CN209619369U - Sugarcane integrated treatment unit - Google Patents

Sugarcane integrated treatment unit Download PDF

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Publication number
CN209619369U
CN209619369U CN201920251173.9U CN201920251173U CN209619369U CN 209619369 U CN209619369 U CN 209619369U CN 201920251173 U CN201920251173 U CN 201920251173U CN 209619369 U CN209619369 U CN 209619369U
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China
Prior art keywords
sugarcane
grinding
ring
cleaning
cutting
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CN201920251173.9U
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Chinese (zh)
Inventor
周利茗
郭艳婧
郭亚飞
侯立新
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Chongqing Pharmaceutical Technology Review And Certification Center
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Chongqing Pharmaceutical Technology Review And Certification Center
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Abstract

The utility model discloses a kind of sugarcane integrated treatment units, including sequentially connected feed system from right to left, for cleaning the cleaning system of sugarcane outer surface, for removing the debarking system of sugarcane epidermis, the juice extraction system of sugar-cane juice after grinding system and extraction grinding for grinding sugarcane, the grinding system includes the grinding driving device of grinding pot and driving grinding pot rotation, the grinding pot includes sequentially connected feed zone from right to left, discharging section and ground section, the ground section left end is in the grinding end of arc-shaped, it is located on the maximum region of diameter in the discharging section inner cavity and is circumferentially provided with multiple discharge holes, the discharging section and ground section inner wall are disposed with the abrasive grains of tip shape;The utility model integrates cleaning, peeling, grinding and the sap extraction function of sugarcane, and the multiple techniques of sugarcane are continuous and synchronize progress, improves the treatment effeciency of sugarcane, saves manpower, reduce the processing cost of sugarcane.

Description

Sugarcane integrated treatment unit
Technical field
The utility model belongs to food instruments technical field, in particular to a kind of sugarcane integrated treatment unit.
Background technique
Sugarcane sweet flavor, be make sucrose raw material, but harvesting sugarcane it is current each technique of processing it is mutually indepedent, Process is relatively complicated, therefore how to carry out intelligent processing sugarcane raw material, far-reaching by generating to the deep process technology of sugarcane It influences.
Therefore, in order to solve the above problem, need a kind of sugarcane integrated treatment unit, set cleaning, peeling, grind with And the functions such as sap extraction are integrated, and improve the treatment effeciency of sugarcane.
Utility model content
In view of this, the present invention provides a kind of sugarcane integrated treatment unit, set cleaning, peeling, grind with And the functions such as sap extraction are integrated, and improve the treatment effeciency of sugarcane.
The sugarcane integrated treatment unit of the utility model, including from right to left sequentially connected feed system, for clear Wash the cleaning system of sugarcane outer surface, the debarking system for removing sugarcane epidermis, the grinding system for grinding sugarcane and The juice extraction system of sugar-cane juice after grinding is extracted, the grinding system includes that axis is parallel to grinding for sugarcane traffic direction setting Grinding jar and driving grinding pot rotation grinding driving device, the grinding pot include from right to left sequentially connected feed zone, The gradually smaller ground section of discharging section and intracavity diameter that intracavity diameter becomes larger, the ground section left end is in arc-shaped End is ground, is located on the maximum region of diameter in the discharging section inner cavity and is circumferentially provided with multiple discharge holes, the discharging section The abrasive grains of tip shape are disposed with ground section inner wall.
Further, the cleaning system include be set on the right side of debarking system and with the wash bowl of grinding pot coaxial arrangement, The synchronous drive device of cooperation rotated for fluid cylinder and driving for fluid cylinder, the feed flow are driven on the right side of wash bowl and with it Cylinder includes the internal layer of coaxial arrangement and the outer layer that is wrapped in outside internal layer, it is described it is inside and outside it is laminated surround liquid storage chamber, the liquid storage chamber is left End, which is offered, goes out pendular ring with the ring-type of inside and outside layer coaxial arrangement, and the internal layer inner wall is radially formed slopely from right to left Tapered slope simultaneously extends to out pendular ring bottom, and the outer layer inner wall is radially formed slopely tapered slope from right to left and prolongs It extends to out at the top of pendular ring, radial opening gradually becomes smaller the liquid storage chamber from right to left, and the wash bowl inner wall circumferentially offers more A cleaning hole, the cleaning hole are penetrated through to pendular ring out.
