CN109785502B - Control method of double-row vibration type scattered paper money sorting and collecting device - Google Patents
Control method of double-row vibration type scattered paper money sorting and collecting device Download PDFInfo
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- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
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Abstract
The invention discloses a control method of a double-row vibration type scattered paper currency sorting and collecting device. The invention can solve the problem that units such as the current public transport system, banks and the like often face a large amount of scattered paper money to be processed. The invention has the following properties: high efficiency, simple structure, good operability, high degree of automation and low cost. The invention adopts the characteristic technologies of double-row parallel structure, multi-degree-of-freedom motion processing mode, multi-row rotary collection and the like to realize efficient and rapid automatic sorting and collection of scattered paper money.
Description
The application is application number: 201710203345.0 application date: 2017-03-30, entitled "double-row vibration type scattered paper currency sorting and collecting device with accurate positioning".
Technical Field
The invention relates to a scattered paper money arranging and collecting device.
Background
With the continuous development of science and technology, various automatic devices play a great role in reducing the labor intensity of workers and improving the production efficiency in the current society. The coin counting automation device is widely applied to units such as public transport systems, banks and the like. However, as a result of investigations, it has been found that an automated device for sorting banknotes is almost blank because of various uncertainty factors in sorting scattered banknotes. Staff often need to arrange a large amount of scattered paper currency into orderly wads by hand, and then carry out automatic counting, and this process is loaded down with trivial details, and work efficiency is difficult to improve. Therefore, it is necessary to design an automatic sorting and collecting device for scattered paper money with high efficiency, simple structure and low cost so as to reduce the workload of workers.
The invention also discloses a vibration type scattered paper currency sorting device by the first inventor and the like, but the former invention has the defects of excessive freedom and difficult control, and the invention reduces the freedom; moreover, the invention is only single-row in the earlier stage, and the invention adopts a double-row parallel arrangement device, thereby improving the disposable processing capacity; most importantly, when the paper money is taken out in the early invention, the paper money must be taken out at the outlet after the machine is stopped, which is not convenient enough and has low efficiency. In order to avoid the defect, the invention improves the efficiency, is convenient for operators to operate, is provided with a special paper money collecting device, and can continuously feed the paper money to be processed without stopping the paper money arranging device. However, the technical problem to be overcome is that how to accurately position the outlet point of the sorting container, that is, after the container is vibrated and swung, the paper money can still be discharged from the outlet point with a fixed spatial position, and the aligned paper money is ensured to accurately fall into the paper money collecting device, so that the aligned paper money can not be damaged and disordered. The above factors make the present invention have a great difference in structure and control compared with the former invention.
Disclosure of Invention
The invention aims to provide a double-row vibration type scattered paper currency sorting and collecting device with accurate positioning, which has high efficiency, simple structure, good operability and low cost.
The technical solution of the invention is as follows:
the utility model provides a scattered paper currency arrangement collection device of double vibration type of area accurate positioning which characterized by: the paper money sorting device comprises a paper money sorting device for sorting scattered paper money, and a large rotary disc type collecting device for collecting the paper money is arranged behind the paper money sorting device; the paper money sorting device comprises a left support frame and a right support frame, the left support frame and the right support frame are matched with a container loading platform support mechanism capable of sliding up and down on the left support frame and the right support frame, and the container loading platform support mechanism is connected with an up-down vibration mechanism; a paper money sorting container is placed on the container loading platform and is provided with a paper money sliding outlet; the container loading platform is connected with the thin slide rail through a thin slide rail fixing block, a small slide block capable of sliding back and forth on the slide rail is arranged on the thin slide rail, and the small slide block is connected with a guide rail connecting block fixed on the paper money sorting container; the paper money sorting container is connected with the container front and back vibration device; the container loading platform is connected with a front-back swing device which enables the paper money sorting container to swing front and back;
the large turntable type collecting device comprises a turntable support, a turntable driving mechanism is arranged on the turntable support, and the turntable driving mechanism is connected with a turntable mechanism comprising a large turntable; the large turntable is provided with a paper money collecting mechanism.
The container loading platform supporting mechanism comprises a base supporting frame, a large sliding block in sliding fit with the left supporting frame and the right supporting frame is arranged on the base supporting frame, the base supporting frame is connected with a main cross beam, and the main cross beam is connected with the container loading platform.
The up-down vibration mechanism comprises an up-down vibration mechanism large motor which is arranged below the container loading platform supporting mechanism, and the up-down vibration mechanism large motor is connected with the crank sliding block mechanism;
the shell of the paper money tidying container is provided with a string, so that the paper money falling into the container is orderly fallen on the bottom surface in the container under the restraint of the string 9; the string is fixedly connected to the main shell body in a bilateral symmetry mode, wherein one string is arranged in an upper row and one string is arranged in a lower row, the horizontal distance between two adjacent steel wire ropes in the lower layer is 53mm, the height from the steel wire rope in the lower layer to the bottom of the container is 65mm, the horizontal distance between two adjacent steel wire ropes in the upper layer is 53mm, the horizontal distance between each two steel wire ropes in the upper layer and each steel wire rope in the lower layer is 27mm, and the height difference between the.
