CN109802030A - LED element and production method thereof - Google Patents
LED element and production method thereof Download PDFInfo
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- CN109802030A CN109802030A CN201910070835.7A CN201910070835A CN109802030A CN 109802030 A CN109802030 A CN 109802030A CN 201910070835 A CN201910070835 A CN 201910070835A CN 109802030 A CN109802030 A CN 109802030A
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Abstract
The invention relates to the field of electronic element production, in particular to an LED element and a production method thereof. An LED element and a production method thereof comprise an automatic production device of the LED element, wherein the device comprises a frame, and an LED element feeding device, a cleaning device, a soldering device, a carrying device, a circulation device and a swinging disc blanking device which are arranged on the frame; the LED element feeding device is used for feeding LED elements, and the cleaning device is positioned below the LED element feeding device and is used for cleaning the elements before processing; the soldering tin device is connected with the LED element feeding device and is used for soldering tin on the elements; the conveying device is connected with the soldering tin device and the circulating device and conveys the soldered LED elements into the circulating device; the swinging plate blanking device is connected with the circulating device, and the LED elements are subjected to swinging plate and blanking. The production method has the advantages of high automation degree, high working efficiency and high product qualification rate.
Description
Technical field
The present invention relates to production of electronic components fields, and in particular to a kind of LED element and its production method.
Background technique
Existing LED light-emitting component is to install the intensive LED of a row on circuit boards using flat circuit board mostly,
LED element is connect with circuit board by scolding tin, and LED light-emitting component needs to burn-on in advance in process of production, on electrode one layer of tin.
Existing welding technique is mostly spot welding, and by being accomplished manually, the shortcomings of the prior art is: the charging of 1. LED elements is not smart
Quasi-, inefficiency；2. the welding is not firm for LED element, there is impurity；3. LED element scolding tin is unreliable, scolding tin is difficult；4. LED
Element clamps inefficiency, and the inadequate 5. LED element cutting stock precision of reliability is low, blanking procedure is cumbersome.
Goal of the invention
The object of the present invention is to provide a kind of producers of the high LED element of high degree of automation, efficient work, product qualification rate
Method.
To achieve the goals above, the technical solution used in the present invention is:
A kind of production method of LED element passes sequentially through following steps completion:
(1) workpiece feeding step: is sent by cleaning device by LED element feeding device first；
(2) cleaning step: the pretreatment before first being processed cleans LED element end face by cleaning device；Cleaning
Device connects liquid bath item and picks up quantitative cleaning solution and be then lifted in specific works, and the workpiece end face that sucker group is sucked immerses
Cleaning solution is soaked, then the sponge contact on workpiece handling to friction pulley, by work end when two friction pulleys rotate
The cleaning solution in face blots and wiped clean, and the liquid of absorption is extracted in the extruding of two friction pulleys；
(3) scolding tin step: then tin soldering equipment clamps LED element, and end scolding tin is realized to it, passes through after the completion of scolding tin and removes
Shipping unit is transported to transfer device；For tin soldering equipment in specific works, the 6th motor driven overturns component level movement, vertical shift group
Part driving overturning component vertical shift, the 8th motor first is vertical by shaft plate, and the 4th cylinder 9 drives the first rack gear mobile, will
Movable jaw is opened, and workpiece is clamped after being put into, and then, the 8th motor overturns shaft plate, and vertical shift component makes under its entirety
Drop, into Xi Chi, into before tin pond, the 5th driving belt drives material scraping plate to be moved to waste residue collecting box side, by the table in tin pond
Face oxide layer is scraped to waste residue collecting box, and when close to skewback on end, material scraping plate idler wheel contacts material scraping plate with gib block,
It is corresponding with the profile of skewback to which material scraping plate moves obliquely, by stannic oxide layer hanging fascia；
(4) detection of appearance detection and welding quality detecting step: is carried out to the workpiece that scolding tin is completed in transfer device；Stream
For rotary device in specific works, the tenth motor driven jig stepping circulation, when resting, positioning mechanism determines jig
Position, side carry out feeding, and side carries out blanking, carry out welding matter to the workpiece in jig by CCD detection components in pilot process
Amount detection, is cleaned in lower section by rinsing bowl after jig blanking；
(5) finished product blanking step: is completed by balance and blanking by balance blanking device after the completion of detection.
A kind of production equipment of LED element, including rack and rack-mounted LED element feeding device, cleaning dress
It sets, tin soldering equipment, handling device, transfer device and balance blanking device；Cleaning device is located under LED element feeding device
Side；Tin soldering equipment is mutually connected with LED element feeding device；Transfer device is located at the side of tin soldering equipment, handling device connection weldering
Tin device and transfer device；Balance blanking device is mutually connected with transfer device.
Preferably, the cleaning device includes wetted components and Wipe assembly, wetted components and Wipe assembly are side by side
Arrangement, wetted components soak the end face of workpiece, and Wipe assembly is dried and cleared up to workpiece.
Preferably, the wetted components include third mounting base, sink, third cylinder, connecting rod and connect liquid bath item；
Sink is mounted in third mounting base, and cleaning solution is filled in sink, and third cylinder is vertically installed in third mounting base, connects liquid bath
Item is mounted on the telescopic end of third cylinder by connecting rod, and the surface that liquid bath item is located at sink is connect, and is connect and is opened in the middle part of liquid bath item
There is deep gouge, side is provided with straight trough, for picking up quantitative cleaning solution.
