The specific embodiment
Be elaborated below in conjunction with the accompanying drawing specific embodiments of the invention.Should be understood that the specific embodiment described herein only is used for explanation and explains the present invention, is not limited to the present invention.
In the present invention, do not doing under the situation of opposite explanation, the noun of locality of use typically refers to reference to upper and lower, left and right shown in the drawings like " upper and lower, left and right "; " inside and outside " is meant inside and outside with respect to the profile of each parts itself.
According to an aspect of the present invention; A kind of changing food waste pretreatment system is provided; This system comprises impurity removing equipment, firing equipment, press apparatus and separation equipment, and wherein, said impurity removing equipment is used for separating the foreign material and first material of changing food waste; Said firing equipment is used to heat said first material; Said press apparatus is used to squeeze said first material after the heating, so that said first feed separation becomes the first liquid phase thing and first solid formation, said separation equipment is used to make the said first liquid phase thing to separate into oil, water and slag.
According to a further aspect in the invention, a kind of changing food waste preprocess method is provided, this method comprises: (i), changing food waste is separated into the foreign material and first material; (ii), said first material of heating; (iii), squeeze said first material, so that it separates into the first liquid phase thing and first solid formation; And (iv), make the said first liquid phase thing separate into oil, water and slag.
Preferably, step (i) comprising: (a), the screening changing food waste, make it be separated into second material and thick foreign material; (b), said second material and water are mixed into slurry and hold back the suspension in the said slurry, make said slurry be separated into slurry and the lighter tiny foreign material of weight; (c), make said slurry produce eddy flow, make that said pulp separated is said first material and the heavier tiny foreign material of weight;
And/or, step (ii) comprises filters said first material, and making said first feed separation is the second liquid phase thing and second solid formation, and squeezes said second solid formation in step in (iii).
Wherein, can use changing food waste pretreatment system of the present invention to implement said method.Each visual plant of changing food waste pretreatment system of the present invention is described respectively below.
Impurity removing equipment
Impurity removing equipment of the present invention is used for removing the foreign material of material, mainly comprises sandstone, plastics, metal etc.These foreign material can be divided into thick foreign material, tiny foreign material and the bigger tiny foreign material of weight that weight is lighter.For this reason, impurity removing equipment of the present invention can comprise first knot screen, second knot screen and the 3rd knot screen that sets gradually, and wherein, said first knot screen is used to sieve changing food waste, makes it be separated into second material and thick foreign material; Said second knot screen is used for said second material and water are mixed into slurry and hold back the suspension of said slurry, makes said slurry be separated into second knot screen of slurry and tiny foreign material; Said the 3rd knot screen is used to make said slurry to produce eddy flow, makes that said pulp separated is heavier tiny foreign material of weight and said first material.
Use impurity removing equipment of the present invention; According to the foreign material size; Can remove the thick foreign material in the material through first knot screen; According to the weight of foreign material, can remove tiny foreign material and the bigger tiny foreign material of weight that weight is lighter in the material respectively through second knot screen and the 3rd knot screen, thereby can remove the various foreign material in the material basically.
Among the present invention, first knot screen can be the various devices that are suitable for coming according to size sorting material, for example screening machine.According to preferred implementation of the present invention, provide a kind of sorter as first knot screen.In addition, second knot screen and the 3rd knot screen also can adopt various suitable forms, as long as can remove lighter tiny foreign material of weight and the bigger tiny foreign material of weight respectively according to the weight of foreign material.In preferred implementation of the present invention, second knot screen can be that swinging grid sewage-removing machine 800, the three knot screens can be eddy flow desanding devices 900.
In addition, between first knot screen and second knot screen, breaker can be set, this breaker is used for material is broken into predetermined size, and can adopt various suitable forms.In preferred implementation of the present invention, provide a kind of horizontal pulping de-burring machine 700 as breaker.
Each important device of impurity removing equipment of the present invention is described respectively below.
