CN217263194U - A panel loading attachment for panel laser cutting processing - Google Patents
A panel loading attachment for panel laser cutting processing Download PDFInfo
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- CN217263194U CN217263194U CN202123325730.3U CN202123325730U CN217263194U CN 217263194 U CN217263194 U CN 217263194U CN 202123325730 U CN202123325730 U CN 202123325730U CN 217263194 U CN217263194 U CN 217263194U
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- 238000003698 laser cutting Methods 0.000 title claims abstract description 28
- 238000012545 processing Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 73
- 241000252254 Catostomidae Species 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 4
- 238000000034 method Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型涉及板材上料加工技术领域,特别涉及一种用于板材激光切割加工的板材上料装置。The utility model relates to the technical field of sheet material feeding processing, in particular to a sheet material feeding device used for sheet metal laser cutting processing.
背景技术Background technique
在对板件(铁板、不锈钢板、冷轧板、木板、铝板、石板等)进行加工时,需要将板件搬运到板材加工设备(激光切割机)的上料工位进行板材加工,传统通过人力搬运工作效率低,后续出现了许多上下料搬运板材的上料设备,有手动操控的半自动上料设备,也有全自动的上料设备,半自动上料设备相比传统的具有更好的搬运效率,但仍需要多个操作员,多个操作员之间需要熟练配合,搬运效率还可以进一步提高;现有的全自动上料设备的料库堆放板材太少,需要多次停机来往料库内堆放板材料垛,浪费了较多的时间,而料库的库存量变大后就会导致料垛底部的板材所在高度较低、料垛距离板材激光切割机较远等问题,就需要重新设计与扩容后的料库相匹配的板材取料装置。When processing plates (iron plates, stainless steel plates, cold-rolled plates, wood plates, aluminum plates, stone plates, etc.), it is necessary to transport the plates to the loading station of plate processing equipment (laser cutting machine) for plate processing. Due to the low efficiency of manual handling, many loading equipment for loading and unloading materials has appeared in the future. There are semi-automatic loading equipment controlled manually, and there are also fully automatic loading equipment. Compared with traditional ones, semi-automatic loading equipment has better handling. Efficiency, but still requires multiple operators, skilled cooperation between multiple operators, and the handling efficiency can be further improved; the existing fully automatic feeding equipment has too few sheets stacked in the material warehouse, and needs to stop for many times to go to and from the material warehouse It wastes a lot of time to stack the board material stacks inside, and when the inventory of the material warehouse becomes larger, the height of the board at the bottom of the stack will be lower, and the material stack is far away from the board laser cutting machine, etc., so it needs to be redesigned. The plate reclaiming device matched with the expanded material warehouse.
实用新型内容Utility model content
为了解决现有技术的不足,本实用新型提供一种用于板材激光切割加工的板材上料装置。In order to solve the deficiencies of the prior art, the utility model provides a plate feeding device used for laser cutting processing of plates.
为实现上述目的,本实用新型提供的技术方案为:一种用于板材激光切割加工的板材上料装置,包括龙门架、设置在龙门架横梁上的取料装置、掀料装置,所述取料装置包括从上往下依次连接的移动座、升降座、旋转座、取料架;所述横梁设置有水平导轨和水平齿条,所述移动座上设置有与水平导轨滑动连接的第一滑座,所述移动座上设置有与水平齿条传动连接的移动电机,所述移动电机带动移动座沿水平导轨移动;所述移动座上设置有驱动升降座上下移动的升降电机;所述升降座上设置有旋转电机,所述旋转电机驱动端设置有旋转座,所述取料架固定在旋转座上,所述旋转电机带动旋转座和取料架转动;所述取料架下方设置有多个吸取板材的真空吸盘。In order to achieve the above purpose, the technical solution provided by the present utility model is: a plate feeding device for laser cutting and processing of plates, comprising a gantry, a reclaiming device and a lifting device arranged on the beam of the gantry. The feeding device includes a moving seat, a lifting seat, a rotating seat, and a reclaiming frame sequentially connected from top to bottom; the beam is provided with a horizontal guide rail and a horizontal rack, and the moving seat is provided with a first sliding connection with the horizontal guide rail. a sliding seat, the movable seat is provided with a moving motor connected with the horizontal rack drive, the moving motor drives the moving seat to move along the horizontal guide rail; the moving seat is provided with a lifting motor that drives the lifting seat to move up and down; the A rotating motor is arranged on the lifting base, a rotating base is arranged at the driving end of the rotating motor, the reclaiming frame is fixed on the rotating base, and the rotating motor drives the rotating base and the reclaiming frame to rotate; the lower part of the reclaiming frame is arranged There are several vacuum suction cups for picking up the sheet.
