CN207661465U - A kind of LED filament lamp production line - Google Patents
A kind of LED filament lamp production line Download PDFInfo
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- CN207661465U CN207661465U CN201721659944.5U CN201721659944U CN207661465U CN 207661465 U CN207661465 U CN 207661465U CN 201721659944 U CN201721659944 U CN 201721659944U CN 207661465 U CN207661465 U CN 207661465U
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Abstract
The utility model discloses a kind of LED filament lamp production lines, the horn machine including control system and sequentially arranged in the production line, button stem machine, mash welder, envelope row combination machine, light bulb cleaning machine, electrostatic duster, lamp cap mud-coating machine, driving power, dry installation, ageing detection machine, recrater at tied silk machine.The control system includes total PLC controls, PLC substations, control module, by each PLC substations respectively with horn machine, button stem machine, tied silk machine, mash welder, envelope row combination machine, light bulb cleaning machine, lamp cap mud-coating machine, driving power, baking installation, ageing detection machine, recrater are connected for always PLC controls.Total PLC controls are connect with control module.Its advantage is that：The production line integrally uses bidirectional arrangements in length and breadth, it is served as theme with being longitudinally arranged, lateral arrangement is leeched line, it is specifically artistically decorated, maintenance side, observes conveniently, can realize automated production, realize automatic charging, automatic welding, automatic assembling, technical process detect in real time, material loss can be minimized.
Description
Technical field
The utility model is related to LED illumination production fields, more particularly to a kind of LED filament lamp production line.
Background technology
LED filament lamp automatic assembly line traditional at present is manual operation, and production equipment more falls behind, in production process
Middle control is improper, and it is big to be susceptible to material loss.A large amount of artificial, the low production efficiency of input is also needed to, of high cost, quality is unstable
It is fixed.
Invention content
The purpose that the utility model relates to is to overcome the shortcomings of prior art, provides a kind of LED filament lamp production line, Neng Goushi
Existing automated production, breaks traditional manual operation, makes up the defect of traditional mode of production pattern, realizes automatic charging, automatic welding,
Automatic assembling, technical process detect in real time, material loss can be minimized.Artificial input is greatly reduced, is improved
Production efficiency ensure that stable quality, while reduce production cost.
The utility model use a technical solution be：A kind of LED filament lamp production line, including control system and sequentially
The horn machine arranged in the production line, button stem machine, tied silk machine, mash welder, envelope row combination machine, light bulb cleaning machine, electrostatic duster,
Lamp cap mud-coating machine, dries installation, ageing detection machine, recrater at driving power.The control system includes total PLC controls, PLC
Substation surveys control module, total PLC control by each PLC substations respectively with horn machine, button stem machine, tied silk machine, mash welder, envelope
Row's combination machine, light bulb cleaning machine, lamp cap mud-coating machine, driving power, baking installation, ageing detection machine, recrater are connected, total PLC controls
System is connect with control module, horn machine, button stem machine, tied silk machine, mash welder, envelope row combination machine, light bulb cleaning machine, electrostatic dusting
Machine, dries installation, is transmitted by manipulator between ageing detection machine, recrater lamp cap mud-coating machine.
Dry installation on be equipped with flame temperature control device, flame temperature control device by temperature sensor, sub-controller,
Electropneumatic transducer three parts form.Flame combustion is three kinds of acetylene, oxygen, air gases with gas, and is coordinated by a certain percentage
It uses.
Temperature value is converted into electric signal and sends sub-control system to by conducting wire by temperature sensor for collecting flame temperature
Device.Sub-controller is used to set the numerical quantities of three kinds of gas electric signals needs, and the numerical value being collected into from temperature sensor is passed through
Sub-controller is crossed to calculate, comparison, analyze the new numerical value of output and send electropneumatic transducer to.Electropneumatic transducer is according to sub-controller
The numerical value of transmission controls oxygen, and the gas flow of air and acetylene gas, which receives new digital command, to gas
It is conveyed to gun traffic to be regulated and controled, to reach control flame temperature in certain temperature range.