Sorter
According to an aspect of the present invention, a kind of sorter is provided.Sorter of the present invention can improve letter sorting efficient; And can realize the earlier broken bag processing procedure of letter sorting again, particularly, sorter of the present invention comprises parts such as feed hopper 100, bag-breaking machine structure 200, mechanism for sorting 300, first discharge bucket 400, second discharge bucket 500; Wherein, First discharge bucket 400 is used to collect second material, and second discharge bucket 500 is used to collect thick foreign material, and first discharge bucket 400 is transported to second material inlet of the treatment pond of swinging grid sewage-removing machine 800.Respectively each parts of sorter are elaborated below.
Feed hopper
Feed hopper 100 is arranged on an end of sorter, and a side that is positioned at sorter for example shown in Figure 2 is used for material is imported the functional entity of sorter, to carry out follow-up broken bag, letter sorting.Feed hopper 100 can adopt various suitable structures, for example can be straight tubular, and favour the horizontal direction setting, so that material is along the inwall landing of feed hopper 100.Feed hopper 100 has entrance and exit, and material gets into feed hopper 100 from inlet, is outputed in the mechanism for sorting 300 by outlet then.
The bag-breaking machine structure
Bag-breaking machine structure 200 of the present invention is used for before letter sorting, material being broken bag, so that the material in the bag gets into mechanism for sorting 300 with the mode of scattering, helps follow-up letter sorting and handles.Preferably, bag-breaking machine structure 200 of the present invention is arranged in the feed hopper 100, to make full use of the space, makes the compact conformation of whole sorter.
Bag-breaking machine structure 200 can adopt various suitable modes, as long as can be before material gets into mechanism for sorting 300 the bag shape spare in the material be broken, material scattered gets final product, and for example can be the round cutter that is set on the rotating shaft.
In preferred implementation of the present invention, to shown in Figure 4, bag-breaking machine structure 200 comprises cutter shaft 210, cutterhead 220 and blade 230 like Fig. 2.Wherein: cutter shaft 210 is connected to independent drive unit or is connected to drive unit through transmission device 250; Cutterhead 220 is fixed on the cutter shaft 210; Blade 230 be installed on the cutterhead 220 and point of a knife outwardly.When drive unit drove cutter shaft 210 rotations, cutterhead 220 drove blade 230 and rotates, and blade 230 is implemented brokenly bag through puncturing, cut off or tear a bag shape spare.Need to prove that blade 230 should be the type with point of a knife, for example foliaceous or analogous shape.
Along cutter shaft 210 axially, a plurality of cutterheads 220 can be set, these a plurality of cutterheads 220 are preferably uniformly-spaced to arrange, to improve broken a bag rate.In addition, can be provided with a plurality of blades 230 on each cutterhead 220, these a plurality of blades 230 are preferably along circumferentially being uniformly distributed with of cutterhead 220, with the broken bag of a further raising rate.
Wherein, blade 230 can be articulated in cutterhead 220, thereby when cutter shaft 210 rotation, under action of centrifugal force, the point of a knife of blade 230 will be along the radial finger of cutterhead 220 laterally.In other words, under action of centrifugal force, it is maximum that the circular motion track of point of a knife reaches.In addition, when blade 230 touches hard thing, the active force of hard thing will make blade 230 around its hinge rotation, thereby can dodge hard thing, avoid damaging blade 230 because of the collision of hard thing, also avoid causing cutter shaft 210 clamping stagnations because of hard thing jam blade 230.