其中,所述掀料装置设置在取料架的边缘,所述掀料装置包括掀料杆、三个驱动气缸、多个掀料吸盘,所述驱动气缸通过安装座安装在取料架边缘,所述安装座上设置有可转动的摆杆,所述摆杆设置在驱动气缸的驱动端与掀料杆之间,多个掀料吸盘间隔设置在掀料杆的下方,所述驱动气缸通过摆杆带动掀料杆和掀料吸盘相对取料架上下摆动。Wherein, the material lifting device is arranged on the edge of the reclaiming rack, and the material lifting device includes a material lifting rod, three driving cylinders, and a plurality of material lifting suction cups, and the driving cylinder is installed on the edge of the material reclaiming rack through the mounting seat, The mounting seat is provided with a rotatable swing rod, the swing rod is arranged between the driving end of the driving cylinder and the material-lifting rod, a plurality of material-lifting suckers are arranged at intervals below the material-lifting rod, and the driving cylinder passes through the material-lifting rod. The swing rod drives the lifting rod and the lifting suction cup to swing up and down relative to the reclaiming frame.
在上述技术方案中,所述升降座上设置有安装板,所述安装板在靠近移动座的一侧设置有竖直齿条和竖直导轨,所述竖直导轨与移动座上的第二滑块滑动连接,所述升降电机与竖直齿条传动连接并驱动升降座竖直升降。In the above technical solution, the lifting base is provided with a mounting plate, the mounting plate is provided with a vertical rack and a vertical guide rail on the side close to the moving base, and the vertical guide rail is connected to the second mounting plate on the moving base. The sliding block is slidably connected, and the lifting motor is connected with the vertical rack and drives the lifting seat to rise and fall vertically.
在上述技术方案中,所述升降座在安装板的两侧设置有两个导杆,所述导杆与移动座滑动连接。In the above technical solution, the lifting base is provided with two guide rods on both sides of the mounting plate, and the guide rods are slidably connected with the moving base.
在上述技术方案中,所述旋转座包括转盘和连接板,所述转盘可转动的设置在升降座的下方,所述旋转电机固定在升降座上,所述转盘内设置有大齿盘,所述旋转电机通过齿轮与大齿盘传动连接,所述连接板固定在转盘下方,所述取料架固定在连接板下方,所述旋转电机通过大齿盘带动取料架相对升降座转动。In the above technical solution, the rotating base includes a rotating plate and a connecting plate, the rotating plate is rotatably arranged below the lifting base, the rotating motor is fixed on the lifting base, and a large toothed plate is arranged in the rotating plate, so The rotating motor is connected to the large toothed plate through gears, the connecting plate is fixed under the turntable, and the reclaiming frame is fixed below the connecting plate, and the rotating motor drives the reclaiming frame to rotate relative to the lifting seat through the large toothed plate.
在上述技术方案中,所述取料架包括两个安装杆、四个平行设置在两个安装杆下方的取料杆,所述取料杆与安装杆垂直连接,所述取料杆下方间隔设置五个真空吸盘,所述两个安装杆固定在连接板下方。In the above technical solution, the reclaiming rack includes two installation rods and four reclaiming rods arranged in parallel below the two installation rods. Five vacuum suction cups are provided, and the two mounting rods are fixed under the connecting plate.
在上述技术方案中,所述取料杆为槽钢。In the above technical solution, the reclaiming rod is channel steel.
在上述技术方案中,所述摆杆为三角形传动件,该传动件的一个角上设置有与安装座枢接的转轴,该传动件的另外两个角分别与驱动气缸的驱动端、掀料杆连接。In the above technical solution, the pendulum rod is a triangular transmission member, one corner of the transmission member is provided with a rotating shaft pivotally connected with the mounting seat, and the other two corners of the transmission member are respectively connected with the driving end of the driving cylinder, the lifting material rod connection.