The manipulator includes silica gel gripper control device, silica gel gripper, passes through X-axis transmission mechanism, Y-axis transmission mechanism
On assembling production lines.Manipulator uses guide rail type movable mechanism, for being placed on another fixed point from fixed point crawl light bulb.When
PLC substations send out instruction, and gripper is just moved to a fixed point with X-axis transmission mechanism, Y-axis transmission mechanism, and gripper is controlled in gripper
It automatically opens and captures light bulb under the action of device, capture after light bulb under the instruction of PLC substations, be moved to another fixed point and unclamp
Gripper is then returned to origin.
The manipulator movement speed is that maximum can reach 1m/s soon, and positioning accuracy is ± 0.03mm features.
Station board is housed, a row is equipped with 10 blister trays on station board in ageing detection machine.
The horn machine, button stem machine, tied silk machine, mash welder, envelope row combination machine, light bulb cleaning machine, electrostatic duster, lamp
Head mud-coating machine, driving power, baking installation, ageing detection machine, recrater, manipulator are prior art.
Due to the adoption of the above technical scheme, the utility model has the beneficial effects that：The production line integrally uses two-way in length and breadth
Arrangement, is served as theme with being longitudinally arranged, and lateral arrangement is leeched line, is specifically artistically decorated, maintenance side, is observed conveniently, can realize certainly
Dynamic metaplasia production, breaks traditional manual operation, makes up the defect of traditional mode of production pattern, realizes automatic charging, automatic welding, automatically
Assembly, technical process are detected, material loss can be minimized in real time.Artificial input is greatly reduced, production is improved
Efficiency ensure that stable quality, while reduce production cost.LED light is tested in above-mentioned production production line, if surveyed
Recrater packaging is entered back into after examination is qualified, if test failure, is returned to repair or is scrapped, in this manner it is possible to prevent from working as LED
The phenomenon that occurring fraction defective after the completion of lamp assembled and LED light caused to be scrapped.
Description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and embodiments.
Fig. 1 is the structural schematic diagram of this practicability.
The connection block diagram of Fig. 2 systems in order to control.
Fig. 3 is the connection block diagram of flame temperature control device.
Fig. 4 is the structural schematic diagram of manipulator.
Fig. 5 is the enlarged structure schematic diagram of horn machine in Fig. 1.
Fig. 6 is the enlarged structure schematic diagram of Fig. 1 center pillar core machines.
Fig. 7 is the enlarged structure schematic diagram of tied silk machine in Fig. 1.
Fig. 8 is the enlarged structure schematic diagram of mash welder in Fig. 1.
Fig. 9 is the enlarged structure schematic diagram of cleaning machine in Fig. 1.
Figure 10 is the enlarged structure schematic diagram of the electrostatic sprayer in Fig. 1.
Figure 11 is the enlarged structure schematic diagram of lamp cap mud-coating machine in Fig. 1.
Figure 12 is the enlarged structure schematic diagram that installation is dried in Fig. 1.
Figure 13 is the enlarged structure schematic diagram of ageing detection machine in Fig. 1.
In figure, 1. glass tubes, 2. horn machines, 3. manipulators, 4. column core machines, 5. tied silk machines, 6. mash welders, the cleaning of 7. light bulbs
Machine, 8. electrostatic dusters, 9. envelopes arrange combination machine, and 10. lamp cap mud-coating machines, 11. driving powers, 12. dry installation, 13. ageings
Detection machine, 14. recraters, 15.X shaft transmissions, 16.Y shaft transmissions, 17. silica gel gripper control devices, 18. silica gel are grabbed
Pawl, 19. station boards, 20. blister trays.