Preferably, the Wipe assembly includes the 4th mounting base, the 5th motor, first gear, friction pulley, the second tooth
Wheel, motor cabinet and mounting groove；Mounting groove is fixed in the 4th mounting base, and the 5th motor is mounted on the 4th peace by motor cabinet
It fills on seat, first gear is mounted on the output shaft of the 5th motor；Second gear is mounted on friction pulley, friction pulley rotation connection
On mounting groove, two second gears are meshed, and first gear is meshed with a second gear；The friction pulley outer rim material
Matter is sponge.
Preferably, the tin soldering equipment includes traversing component, vertical shift component, overturning component and tin pond component；Vertical shift
Component is mounted on traversing component, and overturning component is mounted on vertical shift component；Overturning component is for clamping workpiece and is overturn,
Traversing component and vertical shift component control overturning component are mobile；Tin pond component is located at the lower section of traversing component；Component is overturn by workpiece
Overturning is carried out after clamping and enters tin pond component, and workpiece end is made to burn-on one layer of tin.
Preferably, the traversing component includes the 5th mounting base, transition plates, the 6th motor, the 4th sliding rail and third
Driving belt；Transition plates is connected in the 5th mounting base by the 4th sliding rail, and the 6th motor is mounted in the 5th mounting base, third
The power of 6th motor is passed to transition plates by driving belt；The vertical shift component includes the 6th mounting base, the 4th transmission skin
Band, the 7th motor and the first lead screw assembly；6th mounting base is mounted in transition plates, the 7th motor and the installation of the first lead screw assembly
In the 6th mounting base, the power of the 7th motor is transmitted to the first lead screw assembly by the 4th driving belt, realizes feed screw nut liter
Drop.
Preferably, the overturning component includes the 7th mounting base, the 8th motor, the 5th transmission belt, shaft plate, fixation
Clamping jaw, movable jaw, the first spring, the first rack gear and the 4th cylinder 9；Shaft plate is rotatably connected in the 7th mounting base, and the 8th
Motor is mounted in the 7th mounting base, the output shaft and shaft plate shaft of the 5th transmission the 8th motor of band connection；Stationary jaw is solid
It is fixed to be arranged on shaft plate, it is rotatably connected on stationary jaw in the middle part of movable jaw by pin shaft, the lower end of movable jaw passes through
The first spring being pressurized is connected with stationary jaw, so that the clamping end of stationary jaw and movable jaw is closed；First rack gear
On be provided with uniform convex block, the first rack gear is connected in the 7th mounting base by the 4th cylinder 9；It is living when shaft plate is vertical
The end of dynamic clamping jaw is corresponding with the bump position of the first rack gear.
Preferably, the tin pond component includes the 8th mounting base, Xi Chi, end skewback, waste residue collecting box, the 5th biography
Dynamic belt, the 5th sliding rail, material scraping plate, gib block, the 5th cylinder 9, briquetting and idler wheel；Xi Chi is mounted in the 8th mounting base tin pond
Portion is provided with heating wire, there is the tin of melting in tin pond；End skewback is mounted on the end of Xi Chi, and end skewback two sides are provided with tiltedly
Angle, at cusp configuration；Waste residue collecting box is mounted in the 8th mounting base, be connected with end skewback, for collecting the tin of hanging fascia
Oxide layer；Material scraping plate is through the 5th sliding rail mobile connection in the 8th mounting base, and the 5th driving belt is for driving the 5th sliding rail
Guide bracket move back and forth；Material scraping plate includes vertical section and horizontal segment, and the vertical section lower end of material scraping plate is connected by spring with guide bracket
It connects, the horizontal segment of material scraping plate is located in tin pond；Idler wheel is connected to the vertical section of material scraping plate, and gib block shares two, is mounted on tin
The both ends in pond, wherein close to waste residue collecting box gib block wedge mouth upward, the gib block wedge mouth down of the other side；5th cylinder 9
It being vertically installed in the 8th mounting base, briquetting connects the telescopic end for being mounted on the 5th cylinder 9, and briquetting is located at the surface of Xi Chi,
It is provided with sensor on briquetting, detects the tin liquor height inside tin pond.
A kind of LED element, the production method production of LED element by adopting the above technical scheme.
Using the LED element and its production method of above-mentioned technical proposal, LED element feeding device is by being provided with material
Disk, and charging tray is positioned, the mode then integrally clamped, improve the efficiency and accuracy of feeding；Cleaning device
Liquid bath item is connect by setting and picks up quantitative cleaning solution, is prevented from polluting LED element other component when cleaning, is passed through the sea of extruding
Silk floss constantly can be blotted and be wiped；Tin soldering equipment is gone out surface oxide layer by the way that material scraping plate is arranged, and improves the quality of scolding tin, and
The process for scraping removing oxide layer can be reduced the waste of tin liquor, more efficient compared to spot welding by the way of bath weldering；Handling device is logical
It crosses and normally closed gripping body is set, improve reliability, convenient for control, increase the service life of mechanism, monoblock type is carried, and carrying is improved
Efficiency；Flexible connection, avoids impacting, protects workpiece；Transfer device is by setting hauling-chain frame, when improving positioning mechanism work
Rigidity and precision, for jig by the fixed LED element of magnetic force, structure is simple, more efficiently, adds cooling bath, it is cold to accelerate carrier
But speed accelerates the cooling of workpiece indirectly, forms and detects convenient for the face of weld；Balance blanking device is arranged fixed on clamping component
Position component, improves the precision of carrying；Empty tray feeding, balance, full charging tray blanking orderly work, and optimize workflow.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of LED element.
Fig. 3 is the configuration schematic diagram of feeding device.
Fig. 4 is the configuration schematic diagram of cleaning device.