在上述技术方案中,所述龙门架包括两个主支撑架和两个侧支撑架,所述横梁垂直架设在两个主支撑架之间,所述两个侧支撑架的上部与横梁固接,所述两个侧支撑架位于两个主支撑架之间并位于横梁的同一侧。In the above technical solution, the gantry frame includes two main support frames and two side support frames, the cross beam is vertically erected between the two main support frames, and the upper parts of the two side support frames are fixedly connected to the cross beam , the two side support frames are located between the two main support frames and on the same side of the beam.
本实用新型有益效果在于,本实用新型结构合理、设计新颖、实用性强,通过龙门架使得取料装置可以在板材料库与激光切割机之间来回移动,实现板材的快速上料;通过较长的安装板和导杆,使取料架具有较大的升降行程,可以对料库较深的板材进行取料;通过旋转座对取料架以及吸取的板材进行转动调节,兼容各种激光切割机的上料要求;通过掀料装置将取料架吸取的多余的板材抖落,保证每次上料只吸取一块板材,实现精确的上料。The beneficial effect of the utility model is that the utility model has the advantages of reasonable structure, novel design and strong practicability, through the gantry, the reclaiming device can move back and forth between the plate material warehouse and the laser cutting machine, so as to realize the rapid feeding of the plate; The long mounting plate and guide rod enable the reclaimer to have a large lifting stroke, which can reclaim the material in the deep warehouse; the reclaimer and the sucked plate can be rotated and adjusted through the rotating seat, which is compatible with various lasers Feeding requirements of the cutting machine; shake off the excess sheets picked up by the reclaimer through the lifting device to ensure that only one sheet is picked up at each feeding to achieve accurate feeding.
附图说明Description of drawings
图1是板材激光切割加工的部分生产线的结构示意图。Figure 1 is a schematic diagram of the structure of part of the production line for sheet laser cutting.
图2是本实用新型的立体结构示意图。Fig. 2 is a three-dimensional structure schematic diagram of the present invention.
图3是本实用新型的立体结构示意图(图2的另一视图方向)。FIG. 3 is a schematic diagram of the three-dimensional structure of the present invention (another view direction of FIG. 2 ).
图4是取料装置的立体结构示意图。Figure 4 is a schematic three-dimensional structure diagram of the reclaiming device.
图中:1、料库;11、料垛;2、龙门架;21、主支撑架;22、横梁;23、侧支撑架;24、水平导轨;25、水平齿条;3、取料装置;31、移动座;32、升降座;321、竖直齿条;322、导杆;323、竖直导轨;33、旋转座;331、转盘;332、连接板;34、取料架;341、安装杆;342、取料杆;343、固定杆;35、真空吸盘;36、升降电机;361、第二齿轮;37、移动电机;38、旋转电机;4、掀料装置;41、驱动气缸;42、安装座;43、摆杆;44、掀料杆;45、掀料吸盘;100、激光切割机。In the figure: 1. Material warehouse; 11. Material stack; 2. Gantry frame; 21. Main support frame; 22. Beam; 23. Side support frame; 24. Horizontal guide rail; 25. Horizontal rack; 31, mobile seat; 32, lift seat; 321, vertical rack; 322, guide rod; 323, vertical guide rail; 33, rotary seat; 331, turntable; 332, connecting plate; 34, reclaimer; 341 342, reclaiming rod; 343, fixed rod; 35, vacuum suction cup; 36, lifting motor; 361, second gear; 37, moving motor; 38, rotating motor; 4, lifting device; 41, drive Cylinder; 42. Mounting seat; 43. Swing rod; 44. Lifting rod; 45. Lifting suction cup; 100. Laser cutting machine.