Preferably; Bag-breaking machine structure 200 of the present invention also comprises baffle plate 240; Baffle plate 240 is arranged on the porch of feed hopper 100, thereby the inner space of feed hopper 100 is divided into first and second portion, and cutter shaft 210 and cutterhead 220 are arranged on the inboard (promptly being positioned at first) of baffle plate 240.The mass transport that gets into from feed hopper 100 is to baffle plate 240 outsides, and promptly material is through the second portion of feed hopper 100.Baffle plate 240 is separated cutter shaft 210 and cutterhead 220 and material, makes material can not contact with cutterhead 220 with cutter shaft 210, thus protection cutter shaft 210 and cutterhead 220.During cutter shaft 210 rotations, the part of the motion track of blade 230 is arranged in second portion (being baffle plate 240 outsides), and blade 230 can play brokenly bag effect (hereinafter is called bag breaking area territory S with this part) in this part.For this reason, baffle plate 240 is provided with and allows blade 230 to reach the slotted eye 241 in the second portion.When blade 230 moved to the position of corresponding baffle plate 240 slotted eyes 241, its point of a knife can reach in the second portion, thereby can implement broken bag to the material that is positioned at baffle plate 240 outsides through point of a knife.When blade 230 moved to other positions, blade 230 was arranged in first's (being baffle plate 240 inboards), thereby can be through baffle plate 240 protection blades 230.In addition, when the hard thing of blade 230 contact and when dodging, blade 230 can be withdrawn into baffle plate 240 inboards, helps protecting blade 230.After dodging hard thing, blade 230 will automatically reset under action of centrifugal force, promptly be returned to along the radial finger of cutterhead 220 laterally.
In addition; Through above-mentioned baffle plate 240 is set; Make and have only blade 230 when stretching out, to contact in cutter shaft 210, cutterhead 220 and the blade 230 with material through slotted eye 241; Cutterhead 220 is isolated from material through baffle plate 240 all the time with cutter shaft 210, even be wound with bar, banded material on the blade 230, also can be scraped by baffle plate 240 at slotted eye 241 places.For preventing that better the bar in the material, banded material from getting into baffle plate 240 inboards through slotted eye 241, can dwindle the width of slotted eye 241 as far as possible, make it just allow blade 230 to stretch out.
For the bag breaking area territory S that makes blade 230 is big as far as possible, can make the cross section of baffle plate 240 form arc, with cutter shaft 210, cutterhead 220 envelopes in the inboard.For example, the center of circle of the arc of baffle plate 240 does not overlap with the center of circle of cutterhead 220, and the radius of said arc is greater than the radius of cutterhead 220, and the two ends of arc are positioned at the outside along cutterhead 220 radial direction of the largest motion track of point of a knife.In addition, curved baffle 240 also helps the Flow of Goods and Materials that guiding is positioned at its outside.Preferably, the length of said slotted eye 241 can so that the circular motion track of point of a knife 1/3~1/2 be positioned at bag breaking area territory S.In addition, the both sides of baffle plate 240 can have flanging 242, so that play protective action along the axial direction of cutter shaft 210.
In addition, for guaranteeing before letter sorting, break bag, also setting and simplified structure for ease can make full use of the inner space of feed hopper 100, and most of parts of bag-breaking machine structure 200 of the present invention are arranged in the feed hopper 100.Wherein, cutter shaft 210 can be provided with transverse to the importing direction of material, thereby bag shape spare is in case punctured by blade 230, and along under the effect of feed hopper 100 landings, it is better to tear broken bag effect at material.Particularly, cutter shaft 210 can be provided with across feed hopper 100, and two ends are connected to the sidewall 110 of feed hopper 100 through suitable connector (for example bearing).Thus, can be in feed hopper 100 one group of cutterhead of horizontally set 220 and corresponding blade 230.Preferably, the inner chamber of feed hopper 100 has rectangular cross section, for example has the strip cross section, arranges cutter shaft 210 through the length direction along strip, and material is fully contacted with blade 230.
Preferably, the two ends of cutter shaft 210 can be installed on adjustable bearing block through bearing, thereby can regulate the position of cutter shaft 210, make cutter shaft 210 near or away from baffle plate 240, thereby the size of regulating bag breaking area territory S.
In addition, baffle plate 240 also can be fixed on the sidewall 110 of feed hopper 100, for example can be fixed to the sidewall 110 of feed hopper 100 through two side edgefolds 242 of baffle plate 240.Particularly, can be provided with corresponding installing hole on said flanging 242 and the said sidewall 110, said flanging 242 can be connected through the installed part (for example bolt) that passes said installing hole with said sidewall 110.