Fig. 5 is the configuration schematic diagram of tin soldering equipment.
Fig. 6 is the configuration schematic diagram of traversing component.
Fig. 7 is the configuration schematic diagram for overturning component.
Fig. 8 is the configuration schematic diagram of handling device.
Fig. 9 is the configuration schematic diagram of transfer device.
Figure 10 is the configuration schematic diagram of jig.
Figure 11 is the configuration schematic diagram of balance blanking device.
Figure 12 is the structural schematic diagram of product balance component.
Specific embodiment
As shown in Figure 1, a kind of LED element and its production method, including a kind of LED element automated production equipment, this sets
Standby includes rack 1 and the LED element feeding device 2 being mounted in rack 1, cleaning device 3, tin soldering equipment 4, handling device 5, stream
Rotary device 6 and balance blanking device 7；LED element feeding device 2 is used for the feeding of LED element, and cleaning device 3 is located at LED element
The lower section of feeding device 2, for carrying out cleaning operation to the element before processing；Tin soldering equipment 4 and 2 phase of LED element feeding device
Linking, for carrying out soldering operation to element；Transfer device 6 is located at the side of tin soldering equipment 4, and handling device 5 connects scolding tin dress
4 and transfer device 6 are set, the LED element after scolding tin is transported in transfer device 6；Balance blanking device 7 and 6 phase of transfer device
LED element is carried out balance and blanking by linking.
As shown in Fig. 2, the quadrangle of 100 bottom end of LED element needs to weld tin layers 200, it to be used for connecting lead wire.
As shown in figure 3, the LED element feeding device 2 includes material rail assembly 21, positioning component 22 and pipettes component
23；The lower section for pipetting component 23 is arranged in material rail assembly 21, orderly feeds for conveying charging tray 300；The setting of positioning component 22 exists
Expect on rail assembly 21, for being positioned to charging tray 300；Removal elements will be carried out in the charging tray 300 after positioning by pipetting component 23,
Realize feeding.
As shown in figure 3, the material rail assembly 21 includes the first mounting base 211, conveyor track 212, guide plate 213, first
Motor 214, the first cylinder 215, the second motor 216, positive stop strip 217, slide unit 218 and positioning seat 219；Conveyor track 212 is mounted on
In first mounting base 211, guide plate 213 is mounted on the feed end of conveyor track 212, and guide plate 213 is oriented to charging tray 300；
First motor 214 is mounted on conveyor track 212, the conveyor belt movement of driving conveyor track 212；First cylinder 215 is mounted on
In one mounting base 211, positive stop strip 217 is mounted on the telescopic end of the first cylinder 215, and positive stop strip 217 is for limiting charging tray charging, limit
The upper surface of position item 217 is provided with convex block, positioned at the middle position of conveyor track 212；Slide unit 218 is mounted on the first mounting base 211
On, the second motor 216 is used to drive the mobile terminal of slide unit 218, and positioning seat 219 is mounted on the mobile terminal of slide unit 218；Described determines
Position 219 feed end of seat is provided with the wedge-shaped opening of decrement, and conveyor track 212 is located in positioning seat 219.The positioning component 22 includes
Second cylinder 221, lifter plate 222, the first sliding rail 223 and positioning column 224；Second cylinder 221 is fixed at positioning seat 219
On, for lifter plate 222 by 223 mobile connection of the first sliding rail in 219 side of positioning seat, positioning column 224 is fixed at lifter plate
222 lower end surface；The positioning column 224 altogether there are two, on charging tray 300 position of positioning hole and shape match.Institute
State pipette component 23 include the second mounting base 231, it is third motor 232, drive rod 233, first band transmission component 234, traversing
Plate 235, the second sliding rail 236, the first driving belt 237, third sliding rail 238, the second driving belt 239, sucker group 2310 and
Four motors 2311；Traversing plate 235 cooperates first driving belt 237 in the second mounting base 231 by the way that the second sliding rail 236 is mobile
Drive rod 233 and traversing plate 235 are connected, traversing plate 235 is driven to move back and forth；Drive rod 233 is rotatably connected on the second mounting base
On 231, third motor 232 is mounted in the second mounting base 231, first band transmission component 234 connect 232 main shaft of third motor and
Drive rod 233；Sucker group 2310 by the mobile cooperation of third sliding rail 238 on traversing plate 235,2310 lifting drive of sucker group by
The transmitting of second driving belt 239.
At work, charging tray enters the LED element feeding device 2 in conveyor track 212, positive stop strip 217 lift with
It limits subsequent charging tray to enter, positioning component 22 works after charging tray reaches positioning seat 219, positions charging tray, then third
Motor 232 drive sucker group 2310 it is traversing, the 4th motor 2311 drive sucker group 2310 vertically move, by the workpiece in charging tray into
Row is whole to be carried.
LED element feeding device 2 solves the problems, such as that LED element feeds not accurate, inefficiency, by being provided with material
Disk, and charging tray is positioned, the mode then integrally clamped, improve the efficiency and accuracy of feeding.
