CN109770390A - Sugarcane Integrated Processing Unit - Google Patents
Sugarcane Integrated Processing Unit Download PDFInfo
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- CN109770390A CN109770390A CN201910148305.XA CN201910148305A CN109770390A CN 109770390 A CN109770390 A CN 109770390A CN 201910148305 A CN201910148305 A CN 201910148305A CN 109770390 A CN109770390 A CN 109770390A
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- sugarcane
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- ring
- cutting
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- 235000007201 Saccharum officinarum Nutrition 0.000 title claims abstract description 147
- 238000000227 grinding Methods 0.000 claims abstract description 84
- 238000004140 cleaning Methods 0.000 claims abstract description 75
- 238000000605 extraction Methods 0.000 claims abstract description 21
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 239000006061 abrasive grain Substances 0.000 claims abstract description 8
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- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 15
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- 210000003491 skin Anatomy 0.000 description 10
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- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
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- Apparatus For Making Beverages (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a kind of sugarcane Integrated Processing Units, including sequentially connected feed system from right to left, for cleaning the cleaning system of sugarcane outer surface, for removing the debarking system of sugarcane epidermis, the juice extraction system of sugar-cane juice after grinding system and extraction grinding for grinding sugarcane, the grinding system includes the grinding driving device of grinding pot and driving grinding pot rotation, the grinding pot includes sequentially connected feed zone from right to left, discharging section and ground section, the ground section left end is in the grinding end of arc-shaped, it is located on the maximum region of diameter in the discharging section inner cavity and is circumferentially provided with multiple discharge holes, the discharging section and ground section inner wall are disposed with the abrasive grains of tip shape；The present invention integrates cleaning, peeling, grinding and the sap extraction function of sugarcane, and the multiple techniques of sugarcane are continuous and synchronize progress, improves the treatment effeciency of sugarcane, saves manpower, reduce the processing cost of sugarcane.
Description
Technical field
The invention belongs to food instruments technical field, in particular to a kind of sugarcane Integrated Processing Unit.
Background technique
Sugarcane sweet flavor, be make sucrose raw material, but harvesting sugarcane it is current each technique of processing it is mutually indepedent,
Process is relatively complicated, therefore how to carry out intelligent processing sugarcane raw material, far-reaching by generating to the deep process technology of sugarcane
It influences.
Therefore, in order to solve the above problem, need a kind of sugarcane Integrated Processing Unit, set cleaning, peeling, grinding and
The functions such as sap extraction are integrated, and improve the treatment effeciency of sugarcane.
Summary of the invention
In view of this, the present invention provides a kind of sugarcane Integrated Processing Unit, set cleaning, peeling, grinding and juice
The functions such as extraction are integrated, and improve the treatment effeciency of sugarcane.
Sugarcane Integrated Processing Unit of the invention, including from right to left sequentially connected feed system, for cleaning sugarcane
The cleaning system of outer surface, the debarking system for removing sugarcane epidermis, grinding system and extraction for grinding sugarcane are ground
The juice extraction system of sugar-cane juice after mill, the grinding system include axis be parallel to sugarcane traffic direction setting grinding pot with
And the grinding driving device of driving grinding pot rotation, the grinding pot include that sequentially connected feed zone, inner cavity are straight from right to left
The gradually smaller ground section of discharging section and intracavity diameter that diameter becomes larger, the ground section left end are in the abrasive tip of arc-shaped
Portion is located in the discharging section inner cavity on the maximum region of diameter and is circumferentially provided with multiple discharge holes, the discharging section and grinding
Section inner wall is disposed with the abrasive grains of tip shape.
Further, the cleaning system include be set on the right side of debarking system and with the wash bowl of grinding pot coaxial arrangement,
The synchronous drive device of cooperation rotated for fluid cylinder and driving for fluid cylinder, the feed flow are driven on the right side of wash bowl and with it
Cylinder includes the internal layer of coaxial arrangement and the outer layer that is wrapped in outside internal layer, it is described it is inside and outside it is laminated surround liquid storage chamber, the liquid storage chamber is left
End, which is offered, goes out pendular ring with the ring-type of inside and outside layer coaxial arrangement, and the internal layer inner wall is radially formed slopely from right to left
Tapered slope simultaneously extends to out pendular ring bottom, and the outer layer inner wall is radially formed slopely tapered slope from right to left and prolongs
It extends to out at the top of pendular ring, radial opening gradually becomes smaller the liquid storage chamber from right to left, and the wash bowl inner wall circumferentially offers more
A cleaning hole, the cleaning hole are penetrated through to pendular ring out.
