起电机321沿叉车货架400的上下方向组于立架12的顶端处,有效地将架体10的空间利用起来,但不以此为限。丝母323套于丝杆322处并与托起滑座324固定连接,托起气缸325固定在托起滑座324上,托起件31与托起气缸325的输出端连接。因此,当托起气缸325驱使托起件31沿水平方向移至堆叠腔21内护角200对应的下方时,此时的托起电机321驱使丝杆322旋转,由旋转的丝杆322通过丝母323带动托起滑座324及托起气缸325向上托起,从而带动托起件31托起堆叠腔21内的护角200,实现将堆叠腔21内的护角200一个个向上输送至取送机构40处。举例而言,在本实施例中,如图7所示,托起气缸325驱使托起件31向前移至堆叠腔21内护角200的下方处,向后是移离堆叠腔211而丧失对堆叠腔21内护角200的托起作用,但不以此为限。为了使得托起电机321能更可靠地驱使丝杆322转动,在本实施例中,托起电机321与丝杆322之间连有皮带传动组件,皮带传动组件包含安装于托起电机321的输出端处的主动带轮、安装在丝杆322处的从动带轮及绕于主动带轮及从动带轮上的传动带;当然,根据实际需要,托起电机321与丝杆322之间连有齿轮传动组件,齿轮传动组件包含安装于托起电机321的输出端处的主动齿轮及安装于丝杆322上并与主动齿轮啮合传动的从动齿轮;或者,托起电机321与丝杆322之间连有链条传动组件,链条传动组件包含安装于托起电机321的输出端处的主动链轮、安装于丝杆322上的从动链轮及绕于主动链轮和从动链轮上的链条,故不以上述的举例为限。Meanwhile, the power assembly 32 includes a lifting motor 321 , a screw mandrel 322 , a screw nut 323 , a lifting slide 324 and a lifting cylinder 325 . The screw mandrel 322 is set at the stand 12 along the up and down direction of the forklift rack 400; the lifting motor 321 is set at the stand 12 and drives the screw mandrel 322 to rotate. The forklift rack 400 is arranged at the top of the stand 12 in the up and down direction to effectively utilize the space of the rack body 10 , but not limited thereto. The screw nut 323 is sleeved on the screw mandrel 322 and fixedly connected with the lifting slide 324 , the lifting cylinder 325 is fixed on the lifting slide 324 , and the lifting piece 31 is connected with the output end of the lifting cylinder 325 . Therefore, when the lifting cylinder 325 drives the lifting member 31 to move horizontally to the corresponding bottom of the corner protector 200 in the stacking cavity 21, the lifting motor 321 at this time drives the screw rod 322 to rotate, and the screw rod 322 passes through the screw rod. The female 323 drives the lifting slide 324 and the lifting cylinder 325 to lift upwards, thereby driving the lifting member 31 to lift the corner protectors 200 in the stacking chamber 21, so as to realize that the corner protectors 200 in the stacking chamber 21 are transported upward one by one to the pick-up box. Send to 40 institutions. For example, in this embodiment, as shown in FIG. 7, the lifting cylinder 325 drives the lifting member 31 to move forward to the bottom of the corner protector 200 in the stacking cavity 21, and moves backward away from the stacking cavity 211 to lose It plays a role in supporting the corner protector 200 in the stacking cavity 21, but is not limited thereto. In order to enable the lifting motor 321 to drive the screw mandrel 322 to rotate more reliably, in this embodiment, a belt transmission assembly is connected between the lifting motor 321 and the screw mandrel 322, and the belt transmission assembly includes an output mounted on the lifting motor 321. The driving pulley at the end, the driven pulley installed at the screw mandrel 322 and the transmission belt wound around the driving pulley and the driven pulley; of course, according to actual needs, the connection between the lifting motor 321 and the screw mandrel 322 There is a gear transmission assembly, and the gear transmission assembly includes a driving gear installed at the output end of the lifting motor 321 and a driven gear mounted on the screw mandrel 322 and meshed with the driving gear; or, the lifting motor 321 and the screw mandrel 322 There is a chain transmission assembly between them, and the chain transmission assembly includes a driving sprocket mounted on the output end of the lifting motor 321, a driven sprocket mounted on the screw mandrel 322, and winding around the driving sprocket and the driven sprocket. chain, so it is not limited to the above examples.