具体实施方式Detailed ways
参照附图介绍本实用新型的具体实施方式。The specific embodiments of the present invention will be described with reference to the accompanying drawings.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行描述和说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。基于本实用新型提供的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。此外,还可以理解的是,虽然这种开发过程中所作出的努力可能是复杂并且冗长的,然而对于与本实用新型公开的内容相关的本领域的普通技术人员而言,在本实用新型揭露的技术内容的基础上进行的一些设计、制造或者生产等改动只是常规的技术手段,不应当理解为本实用新型公开的内容不充分。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be described and illustrated below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention. Based on the embodiments provided by the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the present invention. In addition, it will also be appreciated that although such development efforts may be complex and lengthy, for those of ordinary skill in the art Some changes in design, manufacture or production based on the technical content of the present invention are only conventional technical means, and should not be understood that the disclosed content of the present invention is insufficient.
在本实用新型中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本实用新型的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域普通技术人员显式地和隐式地理解的是,本实用新型所描述的实施例在不冲突的情况下,可以与其它实施例相结合。Reference in the present invention to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those of ordinary skill in the art that the described embodiments of the present invention may be combined with other embodiments without conflict.
除非另作定义,本实用新型所涉及的技术术语或者科学术语应当为本实用新型所属技术领域内具有一般技能的人士所理解的通常意义。本实用新型所涉及的“一”、“一个”、“一种”、“该”等类似词语并不表示数量限制,可表示单数或复数。本实用新型所涉及的术语“包括”、“包含”、“具有”以及它们任何变形,意图在于覆盖不排他的包含;例如包含了一系列步骤或模块(单元)的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可以还包括没有列出的步骤或单元,或可以还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。本实用新型所涉及的“连接”、“相连”、“耦接”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电气的连接,不管是直接的还是间接的。本实用新型所涉及的“多个”是指大于或者等于两个。“和/或”描述关联对象的关联关系,表示可以存在三种关系,例如,“A和/或B”可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。本实用新型所涉及的术语“第一”、“第二”、“第三”等仅仅是区别类似的对象,不代表针对对象的特定排序。Unless otherwise defined, the technical terms or scientific terms involved in the present invention shall have the usual meanings understood by those with ordinary skills in the technical field to which the present invention belongs. Similar words such as "a", "an", "an", "the" and the like involved in the present invention do not mean quantitative limitation, and can mean singular or plural. The terms "comprising", "comprising", "having" and any modifications thereof involved in the present invention are intended to cover non-exclusive inclusion; for example, a process, method, system, product including a series of steps or modules (units) Or the device is not limited to the steps or units listed, but may also include steps or units not listed, or may further include other steps or units inherent to these processes, methods, products or devices. The words "connected", "connected", "coupled" and the like involved in the present invention are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The "plurality" involved in the present invention refers to greater than or equal to two. "And/or" describes the association relationship between associated objects, indicating that there can be three kinds of relationships. For example, "A and/or B" can mean that A exists alone, A and B exist at the same time, and B exists alone. The terms "first", "second", "third", etc. involved in the present invention are only to distinguish similar objects, and do not represent a specific order of objects.