Specific implementation mode
Referring to Fig.1, in Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12 and Figure 13, this practicality
The novel horn machine 2 for including control system and sequentially arranging in the production line, button stem machine 4, tied silk machine 5, mash welder 6, envelope Volleyball Association
Conjunction machine 9, light bulb cleaning machine 7, electrostatic duster 8, lamp cap mud-coating machine 10, driving power 11, dry installation 12, ageing detection machine 13,
Recrater 14.The control system includes total PLC controls, PLC substations, control module, and total PLC controls pass through each PLC points
Stand respectively with horn machine 2, button stem machine 4, tied silk machine 5, mash welder 6, envelope row combination machine 9, light bulb cleaning machine 7, lamp cap mud-coating machine 10,
Driving power 11, baking installation 12, ageing detection machine 13, recrater 14 are connected, and total PLC is connect with control module.Horn machine 2, core
Column machine 4, mash welder 6, envelope row combination machine 9, light bulb cleaning machine 7, electrostatic duster 8, lamp cap mud-coating machine 10, dries installation at tied silk machine 5
12, it is transmitted by manipulator between ageing detection machine 13.
Flame temperature control device is housed on drying installation 12, flame temperature control device is by temperature sensor, sub-control system
Device, electropneumatic transducer three parts composition.Flame combustion is three kinds of acetylene, oxygen, air gases with gas, and is matched by a certain percentage
It closes and uses.
Temperature value is converted into electric signal and sends sub-control system to by conducting wire by temperature sensor for collecting flame temperature
Device.Sub-controller is used to set the numerical quantities of three kinds of gas electric signals needs.
And the numerical value being collected into from temperature sensor is calculated by sub-controller, comparison, analyzes the new numerical value of output simultaneously
Send electropneumatic transducer to.The numerical value that electropneumatic transducer is transmitted according to sub-controller controls oxygen, the gas of air and acetylene gas
Flow, the converter receive new digital command,
Gun traffic is conveyed to gas to regulate and control, to reach control flame temperature in certain temperature range.
Manipulator 3 includes silica gel gripper control device 17, silica gel gripper 18, and passes through X-axis transmission mechanism, Y-axis driver
On structure assembling production lines.Manipulator 3 is using guide rail type movable mechanism, for being placed on another fixed point from fixed point crawl light bulb.
When PLC substations send out instruction, gripper is just moved to a fixed point with X-axis transmission mechanism, Y-axis transmission mechanism, and gripper is in gripper control
It automatically opens and captures light bulb under the action of device processed, capture after light bulb under the instruction of PLC substations, be moved to another fixed point and pine
Gripper is opened, origin is then returned to.
The manipulator movement speed is that maximum can reach 1m/s soon, and positioning accuracy is ± 0.03mm features.
Station board is housed, a row is equipped with 10 blister trays on station board in ageing detection machine.
In use, after glass tube feeding, into horn machine automatic preheating, automatic sintering, automatic turning loudspeaker, automatic pipe cutting,
Automatic annealing, automatic blanking are to drive plate, then by manipulator to button stem machine, while exhaust pipe, seal wire are respectively from different station
Automatically above on button stem machine, automatic preheating, automatic sintering, automatic shaping, automatic punching, automatic annealing, automatic blanking to biography after heat
Moving plate double annealing.Again by manipulator to tied silk machine, upper stem and top wire, automatic preheating, glues at automatic sintering automatically
Silk automatic shredding, is annealed, automatically automatically by electrode collar welding, automatic blanking to drive plate.Again by manipulator to mash welder,
After stem is upper, automatic positioning, is welded electrode automatic shaping, automatic spot filament, automatic rotational angle again automatically；Pass through
Manipulator arranges combination machine to envelope, and above light bulb, stem, automatic preheating are sintered automatic pipe cutting, automatic annealing, automatic pumping automatically respectively
Gas, aerating, spray word；Again by manipulator to light bulb cleaning machine, automatic charging, machine is automatically performed one of high-pressure blast cleaning, and three
Road clear water cleaning, the cleaning of three deionized waters, baking oven heating wind are dried；Again by manipulator to electrostatic powder coating machine, lamp is gone up automatically
Bubble, automatic brushing, automatic wind wash, drying, automatic dusting, automatic blanking to transmission belt automatically, then passes through manipulator to lamp cap
Mud-coating machine, automatically upper lamp cap, automatic positioning apply mud, automatic rotational angle, automatic blanking, then arrive driving power, insert automatically automatically
Electronic components, automatic welding electronic component, human assistance assemble driving power and hardware lamp cap, then pass through manipulator to baking
Installation, the hardware lamp cap and light bulb of upper coated mud are fit with stem, automatic preheating, automatic baking mud, smooth out with the fingers automatically silk, automatic shredding,
Automatic tin soldering, automatic code-spraying.Ageing detection machine is subsequently arrived, automatic filament lamp up and down, automatic bright light, automatic aging, automatic inspection
It surveys, defective work automatically removes.Finally by manipulator to built-in camera, automatic paper folding, automatic charging, automatic boxing are automatic to spray
Code.