Further, the debarking system includes the cutting ring being set on the left of wash bowl and is set to cutting ring left part Several bites, the inner hole of the cutting ring is right against the feed zone of grinding pot, and the cutting ring passes through synchronous driving dress Driving rotation is set, in gradually smaller frustum body to the left, the bite fits in a cutting ring left side for the cutting ring left end End axially retains angle with cutting ring, and described bite one end is rotatably assorted in cutting ring left end and by cutting driving device for cutter Power is provided, so that having for bite makes to cut the rotation trend close towards cutting ring center.
Further, the synchronous drive device includes dynamic ring, the driving dynamic ring rotation that transmission is matched on cutting ring Synchronization actuator, the dynamic ring and wash bowl or be driven for fluid cylinder cooperate.
Further, the cleaning hole from be connected to out pendular ring one end to be connected to cleaning tube inner chamber sectional area open at one end by Gradual change is small.
Further, the cleaning hole passes through cleaning tube inner chamber one end and extends and along close to cleaning tube inner chamber side to left or right It rolls and tiltedly forms angle with wash bowl axis.
Further, the grinding system further includes being rotatably assorted to grind in grinding pot feed zone right end for guiding sugarcane to enter Section is accepted in the charging of grinding jar, and it is in the flared become larger from left to right that section is accepted in the charging.
Further, the internal layer inner wall is circumferentially provided with several baffles radially extended.
Further, the grinding pot is covered with grinding cover, and the juice extraction system includes being located at grinding cover bottom and passing through Pass through the stirring driving dress of the agitator of grinding cover, the stirring blade for being set to agitator bottom and driving stirring blade rotation It sets, the mixing drum side wall is provided with liquid injection port and liquid outlet, and the mixing drum bottom is provided with slag notch, in the agitator Wall is provided with the stirring rod radially extended, and broken thorn is provided on the stirring rod.
Further, the feed system include with the charging siphunculus being rotatably assorted for fluid cylinder right end, be set to feeding-passage Right end and face feeding-passage are used to be pressed on the pressure cap of sugarcane outer end and drive the feeding of the left and right linear reciprocating motion of pressure cap Driving device.
The utility model has the beneficial effects that
The utility model integrates cleaning, peeling, grinding and the sap extraction function of sugarcane, and the multiple techniques of sugarcane are continuous And synchronous progress, the treatment effeciency of sugarcane is improved, manpower is saved, reduces the processing cost of sugarcane;
The sloped sidewall of the utility model ground section can to sugarcane circumferentially formed friction and cutting force so that sugarcane formed compared with The side wall of small granularity, ground section can keep biggish milling area to improve grinding efficiency, can also be in the week of sugarcane It is cut to being formed, the clast after cutting can also carry out secondary grinding by discharging section inner sidewall, improve sugarcane cell percentage of damage, mention The extraction efficiency of its high sugar-cane juice;
The utility model synchronous drive device drives liquid storage cylinder, wash bowl and cutting ring rotation simultaneously, so that cleaning process Both link with decortication process, i.e., synchronous operation or stop, realizing the automatic cleaning before peeling, cleaning system for fluid cylinder and clear The rotation of washing cylinder forms high-pressure fluid and circumferentially cleans to sugarcane, and cleaning hole rotates to form dynamic cleaning along sugarcane, cleans It is high-efficient, it cleans without dead angle, this cleaning device no setting is required independent drive system, structure is simple, can effectively reduce sweet The cost of sugarcane integrated treatment unit;
The utility model bite has certain cutting force in sugarcane circumferential and axial, reduces difficulty of peeling, and improves Efficiency of peeling, improves the stability and reliability peeled, and bite has certain rotation trend, is pressed on the table of sugarcane Face provides reliable pressing force to peel;The cutting zone that several bites surround is variable, is suitable for the sweet of different-diameter Sugarcane;In cutting ring rotation process, by centrifugal action, so that there is bite the auxiliary for being pressed in sugarcane surface to compress automatically Power, the present apparatus run when may make bite can automatic impaction in sugarcane surface, improve the Cutting Reliability of sugarcane;
Detailed description of the invention
The utility model is further described with reference to the accompanying drawings and examples.
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is cleaning system and debarking system structural schematic diagram;
Fig. 3 is debarking system side structure schematic view;
Fig. 4 is grinding system structural schematic diagram;
Specific embodiment
FIG. 1 is a schematic structural view of the utility model;Fig. 2 is cleaning system and debarking system structural schematic diagram;Fig. 3 is peeling System side structure schematic view;Fig. 4 is grinding system structural schematic diagram;
This implementation is total, and sugarcane traffic direction is traffic direction from right to left, i.e., be in the same direction with sugarcane traffic direction it is left, and it is sweet Sugarcane traffic direction is right on the contrary.