Further, the debarking system includes the cutting ring being set on the left of wash bowl and is set to cutting ring left part
Several bites, the inner hole of the cutting ring is right against the feed zone of grinding pot, and the cutting ring passes through synchronous driving dress
Driving rotation is set, in gradually smaller frustum body to the left, the bite fits in a cutting ring left side for the cutting ring left end
End axially retains angle with cutting ring, and described bite one end is rotatably assorted in cutting ring left end and by cutting driving device for cutter
Power is provided, so that having for bite makes to cut the rotation trend close towards cutting ring center.
Further, the synchronous drive device includes dynamic ring, the driving dynamic ring rotation that transmission is matched on cutting ring
Synchronization actuator, the dynamic ring and wash bowl or be driven for fluid cylinder cooperate.
Further, the cleaning hole from be connected to out pendular ring one end to be connected to cleaning tube inner chamber sectional area open at one end by
Gradual change is small.
Further, the cleaning hole passes through cleaning tube inner chamber one end and extends and along close to cleaning tube inner chamber side to left or right
It rolls and tiltedly forms angle with wash bowl axis.
Further, the grinding system further includes being rotatably assorted to grind in grinding pot feed zone right end for guiding sugarcane to enter
Section is accepted in the charging of grinding jar, and it is in the flared become larger from left to right that section is accepted in the charging.
Further, the internal layer inner wall is circumferentially provided with several baffles radially extended.
Further, the grinding pot is covered with grinding cover, and the juice extraction system includes being located at grinding cover bottom and passing through
Pass through the stirring driving dress of the agitator of grinding cover, the stirring blade for being set to agitator bottom and driving stirring blade rotation
It sets, the mixing drum side wall is provided with liquid injection port and liquid outlet, and the mixing drum bottom is provided with slag notch, in the agitator
Wall is provided with the stirring rod radially extended, and broken thorn is provided on the stirring rod.
Further, the feed system include with the charging siphunculus being rotatably assorted for fluid cylinder right end, be set to feeding-passage
Right end and face feeding-passage are used to be pressed on the pressure cap of sugarcane outer end and drive the feeding of the left and right linear reciprocating motion of pressure cap
Driving device.
Beneficial effects of the present invention:
The present invention integrates cleaning, peeling, grinding and the sap extraction function of sugarcane, and the multiple techniques of sugarcane are continuous and same
Step carries out, and improves the treatment effeciency of sugarcane, saves manpower, reduces the processing cost of sugarcane；
The sloped sidewall of ground section of the present invention can to sugarcane circumferentially formed friction and cutting force so that sugarcane formed it is lesser
The side wall of granularity, ground section can keep biggish milling area to improve grinding efficiency, can also be in the circumferential shape of sugarcane
At cutting, the clast after cutting can also carry out secondary grinding by discharging section inner sidewall, improve sugarcane cell percentage of damage, improve it
The extraction efficiency of sugar-cane juice；
Synchronous drive device of the present invention drives liquid storage cylinder, wash bowl and cutting ring rotation simultaneously, so that cleaning process and going
Both that is, the linkage of skin technique synchronous operation or stops, and realizes the automatic cleaning before peeling, cleaning system for fluid cylinder and wash bowl
Rotation form high-pressure fluid sugarcane circumferentially cleaned, cleaning hole rotates to form dynamic cleaning along sugarcane, cleaning efficiency
Height is cleaned without dead angle, this cleaning device no setting is required independent drive system, structure is simple, and it is comprehensive to have can effectively reduce sugarcane
Close the cost of processing unit；
Bite of the present invention has certain cutting force in sugarcane circumferential and axial, reduces difficulty of peeling, and improves and cuts
Skin efficiency, improves the stability and reliability peeled, and bite has certain rotation trend, is pressed on the surface of sugarcane, is
It peels and provides reliable pressing force；The cutting zone that several bites surround is variable, is suitable for the sugarcane of different-diameter；?
In cutting ring rotation process, by centrifugal action, so that bite has the auxiliary pressing force for being pressed in sugarcane surface automatically, this
Device run when may make bite can automatic impaction in sugarcane surface, improve the Cutting Reliability of sugarcane；
Detailed description of the invention
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is schematic structural view of the invention；
Fig. 2 is cleaning system and debarking system structural schematic diagram；
Fig. 3 is debarking system side structure schematic view；
Fig. 4 is grinding system structural schematic diagram；
Specific embodiment
Fig. 1 is schematic structural view of the invention；Fig. 2 is cleaning system and debarking system structural schematic diagram；Fig. 3 is debarking system
Side structure schematic view；Fig. 4 is grinding system structural schematic diagram；
This implementation is total, and sugarcane traffic direction is traffic direction from right to left, i.e., be in the same direction with sugarcane traffic direction it is left, and it is sweet
Sugarcane traffic direction is right on the contrary.