The front and back vibration device of the container comprises a front and back vibration motor fixed on the main beam, the front and back vibration motor is connected with a slider-crank mechanism, and the slider-crank mechanism is connected with the paper money sorting container.
The front-back swinging device comprises a front-back swinging motor, and the front-back swinging motor is connected with the paper money sorting container through a rotating mechanism; the front-back swinging motor is fixed on one of the two base supporting frames; the two symmetrically distributed base support frames and the platform carrying the container form a revolute pair; the revolute pair is formed by driving a platform carrying the container to swing through a coupling, a shaft flange and a connecting block by a front-back swing motor; the platform for carrying the container is provided with a thin slide rail fixing block, a thin slide rail is fixed on the thin slide rail fixing block, a front-back vibration motor is fixed on the platform for carrying the container, the motor drives a front-back vibration connecting rod through a small connecting shaft disc, the connecting rod drives the paper money sorting container, and the front-back vibration motor and the connecting rod form a crank slide block mechanism.
The paper money sorting container comprises a left container and a right container which are arranged in parallel, and the left container and the right container are connected into a whole; the two inner walls of the left container and the right container form an included angle of 22 degrees; the side wall of the container is provided with hollowed lightening holes, and the side wall of the container is adhered with a smooth hard patch film; the front ends of the left container and the right container are provided with a paper money sliding outlet.
The turntable mechanism comprises a servo motor, and the servo motor is directly fixed on the turntable bracket through a motor fixing seat; a motor shaft, a single-diaphragm coupling and a transmission shaft of the servo motor are sequentially connected, and one end with the large diameter of the transmission shaft is directly connected with the large turntable through a bolt; the outer ring of the turntable base is fixed with the aluminum section bar of the turntable support, and the inner ring of the turntable base is fixed with the large turntable.
The paper money collecting mechanism comprises a plurality of sets of collecting devices; each set of collecting device comprises a paper money collecting box, a paper money collecting box base plate, a hinge, a vibration motor, a spring fixing seat and a spring; the paper currency collecting box base plate is hinged with the upper portion of the large rotary table through a hinge, the paper currency collecting box and the vibration motor are respectively bonded on the paper currency collecting box base plate through acrylic glue and structural glue, and the paper currency collecting box base plate is connected with the spring fixing seat and further fixes the spring.
A paper money detection mechanism is arranged on the turntable support and comprises an aluminum support with the length of 200 mm, an L-shaped support and a paper money receiving amount detection sensor; the paper money receiving amount detection sensor is directly fixed by the L-shaped bracket and is used for detecting the paper money collecting condition; the paper money receiving amount detection sensor is a laser correlation type sensor, one end of the laser correlation type sensor transmits signals, the other end of the laser correlation type sensor receives signals, and if the paper money in the paper money collection box reaches 2/3 of the height of the inner wall of the paper money collection box, the receiving end cannot receive the signals;
a front-back swing angle sensing device for detecting a front-back swing angle is arranged on the base support; an up-down vibration height sensing device for detecting up-down vibration height is arranged below the container loading platform supporting mechanism; a front-back vibration positioning sensing device for detecting front-back vibration of the paper money sorting container is arranged below the paper money sorting container.
The double-row vibration type scattered paper money arranging and collecting device with the accurate positioning function comprises the following working methods (or control methods):
pouring paper money to be sorted into the container from the upper part of the paper money sorting container, wherein the paper money sorting container is in an initial state, and then preparing to receive an angle rotation signal, and firstly swinging backwards, namely preparing to rotate an accurate angle;
the controller provides a control signal to enable a front-back swing motor in the front-back swing mechanism below the double-row container to start to rotate so as to drive the container to integrally swing backwards in an anticlockwise direction to a certain angle, and the angle is measured by a front-back swing angle sensing device;
then the controller sends a signal, and a large up-and-down vibration motor below the container drives a crank slider mechanism to start working, so that the paper money sorting container and the paper money inside the container vibrate up and down for a certain time; when the crank sliding block mechanism moves to a certain height and the vertical vibration height sensing device detects shading, the vertical vibration large motor stops working to stop the mechanism at a certain height;
after the actions, the controller sends a signal to enable a front and back vibration motor in the front and back vibration mechanism to start rotating, a fixed time function is set to enable a crank slider mechanism consisting of the front and back vibration motor, a small coupling disc and a front and back vibration connecting rod to drive double rows of containers to move back and forth along a thin sliding rail for a certain time, and the paper money is subjected to sufficient vibration treatment in the containers; the front and back vibration positioning sensing device stops rotating when detecting upward reflected electric waves;