It is as shown in the figure: the sugarcane integrated treatment unit of the present embodiment, including sequentially connected feed system from right to left 10, for cleaning the cleaning system 20 of sugarcane outer surface, the debarking system 30 for removing sugarcane epidermis, for grind sugarcane Grinding system 40 and the juice extraction system 50 for extracting sugar-cane juice after grinding, the grinding system includes that axis is parallel to sugarcane Traffic direction setting grinding pot 41 and driving grinding pot rotation grinding driving device 42, the grinding pot include from the right side to The discharging section 41b and the gradually smaller ground section of intracavity diameter that left sequentially connected feed zone 41a, intracavity diameter become larger 41c, the ground section left end are in the grinding end of arc-shaped, are located in the discharging section inner cavity circumferential on the maximum region of diameter Multiple discharge hole 41d are provided with, the discharging section and ground section inner wall are disposed with the abrasive grains 43 of tip shape;It is fed in grinding pot Section 44 is accepted in the charging that section right end is rotatably assorted for guiding sugarcane to enter grinding pot, and the charging accepts section in from left to right The flared become larger;
Above structure, each system are mounted in rack 60, and sugarcane enters in the present apparatus by feed system, in sugarcane Successively through over cleaning, peeling, grinding and sap extraction during operation, the multiple techniques of sugarcane are continuous and synchronize progress, improve The treatment effeciency of sugarcane saves manpower, reduces the processing cost of sugarcane;As shown in figure 4, grinding driving device 42 uses one Number motor, No.1 motor are packaged in independent mounting shell 46, and No.1 motor, which is installed in mounting bracket 47, makes No.1 motor Output shaft and grinding pot are coaxially disposed, and the ground section of grinding pot is integrally formed to be connected with shaft, which passes through mounting shell Side wall and rotor transmission cooperation form grinding pot and drive, the settable bearing block on 46 inner sidewall of mounting shell, bearing block Interior installation bearing makes the shaft of grinding pot by bearing and is rotatably assorted with the side wall for installing shell, and to the shaft of grinding pot Form support;No.1 support base 48 is provided on the right side of grinding pot, No.1 support base is equally used as bearing block to use, No.1 support Bearing is installed, the feed zone transmission of grinding pot is matched with bearing outer ring, and support rod of the section 44 by bottom is accepted in charging in seat It is fixedly connected in rack 60, charging accepts section 44 in interference fit with bearing inner race, accepts 44 outer circle of section and charging in charging Section 41a inner circle has the position limiting convex ring of protrusion, and two position limiting convex rings are against bearing two sides respectively and form axially position, feed zone to it 41a outer circle is mutually adapted with 48 inner circle of No.1 support base, and feed zone 41a is arranged to step structure and bearing is realized and cooperated, this Charging is accepted section 44, grinding pot 41 and No.1 support base 48 by bearing and is linked together by structure, so that it is compact-sized, it improves Global consistency between each components, and then system stability is improved, certainly, feed zone can also be realized with bearing inner circle Interference fit, bearing top circle and 48 inner circle of No.1 support base, which are realized, to be interference fitted, and realizes feed zone and No.1 branch through this structure Being rotatably assorted for support seat, is not repeating specifically;
The sloped sidewall of ground section can circumferentially form friction and cutting force to sugarcane, through this structure by the threadiness of sugarcane Structure cutting, forms lesser granularity, the sidewall slope angle of ground section with respect to grinding pot axis preferably between 25-35 ° so that The side wall of ground section can keep biggish milling area to improve grinding efficiency, so that the left end of ground section forms similar cone The cavity of shape structure, which can form good circumferential pressurization to sugarcane end, and then improve grinding effect, while can also be with Circumferential in sugarcane forms cutting, and sugarcane end position is against abrasive tip, is ground by abrasive tip to it, broken after grinding Bits are got rid of outward with the centrifugal force of grinding pot, so that clast enters in the discharging section cavity being relatively large in diameter, due to ground section and are gone out Material section inner wall is provided with abrasive grains, carries out further crushing grinding by abrasive grains in clast rotation process, gets rid of to discharging Clast and juice in section enter juice extraction system by discharge hole 41d and extract, and wherein abrasive grains may be configured as having The bulge-structure of the polygonal body of sharp corners, each sharp corners are ground and are cut to sugarcane as grinding blade, ground The granularity of abrasive grain determines that smaller and dense arrangement should be arranged in ground section and outlet section in grind size according to the difference of sugar cane breed In inner cavity, to improve the percentage of damage of cell, the extraction efficiency of its sugar-cane juice is improved;