It is as shown in the figure: the sugarcane Integrated Processing Unit of the present embodiment, including from right to left sequentially connected feed system 10,
For cleaning the cleaning system 20 of sugarcane outer surface, the debarking system 30 for removing sugarcane epidermis, being ground for grind sugarcane
Grinding system 40 and the juice extraction system 50 for extracting sugar-cane juice after grinding, the grinding system include that axis is parallel to sugarcane fortune
The grinding pot 41 of line direction setting and the grinding driving device 42 of driving grinding pot rotation, the grinding pot includes from right to left
The discharging section 41b and the gradually smaller ground section of intracavity diameter that sequentially connected feed zone 41a, intracavity diameter become larger
41c, the ground section left end are in the grinding end of arc-shaped, are located in the discharging section inner cavity circumferential on the maximum region of diameter
Multiple discharge hole 41d are provided with, the discharging section and ground section inner wall are disposed with the abrasive grains 43 of tip shape；It is fed in grinding pot
Section 44 is accepted in the charging that section right end is rotatably assorted for guiding sugarcane to enter grinding pot, and the charging accepts section in from left to right
The flared become larger；
Above structure, each system are mounted in rack 60, and sugarcane enters in the present apparatus by feed system, in sugarcane
Successively through over cleaning, peeling, grinding and sap extraction during operation, the multiple techniques of sugarcane are continuous and synchronize progress, improve
The treatment effeciency of sugarcane saves manpower, reduces the processing cost of sugarcane；As shown in figure 4, grinding driving device 42 uses one
Number motor, No.1 motor are packaged in independent mounting shell 46, and No.1 motor, which is installed in mounting bracket 47, makes No.1 motor
Output shaft and grinding pot are coaxially disposed, and the ground section of grinding pot is integrally formed to be connected with shaft, which passes through mounting shell
Side wall and rotor transmission cooperation form grinding pot and drive, the settable bearing block on 46 inner sidewall of mounting shell, bearing block
Interior installation bearing makes the shaft of grinding pot by bearing and is rotatably assorted with the side wall for installing shell, and to the shaft of grinding pot
Form support；No.1 support base 48 is provided on the right side of grinding pot, No.1 support base is equally used as bearing block to use, No.1 support
Bearing is installed, the feed zone transmission of grinding pot is matched with bearing outer ring, and support rod of the section 44 by bottom is accepted in charging in seat
It is fixedly connected in rack 60, charging accepts section 44 in interference fit with bearing inner race, accepts 44 outer circle of section and charging in charging
Section 41a inner circle has the position limiting convex ring of protrusion, and two position limiting convex rings are against bearing two sides respectively and form axially position, feed zone to it
41a outer circle is mutually adapted with 48 inner circle of No.1 support base, and feed zone 41a is arranged to step structure and bearing is realized and cooperated, this
Charging is accepted section 44, grinding pot 41 and No.1 support base 48 by bearing and is linked together by structure, so that it is compact-sized, it improves
Global consistency between each components, and then system stability is improved, certainly, feed zone can also be realized with bearing inner circle
Interference fit, bearing top circle and 48 inner circle of No.1 support base, which are realized, to be interference fitted, and realizes feed zone and No.1 branch through this structure
Being rotatably assorted for support seat, is not repeating specifically；
The sloped sidewall of ground section can circumferentially form friction and cutting force to sugarcane, through this structure by the threadiness of sugarcane
Structure cutting, forms lesser granularity, the sidewall slope angle of ground section with respect to grinding pot axis preferably between 25-35 ° so that
The side wall of ground section can keep biggish milling area to improve grinding efficiency, so that the left end of ground section forms similar cone
The cavity of shape structure, which can form good circumferential pressurization to sugarcane end, and then improve grinding effect, while can also be with
Circumferential in sugarcane forms cutting, and sugarcane end position is against abrasive tip, is ground by abrasive tip to it, broken after grinding
Bits are got rid of outward with the centrifugal force of grinding pot, so that clast enters in the discharging section cavity being relatively large in diameter, due to ground section and are gone out
Material section inner wall is provided with abrasive grains, carries out further crushing grinding by abrasive grains in clast rotation process, gets rid of to discharging
Clast and juice in section enter juice extraction system by discharge hole 41d and extract, and wherein abrasive grains may be configured as having