the paper money is in a scattered state when initially entering the double-row container, the paper money can be arranged at the bottom of the paper money sorting container neatly after a series of vibrations enter the container, then the front-back swinging mechanism works to enable the container to swing forwards by a certain angle clockwise, and the front-back swinging mechanism stops moving when the front-back swinging angle sensing device detects that the certain angle is reached, so that the accurate positioning of the paper money outlet is realized, and the paper money is ensured to accurately fall into the paper money collecting box below from the paper money outlet under the action of inertia;
the front-back swinging mechanism works to enable the paper currency sorting container to restore to the horizontal position so as to carry out the next paper currency sorting work;
before the paper money in the container falls into the paper money collecting box, the paper money accommodating amount detecting sensor detects the storage space in the paper money collecting box; when the paper currency stacking machine is empty, after the paper currency falls into the paper currency collecting box, the vibration motor generates vibration to finely sort the paper currency falling into the paper currency collecting box again, so that the paper currency stacking uniformity is guaranteed to the maximum extent;
if the storage space in the paper money collecting box is detected to be full, namely the height of the paper money in the paper money collecting box reaches 2/3 of the height of the inner wall of the paper money collecting box, the paper money collecting box is full and cannot be collected continuously, and the servo motor drives the turntable mechanism to rotate 90 degrees, so that the next group of empty paper money collecting boxes are placed below the front part of the paper money outlet of the paper money sorting container to prepare for receiving the paper money;
the operator can now take out the banknotes in the banknote collection box which has just been full; if the operator forgets to take out the paper money collecting boxes, all the paper money collecting boxes are fully collected, the paper money accommodating amount detection sensor detects that all the paper money collecting boxes are fully collected, and all the devices are completely suspended; and after the operator takes out the paper money, the whole device enters the next round to operate again, and the operation is repeated.
The device can arrange the scattered paper money into a regular wad, thereby realizing the arrangement effect. The device has the precondition that single paper money can not be folded, curled and the like, and the paper money is basically flat and is stacked together like playing cards in a scattered way.
The invention can solve the problem that units such as the current public transport system, banks and the like often face a large amount of scattered paper money to be processed. The invention adopts the characteristic technologies of double-row parallel structure, multi-degree-of-freedom motion processing mode, multi-row rotary collection and the like to realize efficient and rapid automatic sorting and collection of scattered paper money.
The invention has the following properties: high efficiency, simple structure, good operability, high degree of automation and low cost.
The paper money sorting part of the device greatly improves the paper money processing efficiency by adopting a double-row parallel mode on the premise of ensuring high success rate; rapidly arranging paper money through mechanical motion with different degrees of freedom under the cooperation of electromechanics; the accurate control of the movement is realized by the induction device arranged at the key part. The large rotary disc type collecting device of the device can collect 20 yuan or less of paper money.
After the paper money enters the sorting container, the corresponding sensing device realizes the fine positioning of the movement with three degrees of freedom, and the paper money is sorted and stacked in the double-row container by vibrating and swinging the scattered paper money. The container is then tilted and the banknotes slide out of the container under the action of gravity.
The large rotary disc type collecting device is positioned below the front of the outlet of the paper currency sorting container, and the outlet of the paper currency sorting container is provided with a sensing device. Through induction system, accurate positioning can be realized to paper currency arrangement container when the slope for paper currency can accurately fall into in the paper currency collection box after the roll-off container.
The large rotary disc type collecting device adopts multiple rows to place, and quantitative collection of paper money can be achieved by matching each group of paper money collecting boxes of the sensing devices, so that final manual collection is facilitated.
After the paper money is sorted and collected by the device, people can finish high-efficiency and quick treatment on the scattered paper money only by putting the sorted paper money into the paper money sorting machine.
Drawings
The invention is further illustrated by the following figures and examples.
Fig. 1 is an overall view of a banknote sorting apparatus.
Fig. 2 is another schematic view of fig. 1.
Fig. 3 is a schematic view of a banknote sorting container.
Figure 4 is a schematic cross-sectional view of the dual row container of figure 3.
Fig. 5 is a top view of fig. 2.
FIG. 6 is a schematic view of a container oscillating fore-aft, back-and-forth device.
Fig. 7 is a schematic view of the up-down vibration mechanism.
Fig. 8 is a diagram showing the overall movement state of the banknote sorting apparatus.
Fig. 9 is a top view of a carousel-type collection device.
Fig. 10 is a side view of a carousel-type collection device.
FIG. 11 is a schematic view of a banknote collection mechanism.
Fig. 12 is another perspective view of fig. 11.
FIG. 13 is a schematic view of a note detection mechanism.
Fig. 14 is a schematic view of a turntable mechanism.
Fig. 15 is a schematic view of a turntable drive mechanism.
Fig. 16 is a layout view of the banknote sorting apparatus and the collecting apparatus.
Fig. 17 is a diagram showing an initial state of the banknote sorting container.
Fig. 18 is a view showing that the paper money sorting container swings at a certain angle and vibrates up and down.
FIG. 19 is a front-to-back vibration view of the container.
Fig. 20 is a schematic view of a collecting cassette for automatically dumping banknotes from a collation container into a collecting apparatus.
FIG. 21 is a schematic view of the sensor detecting the height of a collected banknote.