As shown in figure 4, the cleaning device 3 includes wetted components 31 and Wipe assembly 32, wetted components 31 and wiping
Component 32 is arranged side by side, and wetted components 31 soak the end face of workpiece, and Wipe assembly 32 is dried and cleared up to workpiece；
The wetted components 31 include third mounting base 311, sink 312, third cylinder 313, connecting rod 314 and connect liquid bath item 315；
Sink 312 is mounted in third mounting base 311, and cleaning solution is filled in sink 312, and third cylinder 313 is vertically installed at third peace
It fills on seat 311, connects liquid bath item 315 and be mounted on the telescopic end of third cylinder 313 by connecting rod 314, connect liquid bath item 315 and be located at
The surface of sink 312 connects and is provided with deep gouge in the middle part of liquid bath item 315, and side is provided with straight trough, for picking up quantitative cleaning solution；Institute
The Wipe assembly 32 stated includes the 4th mounting base 321, the 5th motor 322, first gear 323, friction pulley 324, second gear
325, motor cabinet 326 and mounting groove 327；Mounting groove 327 is fixed in the 4th mounting base 321, and the 5th motor 322 passes through electricity
Base 326 is mounted in the 4th mounting base 321, and first gear 323 is mounted on the output shaft of the 5th motor 322；Second gear
325 are mounted on friction pulley 324, and friction pulley 324 is rotatably connected on mounting groove 327, and two second gears 325 are meshed, the
One gear 323 is meshed with a second gear 325；The 324 outer rim material of friction pulley is sponge.
The cleaning device 3 at work, connects liquid bath item 315 and picks up quantitative cleaning solution and be then lifted, by sucker group
The workpiece end face being sucked immerses cleaning solution, is soaked, then the sponge contact on workpiece handling to friction pulley 324, and two are rubbed
The cleaning solution of workpiece end face is blotted and wiped clean when wiping 324 rotation of wheel, the extruding of two friction pulleys 324 is by absorption
Liquid is extracted.
Cleaning device 3 solves LED element, and the welding is not firm, there is the problem of impurity, connects liquid bath item 315 by setting and picks up
Quantitative cleaning solution prevents pollution LED element other component when cleaning from constantly can blot and wipe by the sponge of extruding.
As shown in figure 5, the tin soldering equipment 4 includes traversing component 41, vertical shift component 42, overturning component 43 and Xi Chi group
Part 44；Vertical shift component 42 is mounted on traversing component 41, and overturning component 43 is mounted on vertical shift component 42；Overturning component 43 is used for
Clamping workpiece is simultaneously overturn, and traversing component 41 and the control overturning component 43 of vertical shift component 42 are mobile；Tin pond component 44 is located at cross
Move the lower section of component 41；Overturning component 43 will carry out overturning and enter tin pond component 44 after workpiece holding, workpiece end is made to burn-on one
Layer tin.
As shown in fig. 6, the traversing component 41 includes the 5th mounting base 411, transition plates 412, the 6th motor 413, the
Four sliding rails 414 and third driving belt 415；Transition plates 412 is connected in the 5th mounting base 411 by the 4th sliding rail 414, and the 6th
Motor 413 is mounted in the 5th mounting base 411, and the power of the 6th motor 413 is passed to transition plates by third driving belt 415
412；The vertical shift component 42 includes the 6th mounting base 421, the 4th driving belt 422, the 7th motor 423 and the first lead screw group
Part 424；6th mounting base 421 is mounted in transition plates 412, and the 7th motor 423 and the first lead screw assembly 424 are mounted on the 6th peace
It fills on seat 421, the power of the 7th motor 423 is transmitted to the first lead screw assembly 424 by the 4th driving belt 422, realizes lead screw spiral shell
Mother's lifting.
As shown in fig. 7, the overturning component 43 includes the 7th mounting base 431, the 8th motor 432, the 5th transmission belt
433, shaft plate 434, stationary jaw 435, movable jaw 436, the first spring 437, the first rack gear 438 and the 4th cylinder 439；Turn
Axillare 434 is rotatably connected in the 7th mounting base 431, and the 8th motor 432 is mounted in the 7th mounting base 431, the 5th transmission belt
434 shaft of output shaft and shaft plate of 433 the 8th motors 432 of connection；Stationary jaw 435 is fixed on shaft plate 434, living
It is rotatably connected on stationary jaw 435 in the middle part of dynamic clamping jaw 436 by pin shaft, the lower end of movable jaw 436 passes through the first of compression
Spring 437 is connected with stationary jaw 435, so that the clamping end of stationary jaw 435 and movable jaw 436 is closed；First tooth
Uniform convex block is provided on item 438, the first rack gear 438 is connected in the 7th mounting base 431 by the 4th cylinder 439；When turn
When axillare 434 is vertical, the end of movable jaw 436 is corresponding with the bump position of the first rack gear 438；The tin pond component 44
Including the 8th mounting base 441, tin pond 442, end skewback 443, waste residue collecting box 444, the 5th driving belt 445, the 5th sliding rail
446, material scraping plate 447, gib block 448, the 5th cylinder 449, briquetting 4410 and idler wheel 4411；Tin pond 442 is mounted on the 8th installation
441 tin ponds 442 of seat are internally provided with heating wire, there is the tin of melting in tin pond 442；End skewback 443 is mounted on the end in tin pond 442
Portion, skewback 443 two sides in end are provided with oblique angle, at cusp configuration；Waste residue collecting box 444 is mounted in the 8th mounting base 441, with end
Portion's skewback 443 is connected, the oxide layer of the tin for collecting hanging fascia；Material scraping plate 447 is by 446 mobile connection of the 5th sliding rail the
In eight mounting bases 441, the 5th driving belt 445 is for driving the guide bracket 4461 of the 5th sliding rail 446 to move back and forth；Material scraping plate 447
Including vertical section and horizontal segment, the vertical section lower end of material scraping plate 447 is connected by spring with guide bracket 4461, material scraping plate 447
Horizontal segment is located in tin pond 442；Idler wheel 4411 is connected to the vertical section of material scraping plate 447, and gib block 448 shares two, is mounted on
The both ends in tin pond 442, wherein close to waste residue collecting box 444 448 wedge mouth of gib block upward, the 448 wedge mouth of gib block of the other side
Downward；5th cylinder 449 is vertically installed in the 8th mounting base 441, and briquetting 4410, which connects, is mounted on the flexible of the 5th cylinder 449
End, briquetting 4410 are located at the surface in tin pond 442, and sensor is provided on briquetting 4410, and the tin liquor detected inside tin pond 442 is high
Degree.