最后,驱动组件42包含水平气缸421、上下气缸422及水平滑座423。水平气缸421水平地组于立架12上,较优的是,水平气缸421沿叉车货架400的左右方向水平地组于立架12的顶端处,但不以此为限。水平滑座423安装在水平气缸421的输出端上,由水平气缸421驱使水平滑座423沿叉车货架400的左右方向滑移。上下气缸422沿叉车货架400的上下方向组于水平滑座423上,取出件41组于上下气缸422的输出端处,由上下气缸422驱使取出件41沿叉车货架400的上下方向滑移,且取出件41位于堆叠腔21内的护角200对应的上方处,以便于取出件41对堆叠腔21内的护角200的取出。较优的是,在本实施例中,取出件41为一气动手指,护角200的上端具有供护角200间堆叠定位用的定位柱210,气动手指抓取定位柱210,以使得取出件41更可靠地抓取堆叠腔21内的护角200。因此,当上下气缸422驱使张开的气动手指向下移动而使堆叠腔21内最顶的护角200之定位柱210进入气动手指内时,由气动手指夹紧最顶的护角200之定位柱210;接着,上下气缸422再带动气动手指向上移动,实现将护角200取出堆叠腔21;然后,水平气缸421驱使水平滑座423沿叉车货架400左右方向移动,由移动的水平滑座423带动上下气缸422及气动手指一起移动,从而实现将取出护角200向叉车货架400处堆放的目的。Finally, the driving assembly 42 includes a horizontal cylinder 421 , a vertical cylinder 422 and a horizontal sliding seat 423 . The horizontal cylinder 421 is horizontally assembled on the stand 12. Preferably, the horizontal cylinder 421 is horizontally arranged at the top of the stand 12 along the left-right direction of the forklift rack 400, but not limited thereto. The horizontal slide 423 is installed on the output end of the horizontal cylinder 421 , and the horizontal slide 423 is driven by the horizontal cylinder 421 to slide along the left and right directions of the forklift rack 400 . The upper and lower cylinders 422 are assembled on the horizontal sliding seat 423 along the up and down direction of the forklift rack 400, and the take-out parts 41 are set at the output ends of the up and down cylinders 422, and the up and down cylinders 422 drive the take-out parts 41 to slide along the up and down directions of the forklift rack 400, and The take-out piece 41 is located above the corner protector 200 in the stacking cavity 21 , so as to facilitate the take-out of the corner protector 200 in the stacking cavity 21 by the take-out piece 41 . Preferably, in this embodiment, the take-out piece 41 is a pneumatic finger, and the upper end of the corner protector 200 has a positioning post 210 for stacking and positioning between the corner protectors 200, and the pneumatic finger grabs the positioning post 210, so that the take-out part 41 to grab the corner protector 200 in the stacking cavity 21 more reliably. Therefore, when the upper and lower air cylinders 422 drive the opened pneumatic finger to move downward so that the positioning column 210 of the topmost corner protector 200 in the stacking chamber 21 enters the pneumatic finger, the positioning of the topmost corner protector 200 is clamped by the pneumatic finger. column 210; then, the upper and lower cylinders 422 drive the pneumatic fingers to move upwards to realize taking out the corner protector 200 from the stacking chamber 21; then, the horizontal cylinder 421 drives the horizontal slide 423 to move along the left and right directions of the forklift rack 400, and the horizontal slide 423 moved Drive the upper and lower cylinders 422 and the pneumatic fingers to move together, so as to realize the purpose of stacking the taken-out corner protector 200 to the forklift rack 400.