FIG. 22 is a view of a bill stacking cassette vibrating device.
FIG. 23 is a schematic view showing the bill falling down along the main axis of the container under the restraint of a wire rope.
Detailed Description
The double-row vibration type scattered paper currency arranging and collecting device with accurate positioning comprises a paper currency arranging device for arranging scattered paper currency, and a large rotary disc type collecting device for collecting the paper currency is arranged behind the paper currency arranging device.
The paper money collating device comprises a front-back swing mechanism 1, a vertical vibration mechanism 2, a front-back vibration mechanism 3, a paper money collating container 4, a front-back swing angle sensing device 5, a vertical vibration height sensing device 6 and a front-back vibration positioning sensing device 7 as shown in figures 1 and 2. The whole device is characterized in that an up-down vibration mechanism 2 consisting of an up-down vibration large motor 27, a large coupling disc 28, an up-down vibration connecting rod 29 and a main beam 18 is fixed on a large bottom plate at the bottom; the large bottom plate is connected with an up-and-down vibration large sliding block and an aluminum profile 30 with a supporting function through a triangular fixing aluminum profile 31 and is assembled and connected with the large sliding block 26, so that the upper mechanism can conveniently move up and down; the two big sliding blocks 26 are fixed with the base supporting frame 25, and the base supporting frame 25 on the left is fixed with a front-back swing motor which can lead the paper money tidying container 4 to swing back and forth along with the platform 21 carrying the container. The right base bracket 25 is fixed with a front-back swing angle sensing device 5 which is matched with a photoelectric sensor to accurately control the front-back swing angle of the paper money sorting container. The platform 21 for carrying the container enables the paper currency sorting container 4 to move back and forth on the thin sliding rail 22-2 through the thin sliding rail fixing block 22-1, so that the container vibrates back and forth.
Fig. 3 is a banknote sorting container, which includes: the double row container fixing link block 8 (can be added with a balance weight) 2, the paper currency sorting string 2 group 9, a container side wall hollow lightening hole 10, a rear stop block 11 and 2, a container outer side wall 12, a front stop block 13 and 2, a paper currency sliding outlet 14, a link block 15 and 4 of a guide rail, a paper currency outlet side stop block 16 and a paper currency 17 to be sorted are placed. Note: the inner wall of the container is pasted with a PET film with the thickness of 0.2 mm. The container is fixedly connected with the guide rail link block 15 through the container fixed link block 8, the rear stop block 11, the front stop block 13, and finally forms a paper money sorting container mechanism together with the small slide block 22-3 and the thin slide rail 22-2.
The device makes the paper money falling into the container fall on the bottom surface of the container neatly under the restraint of the string 9 through a plurality of combined motions of up-and-down vibration, front-and-back vibration and front-and-back swing. The specific principle is as follows: the thin rope 9 is fixed on the main shell body according to bilateral symmetry and one of upper and lower rows (as shown in figure 3), the horizontal distance between two adjacent steel wire ropes of the lower layer is 53mm, the height of the steel wire rope of the lower layer from the bottom of the container 4 is 65mm, the horizontal distance between two adjacent steel wire ropes of the upper layer is 53mm, the horizontal distance between each two steel wire ropes of the upper and lower layers is 27mm, and the height difference between the upper and lower layers is 21 mm. The design can enable paper money to fall onto the bottom surface of the main container along the main shaft direction of the main container under the combined movement of the whole mechanism (as shown in fig. 23), so that the paper money can be stacked neatly after falling, meanwhile, the distance between the steel wire rope and the bottom surface also influences the sorting effect (if the distance is too high, the paper money can change the self state in the falling process, and the paper money is scattered when falling to the bottom surface, and if the distance is too low, the paper money is easy to be clamped between the thin rope and the bottom surface), in addition, the distance between two adjacent steel wire ropes is also designed according to the maximum sorting efficiency (if the distance is too large, the sorting effect of dropping the paper money cannot be achieved, and if the distance is too small, the dropping speed of the paper money is reduced.
The two inner walls of the paper money sorting container 4 form an included angle of 22 degrees with each other, so that paper money can move towards the lower part of the container under the action of gravity, and the paper money can be prevented from being vertically stuck on the two sides of the inner walls due to the fact that the included angle is too small (if the included angle is too large, the paper money cannot be neatly overlapped at the bottom, and if the included angle is too small, a money placing opening is too narrow, the coin inserting efficiency is influenced, the sorting space is reduced, and the sorting efficiency is reduced); according to the size (length 145mm, width 70 mm) of 20 yuan paper money (the device is used for processing paper money of 20 yuan and below), the width of the bottom surface of the container is designed to be 76mm (if the device is too narrow, a large amount of paper money can stand up, if the device is too wide, the paper money can not be kept consistent in the horizontal lying direction and becomes disorderly), the height is 201mm (if the height is too high, the falling distance of the paper money can be increased, the paper money can change the self state in the falling process and can become disorderly when the paper money falls to the bottom surface, if the length is too short, the paper money can not finally lie on the bottom surface to achieve the sorting effect), the length is 600mm (the length is determined according to the distance of wiring, if the length is too large, the mechanism is too bulky, if the sorting amount per time is reduced, the efficiency is affected), and the length of the money taking opening is 100mm (the length is set to be convenient for the paper money to enter the paper money collecting box 36 below.
