CN109793099A - A kind for the treatment of process of Xinhui citrus reticulata pulp - Google Patents

A kind for the treatment of process of Xinhui citrus reticulata pulp Download PDF

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Publication number
CN109793099A
CN109793099A CN201910068980.1A CN201910068980A CN109793099A CN 109793099 A CN109793099 A CN 109793099A CN 201910068980 A CN201910068980 A CN 201910068980A CN 109793099 A CN109793099 A CN 109793099A
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China
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water
citrus reticulata
fruit
fruit seed
xinhui citrus
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Chinese (zh)
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李拯民
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Jiangmen Xinhui Haotian Biotechnology Co Ltd
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Jiangmen Xinhui Haotian Biotechnology Co Ltd
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Priority to CN201910068980.1A priority Critical patent/CN109793099A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

The invention discloses a kind for the treatment of process of Xinhui citrus reticulata pulp, first pass through the peel and mandarin orange network of the compound enzyme bating Xinhui citrus reticulata fruit made of pectase and cellulase, Xinhui citrus reticulata fruit is separated by achievement water by different separation machines again, pomace and fruit seed, organic fertilizer is made in fruit water and suitable EM probiotics and humic acid mixed fermentation, fruit water can also be with water, brown sugar, probiotics bacterial liquid mixed fermentation can be made into water conditioner, Chinese medicine is made in fruit seed drying, pomace and chaff, poultry feed is made in the mixed fermentations such as wheat bran, turn waste into wealth, utilization rate reaches 100%, realize the minimizing of Xinhui citrus reticulata pulp, it is innoxious, recycling treatment.