In the present embodiment, the cleaning system 20 includes being set on the right side of debarking system and being coaxially disposed with grinding pot clear Washing cylinder 21, the synchronous drive device rotated for fluid cylinder 22 and driving for fluid cylinder that cooperation is driven on the right side of wash bowl and with it 23, the outer layer 22b for including the internal layer 22a of coaxial arrangement for fluid cylinder and being wrapped in outside internal layer, it is described inside and outside laminated to surround storage Sap cavity 22c, the liquid storage chamber left end, which is offered, goes out pendular ring 24 with the ring-type of inside and outside layer coaxial arrangement, and the internal layer inner wall is from the right side Radially be formed slopely tapered slope to the left and extend to out pendular ring bottom, the outer layer inner wall from right to left radially to Outer incline forms tapered slope and extends to out at the top of pendular ring, and radial opening gradually becomes smaller the liquid storage chamber 22c from right to left, institute It states 21 inner wall of wash bowl and circumferentially offers multiple cleaning hole 21a, the cleaning hole is penetrated through to pendular ring 24 out;In the internal layer 22a Wall is circumferentially provided with several baffles 25 radially extended;The integrated formed structure that internal layer 22a is connected with outer layer 22b for right side, There are gaps to form out pendular ring 24 between on the left of inside and outside layer, is fixedly connected for fluid cylinder left end with the right end of wash bowl, for fluid cylinder with Wash bowl can be integrally formed, and in the present embodiment, to reduce the manufacturing process for fluid cylinder and wash bowl, the two is separate structure, be supplied Fluid cylinder left end and wash bowl right end form transmission by welding and cooperate, or form spline and spline in the end of the two, lead to The transmission that cooperatively forms for crossing spline and spline cooperates, and is not repeating specifically;Water inlet should be set on liquid storage cylinder, pass through inlet valve Control is used for amount of makeup water;For being provided with sealing ring between fluid cylinder 22 and wash bowl, to prevent liquid leakage;Wash bowl bottom It is additionally provided with discharge structure 26, wash bowl side wall of the wash bowl in the left side in cleaning hole or the region on right side is configured with axial direction The mouse cage structure that the fence of extension surrounds, water flow after cleaning so far position when, it is clear by the gap runner between fence Outside washing cylinder, the intracavity diameter that mouse cage structure surrounds should be greater than cleaning tube inner chamber, so that discharge structure is formed along cleaning chamber radial direction Outside widened ring-shaped cavity structure;Water-bound system of holding should be set outside discharge structure, gone out in the present embodiment in discharge structure Mouth periphery is that mouse cage shape structure peripheral is surrounded with cricoid adapting structure for electric, and adapting structure for electric inner circle, which is recessed inwardly to be formed, holds water cavity 27, For accepting the water flow thrown away by discharge structure, holds water cavity bottom and run through reservoir, reservoir is controlled by drain valve and arranged Water is not repeating specifically;It is rotatably assorted, is placed on charging siphunculus for fluid cylinder right end, to subtract for fluid cylinder right end and charging siphunculus 11 Both small friction improves rotation fluency, therebetween settable bearing realize for fluid cylinder with feed being rotatably assorted for siphunculus, Charging siphunculus bottom is fixedly connected in rack 60 by mounting rack, when rotating for fluid cylinder, to prevent internal liquid relatively interior Laminar flow is unable to reach centrifugal action, is additionally arranged baffle structure, several sap cavities is formd before adjacent baffle 25, for fluid cylinder When rotation, the liquid in each sap cavity is thrown out along baffle, and liquid is oriented to liquid storage chamber left end from outer layer i.e. close to pressure ring out Flowing, since radial opening gradually becomes smaller liquid storage chamber 22c from right to left, therefore its volume gradually becomes smaller from right to left, and liquid squeezes Highly pressurised liquid is formed, liquid flows in cleaning hole 21a and sprays to sugarcane surface, formed and cleaned to sugarcane, clean the outlet end in hole It should be directed toward in the region where sugarcane;Synchronous drive device drives liquid storage cylinder, wash bowl and cutting ring simultaneously, so that cleaning process It links with decortication process, i.e. the two synchronous operation or stopping, realizing the automatic cleaning before peeling, improve the one of components operation Cause property improves the stability of system operation, simplifies control system;This structure forms high-pressure spray for the rotation of fluid cylinder and wash bowl Body circumferentially cleans sugarcane, and cleans hole 21a and rotate to form dynamic cleaning along sugarcane, and cleaning efficiency is high, and cleaning is without dead Angle, this cleaning device no setting is required independent drive system, structure is simple, can effectively reduce sugarcane integrated treatment unit Cost;