The device can obviously reduce the weight of the container by adopting the hollow lightening holes 10 on the side wall of the container, but needs to be pasted with smooth hard sticking films (PET films with the thickness of 0.2 mm) to prevent paper money from being blocked in the holes and prevent the paper money from leaking out of the holes. The thickness of the smooth hard attaching film is 0.2mm, the length is 580mm, the width is 120mm of PET film, and one piece is attached to each inner side wall with holes.
Fig. 6 is a drawing of the apparatus for oscillating the container back and forth, comprising: the device comprises a main beam 18, a front and back vibration motor 19, a front and back swing motor 20, a platform 21 for carrying a container, a thin slide rail fixing block 22-1, a thin slide rail 22-2, a small slide block 22-3, a small coupling disc 23-1, a front and back vibration connecting rod 23-2, a front and back swing angle photoelectric sensor 24-1, a front and back swing angle photoelectric sensor 24-2, a front and back swing angle photoelectric sensor 24-3, a front and back swing angle photoelectric sensor 24-4, a base support frame 25 and a large slide block 26.
The swing motor 20 is fixed to one of the two base supports 25. The two base support frames 25 distributed symmetrically and the platform 21 carrying the container form a revolute pair. The revolute pair is formed by driving a platform 21 carrying a container to swing (namely to rotate in a limited angle) through a coupling, a shaft flange and a connecting block by a front-back swing motor 20. The platform 21 for carrying the container is provided with a thin slide rail fixing block 22-1, a thin slide rail 22-2 is fixed on the thin slide rail fixing block, a front-back vibration motor 19 is fixed on the platform 21 for carrying the container, the motor drives a front-back vibration connecting rod 23-2 through a small connecting shaft disc 23-1, the connecting rod drives the paper money sorting container, and the connecting rod drives the paper money sorting container to form a crank sliding block mechanism, so that the paper money sorting container moves front and back along the thin slide rail, and the container can vibrate front and back as long as the rotating speed of the motor is fast enough.
The two base supporting frames 25 can be connected with a platform 21 for carrying the container through structures such as a shaft flange, a coupler, a linking block and the like, a thin slide rail fixing block 22-1 is carried on the platform, a thin slide rail 22-2 is fixed on the thin slide rail fixing block, and a front-back vibrating motor 19, a small connecting shaft disc 23-1 and a front-back vibrating connecting rod 23-2 are fixed on the platform to form a front-back vibrating mechanism 3 for controlling the paper money sorting device to move front and back along the thin slide rail.
Fig. 7 is a top-bottom vibration mechanism diagram, which includes: a large up-and-down vibration motor 27, a large coupling disc 28, a large up-and-down vibration connecting rod 29, a large up-and-down vibration sliding block, an aluminum profile 30 for supporting and a triangular fixed aluminum profile 31. The large up-down vibration motor 27 is connected with a large coupling disc 28 through a shaft, and then forms the up-down vibration mechanism 3 with the main beam 18, the large slide block 26, the large up-down vibration slide block and the aluminum profile 30 which plays a supporting role through an up-down vibration connecting rod 29.
The large up-down vibration motor 27 drives the large coupling disc 28 to rotate through a coupling, and the large coupling disc drives the main beam 18 and the large sliding block 26 to vibrate up and down on the guide rail of the upright column 30 through the up-down vibration connecting rod 29. The large sliding block and the guide rail form a moving pair.
The large carousel type collection device includes, as shown in fig. 9 and 10, a bill detecting mechanism 32, a bill collecting mechanism 33, a carousel driving mechanism 34, and a carousel mechanism 35. The whole device is supported by an aluminum-shaped bracket at the lower part, the aluminum-shaped bracket is connected with an aluminum-shaped strip 46 by a right-angle piece 52, the outer ring of a turntable base 47 is fixed with the aluminum-shaped strip 46, and the inner ring is fixed with a large turntable 45. (the inner ring rotates with the large turntable and the outer ring is attached to an aluminum profile 46 to support the entire assembly. turntable mechanism 35 is shown in FIG. 13).
The banknote collection mechanism shown in fig. 11 and 12 comprises a banknote collection box 36, a banknote collection box pad 37, a hinge 38, a vibration motor 39, a spring fixing seat 40 and a spring 41.
The upper part of the large rotary disk 45 is hinged with the paper money collecting box backing plate 37 through a hinge 38, the paper money collecting box 36 and the vibration motor 39 are respectively bonded on the paper money collecting box backing plate 37 through acrylic glue and structural glue, the paper money collecting box backing plate 37 is connected with the spring fixing seat 40, and then the spring 41 is fixed.