Description

A kind for the treatment of process of Xinhui citrus reticulata pulp
Technical field
The present invention relates to a kind for the treatment of process of Xinhui citrus reticulata pulp.
Background technique
Xinhui citrus reticulata, scientific name citrus reticulata"Chachi" are rutaceae, are Guangdong Jiangmen city Xinhui District specialty, Xinhui citrus reticulata " the expensive meat of skin It is low-priced ", thin skin is soft, and color delicate flavour is fragrant, and manufactured " Xinhui tangerine peel " has very high medical value, and Xinhui citrus reticulata pulp is then annual There are up to 250,000 tons to be dropped as waste residue, causes huge environmental pollution and the wasting of resources.Although there is technology will be new at present Meeting mandarin orange pulp production achievement water, candy or preserved fruit etc., improve the utilization rate of Xinhui citrus reticulata pulp, but since Xinhui citrus reticulata contains largely Generate the limonin and aurantiin of bitter taste, it is difficult to removing or covering, therefore the most cost of manufacture of these technologies is higher and finished product Taste is single, does not also form industrialization production, and the ability for consuming Xinhui citrus reticulata pulp is limited, therefore, improves Xinhui citrus reticulata pulp Level of comprehensive utilization is extremely important.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind for the treatment of process of Xinhui citrus reticulata pulp that utilization rate is high.
The technical solution adopted by the present invention to solve the technical problems is:
A kind for the treatment of process of Xinhui citrus reticulata pulp, includes the following steps:
1) the Xinhui citrus reticulata pulp for having peelled off orange peel is poured into service sink, is cleaned by way of bubbling, removal surface soil, Impurity.
2) the Xinhui citrus reticulata pulp for cleaning step 1) is sent into fermentation vat, and the soak in the fermentation vat contains weight hundred Point than be 1.5-2.0% complex enzyme, remaining is tap water, and the complex enzyme is by pectase and cellulase in the ratio of 1:1 It is formulated, soaking time is 40-50 minutes.By compound enzyme bating peel and mandarin orange network, be conducive to next dehydration, drying And dispersion, and the complex enzyme as made of pectase and cellulase proportion can maximumlly retain nutritional ingredient.
3) it will be sent by the Xinhui citrus reticulata pulp of step 2) processing and be dehydrated seperator, 1300-1700 revs/min of revolving speed, institute Xinhui citrus reticulata pulp separation achievement water and the mixture containing pomace and fruit seed are stated, the fruit water is flowed by separate pipeline and collected Pond, the dehydration seperator run to the separate pipeline and have no result again water outflow, then the mixture is sent into horizontal rotary separation Device, the dehydration seperator carry out the dehydration of next group Xinhui citrus reticulata pulp.
4) after the mixture enters horizontal rotary separator, 1100-1300 revs/min of revolving speed, the mixture is divided It exports and collects from two different outlets respectively from pomace and fruit seed, the pomace and fruit seed, the horizontal rotary separation Device runs to described two outlets and no longer exports the pomace and fruit seed.
5) the fruit water that step 3) is collected is injected into antacid storage pool, the fresh-keeping strain of 0.1-0.5% is added, it is quiet PH to 7.5-8.3 is adjusted by the way that quick lime is added after setting 48 hours, then is with suitable EM probiotics and humic acid mixed fermentation Can be made into organic fertilizer, the organic fertilizer can partially or completely replacing fertilizer, reduce destruction of the chemical fertilizer to soil texture.
The fruit water can also can be made into water conditioner, the water quality adjustment with water, brown sugar, probiotics bacterial liquid mixed fermentation The flora that agent can change culture pond is constituted, and reduces pathogen, moreover it is possible to the immunopotentiator as aquaculture.
6) fruit seed for collecting step 4) carries out scalding treatment, the fruit seed is put into boiling water 1-2 minutes, the boiling water It is 0.02-0.04% zinc dichloride containing weight percent, then pulls out to be put into the fruit seed in cold water and impregnate 1-1.5 points Clock, the cold water contain 0.5% sodium sulfite, and the fruit seed is finally put into centrifugal dehydrator and is dried 2 minutes.Scalding treatment energy It enough protects the tissue of the fruit seed post-processing operations such as not to be oven-dried to be destroyed, keeps the color of the fruit seed, prevent brown stain.
7) fruit seed by step 6) processing is delivered directly on pallet conveyer by conveyer, passes through pallet conveyer The fruit seed is uniformly spread cloth on three belt drying machines by the scraper plate of upper end, 50 DEG C of the hot blast temperature of first stage, dries 40-50 points Clock, dries 40-50 minutes, 65 DEG C of the phase III, dries 90-100 minutes, make the water content of the fruit seed by 55 DEG C of second stage It is down to 5% or less.The temperature of drying can significantly affect the effective component of the fruit seed --- the content of limonin and Nomilin, Through overtesting, the content highest of limonin and Nomilin when drying temperature is 60-65 DEG C, but if initially use 65 It is dry and harden that DEG C drying easily leads to epidermis, influences the transfer of moisture, thus the present invention be arranged drying temperature for by 50 DEG C gradually It is increased to purpose temperature, realizes the purpose for balancing the internal and external temperature of the fruit seed.