The bulge-structure of the polygonal body of sharp corners, each sharp corners are ground and are cut to sugarcane as grinding blade, ground
The granularity of abrasive grain determines that smaller and dense arrangement should be arranged in ground section and outlet section in grind size according to the difference of sugar cane breed
In inner cavity, to improve the percentage of damage of cell, the extraction efficiency of its sugar-cane juice is improved；
In the present embodiment, the cleaning system 20 includes being set on the right side of debarking system and being coaxially disposed with grinding pot clear
Washing cylinder 21, the synchronous drive device rotated for fluid cylinder 22 and driving for fluid cylinder that cooperation is driven on the right side of wash bowl and with it
23, the outer layer 22b for including the internal layer 22a of coaxial arrangement for fluid cylinder and being wrapped in outside internal layer, it is described inside and outside laminated to surround storage
Sap cavity 22c, the liquid storage chamber left end, which is offered, goes out pendular ring 24 with the ring-type of inside and outside layer coaxial arrangement, and the internal layer inner wall is from the right side
Radially be formed slopely tapered slope to the left and extend to out pendular ring bottom, the outer layer inner wall from right to left radially to
Outer incline forms tapered slope and extends to out at the top of pendular ring, and radial opening gradually becomes smaller the liquid storage chamber 22c from right to left, institute
It states 21 inner wall of wash bowl and circumferentially offers multiple cleaning hole 21a, the cleaning hole is penetrated through to pendular ring 24 out；In the internal layer 22a
Wall is circumferentially provided with several baffles 25 radially extended；The integrated formed structure that internal layer 22a is connected with outer layer 22b for right side,
There are gaps to form out pendular ring 24 between on the left of inside and outside layer, is fixedly connected for fluid cylinder left end with the right end of wash bowl, for fluid cylinder with
Wash bowl can be integrally formed, and in the present embodiment, to reduce the manufacturing process for fluid cylinder and wash bowl, the two is separate structure, be supplied
Fluid cylinder left end and wash bowl right end form transmission by welding and cooperate, or form spline and spline in the end of the two, lead to
The transmission that cooperatively forms for crossing spline and spline cooperates, and is not repeating specifically；Water inlet should be set on liquid storage cylinder, pass through inlet valve
Control is used for amount of makeup water；For being provided with sealing ring between fluid cylinder 22 and wash bowl, to prevent liquid leakage；Wash bowl bottom
It is additionally provided with discharge structure 26, wash bowl side wall of the wash bowl in the left side in cleaning hole or the region on right side is configured with axial direction
The mouse cage structure that the fence of extension surrounds, water flow after cleaning so far position when, it is clear by the gap runner between fence
Outside washing cylinder, the intracavity diameter that mouse cage structure surrounds should be greater than cleaning tube inner chamber, so that discharge structure is formed along cleaning chamber radial direction
Outside widened ring-shaped cavity structure；Water-bound system of holding should be set outside discharge structure, gone out in the present embodiment in discharge structure
Mouth periphery is that mouse cage shape structure peripheral is surrounded with cricoid adapting structure for electric, and adapting structure for electric inner circle, which is recessed inwardly to be formed, holds water cavity 27,
For accepting the water flow thrown away by discharge structure, holds water cavity bottom and run through reservoir, reservoir is controlled by drain valve and arranged
Water is not repeating specifically；It is rotatably assorted, is placed on charging siphunculus for fluid cylinder right end, to subtract for fluid cylinder right end and charging siphunculus 11
Both small friction improves rotation fluency, therebetween settable bearing realize for fluid cylinder with feed being rotatably assorted for siphunculus,
Charging siphunculus bottom is fixedly connected in rack 60 by mounting rack, when rotating for fluid cylinder, to prevent internal liquid relatively interior
Laminar flow is unable to reach centrifugal action, is additionally arranged baffle structure, several sap cavities is formd before adjacent baffle 25, for fluid cylinder
When rotation, the liquid in each sap cavity is thrown out along baffle, and liquid is oriented to liquid storage chamber left end from outer layer i.e. close to pressure ring out
Flowing, since radial opening gradually becomes smaller liquid storage chamber 22c from right to left, therefore its volume gradually becomes smaller from right to left, and liquid squeezes
Highly pressurised liquid is formed, liquid flows in cleaning hole 21a and sprays to sugarcane surface, formed and cleaned to sugarcane, clean the outlet end in hole