As shown in fig. 13, the banknote detecting mechanism includes: an aluminum bracket 42 having a length of 200 mm, an L-shaped bracket 43, and a banknote storage amount detection sensor 44.
In the bill detecting mechanism 32, the bill storage amount detecting sensor 44 is directly fixed by the L-shaped holder 43 and detects the bill collection condition (the bill storage amount detecting sensor 44 is a laser correlation sensor, one end emits a signal, and the other end receives a signal, if the bill in the bill collecting box 36 reaches 2/3 of the height of the inner wall of the bill collecting box 36, the receiving end cannot receive the signal).
Fig. 14 shows a turntable mechanism, which includes: a large turntable 45, an aluminum section bar 46 and a turntable base 47.
Fig. 15 shows a turntable driving mechanism, which includes: the device comprises an aluminum type bracket 48 with the length of 300 mm, a motor fixing seat 49, a single-diaphragm coupling 50, a transmission shaft 51, a right-angle piece 52 and a servo motor 53.
The servo motor 53 is directly fixed on the aluminum bracket through the motor fixing seat 49. The motor shaft, the single-diaphragm coupling 50 and the transmission shaft 51 are connected in sequence, and the large-diameter end of the transmission shaft 51 is directly connected with the large turntable 45 through a bolt.
Control method (operation method) of integrated device
The device has the greatest characteristics (different from the previous similar device) that the device can accurately position the paper money outlet and ensure that the paper money tidily arranged can accurately fall into the paper money collecting box, and the related control method (working method) is stated as follows:
1. the banknotes to be sorted are poured into the container from above (in the-Y direction) the banknote sorting container as shown in fig. 16, at which time the banknote sorting container is in an initial state (initial state: the container is at a certain height and a certain horizontal position). Thereafter it is ready to receive an angular rotation signal and first swing backwards, i.e. ready to rotate a precise angle, fig. 17.
2. The controller provides a control signal to enable the front-back swing motor 20 in the front-back swing mechanism 1 below the double-row container to start to rotate, so that the container is driven to integrally swing backwards (anticlockwise) to a certain angle (the angle is measured by the front-back swing angle photoelectric sensors 24-1, 2, 3 and 4). As in fig. 18.
3. The controller then sends a signal and a slider-crank mechanism (consisting of a large up-and-down vibration motor 27, a large coupling disc 28, a large up-and-down vibration connecting rod 29 and a main beam 18) below the container starts to operate, so that the paper currency sorting container 4 and the paper currency inside the container vibrate up and down for a certain time. When the crank-slider mechanism moves to a certain height and the vertical vibration height sensing device 6 detects that light is shielded, the vertical vibration large motor 27 stops operating, so that the mechanism stops at a certain height (Y direction is determined). As in fig. 18.
4. After the actions, the controller sends a signal to enable the front and back vibration motor 19 in the front and back vibration mechanism 3 to start rotating, a fixed time function is set to enable the crank slider mechanism formed by the front and back vibration motor, the small connecting shaft disc 23-1 and the front and back vibration connecting rod 23-2 to drive the double rows of containers to move back and forth along the thin sliding rail for a certain time, and the paper money is subjected to full vibration processing in the containers. The front-back vibration positioning sensing device 7 at the lower part stops rotating when the front-back vibration motor 19 detects the reception of the reflected electric wave upwards. As shown in fig. 19, the positioning in the front-rear X direction is achieved. Note: the forward direction is indicated in fig. 19.
5. The paper money is in a scattered state when initially entering the double-row container, the paper money can be arranged at the bottom of the paper money sorting container 4 in order after a series of vibrations enter the container, then the front-back swinging mechanism 1 operates to enable the container to swing forwards by a certain angle (clockwise), and when the container reaches a certain angle (the angle is measured by the front-back swinging angle photoelectric sensors 24-1, 2, 3 and 4), the front-back swinging mechanism 1 stops moving, so that the accurate positioning of the paper money outlet is realized, and the paper money is ensured to accurately fall into the paper money collecting box 36 below from the paper money outlet (+ X direction) under the action of inertia. As shown in fig. 20 (a diagram showing the positional relationship between the two devices).
6. The front-back swinging mechanism 1 operates to make the paper currency sorting container 4 return to the horizontal position to carry out the next paper currency sorting work. (Return to the state of FIG. 16)
7. Before the banknotes in the container fall into the banknote collection cassette 36, the banknote storage amount detection sensor 44 detects the storage space in the banknote collection cassette 36. When the empty banknote is detected, the vibration motor 39 vibrates after the banknote falls into the banknote collection box 36, and the banknote falling into the banknote collection box 36 is finely sorted again (since the banknote is poured into the collection box from the container of the sorting device, and the banknote speed is different, the banknote is somewhat irregular, and therefore the banknote collection box 36 is slightly vibrated to ensure that the banknotes are stacked evenly), and the neatness of the stacked banknotes is ensured to the maximum extent, as shown in fig. 22.