Claims (2)
1. a kind of LED filament lamp production line, including control system and the horn machine that sequentially arranges in the production line, button stem machine, bundle
Silk machine, envelope row combination machine, light bulb cleaning machine, electrostatic duster, lamp cap mud-coating machine, driving power, dries installation, ageing at mash welder
Detection machine, recrater, it is characterised in that：The control system includes total PLC controls, PLC substations, control module, total PLC controls
For system by each PLC substations respectively with horn machine, button stem machine, tied silk machine, mash welder, envelope arrange combination machine, light bulb cleaning machine, lamp cap
Mud-coating machine, driving power, baking installation, ageing detection machine, recrater are connected；Total PLC controls are connect with control module；Horn machine,
Button stem machine, mash welder, envelope row combination machine, light bulb cleaning machine, electrostatic duster, lamp cap mud-coating machine, dries installation, ageing at tied silk machine
It is transmitted by manipulator between detection machine, recrater.
2. a kind of LED filament lamp production line according to claim 1, it is characterised in that：Flame temperature is housed on drying installation
Control device is spent, flame temperature control device is made of temperature sensor, sub-controller, electropneumatic transducer three parts, and temperature passes
Sensor collects flame temperature, and temperature value is converted into electric signal and sends sub-controller to by conducting wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721659944.5U CN207661465U (en) | 2017-12-04 | 2017-12-04 | A kind of LED filament lamp production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721659944.5U CN207661465U (en) | 2017-12-04 | 2017-12-04 | A kind of LED filament lamp production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207661465U true CN207661465U (en) | 2018-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721659944.5U Expired - Fee Related CN207661465U (en) | 2017-12-04 | 2017-12-04 | A kind of LED filament lamp production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207661465U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109185732A (en) * | 2018-09-11 | 2019-01-11 | 东莞市米蕾电子科技有限公司 | A kind of full automatic LED bulb production line |
| CN109733855A (en) * | 2019-01-25 | 2019-05-10 | 楼显华 | A kind of the balance blanking device and method of LED element |
| CN109802030A (en) * | 2019-01-25 | 2019-05-24 | 楼显华 | LED element and production method thereof |
| CN111504611A (en) * | 2020-04-24 | 2020-08-07 | 嘉兴市加宇电器科技有限公司 | L ED illuminating lamp brightness detection device and use method thereof |
| CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
-
2017
- 2017-12-04 CN CN201721659944.5U patent/CN207661465U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109185732A (en) * | 2018-09-11 | 2019-01-11 | 东莞市米蕾电子科技有限公司 | A kind of full automatic LED bulb production line |
| CN109733855A (en) * | 2019-01-25 | 2019-05-10 | 楼显华 | A kind of the balance blanking device and method of LED element |
| CN109802030A (en) * | 2019-01-25 | 2019-05-24 | 楼显华 | LED element and production method thereof |
| CN109802030B (en) * | 2019-01-25 | 2020-02-21 | 楼显华 | LED element and production method thereof |
| CN111504611A (en) * | 2020-04-24 | 2020-08-07 | 嘉兴市加宇电器科技有限公司 | L ED illuminating lamp brightness detection device and use method thereof |
| CN111504611B (en) * | 2020-04-24 | 2022-04-19 | 嘉兴市加宇电器科技有限公司 | LED illuminating lamp brightness detection device and use method thereof |
| CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180727 Termination date: 20201204 |