8) fruit seed that step 7) is dried is laid at dry and ventilated, is cooled to room temperature, is then packaged in polybag, sets In storage in 12 DEG C of freezers below to pin.Fruit seed finished product made of the present invention is the Chinese medicine that medical value is high simply.
9) pomace by step 4) drying is sent into horizontal cylinder drying machine, 70-80 DEG C of drying temperature, is lower than its water content 10%.Since the pomace is after drying, small volume, lighter weight be easy to cause workshop dust to fly close to powdery It raises, therefore uses the horizontal cylinder drying machine to realize closure operation, and since the pomace is in the horizontal cylinder The inside of drying machine receives the decentralized effect of the height such as centrifugal force, collision, friction simultaneously, comes into full contact with hot-air, therefore It can guarantee the quality of the pomace finished product.Pomace finished product made of the present invention is containing there are many amino acid, organic acid, pectin, sugar Class, vitamin and vegetable protein, can effectively enhance raising animal constitution, improve immunity, reduce illness probability, with chaff, Other raw material mixed fermentations such as wheat bran can be made into poultry feed.
The time that the Xinhui citrus reticulata pulp distance is stripped epidermis is no more than 96 hours.Standing time too long Xinhui citrus reticulata fruit Meat rots seriously, to be unfavorable for guaranteeing the quality of finished of the present embodiment, and can distribute stench, carry a large amount of bacteriums, cause to produce Workshop condition is severe.
The fruit seed is by vibrating sub-screening machine, mesh size 0.5cm, and the classification of size is carried out according to partial size, can be with More preferable planning drying time, improves production efficiency, guarantees quality of finished.
The conveyer belt of three belt drying machine is netted conveyer belt, can more more fully utilize thermal energy.
The beneficial effects of the present invention are: by separating treatment achievement water, pomace and the fruit seed of Xinhui citrus reticulata pulp, fruit water and appropriate EM probiotics and humic acid mixed fermentation organic fertilizer and water conditioner is made, fruit water can also be with water, brown sugar, probiotics bacterial liquid Mixed fermentation can be made into water conditioner, and fruit seed is dry to be made Chinese medicine, and poultry feeding is made in the mixed fermentations such as pomace and chaff, wheat bran Material, turns waste into wealth, and utilization rate reaches 100%, the minimizing of realization Xinhui citrus reticulata pulp, innoxious, recycling treatment.
Specific embodiment
Below with reference to examples illustrate the present invention and analysis.
A kind for the treatment of process of Xinhui citrus reticulata pulp, includes the following steps:
1) the Xinhui citrus reticulata pulp for having peelled off orange peel is poured into service sink, is cleaned by way of bubbling, removal surface soil, Impurity, the time that the Xinhui citrus reticulata pulp distance is stripped epidermis are no more than 96 hours.
2) the Xinhui citrus reticulata pulp for cleaning step 1) is sent into fermentation vat, and the soak in the fermentation vat contains weight hundred Point than be 1.5-2.0% complex enzyme, remaining is tap water, and the complex enzyme is by pectase and cellulase in the ratio of 1:1 It is formulated, soaking time is 40-50 minutes.
3) it will be sent by the Xinhui citrus reticulata pulp of step 2) processing and be dehydrated seperator, 1300-1700 revs/min of revolving speed, institute Xinhui citrus reticulata pulp separation achievement water and the mixture containing pomace and fruit seed are stated, the fruit water is flowed by separate pipeline and collected Pond, the dehydration seperator run to the separate pipeline and have no result again water outflow, then the mixture is sent into horizontal rotary separation Device, the dehydration seperator carry out the dehydration of next group Xinhui citrus reticulata pulp.
4) after the mixture enters horizontal rotary separator, 1100-1300 revs/min of revolving speed, the mixture is divided It exports and collects from two different outlets respectively from pomace and fruit seed, the pomace and fruit seed, the horizontal rotary separation Device runs to described two outlets and no longer exports the pomace and fruit seed.
5) the fruit water that step 3) is collected is injected into antacid storage pool, the fresh-keeping strain of 0.1-0.5% is added, it is quiet PH to 7.5-8.3 is adjusted by the way that quick lime is added after setting 48 hours, then is with suitable EM probiotics and humic acid mixed fermentation Can be made into organic fertilizer, the organic fertilizer can partially or completely replacing fertilizer, reduce destruction of the chemical fertilizer to soil texture.
The concrete composition ingredient of the organic fertilizer indicates by weight percentage: 80% Xinhui citrus reticulata pulp, 5% chaff, 5% are supported Worm leftover bits and pieces, 5% quick lime, 3% biological bacteria and 2% humic acid.
The fruit water can also can be made into water conditioner, the water quality adjustment with water, brown sugar, probiotics bacterial liquid mixed fermentation The flora that agent can change culture pond is constituted, and reduces pathogen, moreover it is possible to the immunopotentiator as aquaculture.
The concrete composition ingredient of the water conditioner indicates in parts by weight: 50 parts of fruit water, 30 parts of deionized water, brown sugar 20 parts and 0.5 part of probiotics bacterial liquid, the probiotics bacterial liquid is by the equal bacterium solution of production gastral cavity candidiasis and lactobacillus acidophilus bacterium solution Composition.