8. If the storage space inside the banknote collection box 36 is detected to be full (the height of the banknotes in the banknote collection box 36 reaches 2/3, which indicates that the banknote collection box 36 is full), that is, the banknote collection box 36 cannot be collected continuously, the servo motor 53 drives the turntable mechanism 35 to rotate 90 degrees, so that the next empty banknote collection box 36 is placed below the front of the banknote outlet of the banknote sorting container 4, and is ready to receive the banknotes. In practical implementation, since the banknote collection box 36 collects banknotes with a minute vibration, the banknote storage amount detection sensor 44 does not simply determine that it is full immediately when a blocking occurs, but determines that it is full when a blocking signal continues to occur.
9. The operator can now remove the banknotes from the banknote collection cassette 36 that have just been full. If the operator forgets to take out the banknote collection cassettes, all the banknote collection cassettes 36 are fully collected, and the banknote storage amount detection sensor 44 detects that the banknote collection cassettes 36 are full. I.e., not meeting the above requirements (the height of the banknotes in the banknote collection box 36 reaching or exceeding 2/3 the height of the inner wall of the banknote collection box 36), all devices will be totally suspended from operation. And after the operator takes out the paper money, the whole device enters the next round to operate again, and the operation is repeated.
Claims (1)
1. A control method of a double-row vibration type scattered paper currency sorting and collecting device with accurate positioning is characterized by comprising the following steps: the double-row vibration type scattered paper currency arranging and collecting device with the accurate positioning function comprises a paper currency arranging device for arranging scattered paper currency, and a large rotary disc type collecting device for collecting the paper currency is arranged behind the paper currency arranging device; the paper money sorting device comprises a left support frame and a right support frame, the left support frame and the right support frame are matched with a container loading platform support mechanism capable of sliding up and down on the left support frame and the right support frame, and the container loading platform support mechanism is connected with an up-down vibration mechanism; a paper money sorting container is placed on the container loading platform and is provided with a paper money sliding outlet; the container loading platform is connected with the thin slide rail through a thin slide rail fixing block, a small slide block capable of sliding back and forth on the slide rail is arranged on the thin slide rail, and the small slide block is connected with a guide rail connecting block fixed on the paper money sorting container; the paper money sorting container is connected with the container front and back vibration device; the container loading platform is connected with a front-back swing device which enables the paper money sorting container to swing front and back;
the large turntable type collecting device comprises a turntable support, a turntable driving mechanism is arranged on the turntable support, and the turntable driving mechanism is connected with a turntable mechanism comprising a large turntable; a large turntable is provided with a paper money collecting mechanism;
the container front and back vibration device comprises a front and back vibration motor fixed on the main beam, the front and back vibration motor is connected with a slider-crank mechanism, and the slider-crank mechanism is connected with the paper money sorting container;
the front-back swinging device comprises a front-back swinging motor, and the front-back swinging motor is connected with the paper money sorting container through a rotating mechanism; the front-back swinging motor is fixed on one of the two base supporting frames; the two symmetrically distributed base support frames and the platform carrying the container form a revolute pair; the revolute pair is formed by driving a platform carrying the container to swing through a coupling, a shaft flange and a connecting block by a front-back swing motor; a platform for carrying the container is provided with a thin slide rail fixing block, a thin slide rail is fixed on the thin slide rail fixing block, a front-back vibration motor is fixed on the platform for carrying the container, the motor drives a front-back vibration connecting rod through a small connecting shaft disc, the connecting rod drives the paper money sorting container, and the front-back vibration motor and the connecting rod form a crank slide block mechanism;
the paper money collecting mechanism comprises a plurality of sets of collecting devices; each set of collecting device comprises a paper money collecting box, a paper money collecting box base plate, a hinge, a vibration motor, a spring fixing seat and a spring; the paper money collecting box base plate is hinged with the upper part of the large rotary table through a hinge, the paper money collecting box and the vibration motor are respectively bonded on the paper money collecting box base plate through acrylic glue and structural glue, and the paper money collecting box base plate is connected with the spring fixing seat so as to fix the spring;
a paper money detection mechanism is arranged on the turntable support and comprises an aluminum support with the length of 200 mm, an L-shaped support and a paper money receiving amount detection sensor; the paper money receiving amount detection sensor is directly fixed by the L-shaped bracket and is used for detecting the paper money collecting condition; the paper money receiving amount detection sensor is a laser correlation type sensor, one end of the laser correlation type sensor transmits signals, the other end of the laser correlation type sensor receives signals, and if the paper money in the paper money collection box reaches 2/3 of the height of the inner wall of the paper money collection box, the receiving end cannot receive the signals;
a front-back swing angle sensing device for detecting a front-back swing angle is arranged on the base support; an up-down vibration height sensing device for detecting up-down vibration height is arranged below the container loading platform supporting mechanism; a front-back vibration positioning sensing device for detecting front-back vibration of the paper money sorting container is arranged below the paper money sorting container;