At work, the 6th motor 413 driving overturning component 43 moves horizontally the tin soldering equipment 4, vertical shift component 42
Driving overturning 43 vertical shift of component, the 8th motor 432 first is vertical by shaft plate 434, and the 4th cylinder 439 drives the first rack gear
438 is mobile, and movable jaw 436 is opened, and workpiece is clamped after being put into, and then, the 8th motor 432 overturns shaft plate 434,
Vertical shift component 42 makes its entire lowering, and into tin pond 442, into before tin pond, the 5th driving belt 445 drives material scraping plate 447 to move
444 side of waste residue collecting box is moved, the surface oxide layer in tin pond is scraped to waste residue collecting box 444, material scraping plate 447 is close to end
On skewback 443 when, 447 idler wheel 4411 of material scraping plate is contacted with gib block 448, so that material scraping plate 447 moves obliquely, with
The profile of skewback 443 is corresponding, by stannic oxide layer hanging fascia.
Tin soldering equipment 4 solves that LED element scolding tin is unreliable, the problem of scolding tin difficulty, is gone out by the way that material scraping plate 447 is arranged
Surface oxide layer, the process for improving the quality of scolding tin, and scraping removing oxide layer can be reduced the waste of tin liquor, by the way of bath weldering,
It is more efficient compared to spot welding.
As shown in figure 8, the handling device 5 include the 9th mounting base 51, the 9th motor 52, the 6th driving belt 53,
6th sliding rail 54, connection folded plate 55, the tenth motor 56, the 7th driving belt 57, mounting plate 58, gripping body 59, fixed strip
510, the 6th cylinder 511 and unlocking article 512；9th motor 52 is mounted in the 9th mounting base 51, and connection folded plate 55 passes through the 6th
Sliding rail 54 is connected in the 9th mounting base 51, the 6th driving belt 53 connect the 9th motor 52 shaft with connect folded plate 55；The
Ten motors 56 are mounted on connection folded plate 55, and 58 mobile connection of mounting plate is on connection folded plate 55, the connection of the 7th driving belt 57
The shaft and mounting plate 58 of tenth motor 56；For 59 mobile connection of gripping body on mounting plate 58, gripping body 59 passes through spring
It is connected with fixed strip 510；The gripping body 59 includes fixing clamp 591, spring jacking block 592, swings the 593, second bullet of folder
Spring 594 and third spring 595；The lower end of fixing clamp 591 is provided with card slot, and fixing clamp 591 is being installed by sliding rail mobile connection
On plate 58, the middle part for swinging folder 593 is provided with shaft, swings folder 593 and is connected with fixing clamp 591 by the shaft, swings folder
593 lower end is provided with card slot corresponding with fixing clamp 591；Spring jacking block 592 is fixed on fixing clamp 591, spring
Jacking block 592 is arranged in spring jacking block 592 positioned at the side for swinging folder 593,595 one end of third spring, and the other end and swing are pressed from both sides
593 are connected, and wherein third spring 595 is pressurized, and third spring 595 is located at the top for swinging 593 shafts of folder；Second spring 594
The top of fixing clamp 591 is set, 594 other end of second spring is connected with fixed strip 510, and wherein second spring 594 is pressurized,
Fixing clamp 591 and fixed strip 510 are flexibly connected；6th cylinder 511 is fixed on mounting plate 58, and unlocking item 512 is installed
On the telescopic end of the 6th cylinder 511,512 back side of unlocking item is provided with convex block, and convex block, which is located at, swings 593 upper ends of folder
Side.
At work, the 9th motor 52 realizes that transverse shifting, the tenth motor 56 realize longitudinal shifting to the handling device 5
Dynamic, gripping body 59 is normal in a closed position, but when needing to clamp, the 6th cylinder 511 drives unlocking article 512 mobile, unlocks
The convex block of item 512 pushes the upper end for swinging folder 593, makes to swing folder 593 and rotates around the axis certain amplitude, open swing folder 593 with
The port of fixing clamp 591, the 6th cylinder 511 resets after workpiece enters, and is clamped, and realizes and carries.
Handling device 5 solves LED element clamping inefficiency, the inadequate problem of reliability, by the way that normally closed folder is arranged
Mechanism 59 is taken, reliability is improved, convenient for control, increases the service life of mechanism, monoblock type is carried, and the efficiency of carrying is improved；It is flexible
Connection, avoids impacting, protects workpiece.