与现有技术相比,借助本发明的堆叠框架20的堆叠腔21,实现护角200沿叉车货架400的上下方向堆叠在一起,实现护角200沿叉车货架400上下方向层层堆叠;借助本发明的托起机构30,将堆叠腔21内的护角200一个个地往取送机构40处输送;借助本发明的取送机构40,将堆叠腔21内由托起机构30所输送的护角200一个个地取出并叉车货架400处输送;借助升降装置500,实现将叉车货架500以一个护角200的高度层层下降,以匹配护角堆叠取送装置100将护角200于叉车货架500处堆叠,借助机械手900a,将翻转设备900b第二位置处的电视背板300于每层护角层处堆放,从而实现电视背板300码垛的自动化,因此,本发明的电视背板自动码垛系统1000能提高工作效率并降低操作人员的负担,以适应自动化作业的场合中。Compared with the prior art, with the help of the stacking chamber 21 of the stacking frame 20 of the present invention, the corner protectors 200 are stacked together along the up and down direction of the forklift rack 400, and the corner protectors 200 are stacked layer by layer along the up and down direction of the forklift rack 400; The lifting mechanism 30 of the invention transports the corner protectors 200 in the stacking cavity 21 to the pick-up mechanism 40 one by one; The corners 200 are taken out one by one and transported to the forklift rack 400; with the help of the lifting device 500, the forklift rack 500 is lowered layer by layer at the height of a corner guard 200, so as to match the corner guard stacking pick-up device 100 to place the corner guard 200 on the forklift rack Stacking at 500 places, by means of manipulator 900a, the TV backboard 300 at the second position of the flipping device 900b is stacked at each corner layer, so as to realize the automation of the stacking of the TV backboard 300. Therefore, the TV backboard of the present invention automatically The palletizing system 1000 can improve work efficiency and reduce the burden of operators, so as to be suitable for automatic operation occasions.

值得注意者,为进一步地提高本发明的电视背板自动码垛系统1000的自动化程度,故本发明的电视背板自动码垛系统1000可与一现有的控制器930电性连接,由控制器300去控制电视背板自动码垛系统1000各组成部件的协调工作。由于控制器930为现有的,故在此不再对其结构及原理进行说明。It should be noted that, in order to further improve the degree of automation of the TV backplane automatic palletizing system 1000 of the present invention, the TV backplane automatic palletizing system 1000 of the present invention can be electrically connected with an existing controller 930, controlled by The device 300 is used to control the coordinated work of each component of the TV backplane automatic palletizing system 1000. Since the controller 930 is existing, its structure and principle will not be described here.

以上所揭露的仅为本发明的较佳实例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属于本发明所涵盖的范围。The above disclosures are only preferred examples of the present invention, and certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.

Claims (10)

1.一种电视背板自动码垛系统,适应将生产线输送来的电视背板进行自动码垛,其特征在于,包括:1. An automatic palletizing system for TV backplanes, adapted to carry out automatic palletizing of TV backplanes conveyed by the production line, characterized in that it includes: 一翻转设备,用于对生产线输送来的电视背板由第一位置翻转至第二位置;A turning device, used to turn over the TV backplane delivered from the production line from the first position to the second position; 一机械手,所述机械手将所述翻转设备第二位置处的电视背板取走;以及一电视背板码垛设备,所述电视背板码垛设备包含:A manipulator, the manipulator takes away the TV backboard at the second position of the flipping device; and a TV backboard palletizing device, the TV backboard palletizing device includes: 一叉车货架;a forklift rack; 一护角堆叠取送装置,所述护角堆叠取送装置分别布置于所述叉车货架的四周外,所述护角堆叠取送装置间围出一活动空间,所述护角堆叠取送装置包含架体、堆叠框架、托起机构及取送机构,所述架体包含底座及组于所述底座的立架,所述堆叠框架设于所述底座并具有沿所述叉车货架上下方向布置的堆叠腔,护角沿所述叉车货架的上下方向一个个地堆叠于所述堆叠腔内,所述托起机构包含托起件及驱使所述托起件沿所述叉车货架由下至上的方向托起所述堆叠腔内护角的动力组件,所述动力组件设于所述立架,所述托起件与所述堆叠腔相对应;所述取送机构组于所述立架并位于所述托起件的上方,所述取送机构包含取出件及驱使所述取出件将所述托起机构所托起的护角取出并往所述叉车货架处输送的驱动组件;以及A