In the present embodiment, the synchronous drive device includes dynamic ring 23a, the driving power that transmission is matched on cutting ring The synchronization actuator of ring rotation, the dynamic ring and wash bowl are driven cooperation for fluid cylinder;Dynamic ring and cutting ring are coaxially disposed And be integrally formed, dynamic ring is driven pulley in the present embodiment, is cooperated thereon by belt 27 and driving pulley transmission, main belt For wheel by synchronous actuator driving rotation, synchronous actuator uses No. three motors, wherein passing through circumferentially uniformly distributed connection for fluid cylinder Bar 28 is connected to the end of driven pulley, realizes that the transmission for fluid cylinder and driven pulley cooperates, certainly, dynamic ring is not limited to band Wheel, may be driven gear, is realized and is rotated by intermeshing driving gear, not repeated specifically;Driven pulley peace Loaded in intermediate conduit 29, intermediate conduit left end and right end are rotatably assorted with cutting ring 31 and wash bowl 21 respectively, driven pulley Bearing is provided between intermediate conduit, intermediate conduit right end is placed on wash bowl, can also be set between intermediate conduit and wash bowl It sets bearing realization to be rotatably assorted, certainly, for the global consistency for reinforcing each components, wash bowl can be directly fixed with driven pulley Connection, power are transferred directly to wash bowl by driven pulley and on fluid cylinder, realization power conducts, are not repeating specifically, on Cleaning system can be transferred to for the power synchronous of cutting ring by stating structure, pass through the synchronous driving cleaning system of a power source and peeling System simplifies the structure of the present apparatus, reduces the cost of the present apparatus;
In the present embodiment, the cleaning hole 21a is open at one end to cleaning tube inner chamber is connected to from pendular ring one end is connected to out Sectional area gradually becomes smaller;As shown in Fig. 2, cleaning hole is connected to out the linear section in pendular ring one end, backward wash bowl central side bending And penetrate through from the inner wall of wash bowl to its inner cavity, hole is cleaned in the preferred arc transition in bending place to reduce resistance, cleans cutting for hole Face can be rectangle or other polygonized structures, in the present embodiment, clean hole section circular, sectional area diameter gradually becomes It is small, i.e., it is gradually become smaller from liquid feeding end to outlet end diameter, so that liquid squeezes to form high-pressure liquid jet to sugarcane surface, cleaning Hole exits are rectified to its lumen centers, and above structure further assists forming high-pressure fluid, improve cleaning quality;
In the present embodiment, the cleaning hole passes through cleaning tube inner chamber one end along close to the extension of cleaning tube inner chamber side and to the left Or right side inclination forms angle with 21 axis of wash bowl;The axis for cleaning axially bored line and wash bowl has certain angle, this knot Structure to rinse water flow and tilt along or against the direction that sugarcane runs to spray, and improves cleaning water flow in the stream of sugarcane axial direction Dynamic property, when cleaning hole and being sprayed along sugarcane traffic direction, when cleaning water injection to sugarcane outer surface, can along sugarcane it is axial to The sugarcane cleaned part can be carried out repeated washing at this time, improve cleaning quality, when cleaning hole is transported against sugarcane by left flowing When line direction sprays, when cleaning water injection to sugarcane outer surface, it can circumferentially be flowed to the right along sugarcane, to also unwashed sugarcane Part carries out prerinse, again such that repeated washing is realized at the same position of sugarcane, improves cleaning quality;This structure can be improved together One time to the clean range of sugarcane, effectively improved cleaning efficiency;When cleaning hole against the injection of sugarcane traffic direction, after cleaning Water flow can to do not clean sugarcane region flow, also can avoid sewage pollution cleaning after sugarcane region, be further ensured that cleaning Quality.