As shown in figure 9, the transfer device 6 includes the tenth mounting base 61, the tenth motor 62, entering spindle 63, impeller
64, contact switch 65, jig 66, positioning mechanism 67, upper hauling-chain frame 68, lower hauling-chain frame 69, cooling bath 610,611 and of driven shaft
CCD detection components 612；Tenth motor 62 is mounted in the tenth mounting base 61, and entering spindle 63 is connected in the tenth mounting base 61,
Equipped with conveying chain component in entering spindle 63 and driven shaft 611, jig 66 is mounted on the chain link on conveying chain component；Impeller 64
It being mounted in entering spindle 63, is provided with uniformly distributed groove within impeller 64 1 weeks, contact switch 65 is mounted in the tenth mounting base 61,
Pillar is connected on the elastic slice of contact switch 65, pillar is corresponding with the groove on impeller 64；Impeller 64 is rotating a groove
Position when, jig 66 advances to next station；Positioning mechanism 67 is fixed in the tenth mounting base 61, and positioning mechanism 67
In the top of jig 66, jig 66 is positioned；Upper hauling-chain frame 68 and lower hauling-chain frame 69 are fixed at the tenth mounting base
On 61, for holding conveying chain component, prevent from bending in positioning；The camera of CCD detection components 612 is located at jig 66
Top, and the adjustable position of the camera；It is provided with coolant liquid in cooling bath 610, positioned at the lower section of jig 66；Described determines
Position mechanism 67 includes the 11st mounting base 671, positioning plate 672, locating pin 673 and the 7th cylinder 674；7th cylinder 674 passes through
11st mounting base 671 is fixed in the tenth mounting base 61, and positioning plate 672 is mounted on the telescopic end of the 7th cylinder 674, fixed
Position nail 673 is mounted on the lower end surface of positioning plate 672.
As shown in Figure 10, the jig 66 include connection strap 661, magnetic receiver 662, microscope carrier 663, axially position bar 664,
Lateral register bar 665, positioning sleeve 666 and magnet 667；Positioning sleeve 666 is mounted on 661 both ends of connection strap, positioning sleeve 666 and positioning
The locating pin 673 of mechanism 67 matches, and magnetic receiver 662 is fixed on connection strap 661, and magnet 667 is arranged in magnetic receiver 662
On, 663 upper surface of microscope carrier is provided with deep gouge, and the shape of deep gouge is corresponding with workpiece, the position of deep gouge and the position phase of magnet 667
It is corresponding；Microscope carrier 663 is connected on magnetic receiver 662, and axially position bar 664 forms slot pair with magnetic receiver 662 and connect, and is cooperated in microscope carrier
In circular hole on 663, axially position bar 664 carries out axially position to microscope carrier 663；Lateral register bar 665 is connected to magnetic receiver 662
In, slot pair is formed with 663 end of microscope carrier and is connect, and lateral register is carried out to microscope carrier 663.
At work, the tenth motor 62 drives 66 stepping of jig circulation to the transfer device 6, fixed when resting
Position mechanism 67 positions jig 66, side progress feeding, side progress blanking, by CCD detection components 612 in pilot process
Welding quality test is carried out to the workpiece in jig, is cooled down in lower section by cooling bath 610 after 66 blanking of jig.
Transfer device 6 solves the problems, such as that LED element circulation precision is low, by the way that hauling-chain frame is arranged, improves positioning mechanism 67
Rigidity and precision when work, for jig 66 by the fixed LED element of magnetic force, structure is simple, more efficiently, adds cooling bath, adds
The cooling speed of fast carrier, accelerates the cooling of workpiece indirectly, forms and detect convenient for the face of weld.
As shown in figure 11, the balance blanking device 7 includes charging tray loading assemblies 71, product carrying component 72 and product
Balance component 73；Charging tray loading assemblies 71 are located at the side of product balance component 73, the feeding for empty tray；Product carrying group
Part 72 is located at the top of product balance component 73, and product is drawn on the charging tray being carried in product balance component 73；Described
Charging tray loading assemblies 71 include the 12nd mounting base 711, feed rail 712, move material track 713, the 8th cylinder 714 and expeller
715；Feed rail 712 and shifting material track 713 are installed in the 12nd mounting base 711, the width and charging tray of feed rail 712
Width match, the width and the length of charging tray for moving material track 713 match；8th cylinder 714 is mounted on the 12nd installation
On seat 711, expeller 715 is mounted on the telescopic end of the 8th cylinder 714, and expeller 715 is positioned at the end for moving material track 713
Portion；The product carries the linear motion and the absorption for executing end that component 72 includes three degree of freedom, and mode of transport is whole
Body is drawn, one by one blowing；
As shown in figure 12, the product balance component 73 connects including the 13rd mounting base 731, the second lead screw assembly 732, lifting
Flitch 733, discharging track 734, scraping wings 735, the 7th sliding rail 736, the 9th cylinder 737, the tenth cylinder 738, positioning hole seat 739
With clamping plate 7310；Second lead screw assembly 732 is vertically installed in the 13rd mounting base 731, lifting 733 mounting base of splicing plate the
On the telescopic end of two lead screw assemblies 732；Discharging track 734 is mounted on lifting splicing plate 733, and charging tray is disposed therein, pusher
By 736 mobile connection of the 7th sliding rail in lifting splicing plate 733, scraping wings 735 is located in discharging track 734 plate 735；9th gas
Cylinder 737 is mounted on lifting splicing plate 733, for driving scraping wings 735；Tenth cylinder 738 is mounted on lifting splicing plate 733
On vertical plate, clamping plate 7310 is mounted on the telescopic end of the tenth cylinder 738, and positioning hole seat 739 is fixed at clamping plate 7310
Top, position hole seat 739 on be provided with location hole, the location hole for positioning product carry component 72 sucker.
At work, the second lead screw assembly 732 is by the height of discharging track 734 and moves material for the balance blanking device 7
Track 713 is flush, and then the 8th cylinder 714 extends, and charging tray is released；Product balance component 73 is lifted after being connected to charging tray, and
The tenth cylinder 738 makes the decline of clamping plate 7310 compress charging tray afterwards, and product carries component 72 before carrying, by sucker in location hole
Seat 739 first positions, and is carrying out whole carrying after having good positioning, the 9th cylinder 737 drives scraping wings 735 to move after the completion of carrying, complete
At blanking.