the shell of the paper money sorting container is provided with a string, so that paper money falling into the container is orderly fallen on the bottom surface in the container under the restraint of the string; the thin ropes are fixedly connected to the main shell in a left-right symmetrical mode in an upper row and a lower row, the horizontal distance between two adjacent steel wire ropes at the lower layer is 53mm, the height from the steel wire rope at the lower layer to the bottom of the container is 65mm, the horizontal distance between two adjacent steel wire ropes at the upper layer is 53mm, the horizontal distance between each two steel wire ropes at the upper layer and the lower layer is 27mm, and the height difference between the upper layer and the lower layer is 21 mm;
the container loading platform supporting mechanism comprises a base supporting frame and the like, wherein a large sliding block in sliding fit with the left supporting frame and the right supporting frame is arranged on the base supporting frame, the base supporting frame is connected with a main cross beam, and the main cross beam is connected with the container loading platform;
the control method comprises the following steps:
pouring paper money to be sorted into the container from the upper part of the paper money sorting container, wherein the paper money sorting container is in an initial state, and then preparing to receive an angle rotation signal, and firstly swinging backwards, namely preparing to rotate an accurate angle;
the controller provides a control signal to enable a front-back swing motor in the front-back swing mechanism below the double-row container to start to rotate so as to drive the container to integrally swing backwards in an anticlockwise direction to a certain angle, and the angle is measured by a front-back swing angle sensing device;
then the controller sends a signal, and a large up-and-down vibration motor below the container drives a crank slider mechanism to start working, so that the paper money sorting container and the paper money inside the container vibrate up and down for a certain time; when the crank sliding block mechanism moves to a certain height and the vertical vibration height sensing device detects shading, the vertical vibration large motor stops working to stop the mechanism at a certain height;
after the actions, the controller sends a signal to enable a front and back vibration motor in the front and back vibration mechanism to start rotating, a fixed time function is set to enable a crank slider mechanism consisting of the front and back vibration motor, a small coupling disc and a front and back vibration connecting rod to drive double rows of containers to move back and forth along a thin sliding rail for a certain time, and the paper money is subjected to sufficient vibration treatment in the containers; the front and back vibration positioning sensing device stops rotating when detecting upward reflected electric waves;
the paper money is in a scattered state when initially entering the double-row container, the paper money can be arranged at the bottom of the paper money sorting container neatly after a series of vibrations enter the container, then the front-back swinging mechanism works to enable the container to swing forwards by a certain angle clockwise, and the front-back swinging mechanism stops moving when the front-back swinging angle sensing device detects that the certain angle is reached, so that the accurate positioning of the paper money sliding outlet is realized, and the paper money is ensured to accurately fall into the paper money collecting box below from the paper money sliding outlet under the action of inertia;
the front-back swinging mechanism works to enable the paper currency sorting container to restore to the horizontal position so as to carry out the next paper currency sorting work;
before the paper money in the container falls into the paper money collecting box, the paper money accommodating amount detecting sensor detects the storage space in the paper money collecting box; when the paper currency stacking machine is empty, after the paper currency falls into the paper currency collecting box, the vibration motor generates vibration to finely sort the paper currency falling into the paper currency collecting box again, so that the paper currency stacking uniformity is guaranteed to the maximum extent;
if the storage space in the paper money collecting box is detected to be full, namely the height of the paper money in the paper money collecting box reaches 2/3 of the height of the inner wall of the paper money collecting box, the paper money collecting box is full and cannot be collected continuously, and the servo motor drives the turntable mechanism to rotate 90 degrees, so that the next group of empty paper money collecting boxes are arranged below the front part of the paper money sliding outlet of the paper money sorting container to prepare for receiving the paper money;
the operator can now take out the banknotes in the banknote collection box which has just been full; if the operator forgets to take out the paper money collecting boxes, all the paper money collecting boxes are fully collected, the paper money accommodating amount detection sensor detects that all the paper money collecting boxes are fully collected, and all the devices are completely suspended; and after the operator takes out the paper money, the whole device enters the next round to operate again, and the operation is repeated.
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| CN111747093B (en) * | 2019-03-26 | 2022-07-01 | 菜鸟智能物流控股有限公司 | Vibration positioning device and turnover box transmission system |
| CN111554034B (en) * | 2020-05-06 | 2021-11-09 | 南通大学 | Batch paper money rapid automatic sorting device based on double-layer four-channel structure and working method |
| CN114067487A (en) * | 2020-05-06 | 2022-02-18 | 南通大学 | Working method of automatic sorting and vibration swing type collecting device for large amount of paper money |
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| CN109920126B (en) | 2020-11-24 |
| CN106960506B (en) | 2019-04-19 |
| CN109920126A (en) | 2019-06-21 |
| CN106960506A (en) | 2017-07-18 |
| CN109785502A (en) | 2019-05-21 |
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Application publication date: 20190521 Assignee: Nantong Changheng Intelligent Equipment Co.,Ltd. Assignor: NANTONG University Contract record no.: X2023320000052 Denomination of invention: Control Method of Double-row Vibratory Sorting and Collecting Device for Loose Paper Money Granted publication date: 20201027 License type: Common License Record date: 20230112 |
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