It should be directed toward in the region where sugarcane；Synchronous drive device drives liquid storage cylinder, wash bowl and cutting ring simultaneously, so that cleaning process
It links with decortication process, i.e. the two synchronous operation or stopping, realizing the automatic cleaning before peeling, improve the one of components operation
Cause property improves the stability of system operation, simplifies control system；This structure forms high-pressure spray for the rotation of fluid cylinder and wash bowl
Body circumferentially cleans sugarcane, and cleans hole 21a and rotate to form dynamic cleaning along sugarcane, and cleaning efficiency is high, and cleaning is without dead
Angle, this cleaning device no setting is required independent drive system, structure is simple, can effectively reduce sugarcane Integrated Processing Unit
Cost；
In the present embodiment, the synchronous drive device includes dynamic ring 23a, the driving power that transmission is matched on cutting ring
The synchronization actuator of ring rotation, the dynamic ring and wash bowl are driven cooperation for fluid cylinder；Dynamic ring and cutting ring are coaxially disposed
And be integrally formed, dynamic ring is driven pulley in the present embodiment, is cooperated thereon by belt 27 and driving pulley transmission, main belt
For wheel by synchronous actuator driving rotation, synchronous actuator uses No. three motors, wherein passing through circumferentially uniformly distributed connection for fluid cylinder
Bar 28 is connected to the end of driven pulley, realizes that the transmission for fluid cylinder and driven pulley cooperates, certainly, dynamic ring is not limited to band
Wheel, may be driven gear, is realized and is rotated by intermeshing driving gear, not repeated specifically；Driven pulley peace
Loaded in intermediate conduit 29, intermediate conduit left end and right end are rotatably assorted with cutting ring 31 and wash bowl 21 respectively, driven pulley
Bearing is provided between intermediate conduit, intermediate conduit right end is placed on wash bowl, can also be set between intermediate conduit and wash bowl
It sets bearing realization to be rotatably assorted, certainly, for the global consistency for reinforcing each components, wash bowl can be directly fixed with driven pulley
Connection, power are transferred directly to wash bowl by driven pulley and on fluid cylinder, realization power conducts, are not repeating specifically, on
Cleaning system can be transferred to for the power synchronous of cutting ring by stating structure, pass through the synchronous driving cleaning system of a power source and peeling
System simplifies the structure of the present apparatus, reduces the cost of the present apparatus；
In the present embodiment, the cleaning hole 21a is open at one end to cleaning tube inner chamber is connected to from pendular ring one end is connected to out
Sectional area gradually becomes smaller；As shown in Fig. 2, cleaning hole is connected to out the linear section in pendular ring one end, backward wash bowl central side bending
And penetrate through from the inner wall of wash bowl to its inner cavity, hole is cleaned in the preferred arc transition in bending place to reduce resistance, cleans cutting for hole
Face can be rectangle or other polygonized structures, in the present embodiment, clean hole section circular, sectional area diameter gradually becomes
It is small, i.e., it is gradually become smaller from liquid feeding end to outlet end diameter, so that liquid squeezes to form high-pressure liquid jet to sugarcane surface, cleaning
Hole exits are rectified to its lumen centers, and above structure further assists forming high-pressure fluid, improve cleaning quality；
In the present embodiment, the cleaning hole passes through cleaning tube inner chamber one end along close to the extension of cleaning tube inner chamber side and to the left
Or right side inclination forms angle with 21 axis of wash bowl；The axis for cleaning axially bored line and wash bowl has certain angle, this knot
Structure to rinse water flow and tilt along or against the direction that sugarcane runs to spray, and improves cleaning water flow in the stream of sugarcane axial direction
Dynamic property, when cleaning hole and being sprayed along sugarcane traffic direction, when cleaning water injection to sugarcane outer surface, can along sugarcane it is axial to
The sugarcane cleaned part can be carried out repeated washing at this time, improve cleaning quality, when cleaning hole is transported against sugarcane by left flowing
When line direction sprays, when cleaning water injection to sugarcane outer surface, it can circumferentially be flowed to the right along sugarcane, to also unwashed sugarcane
Part carries out prerinse, again such that repeated washing is realized at the same position of sugarcane, improves cleaning quality；This structure can be improved together
One time to the clean range of sugarcane, effectively improved cleaning efficiency；When cleaning hole against the injection of sugarcane traffic direction, after cleaning
Water flow can to do not clean sugarcane region flow, also can avoid sewage pollution cleaning after sugarcane region, be further ensured that cleaning
Quality.