stacking pick-and-feed device with corner guards, the stacking pick-and-feed devices with corner guards are respectively arranged outside the surroundings of the forklift shelf, an activity space is enclosed between the stacked corner guards, and the stacking pick-and-delivery devices with corner guards It includes a frame body, a stacking frame, a holding mechanism and a pick-up mechanism. The frame body includes a base and a stand assembled on the base. The stacking cavity, the corner guards are stacked one by one in the stacking cavity along the up and down direction of the forklift rack, and the lifting mechanism includes a lifting member and a mechanism that drives the lifting member from bottom to top along the forklift rack. The direction supports the power assembly of the corner protector in the stacking chamber, the power assembly is arranged on the stand, and the holding member corresponds to the stacking chamber; the take-and-feed mechanism is assembled on the stand and Located above the holding member, the fetching mechanism includes a take-out member and a drive assembly that drives the take-out member to take out the corner protector held by the holding mechanism and transport it to the forklift rack; and 一升降装置,所述升降装置位于相邻两所述护角堆叠取送装置间,所述升降装置沿所述叉车货架的上下方向驱使所述叉车货架于所述活动空间内做上升或下降的运动;A lifting device, the lifting device is located between two adjacent corner stacking pick-and-feed devices, and the lifting device drives the forklift shelf to rise or fall in the activity space along the up and down direction of the forklift shelf sports; 码垛时,每个所述护角堆叠取送装置往所述升降装置所升起的叉车货架处放置一个护角以形成第一护角层,则所述机械手将所述翻转设备第二位置处的一个电视背板取走并放置于所述第一护角层处;接着,所述升降装置向下驱使所述叉车货架下降一个护角的高度,每个所述护角堆叠取送装置再往所述第一护角层中的每个护角堆叠上另一个护角以形成第二护角层,则所述机械手将所述翻转设备第二位置处的另一个所述电视背板放置于所述第二护角层处,从而实现所述电视背板的码垛。When stacking, each of the corner protection stacking pick-and-feed devices places a corner protection on the forklift shelf raised by the lifting device to form a first corner protection layer, and then the manipulator moves the turning device to the second position A TV back panel at the place is taken away and placed at the first corner protection layer; then, the lifting device drives the forklift shelf down to the height of a corner protection, and each of the corner protection stacking pick-and-delivery devices Then stack another corner protection on each corner protection layer in the first corner protection layer to form a second corner protection layer, then the manipulator will turn another TV backboard at the second position of the flipping device Placed at the second corner protection layer, so as to realize the palletizing of the TV backplane. 2.根据权利要求1所述的电视背板自动码垛系统,其特征在于,所述电视背板码垛设备还包括一设备板座,所述叉车货架、护角堆叠取送装置及升降装置分别置于所述设备板座上,所述护角堆叠取送装置还包括一压紧气缸,所述压紧气缸组于所述堆叠框架的上端处,所述压紧气缸的输出端与所述堆叠腔内的护角相对应。2. The TV backplane automatic palletizing system according to claim 1, characterized in that, the TV backplane palletizing equipment also includes an equipment board seat, the forklift shelf, the corner stacking pick-and-feed device and the lifting device respectively placed on the equipment board seat, the corner protection stacking pick-and-feed device also includes a pressing cylinder, the pressing cylinder group is at the upper end of the stacking frame, the output end of the pressing cylinder is connected to the Corresponds to the corner protectors in the stacking cavity described above. 