6) fruit seed for collecting step 4) carries out scalding treatment, the fruit seed is put into boiling water 1-2 minutes, the boiling water It is 0.02-0.04% zinc dichloride containing weight percent, then pulls out to be put into the fruit seed in cold water and impregnate 1-1.5 points Clock, the cold water contain 0.5% sodium sulfite, and the fruit seed is finally put into centrifugal dehydrator and is dried 2 minutes.Scalding treatment energy It enough protects the tissue of the fruit seed post-processing operations such as not to be oven-dried to be destroyed, keeps the color of the fruit seed, prevent brown stain.
7) fruit seed carries out the classification of size according to partial size by vibrating sub-screening machine, mesh size 0.5cm, can More preferably to plan drying time, production efficiency is improved, guarantees quality of finished.
8) fruit seed by step 6) processing is delivered directly on pallet conveyer by conveyer, passes through pallet conveyer The fruit seed is uniformly spread cloth on three belt drying machines by the scraper plate of upper end, and the conveyer belt of three belt drying machine is netted defeated Band is sent, 50 DEG C of the hot blast temperature of first stage is dried 40-50 minutes, 55 DEG C of second stage, dried 40-50 minutes, the phase III 65 DEG C, it dries 90-100 minutes, the water content of the fruit seed is made to be down to 5% or less.
9) fruit seed that step 7) is dried is laid at dry and ventilated, is cooled to room temperature, is then packaged in polybag, sets In storage in 12 DEG C of freezers below to pin.Fruit seed made of the present embodiment is the Chinese medicine that medical value is high simply.
10) pomace by step 4) drying is sent into horizontal cylinder drying machine, 70-80 DEG C of drying temperature, keeps its water content low In 10%.The pomace can be made into animal feed with other raw material mixed fermentations such as suitable chaff, wheat bran after drying.
Poultry feed, the constituent table by weight percentage of the poultry feed is made in the pomace by the present embodiment Show: 10% pomace, 30% corn flour, 15% wheat bran, 15% bean powder, 5% wheat-middlings, 10% maggot and 15% chaff.
Referring to organic fertilizer national standard, technical indicator is carried out to organic fertilizer made of the present embodiment and heavy metal limit refers to Target detection, as a result as follows:
Detection project National standard Embodiment
Living bacteria count (hundred million/g) ≥0.2 3.423
Organic matter (%) ≥45 55
Moisture (%) ≤30 30
PH 5.5-8.5 7.5
Excrement colibacillus group number (a/g) ≤100 It is negative
Induced worm egg death rate (%) ≥95 Roundworm egg is not detected
Total nutrient mass fraction (%) ≥5 6
Total arsenic (mg/kg) ≤15 1.2
Total cadmium (mg/kg) ≤3 0.45
Total lead (mg/kg) ≤50 13.25
Total chromium (mg/kg) ≤150 15.60
Total mercury (mg/kg) ≤2 0.039
It can show that organic fertilizer made of the present embodiment meets organic fertilizer national standard the correlation data in table.
Water conditioner made of the present embodiment is acted on into one culture pond of Jiangmen, 3.5 mu of area, the depth of water is 1.5 meters, water Color is muddy, and transparency is only 20 centimetres, and culture pond bottom is furvous, gluey organic sludge, shows the accumulation of debirs, surveys Determining ammonia-nitrogen content in water quality discovery water body is 0.55mg/L, content of nitrite 0.25mg/L.Test carries out 6 days, embodiment Dosage is 300kg/ (mu rice) with primary within every 3 days.
Water quality is observed after 6 days, transparency increases to 57 centimetres, and ammonia-nitrogen content is 0.11mg/L, nitrous in water body Phosphate content is 0.09mg/L, and it is cleaner to show that the present embodiment can convert the pool bottom containing black, gluey organic sludge to Yellow bed mud, and the ammonia nitrogen in water and content of nitrite are reduced, it is effectively improved water quality.
Fruit seed made of the present embodiment, the i.e. referred to as Chinese medicine of tangerine seed, according to the method in 2010 version " Chinese Pharmacopoeia " into Row moisture, ash content and extract are measured.Testing result shows that fruit seed moisture made of the present embodiment is 4.8%, total ash It is 5.0%, the hot extract of 95% ethyl alcohol is 45.6%, and limonin mass fraction is 0.58%, and Nomilin mass fraction is 0.53%, thin layer identifies clear spot, readily identified.
Chicken feeds experiment:
Not add the poultry feed of Xinhui citrus reticulata pulp as control group, poultry feed and control group made of embodiment are right respectively 50 health are disease-free, are fed with batch chicken of hatching, carry out chicken group according to " fowl raising administrative skill regulation " during raising Management and immune.Since 4 week old of chick, 16 week old terminate breeding cycle, are that test refers to disease incidence and average Zhou Zengchong Mark repeats three groups, counts its average value.The result is as follows:
Group Control group Embodiment
Xinhui citrus reticulata pulp weight percent 0% 10%
Average attack rate 7% 0%
Average Zhou Zengchong 52.5g 60.3g
From list data it can be seen that the control group disease incidence for not adding Xinhui citrus reticulata pulp is apparently higher than embodiment, Er Qieshi It applies example absolutely not to fall ill phenomenon, illustrates that the embodiment for being added to Xinhui citrus reticulata pulp can effectively enhance the constitution of chicken, improve Average all gaining effects of immunity, embodiment are better than control group, illustrate that the embodiment for being added to Xinhui citrus reticulata pulp is conducive to soil The growth and development of chicken.
Above embodiment cannot limit the protection scope of the invention, and the personnel of professional skill field are not departing from In the case where the invention general idea, the impartial modification and variation done still fall within the range that the invention is covered Within.