In the present embodiment, the debarking system 30 includes being set to the cutting ring 31 in 21 left side of wash bowl and being set to cut
Several bites 32 of 31 left part of ring are cut, the inner hole of the cutting ring is right against the feed zone of grinding pot, the cutting ring
31 by the driving rotation of synchronous drive device 23, and 32 left end of cutting ring is described in gradually smaller frustum body to the left
Bite fits in cutting ring left end and cutting ring axially retains angle, and described 32 one end of bite is rotatably assorted in a cutting ring left side
It holds and passes through cutting driving device for cutter and power is provided, so that having for bite makes to cut the rotation close towards cutting ring center
Trend；The bite is symmetrical centered on 31 central axes of cutting ring, and the extending direction according to bite determines cutting ring
Rotation direction, by taking the present embodiment as an example, cutting ring is preferably rotated counterclockwise, as shown in Fig. 2, cutting ring left side edge is along axis
To cyclic annular guide wall 35 is extended outward to form, bite is located in the region that guide wall surrounds, and cuts the sugarcane skin got off and falls
This guide wall forms guiding, prevents sugarcane skin from splashing, and the inner circle of guide wall is in the frustum body being gradually expanded from right to left, sweet
Sugarcane skin skids off guide wall along the tilt internal wall of guide wall in 31 rotation process of cutting ring, and sugarcane skin is automatically drained out, to avoid
The sugarcane skin of discharge splashes to charging and accepts in section 44, and the large diameter hole of guide wall is greater than the large diameter hole that section is accepted in charging, so that sweet
Sugarcane skin flies to charging to accept the outside portion of section；To prevent sugarcane skin from splashing, separation net 37 is set on the left of cutting ring, charging is accepted
Section passes through separation net, and the storage box 38 for accepting sugarcane skin is arranged between separation net 37 and cutting ring 31, specifically not superfluous
It states；Bite bottom is angularly offset in the axial direction with cutting ring axis to the left at an angle, when the cutting of bite
When face is against on sugarcane, increases the contact area of bite and sugarcane surface through this structure, improve the peeling efficiency of sugarcane,
When cutting, bite has certain cutting force in sugarcane circumferential and axial, reduces difficulty of peeling, and improves efficiency of peeling,
The stability and reliability peeled are improved, the 31 center side of close cutting ring of bite is densely covered with evagination in the present embodiment
Cutting tooth forms the cutting face of bite, and certainly, bite may be configured as hobboing cutter shape structure, i.e., spiral shell is arranged in cylinder periphery
Shape cutting edge is revolved, the bite circumferential surface of this structure is its cutting face, is not being repeated specifically；The cutting face of bite can be set to
The convex structure of indent improves stock-removing efficiency, bite drives in the present embodiment so that it can preferably be wrapped in sugarcane circumferential surface
Dynamic device uses motorized drive structure, i.e., using No. two driving rotations of motor 34, No. two motors 34 are installed on 31 left end of cutting ring
In installation cavity in portion, the end transmission of the rotor and bite of No. two motors cooperates, so that bite has certain rotation
Trend is pressed on the surface of sugarcane, and certainly, flexible drive structure can be used in cutting driving device for cutter, that is, uses torque spring, pass through
Torque spring makes bite have rotation trend, and bite is pressed on sugarcane surface by elastic force；
There are three bites for setting in the present embodiment, and certainly, the quantity of bite is not limited to three, can be according to specific
Structure is adjusted correspondingly, and details are not described herein again, this structure bite can be rotated, the cutting zone that several bites surround
It is variable, it is suitable for the sugarcane of different-diameter, and by No. two motors of selection different model or torque spring to adjust cutting
Knife is pressed in the pressure on sugarcane surface, so that this pressure is maintained in a certain range, improves the quality of cutting, can effectively prevent cutting
The phenomenon that cutting, each bite of this structure are equipped with a cutting driving device for cutter, and bite is easily controllable, easy to repair,
When adjusting the rotation of cutting ring 31, by centrifugal action, so that there is bite the auxiliary for being pressed in sugarcane surface to compress automatically
Power so that bite can automatic impaction in sugarcane surface, this configuration has improved the Cutting Reliabilities of sugarcane；
Cutting ring is installed in No. two support bases 36, and No. two support bases are used as bearing block to use simultaneously, in No. two support bases
Bearing is installed, by bearing cutting ring is rotatably assorted with No. two support bases, this is the prior art, is not being repeated specifically；
In the present embodiment, the grinding pot 41 is covered with grinding cover 45, and the juice extraction system 50 includes being located at grinding
Cover bottom simultaneously runs through the agitator 51 of grinding cover, the stirring blade 52 for being set to agitator bottom and driving stirring blade turn