In addition, drive unit (for example motor) can be set at an end of cutter shaft 210, this drive unit can be connected to cutter shaft 210 through suitable transmission device 250.Wherein, Drive unit and transmission device 250 can be arranged on the outside of feed hopper 100; Transmission device 250 can be selected suitable type arbitrarily, for example can use belt transmission, has the effect of cushion load; The collision that produces when avoiding hard thing through bag-breaking machine structure 200 is delivered to drive unit, thereby can protect drive unit.
Through bag-breaking machine structure 200 of the present invention, can before letter sorting, bag shape spare be broken, make material get into mechanism for sorting 300 with the form of scattering, improve separating effect.Materials such as plastics also can tear under the effect of bag-breaking machine structure 200, are difficult for stopping up the sieve aperture of mechanism for sorting 300.The surplus material can cut off through bag-breaking machine structure 200, avoids twining.
Mechanism for sorting
The present invention sorts through the material that mechanism for sorting 300 will pass through bag-breaking machine structure 200, makes material discharge from first discharge bucket 400 and second discharge bucket 500 respectively according to size.
Mechanism for sorting 300 of the present invention can adopt suitable type and structure, as long as the size that can be used in according to material sorts.
In preferred implementation of the present invention, mechanism for sorting 300 can comprise sorting plate 310, and letter sorting plate 310 surrounds the transfer passage P of mechanism for sorting 300, and sorting plate 310 is provided with a plurality of sieve apertures (sieve diameter can be selected as required, for example 40-80mm).Wherein, One end of sorting plate 310 is connected with feed hopper 100; The other end of sorting plate 310 is connected with second discharge bucket 500; The inlet of the transfer passage P of mechanism for sorting 300 is communicated with the outlet of feed hopper 100, and the outlet of the transfer passage P of mechanism for sorting 300 is communicated with the inlet of second discharge bucket 500, and the bottom of sorting plate 310 is provided with first discharge bucket 400.After material got into the transfer passage P of mechanism for sorting from feed hopper 100, size was passed through sieve aperture less than the material (i.e. second material) of screen size, and discharged from first discharge bucket 400 that is positioned at sorting plate 310 belows; Size will be along the length direction of sorting plate 310 (from an end of sorting plate 310 towards the other end greater than the material (being thick foreign material) of screen size; Be Fig. 2 medium dip from left to right transfer passage direction downwards) move and discharge from second discharge bucket 500 that is positioned at sorting plate 310 other ends, thus accomplish letter sorting.Wherein, it is understandable that the two ends of sorting plate 310 should be tightly connected with the feed hopper 100 and second discharge bucket 500 respectively, the downside of sorting plate 310 should be tightly connected with first discharge bucket 400.
Preferably, sorting plate 310 is downward-sloping towards the other end from the end that it is communicated in feed hopper 100, promotes that to utilize the material self gravitation material moves along sorting plate 310, makes the discharging of carrying out through second discharge bucket 500 more smooth and easy.Accordingly, the height of second discharge bucket 500 is lower than feed hopper 100.Preferably, the bearing of trend of sorting plate 310 is 10~20 ° with respect to the inclination angle of horizontal direction.
In addition, for make material as far as possible along the distribution of the width of sorting plate 310 making full use of each sieve aperture on the sorting plate 310, thereby sorting plate 310 indent inner wall surface thereof are inner sunken face.For example, sorting plate 310 is the semicircle tubular, and its cross section can comprise outstanding arc downwards.Thus, the screening area in the sorting plate 310 increases, and material can carry out sufficient cross direction profiles under the effect of said curved surface, make full use of each sieve aperture on the sorting plate 310, has improved letter sorting efficient.