In the present embodiment, the debarking system 30 includes being set to the cutting ring 31 in 21 left side of wash bowl and being set to cut Several bites 32 of 31 left part of ring are cut, the inner hole of the cutting ring is right against the feed zone of grinding pot, the cutting ring 31 by the driving rotation of synchronous drive device 23, and 32 left end of cutting ring is described in gradually smaller frustum body to the left Bite fits in cutting ring left end and cutting ring axially retains angle, and described 32 one end of bite is rotatably assorted in a cutting ring left side It holds and passes through cutting driving device for cutter and power is provided, so that having for bite makes to cut the rotation close towards cutting ring center Trend;The bite is symmetrical centered on 31 central axes of cutting ring, and the extending direction according to bite determines cutting ring Rotation direction, by taking the present embodiment as an example, cutting ring is preferably rotated counterclockwise, as shown in Fig. 2, cutting ring left side edge is along axis To cyclic annular guide wall 35 is extended outward to form, bite is located in the region that guide wall surrounds, and cuts the sugarcane skin got off and falls This guide wall forms guiding, prevents sugarcane skin from splashing, and the inner circle of guide wall is in the frustum body being gradually expanded from right to left, sweet Sugarcane skin skids off guide wall along the tilt internal wall of guide wall in 31 rotation process of cutting ring, and sugarcane skin is automatically drained out, to avoid The sugarcane skin of discharge splashes to charging and accepts in section 44, and the large diameter hole of guide wall is greater than the large diameter hole that section is accepted in charging, so that sweet Sugarcane skin flies to charging to accept the outside portion of section;To prevent sugarcane skin from splashing, separation net 37 is set on the left of cutting ring, charging is accepted Section passes through separation net, and the storage box 38 for accepting sugarcane skin is arranged between separation net 37 and cutting ring 31, specifically not superfluous It states;Bite bottom is angularly offset in the axial direction with cutting ring axis to the left at an angle, when the cutting of bite When face is against on sugarcane, increases the contact area of bite and sugarcane surface through this structure, improve the peeling efficiency of sugarcane, In When cutting, bite has certain cutting force in sugarcane circumferential and axial, reduces difficulty of peeling, and improves efficiency of peeling, The stability and reliability peeled are improved, the 31 center side of close cutting ring of bite is densely covered with evagination in the present embodiment Cutting tooth forms the cutting face of bite, and certainly, bite may be configured as hobboing cutter shape structure, i.e., spiral shell is arranged in cylinder periphery Shape cutting edge is revolved, the bite circumferential surface of this structure is its cutting face, is not being repeated specifically;The cutting face of bite can be set to The convex structure of indent improves stock-removing efficiency, bite drives in the present embodiment so that it can preferably be wrapped in sugarcane circumferential surface Dynamic device uses motorized drive structure, i.e., using No. two driving rotations of motor 34, No. two motors 34 are installed on 31 left end of cutting ring In installation cavity in portion, the end transmission of the rotor and bite of No. two motors cooperates, so that bite has certain rotation Trend is pressed on the surface of sugarcane, and certainly, flexible drive structure can be used in cutting driving device for cutter, that is, uses torque spring, pass through Torque spring makes bite have rotation trend, and bite is pressed on sugarcane surface by elastic force;
There are three bites for setting in the present embodiment, and certainly, the quantity of bite is not limited to three, can be according to specific Structure is adjusted correspondingly, and details are not described herein again, this structure bite can be rotated, the cutting zone that several bites surround It is variable, it is suitable for the sugarcane of different-diameter, and by No. two motors of selection different model or torque spring to adjust cutting Knife is pressed in the pressure on sugarcane surface, so that this pressure is maintained in a certain range, improves the quality of cutting, can effectively prevent cutting The phenomenon that cutting, each bite of this structure are equipped with a cutting driving device for cutter, and bite is easily controllable, easy to repair, When adjusting the rotation of cutting ring 31, by centrifugal action, so that there is bite the auxiliary for being pressed in sugarcane surface to compress automatically Power so that bite can automatic impaction in sugarcane surface, this configuration has improved the Cutting Reliabilities of sugarcane;
Cutting ring is installed in No. two support bases 36, and No. two support bases are used as bearing block to use simultaneously, in No. two support bases Bearing is installed, by bearing cutting ring is rotatably assorted with No. two support bases, this is the prior art, is not being repeated specifically;
In the present embodiment, the grinding pot 41 is covered with grinding cover 45, and the juice extraction system 50 includes being located at grinding Cover bottom simultaneously runs through the agitator 51 of grinding cover, the stirring blade 52 for being set to agitator bottom and driving stirring blade turn Dynamic mixer drive 53, the mixing drum side wall are provided with liquid injection port 54 and liquid outlet 55, the mixing drum bottom setting There is slag notch 56, the agitator inner wall is provided with the stirring rod 57 radially extended, is provided with broken thorn on the stirring rod;It stirs It mixes in bucket
Extracting solution is perfused, extracting solution can may be the solvent of sugared part in other sugarcanes easy to dissolve, liquid outlet for water Position, the density according to clast determines, when clast density is lower than fluid density in agitator, liquid outlet position should be arranged The position on the lower side in the middle part of agitator, when clast density is greater than the fluid density in agitator, liquid outlet position should be set to and stir Position on the upper side in the middle part of bucket is mixed, corresponding valve control liquid discharge or injection should be set on liquid outlet and liquid injection port;Agitating device For No. four motors for being installed on agitator bottom, No. four motor drives, which are matched on stirring blade 52, drives stirring blade high speed to revolve Turn, solution drives the rotation of sugarcane clast in agitator, and wherein frictional impact occurs for clast and stirring rod or clast itself occurs Friction is hit, clast is further ground, further increases the cell crashing ratio of sugarcane clast, and then improve the extraction of sugar-cane juice Rate, with the high-speed rotation of internal solution, solid-liquid lamination can occur for solution, and the solution dissolved with sugared part is arranged by liquid outlet Out, the clast after extraction can be discharged into next centrifugal drying or stripping process by slag notch, realize to residual in clast The extraction of remaining solution;Above structure improves the percentage of damage of sugarcane cell, while being convenient for the separation and extraction of solid-liquid, extracts effect Rate is high, and clast is less in extracting solution, and the quality of extracting solution is high.