3.根据权利要求1所述的电视背板自动码垛系统,其特征在于,所述护角堆叠取送装置为四个,所述护角堆叠取送装置中二者位于所述叉车货架的左侧外,所述护角堆叠取送装置中余下二者位于所述叉车货架的右侧外;或者,所述护角堆叠取送装置中二者位于所述叉车货架的前侧外,所述护角堆叠取送装置中余下二者位于所述叉车货架的后侧外;所述升降装置位于同侧的两所述护角堆叠装置间;所述机械手包含真空吸嘴组件及动力装置,所述动力装置驱使所述真空吸嘴组件移至所述翻转设备第二位置处以将该处的电视背板吸走,所述动力装置还驱使所述真空吸嘴组件将吸走的电视背板移至所述叉车货架处。3. The TV backplane automatic palletizing system according to claim 1, characterized in that there are four corner guard stacking fetching devices, and two of the corner guard stacking fetching devices are located on the side of the forklift rack. Outside the left side, the remaining two of the corner stacking fetching devices are located outside the right side of the forklift rack; or, the two corner stacking fetching devices are located outside the front side of the forklift rack, so The remaining two of the corner protection stacking pick-and-feed devices are located outside the rear side of the forklift rack; the lifting device is located between the two corner protection stacking devices on the same side; the manipulator includes a vacuum nozzle assembly and a power unit, The power device drives the vacuum nozzle assembly to move to the second position of the turning device to suck away the TV backboard there, and the power device also drives the vacuum nozzle assembly to suck away the TV backboard Move to the forklift rack. 4.根据权利要求1所述的电视背板自动码垛系统,其特征在于,所述护角堆叠取送装置还包含滑移驱动机构,所述滑移驱动机构设于所述底座并与所述堆叠框架连接,所述堆叠框架滑设于所述底座,所述堆叠腔至少为两个,所述堆叠腔沿所述堆叠框架的滑动方向并排布置,所述滑移驱动机构驱使每个所述堆叠腔与所述托起件对应。4. The automatic palletizing system for TV backplanes according to claim 1, wherein the corner protection stacking pick-and-feed device also includes a sliding drive mechanism, the sliding drive mechanism is arranged on the base and is connected to the The stacking frame is connected to the stacking frame, the stacking frame is slidably arranged on the base, there are at least two stacking cavities, and the stacking cavities are arranged side by side along the sliding direction of the stacking frame, and the sliding drive mechanism drives each of the stacking cavities The stacking cavity corresponds to the holding member. 5.根据权利要求4所述的电视背板自动码垛系统,其特征在于,所述滑移驱动机构包含滑移气缸及设于所述底座和堆叠框架间的滑移导轨和滑移导块,所述滑移气缸组于所述底座并与所述堆叠框架连接。5. The TV backplane automatic palletizing system according to claim 4, wherein the sliding drive mechanism comprises a sliding cylinder and a sliding guide rail and a sliding guide block arranged between the base and the stacking frame , the sliding cylinder group is connected to the base and the stacking frame. 6.根据权利要求5所述的电视背板自动码垛系统,其特征在于,所述堆叠框架包含底板及至少三个沿所述堆叠框架的滑动方向并排布置的立杆,所述立杆组于所述底板,相邻两所述立杆与所述底板围出一个所述堆叠腔,所述底板位于所述底座上方,所述滑移导轨及滑移导块组于所述底座与所述底板间,所述滑移气缸与所述底板连接。6. The TV backplane automatic palletizing system according to claim 5, wherein the stacking frame comprises a bottom plate and at least three vertical poles arranged side by side along the sliding direction of the stacking frame, and the vertical pole set On the bottom plate, two adjacent vertical rods and the bottom plate enclose a stacking cavity, the bottom plate is located above the base, and the sliding guide rail and the sliding guide block are assembled between the base and the base. Between the base plates, the sliding cylinder is connected with the base plate. 