Dynamic mixer drive 53, the mixing drum side wall are provided with liquid injection port 54 and liquid outlet 55, the mixing drum bottom setting
There is slag notch 56, the agitator inner wall is provided with the stirring rod 57 radially extended, is provided with broken thorn on the stirring rod；It stirs
It mixes in bucket
Extracting solution is perfused, extracting solution can may be the solvent of sugared part in other sugarcanes easy to dissolve, liquid outlet for water
Position, the density according to clast determines, when clast density is lower than fluid density in agitator, liquid outlet position should be arranged
The position on the lower side in the middle part of agitator, when clast density is greater than the fluid density in agitator, liquid outlet position should be set to and stir
Position on the upper side in the middle part of bucket is mixed, corresponding valve control liquid discharge or injection should be set on liquid outlet and liquid injection port；Agitating device
For No. four motors for being installed on agitator bottom, No. four motor drives, which are matched on stirring blade 52, drives stirring blade high speed to revolve
Turn, solution drives the rotation of sugarcane clast in agitator, and wherein frictional impact occurs for clast and stirring rod or clast itself occurs
Friction is hit, clast is further ground, further increases the cell crashing ratio of sugarcane clast, and then improve the extraction of sugar-cane juice
Rate, with the high-speed rotation of internal solution, solid-liquid lamination can occur for solution, and the solution dissolved with sugared part is arranged by liquid outlet
Out, the clast after extraction can be discharged into next centrifugal drying or stripping process by slag notch, realize to residual in clast
The extraction of remaining solution；Above structure improves the percentage of damage of sugarcane cell, while being convenient for the separation and extraction of solid-liquid, extracts effect
Rate is high, and clast is less in extracting solution, and the quality of extracting solution is high.
In the present embodiment, the feed system 10 include be rotatably assorted for 22 right end of fluid cylinder charging siphunculus 11, setting
It is left and right reciprocal straight in the pressure cap 12 and driving pressure cap of feeding-passage right end and face feeding-passage for being pressed on sugarcane outer end
The feeding driving device 13 of line movement；Feeding driving device uses No. five motors in the present embodiment, which can be used straight-line electric
Machine is to the direct Linear Driving of pressure cap, and in the present embodiment, pressure cap is connected with connecting rod 14, and connecting rod bottom is connected with guide sleeve and driving
Set, guide sleeve are placed on guiding axis, and actuating sleeve is threadedly connected on stud, and stud is driven the output shaft for being matched with No. five motors,
Stud and guiding axis, which are rotatably assorted, to be installed in rack 60, and rotational motion is converted driving by No. five motor driven stud rotations
The linear motion of set drives pressure cap Linear Driving by actuating sleeve, when sugarcane is placed in charging siphunculus 11, pressure cap operation pressure
In sugarcane end sugarcane is inwardly run, after conveying a sugarcane, manually continue filler, so that before the sugarcane added afterwards is against
It is continued to run on the sugarcane of side, sugarcane successively offsets continuous operation, and guide sleeve and actuating sleeve make pressure cap stable, improve
System run all right, pressure cap are horn-like in reducing from left to right towards charging 11 one end of siphunculus, it can improve to sugarcane
End it is wrapped, be also adapted to the sugarcane of different-diameter, certain pressure cap may be set to be outer diameter and be less than charging siphunculus 11
The shaft-like structure of internal diameter, this structure can feed sugarcane right-hand delivery inside siphunculus, facilitate the feeding of subsequent sugarcane；Certainly, into
Material system can also be conveyed using roller structure, pass through several transmissions for realizing the idler wheel being held on sugarcane to sugarcane, tool
Body is not repeating.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with
Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention
Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this
In the scope of the claims of invention.
Claims (10)
1. a kind of sugarcane Integrated Processing Unit, it is characterised in that: including sequentially connected feed system from right to left, for cleaning
It the cleaning system of sugarcane outer surface, the debarking system for removing sugarcane epidermis, the grinding system for grinding sugarcane and mentions
The juice extraction system of sugar-cane juice after grinding is taken, the grinding system includes the grinding that axis is parallel to the setting of sugarcane traffic direction
Tank and the grinding driving device of driving grinding pot rotation, the grinding pot include sequentially connected feed zone, interior from right to left
The gradually smaller ground section of discharging section and intracavity diameter that chamber diameter becomes larger, the ground section left end are ground in arc-shaped
Grind end, be located on the maximum region of diameter in the discharging section inner cavity and be circumferentially provided with multiple discharge holes, the discharging section and
Ground section inner wall is disposed with the abrasive grains of tip shape.