In the present embodiment, the feed system 10 include be rotatably assorted for 22 right end of fluid cylinder charging siphunculus 11, setting It is left and right reciprocal straight in the pressure cap 12 and driving pressure cap of feeding-passage right end and face feeding-passage for being pressed on sugarcane outer end The feeding driving device 13 of line movement;Feeding driving device uses No. five motors in the present embodiment, which can be used straight-line electric Machine is to the direct Linear Driving of pressure cap, and in the present embodiment, pressure cap is connected with connecting rod 14, and connecting rod bottom is connected with guide sleeve and driving Set, guide sleeve are placed on guiding axis, and actuating sleeve is threadedly connected on stud, and stud is driven the output shaft for being matched with No. five motors, Stud and guiding axis, which are rotatably assorted, to be installed in rack 60, and rotational motion is converted driving by No. five motor driven stud rotations The linear motion of set drives pressure cap Linear Driving by actuating sleeve, when sugarcane is placed in charging siphunculus 11, pressure cap operation pressure In sugarcane end sugarcane is inwardly run, after conveying a sugarcane, manually continue filler, so that before the sugarcane added afterwards is against It is continued to run on the sugarcane of side, sugarcane successively offsets continuous operation, and guide sleeve and actuating sleeve make pressure cap stable, improve System run all right, pressure cap are horn-like in reducing from left to right towards charging 11 one end of siphunculus, it can improve to sugarcane End it is wrapped, be also adapted to the sugarcane of different-diameter, certain pressure cap may be set to be outer diameter and be less than charging siphunculus 11 The shaft-like structure of internal diameter, this structure can feed sugarcane right-hand delivery inside siphunculus, facilitate the feeding of subsequent sugarcane;Certainly, into Material system can also be conveyed using roller structure, pass through several transmissions for realizing the idler wheel being held on sugarcane to sugarcane, tool Body is not repeating.
Finally, it is stated that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although ginseng The utility model is described in detail according to preferred embodiment, those skilled in the art should understand that, it can be to this The technical solution of utility model is modified or replaced equivalently, without departing from the objective and model of technical solutions of the utility model It encloses, should all cover in the scope of the claims of the utility model.

Claims (10)

1. a kind of sugarcane integrated treatment unit, it is characterised in that: including sequentially connected feed system from right to left, for clear Wash the cleaning system of sugarcane outer surface, the debarking system for removing sugarcane epidermis, the grinding system for grinding sugarcane and The juice extraction system of sugar-cane juice after grinding is extracted, the grinding system includes that axis is parallel to grinding for sugarcane traffic direction setting Grinding jar and driving grinding pot rotation grinding driving device, the grinding pot include from right to left sequentially connected feed zone, The gradually smaller ground section of discharging section and intracavity diameter that intracavity diameter becomes larger, the ground section left end is in arc-shaped End is ground, is located on the maximum region of diameter in the discharging section inner cavity and is circumferentially provided with multiple discharge holes, the discharging section The abrasive grains of tip shape are disposed with ground section inner wall.