Claims (4)

1. a kind for the treatment of process of Xinhui citrus reticulata pulp, it is characterised in that include the following steps:
1) the Xinhui citrus reticulata pulp for having peelled off orange peel is poured into service sink, is cleaned by way of bubbling, removal surface soil, Impurity;
2) the Xinhui citrus reticulata pulp for cleaning step 1) is sent into fermentation vat, and the soak in the fermentation vat contains weight percent For the complex enzyme of 1.5-2.0%, remaining is tap water, the complex enzyme prepared by pectase and cellulase in the ratio of 1:1 and At soaking time is 40-50 minutes;
3) dehydration seperator will be sent by the Xinhui citrus reticulata pulp of step 2) processing, it is 1300-1700 revs/min of revolving speed, described new Meeting mandarin orange pulp separation achievement water and the mixture containing pomace and fruit seed, the fruit water pass through separate pipeline and flow into collecting pit, institute It states dehydration seperator and runs to the separate pipeline and have no result again water outflow, then the mixture is sent into horizontal rotary separator, institute State the dehydration that dehydration seperator carries out next group Xinhui citrus reticulata pulp;
4) after the mixture enters horizontal rotary separator, 1100-1300 revs/min of revolving speed, the mixture is separated into Pomace and fruit seed, the pomace and fruit seed are exported and are collected from two different outlets respectively, the horizontal rotary separator fortune Row to described two outlets no longer export the pomace and fruit seed;
5) the fruit water that step 3) is collected is injected into antacid storage pool, the fresh-keeping strain of 0.1-0.5% is added, stand 48 PH to 7.5-8.3 is adjusted by the way that quick lime is added after hour, then can be made with suitable EM probiotics and humic acid mixed fermentation At organic fertilizer, the fruit water can also can be made into water conditioner with water, brown sugar, probiotics bacterial liquid mixed fermentation;
6) fruit seed for collecting step 4) carries out scalding treatment, the fruit seed is put into boiling water 1-2 minutes, the boiling water contains Weight percent is 0.02-0.04% zinc dichloride, then pulls out to be put into the fruit seed in cold water and impregnate 1-1.5 minutes, described Cold water contains 0.5% sodium sulfite, and the fruit seed is finally put into centrifugal dehydrator and is dried 2 minutes;
7) fruit seed by step 6) processing is delivered directly on pallet conveyer by conveyer, passes through pallet conveyer upper end Scraper plate the fruit seed is uniformly spread into cloth on three belt drying machines, 50 DEG C of the hot blast temperature of first stage, dry 40-50 minutes, It 55 DEG C of second stage, dries 40-50 minutes, 65 DEG C of the phase III, dries 90-100 minutes, be down to the water content of the fruit seed 5% or less;
8) fruit seed that step 7) is dried is laid at dry and ventilated, is cooled to room temperature, is then packaged in polybag, is placed in 12 Storage is to pin in DEG C freezer below;
9) pomace of step 4) drying is sent into horizontal cylinder drying machine, 70-80 DEG C of drying temperature, makes its water content lower than 10%, The pomace and chaff, wheat bran mixed fermentation can be made into animal feed.
2. the treatment process of Xinhui citrus reticulata pulp according to claim 1, it is characterised in that the Xinhui citrus reticulata pulp is apart from quilt The time of de-epithelization is no more than 96 hours.
3. the treatment process of Xinhui citrus reticulata pulp according to claim 1, it is characterised in that the fruit seed passes through oscillatory type point Screen(ing) machine, mesh size 0.5cm carry out the classification of size according to partial size.
4. the treatment process of Xinhui citrus reticulata pulp according to claim 1, it is characterised in that three belt drying machine it is defeated Sending band is netted conveyer belt.
CN201910068980.1A 2019-01-24 2019-01-24 A kind for the treatment of process of Xinhui citrus reticulata pulp Pending CN109793099A (en)