Balance blanking device 7 solves the problems, such as that LED element cutting stock precision is low, blanking procedure is cumbersome, on clamping component
Positioning element is set, the precision of carrying is improved；Empty tray feeding, balance, full charging tray blanking orderly work, and optimize workflow
Journey.
A kind of LED element automated production equipment at work, passes sequentially through following steps:
(1) workpiece is sent by the equipment by LED element feeding device 2 first, the pretreatment before first being processed, by clear
Cleaning device 3 cleans LED element end；
(2) then tin soldering equipment 4 clamps LED element, and end scolding tin is realized to it, passes through handling device 5 after the completion of scolding tin
It is transported to transfer device 6；
(3) detection of appearance detection and welding quality is carried out to the workpiece that scolding tin is completed in transfer device 6；
(4) finished product is completed by balance and blanking by balance blanking device 7 after the completion of detection.
Claims (10)
1. a kind of production method of LED element, which is characterized in that pass sequentially through following steps completion:
Feeding step: workpiece is sent into cleaning device (3) by LED element feeding device (2) first；
Cleaning step: the pretreatment before first being processed cleans LED element end face by cleaning device (3)；Cleaning dress
(3) are set in specific works, liquid bath item (315) is connect and picks up quantitative cleaning solution and be then lifted, the work end that sucker group is sucked
Cleaning solution is immersed in face, is soaked, and then the sponge contact on workpiece handling to friction pulley (324), two friction pulleys (324) turn
The cleaning solution of workpiece end face is blotted when dynamic and the liquid of absorption is squeezed in wiped clean, the extruding of two friction pulleys (324)
It is dry；
Scolding tin step: then tin soldering equipment (4) clamps LED element, and end scolding tin is realized to it, passes through carrying after the completion of scolding tin
Device (5) is transported to transfer device (6)；Tin soldering equipment (4) is in specific works, the 6th motor (413) driving overturning component
(43) it moves horizontally, vertical shift component (42) driving overturning component (43) vertical shift, the 8th motor (432) first is by shaft plate
(434) vertically, the 4th cylinder (439) drives the first rack gear (438) mobile, and movable jaw (436) are opened, and workpiece will after being put into
It is clamped, and then, the 8th motor (432) overturns shaft plate (434), and vertical shift component (42) makes its entire lowering, into Xi Chi
(442), into before tin pond, the 5th driving belt (445) drives material scraping plate (447) to be moved to waste residue collecting box (444) side, by tin
Surface oxide layer in pond is scraped to waste residue collecting box (444), material scraping plate (447) when close to skewback (443) on end,
Material scraping plate (447) idler wheel (4411) is contacted with gib block (448), so that material scraping plate (447) moves obliquely, with skewback (443)
Profile it is corresponding, by stannic oxide layer hanging fascia；
Detecting step: the detection of appearance detection and welding quality is carried out to the workpiece that scolding tin is completed in transfer device (6)；Circulation
For device (6) in specific works, the tenth motor (62) drives jig (66) stepping circulation, when resting, positioning mechanism
(67) jig (66) is positioned, side progress feeding, side progress blanking, by CCD detection components (612) in pilot process
Welding quality test is carried out to the workpiece in jig, is cleaned in lower section by rinsing bowl (610) after jig (66) blanking；
Blanking step: finished product is completed into balance and blanking by balance blanking device (7) after the completion of detection.
2. a kind of production equipment of LED element, which is characterized in that including rack (1) and the LED element being mounted on rack (1)
Feeding device (2), cleaning device (3), tin soldering equipment (4), handling device (5), transfer device (6) and balance blanking device (7)；
Cleaning device (3) is located at the lower section of LED element feeding device (2)；Tin soldering equipment (4) is mutually held in the mouth with LED element feeding device (2)
It connects；Transfer device (6) is located at the side of tin soldering equipment (4), and handling device (5) connects tin soldering equipment (4) and transfer device (6)；
Balance blanking device (7) is mutually connected with transfer device (6).
3. a kind of production equipment of LED element according to claim 3, which is characterized in that cleaning device (3) packet
Wetted components (31) and Wipe assembly (32) are included, wetted components (31) and Wipe assembly (32) are arranged side by side, wetted components (31)
The end face of workpiece is soaked, Wipe assembly (32) is dried and cleared up to workpiece.
4. a kind of production equipment of LED element according to claim 4, which is characterized in that the wetted components (31)
Including third mounting base (311), sink (312), third cylinder (313), connecting rod (314) and connect liquid bath item (315)；Sink
(312) it is mounted on third mounting base (311), cleaning solution is filled in sink (312), third cylinder (313) is vertically installed at
In three mounting bases (311), connects liquid bath item (315) and be mounted on the telescopic end of third cylinder (313) by connecting rod (314), connect
Liquid bath item (315) is located at the surface of sink (312), connects and is provided with deep gouge in the middle part of liquid bath item (315), side is provided with straight trough, is used for
Pick up quantitative cleaning solution.
5. a kind of production equipment of LED element according to claim 4, which is characterized in that the Wipe assembly (32)
Including the 4th mounting base (321), the 5th motor (322), first gear (323), friction pulley (324), second gear (325), electricity
Base (326) and mounting groove (327)；Mounting groove (327) is fixed in the 4th mounting base (321), and the 5th motor (322) is logical
It crosses motor cabinet (326) to be mounted in the 4th mounting base (321), first gear (323) is mounted on the output shaft of the 5th motor (322)
On；Second gear (325) is mounted on friction pulley (324), and friction pulley (324) is rotatably connected on mounting groove (327), and two
Two gears (325) are meshed, and first gear (323) is meshed with a second gear (325)；The friction pulley (324) is outside
Edge material is sponge.