如图1所示,图中为板材激光切割加工的部分生产线,堆放板材的料库1位于中心,料库1两侧放置了激光切割机100,本实施方式中的板材上料装置设置在料库1与激光切割机100之间,用于将料库1中的板材吸取并搬运到激光切割机100上进行加工。As shown in FIG. 1 , the figure shows a part of the production line for laser cutting of plates. The material warehouse 1 for stacking the plates is located in the center. The
如图1-4所示,一种用于板材激光切割加工的板材上料装置,包括龙门架2、设置在龙门架2横梁22上的取料装置3、掀料装置4,取料装置3包括从上往下依次连接的移动座31、升降座32、旋转座33、取料架34;横梁22设置有水平导轨24和水平齿条25,移动座31上设置有与水平导轨24滑动连接的第一滑座,移动座31上设置有与水平齿条25传动连接的移动电机37,移动电机37带动移动座31沿水平导轨24移动;移动座31上设置有驱动升降座32上下移动的升降电机36;升降座32上设置有旋转电机38,旋转电机38驱动端设置有旋转座33,取料架34固定在旋转座33上,旋转电机38带动旋转座33和取料架34转动;取料架34下方设置有多个吸取板材的真空吸盘35。移动电机37驱动端设置第一齿轮,第一齿轮与水平齿条25咬合,移动电机37带动第一齿轮转动,使得第一齿轮相对水平齿条25前后移动,从而带动移动座31水平移动。As shown in Figures 1-4, a plate feeding device for plate laser cutting includes a
如图4所示,掀料装置4设置在取料架34的边缘,掀料装置4包括掀料杆44、三个驱动气缸41、多个掀料吸盘45,驱动气缸41通过安装座42安装在取料架34边缘,安装座42上设置有可转动的摆杆43,摆杆43设置在驱动气缸41的驱动端与掀料杆44之间,多个掀料吸盘45间隔设置在掀料杆44的下方,驱动气缸41通过摆杆43带动掀料杆44和掀料吸盘45相对取料架34上下摆动。As shown in FIG. 4 , the material-lifting device 4 is arranged on the edge of the
升降座32上设置有安装板,安装板在靠近移动座31的一侧设置有竖直齿条321和竖直导轨323,竖直导轨323与移动座31上的第二滑块滑动连接,升降电机36与竖直齿条321传动连接并驱动升降座32竖直升降。升降电机36驱动端设置第二齿轮361,第二齿轮361与竖直齿条321咬合,升降电机36带动第二齿轮361转动,使得第二齿轮361相对竖直齿条321上下移动,从而带动升降座32竖直升降。The lifting
升降座32在安装板的两侧设置有两个导杆322,导杆322与移动座31滑动连接。The lifting
旋转座33包括转盘331和连接板332,转盘331可转动的设置在升降座32的下方,旋转电机38固定在升降座32上,转盘331内设置有大齿盘,旋转电机38通过齿轮与大齿盘传动连接,连接板332固定在转盘331下方,取料架34固定在连接板332下方,旋转电机38通过大齿盘带动取料架34相对升降座32转动。通过旋转座33使得取料架34以转动的方式来切换姿态,从而可以对上料的板材进行旋转来调节摆放的角度,从而兼容各种激光切割机100的上料需求。The rotating
取料架34包括两个安装杆341、四个平行设置在两个安装杆341下方的取料杆342,取料杆342与安装杆341垂直连接,取料杆342下方间隔设置五个真空吸盘35,两个安装杆341固定在连接板332下方,四个取料杆342末端通过固定杆343焊接固定形成一个框架。取料杆342为槽钢。The
摆杆43为三角形传动件,该传动件的一个角上设置有与安装座42枢接的转轴,该传动件的另外两个角分别与驱动气缸41的驱动端、掀料杆44连接。The
龙门架2包括两个主支撑架21和两个侧支撑架23,横梁22垂直架设在两个主支撑架21之间,两个侧支撑架23的上部与横梁22固接,两个侧支撑架23位于两个主支撑架21之间并位于横梁22的同一侧。The
工作时,升降电机36和移动电机37工作,使得取料架34往板材料库1移动,取料架34需要通过旋转电机38旋转到与板材摆放相配的角度,取料架34一直下降,一直到取料架34的二十个真空吸盘35及掀料装置4的五个掀料吸盘45都接触并吸住板材料垛11的最上层板材,然后取料架34升起一定的高度,驱动气缸41工作,将五个掀料吸盘45上下来回转动一定的角度,使得板材在掀料装置4侧的边缘向上或向下弯曲,如果取料架34吸取的板材下方有通过静电吸附有多余板材,在掀料装置4工作过程中,多余的板材在自身刚性的作用,在弯曲的边缘会与取料架34吸取的板材开始分离以破坏两者之间的静电作用力,最后使得多余的板材可以在自身的重力作用力下掉落下来;然后取料架34将吸取的板材搬运到激光切割机100上进行加工。When working, the lifting
本实用新型结构合理、设计新颖、实用性强,通过龙门架2使得取料装置3可以在板材料库1与激光切割机100之间来回移动,实现板材的快速上料;通过较长的安装板和导杆322,使取料架34具有较大的升降行程,可以对料库1较深的板材进行取料;通过旋转座33对取料架34以及吸取的板材进行转动调节,兼容各种激光切割机100的上料要求;通过掀料装置4将取料架34吸取的多余的板材抖落,实现精确的上料。The utility model has reasonable structure, novel design and strong practicability. Through the
以上并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质,对以上实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (8)
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