2. sugarcane integrated treatment unit according to claim 1, it is characterised in that: the cleaning system includes being set to On the right side of debarking system and with the wash bowl of grinding pot coaxial arrangement, on the right side of wash bowl and with its be driven cooperation for fluid cylinder with And the synchronous drive device that rotate for fluid cylinder of driving, it is described for fluid cylinder include the internal layer of coaxial arrangement and be wrapped in outside internal layer outside Layer, it is described it is inside and outside it is laminated surround liquid storage chamber, the liquid storage chamber left end, which is offered, goes out pendular ring with the ring-type of inside and outside layer coaxial arrangement, The internal layer inner wall is radially formed slopely tapered slope from right to left and extends to out pendular ring bottom, the outer layer inner wall It is radially formed slopely tapered slope from right to left and extends to out at the top of pendular ring, the liquid storage chamber is radially opened from right to left Mouth gradually becomes smaller, and the wash bowl inner wall circumferentially offers multiple cleaning holes, and the cleaning hole is penetrated through to pendular ring out.
3. sugarcane integrated treatment unit according to claim 2, it is characterised in that: the debarking system includes being set to Cutting ring on the left of wash bowl and several bites for being set to cutting ring left part, the inner hole of the cutting ring are right against The feed zone of grinding pot, the cutting ring are driven by synchronous drive device and are rotated, and the cutting ring left end is in gradually to become to the left Small frustum body, the bite fits in cutting ring left end and cutting ring axially retains angle, described bite one end It is rotatably assorted in cutting ring left end and provides power by cutting driving device for cutter, so that having for bite makes cutting towards cutting Cut the close rotation trend in ring center.
4. sugarcane integrated treatment unit according to claim 3, it is characterised in that: the synchronous drive device includes passing The synchronization actuator that dynamic ring, the driving dynamic ring being actively tied on cutting ring rotate, the dynamic ring and wash bowl or feed flow Cylinder transmission cooperation.
5. sugarcane integrated treatment unit according to claim 2, it is characterised in that: the cleaning hole is from being connected to out liquid Ring one end gradually becomes smaller to cleaning tube inner chamber sectional area open at one end is connected to.
6. sugarcane integrated treatment unit according to claim 5, it is characterised in that: the cleaning hole passes through in wash bowl Chamber one end along close to cleaning tube inner chamber side extend and to the left or right side inclination with wash bowl axis formation angle.
7. sugarcane integrated treatment unit according to claim 1, it is characterised in that: the grinding system further includes rotation It is matched with charging of the grinding pot feed zone right end for guiding sugarcane to enter grinding pot and accepts section, it is left that Duan Chengcong is accepted in the charging The flared become larger to the right.
8. sugarcane integrated treatment unit according to claim 2, it is characterised in that: the internal layer inner wall is circumferentially provided with Several baffles radially extended.
9. sugarcane integrated treatment unit according to claim 1, it is characterised in that: the grinding pot is covered with grinding Cover, the juice extraction system include covering bottom positioned at grinding and running through the agitator of grinding cover, be set to agitator bottom Stirring blade and driving stirring blade rotation mixer drive, the agitator side wall is provided with liquid injection port and out liquid Mouthful, the agitator bottom is provided with slag notch, and the agitator inner wall is provided with the stirring rod radially extended, the stirring rod On be provided with broken thorn.
10. sugarcane integrated treatment unit according to claim 2, it is characterised in that: the feed system includes and confession Charging siphunculus that fluid cylinder right end is rotatably assorted is set to feeding-passage right end and face feeding-passage is for being pressed on sugarcane outer end Pressure cap and drive the left and right linear reciprocating motion of pressure cap feeding driving device.
CN201920251173.9U 2019-02-28 2019-02-28 Sugarcane integrated treatment unit Expired - Fee Related CN209619369U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109770390A (en) * 2019-02-28 2019-05-21 重庆市药品技术审评认证中心 Sugarcane Integrated Processing Unit
CN111543652A (en) * 2020-06-29 2020-08-18 张群伍 Sugarcane peeling device capable of adapting to thickness change of joint
CN115125625A (en) * 2022-07-15 2022-09-30 福建恒捷实业有限公司 Process for naturally degrading environment-friendly polyamide fiber

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109770390A (en) * 2019-02-28 2019-05-21 重庆市药品技术审评认证中心 Sugarcane Integrated Processing Unit
CN111543652A (en) * 2020-06-29 2020-08-18 张群伍 Sugarcane peeling device capable of adapting to thickness change of joint
CN115125625A (en) * 2022-07-15 2022-09-30 福建恒捷实业有限公司 Process for naturally degrading environment-friendly polyamide fiber
CN115125625B (en) * 2022-07-15 2023-10-31 福建恒捷实业有限公司 Process for naturally degrading environment-friendly nylon fibers

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