6. a kind of production equipment of LED element according to claim 3, which is characterized in that tin soldering equipment (4) packet
Include traversing component (41), vertical shift component (42), overturning component (43) He Xichi component (44)；Vertical shift component (42) is mounted on traversing
On component (41), overturning component (43) is mounted on vertical shift component (42)；Overturning component (43) is for clamping workpiece and is turned over
Turn, traversing component (41) and vertical shift component (42) control overturning component (43) are mobile；Tin pond component (44) is located at traversing component
(41) lower section；Overturning component (43) will carry out overturning and enter tin pond component (44) after workpiece holding, workpiece end is made to burn-on one
Layer tin.
7. a kind of production equipment of LED element according to claim 6, which is characterized in that the traversing component (41)
Including the 5th mounting base (411), transition plates (412), the 6th motor (413), the 4th sliding rail (414) and third driving belt
(415)；Transition plates (412) is connected in the 5th mounting base (411) by the 4th sliding rail (414), and the 6th motor (413) is mounted on
In 5th mounting base (411), the power of the 6th motor (413) is passed to transition plates (412) by third driving belt (415)；Institute
The vertical shift component (42) stated includes the 6th mounting base (421), the 4th driving belt (422), the 7th motor (423) and the first lead screw
Component (424)；6th mounting base (421) is mounted on transition plates (412), the 7th motor (423) and the first lead screw assembly (424)
It is mounted in the 6th mounting base (421), the power of the 7th motor (423) is transmitted to the first lead screw by the 4th driving belt (422)
Component (424) realizes feed screw nut lifting.
8. a kind of production equipment of LED element according to claim 6, which is characterized in that the overturning component (43)
Including the 7th mounting base (431), the 8th motor (432), the 5th transmission belt (433), shaft plate (434), stationary jaw (435),
Movable jaw (436), the first spring (437), the first rack gear (438) and the 4th cylinder (439)；Shaft plate (434) rotation connection
In the 7th mounting base (431), the 8th motor (432) is mounted in the 7th mounting base (431), the connection of the 5th transmission belt (433)
The output shaft and shaft plate (434) shaft of 8th motor (432)；Stationary jaw (435) is fixed on shaft plate (434),
Be rotatably connected on stationary jaw (435) by pin shaft in the middle part of movable jaw (436), the lower end of movable jaw (436) by by
The first spring (437) of pressure is connected with stationary jaw (435), so that the clamping of stationary jaw (435) and movable jaw (436)
Closed end；Uniform convex block is provided on first rack gear (438), the first rack gear (438) is connected to by the 4th cylinder (439)
In 7th mounting base (431)；When shaft plate (434) is vertical, the end of movable jaw (436) is convex with the first rack gear (438)
Block position is corresponding.
9. a kind of production equipment of LED element according to claim 6, which is characterized in that the tin pond component (44)
Including the 8th mounting base (441), Xi Chi (442), end skewback (443), waste residue collecting box (444), the 5th driving belt
(445), the 5th sliding rail (446), material scraping plate (447), gib block (448), the 5th cylinder (449), briquetting (4410) and idler wheel
(4411)；Xi Chi (442) is mounted on the 8th mounting base (441) Xi Chi (442) and is internally provided with heating wire, has in Xi Chi (442)
The tin of melting；End skewback (443) is mounted on the end of (442) Xi Chi, and end skewback (443) two sides are provided with oblique angle, Cheng Jian
Push up shape；Waste residue collecting box (444) is mounted in the 8th mounting base (441), is connected with end skewback (443), is hung for collecting
The oxide layer of the tin fallen；Through the 5th sliding rail (446) mobile connection in the 8th mounting base (441), the 5th passes material scraping plate (447)
Dynamic belt (445) are for driving the guide bracket (4461) of the 5th sliding rail (446) to move back and forth；Material scraping plate (447) include vertical section and
The vertical section lower end of horizontal segment, material scraping plate (447) is connected by spring with guide bracket (4461), the horizontal segment of material scraping plate (447)
In Xi Chi (442)；Idler wheel (4411) is connected to the vertical section of material scraping plate (447), and gib block (448) shares two, installation
At the both ends of (442) Xi Chi, wherein close to waste residue collecting box (444) gib block (448) wedge mouth upward, the gib block of the other side
(448) wedge mouth down；5th cylinder (449) is vertically installed in the 8th mounting base (441), and briquetting (4410) connection is mounted on the
The telescopic end of five cylinders (449), briquetting (4410) are located at the surface of Xi Chi (442), and briquetting is provided with sensor on (4410),
Detect Xi Chi (442) internal tin liquor height.
10. a kind of LED element is produced using the production method of LED element described in claim 1.
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|---|---|---|---|
| CN201910070835.7A CN109802030B (en) | 2019-01-25 | 2019-01-25 | LED element and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910070835.7A CN109802030B (en) | 2019-01-25 | 2019-01-25 | LED element and production method thereof |
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| CN109802030B CN109802030B (en) | 2020-02-21 |
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| CN110648955A (en) * | 2019-08-28 | 2020-01-03 | 楼显华 | Production equipment and production method of crystal diode |
| CN112599432A (en) * | 2020-12-16 | 2021-04-02 | 无锡英诺赛思科技有限公司 | Chip eutectic welding equipment |
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| Publication number | Publication date |
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| CN109802030B (en) | 2020-02-21 |
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