2. sugarcane Integrated Processing Unit according to claim 1, it is characterised in that: the cleaning system includes being set to
On the right side of dermal system and with the wash bowl of grinding pot coaxial arrangement, on the right side of wash bowl and with its be driven cooperation for fluid cylinder and
Drive the synchronous drive device that rotate for fluid cylinder, it is described for fluid cylinder include the internal layer of coaxial arrangement and be wrapped in outside internal layer outside
Layer, it is described it is inside and outside it is laminated surround liquid storage chamber, the liquid storage chamber left end, which is offered, goes out pendular ring with the ring-type of inside and outside layer coaxial arrangement,
The internal layer inner wall is radially formed slopely tapered slope from right to left and extends to out pendular ring bottom, the outer layer inner wall
It is radially formed slopely tapered slope from right to left and extends to out at the top of pendular ring, the liquid storage chamber is radially opened from right to left
Mouth gradually becomes smaller, and the wash bowl inner wall circumferentially offers multiple cleaning holes, and the cleaning hole is penetrated through to pendular ring out.
3. sugarcane Integrated Processing Unit according to claim 2, it is characterised in that: the debarking system includes being set to clearly
Cutting ring on the left of washing cylinder and several bites for being set to cutting ring left part, the inner hole of the cutting ring, which is right against, to be ground
The feed zone of grinding jar, the cutting ring are driven by synchronous drive device and are rotated, and the cutting ring left end is in gradually become smaller to the left
Frustum body, the bite fits in cutting ring left end and cutting ring axially retains angle, and described bite one end turns
It is actively tied in cutting ring left end and provides power by cutting driving device for cutter, so that having for bite makes cutting towards cutting
The close rotation trend in ring center.
4. sugarcane Integrated Processing Unit according to claim 3, it is characterised in that: the synchronous drive device includes transmission
The synchronization actuator that dynamic ring, the driving dynamic ring being matched on cutting ring rotate, the dynamic ring is with wash bowl or for fluid cylinder
Transmission cooperation.
5. sugarcane Integrated Processing Unit according to claim 2, it is characterised in that: the cleaning hole is from being connected to out pendular ring
One end gradually becomes smaller to cleaning tube inner chamber sectional area open at one end is connected to.
6. sugarcane Integrated Processing Unit according to claim 5, it is characterised in that: the cleaning hole passes through cleaning tube inner chamber
One end along close to cleaning tube inner chamber side extend and to the left or right side inclination with wash bowl axis formation angle.
7. sugarcane Integrated Processing Unit according to claim 1, it is characterised in that: the grinding system further includes that rotation is matched
Section is accepted together in the charging that grinding pot feed zone right end is used to that sugarcane to be guided to enter grinding pot, Duan Chengcong left-hand is accepted in the charging
The flared that the right side becomes larger.
8. sugarcane Integrated Processing Unit according to claim 2, it is characterised in that: if the internal layer inner wall is circumferentially provided with
The dry baffle radially extended.
9. sugarcane Integrated Processing Unit according to claim 1, it is characterised in that: the grinding pot is covered with grinding cover,
The juice extraction system includes covering bottom positioned at grinding and running through the agitator of grinding cover, be set to stirring for agitator bottom
It mixes blade and drives the mixer drive of stirring blade rotation, the mixing drum side wall is provided with liquid injection port and liquid outlet,
The mixing drum bottom is provided with slag notch, and the agitator inner wall is provided with the stirring rod radially extended, on the stirring rod
It is provided with broken thorn.
10. sugarcane Integrated Processing Unit according to claim 2, it is characterised in that: the feed system includes and feed flow
Charging siphunculus that cylinder right end is rotatably assorted is set to feeding-passage right end and face feeding-passage and is used to be pressed on sugarcane outer end
Pressure cap and the feeding driving device for driving the left and right linear reciprocating motion of pressure cap.
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| CN201910148305.XA CN109770390B (en) | 2019-02-28 | 2019-02-28 | Sugarcane comprehensive treatment device |
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| CN201910148305.XA CN109770390B (en) | 2019-02-28 | 2019-02-28 | Sugarcane comprehensive treatment device |
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| CN109770390B (en) | 2024-07-12 |
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