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Publication number Priority date Publication date Assignee Title
CN110372433A (en) * 2019-06-14 2019-10-25 天津科技大学 A kind of Fruit quality solid waste is quickly reduced the methods and applications of resource utilization
CN110655430A (en) * 2019-11-19 2020-01-07 江门市新会区样讲柑普茶有限公司 Organic fertilizer prepared from citrus pulp residues
CN111616265A (en) * 2020-07-06 2020-09-04 郑健雄 Citrus pulp biological feed and preparation method thereof

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CN107439492A (en) * 2017-09-05 2017-12-08 周辛平 Utilize the serialization maggot cultural method of ferment feed
CN109043137A (en) * 2018-08-13 2018-12-21 司徒静 It is a kind of using Xinhui citrus reticulata pulp as the feeding worm feed of major ingredient

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CN101449740A (en) * 2007-11-29 2009-06-10 牟海日 Production method of animal feedstuff by beet pulp and marc
CN102204705A (en) * 2011-07-06 2011-10-05 湘西自治州边城醋业科技有限责任公司 Preparation method of bitter removed ponkan juice
CN102888427A (en) * 2011-07-19 2013-01-23 博赐康生物科技有限公司 Preparation method of natural environmentally-friendly functional enzyme and application
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110372433A (en) * 2019-06-14 2019-10-25 天津科技大学 A kind of Fruit quality solid waste is quickly reduced the methods and applications of resource utilization
CN110655430A (en) * 2019-11-19 2020-01-07 江门市新会区样讲柑普茶有限公司 Organic fertilizer prepared from citrus pulp residues
CN111616265A (en) * 2020-07-06 2020-09-04 郑健雄 Citrus pulp biological feed and preparation method thereof

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