7.根据权利要求1所述的电视背板自动码垛系统,其特征在于,所述动力组件包含托起电机、丝杆、丝母、托起滑座及托起气缸,所述丝杆沿所述叉车货架的上下方向组于所述立架,所述托起电机组于所述立架并驱使所述丝杆转动,所述丝母套于所述丝杆并与所述托起滑座固定连接,所述托起气缸固定在所述托起滑座上,所述托起件与所述托起气缸的输出端连接;当所述托起气缸驱使所述托起件沿水平方向移至所述堆叠腔内护角对应的下方,则所述托起电机驱使所述丝杆旋转,由旋转的所述丝杆通过所述丝母带动所述托起滑座及托起气缸向上托起,从而带动所述托起件托起所述堆叠腔内的护角。7. The TV backplane automatic palletizing system according to claim 1, wherein the power assembly includes a lifting motor, a screw mandrel, a screw nut, a lifting slide and a lifting cylinder, and the screw mandrel moves along the The up and down direction of the forklift rack is assembled on the stand, the holding up motor unit is on the stand and drives the screw to rotate, the nut is sleeved on the screw and slides with the holding The seat is fixedly connected, the lifting cylinder is fixed on the lifting slide, and the lifting piece is connected to the output end of the lifting cylinder; when the lifting cylinder drives the lifting piece along the horizontal direction Move to the bottom corresponding to the corner protector in the stacking chamber, the lifting motor drives the screw to rotate, and the rotating screw drives the lifting slide and lifting cylinder upward through the screw nut Hold up, so as to drive the holder to hold up the corner protector in the stacking cavity. 8.根据权利要求1所述的电视背板自动码垛系统,其特征在于,所述翻转设备包含设备架体、组于所述设备架体顶端端部处的翻转轴、组于所述翻转轴上的翻转架体、安装在所述翻转架体上的真空吸嘴及驱使所述翻转轴转动的翻转驱使组件;在所述真空吸嘴将生产线输送来的电视背板吸住时,所述翻转驱使组件通过所述翻转轴带动所述翻转架体由所述第一位置翻转至所述第二位置。8. The TV backplane automatic palletizing system according to claim 1, characterized in that, the overturning device comprises an equipment rack body, an overturning shaft assembled at the top end of the equipment rack body, an overturning shaft assembled at the top end of the equipment rack body, The reversing frame body on the shaft, the vacuum suction nozzle installed on the reversing frame body, and the reversing driving assembly that drives the rotation of the reversing shaft; The overturn driving assembly drives the overturn frame body to overturn from the first position to the second position through the overturn shaft. 9.根据权利要求1所述的电视背板自动码垛系统,其特征在于,所述驱动组件包含水平气缸、上下气缸及水平滑座,所述水平气缸水平地组于立架上,所述水平滑座安装在所述水平气缸的输出端上,所述上下气缸沿所述叉车货架的上下方向组于所述水平滑座上,所述取出件组于所述上下气缸的输出端处,且所述取出件位于所述堆叠腔内的护角对应的上方处。9. The TV backplane automatic palletizing system according to claim 1, wherein the drive assembly includes a horizontal cylinder, an upper and lower cylinder and a horizontal sliding seat, and the horizontal cylinder is horizontally assembled on the stand, and the The horizontal sliding seat is installed on the output end of the horizontal cylinder, the upper and lower cylinders are assembled on the horizontal sliding seat along the up and down direction of the forklift rack, and the extraction parts are assembled at the output end of the upper and lower cylinders, And the take-out part is located above the corner protector in the stacking cavity. 10.根据权利要求9所述的电视背板自动码垛系统,其特征在于,所述取出件为一气动手指,所述护角的上端具有供所述护角间堆叠定位用的定位柱,所述气动手指抓取所述定位柱。10. The TV backboard automatic palletizing system according to claim 9, wherein the take-out part is a pneumatic finger, and the upper end of the corner guard has a positioning column for stacking and positioning between the corner guards, The pneumatic fingers grab the positioning post.
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