Preferably; Mechanism for sorting 300 of the present invention can also comprise pendulum rake device 320; This pendulum rake device 320 comprises the pendulum rake; Pendulum rake is used for also making the width reciprocally swinging of material along sorting plate 310 in the process that material is moved along sorting plate 310, and material is also moved along the width of sorting plate 310 when the length direction along sorting plate 310 moves under the toggle action of pendulum rake, finally makes material in sorting plate 310, move to the other end from an end with wriggling.That is to say that material moves back and forth along the width of sorting plate 310 on the one hand, the length direction along sorting plate 310 moves on the other hand.In the sinuous moving process of material; Material can move through the entire working surface of sorting plate 310, makes full use of the sieve aperture on the sorting plate 310, make in the material tiny material fully from sieve aperture through and discharge from first discharge bucket 400; Thereby make letter sorting more thorough, better effects if.In addition, the material that makes in the sorting plate 310 of stirring of pendulum rake acutely stirs, and has further improved letter sorting efficient.
For above-mentioned sorting plate 310, use pendulum rake device 320 to cooperate letter sorting can obtain best effect with curved surface (particularly cross section comprises arc).For this reason, can be designed to make the pendulum rake can sweep the entire working surface of the cylindrical portions may of sorting plate 310 pendulum rake device 320.Particularly; Pendulum rake device 320 comprises pendulum rake axle 321, and the pendulum rake is installed on the pendulum rake axle 321, and pendulum rake axle 321 is arranged on the central axis of cylindrical portions may; Promptly pass the center of circle of arc of the cross section of sorting plate 310, and the radius of the length of pendulum rake and said arc is roughly the same.Thus, through rotation pendulum rake axle 321, the pendulum rake can swing back and forth with 321 rotations of pendulum rake axle, realizes stirring.Wherein, pendulum rake axle 321 can drive and install in position through suitable driver part (for example motor), and for example the two ends of pendulum rake axle 321 can be connected to the feed hopper 100 and second discharge bucket 500 through bearing.
Pendulum rake of the present invention can adopt various suitable structures, swings back and forth as long as can be installed on the pendulum rake axle 321, thereby realizes that the function of dialling material, lifting gets final product.Preferably, pendulum of the present invention rake comprises installation portion and is installed in the arm on this installation portion, and said installation portion is provided with installing hole, is used to be installed in pendulum rake axle 321, for example can form tabularly, and said arm can form the triangular prism shape.Wherein, the cross section of arm is preferably isosceles triangle, and its summit is towards the outlet of the transfer passage of mechanism for sorting 300.Thus; When the pendulum rake swings back and forth; The inclined-plane at two waist places of isosceles triangle will produce the power of edge perpendicular to the direction on inclined-plane to material; This power can be decomposed into the longitudinal force and the cross force that is parallel to the width of sorting plate 310 of the length direction that is parallel to sorting plate 310, makes material when the length direction along sorting plate 310 advances, also advance along the width of sorting plate 310.
In addition, preferably, for the curved surface (particularly cross section comprises arc) that matees sorting plate 310, the bottom of the arm of pendulum rake forms the shape that the curved surface with sorting plate 310 is complementary.For example, when sorting plate 310 has cross section when being the curved surface of arc, the bottom of the arm of pendulum rake also forms corresponding curved surface, and the arc size in the cross section of this curved surface can be less than the size of the arc of the cross section of sorting plate 310, but radial dimension matees each other.Thus, during swing, fit with sorting plate 310 basically in the bottom of pendulum rake, eliminated the gap between pendulum rake and the sorting plate 310, avoided material to get into this gap and wearing and tearing pendulum rake and sorting plate 310.
In addition, the pendulum rake can comprise multiple structure and be used in combination.For example; In embodiments of the present invention; Pendulum rake comprises single armed pendulum rake 322 and both arms pendulum rake 323, along pendulum rake axle 321 single armed pendulum rake 322 and both arms pendulum rake 323 axially can respectively be set, and make two arms of both arms pendulum rake 323 be positioned at single armed pendulum rake 322 both sides; Preferably make two arms of both arms pendulum rake 323 be symmetrically located at the both sides that adjacent single armed is put rake 322, promptly put rake 322 and put rake 321 a formed planes symmetry about single armed.Thus, can be along pendulum rake axle 321 axially stir material continuously.Particularly; When two arms of both arms pendulum rake 323 are swept the two ends of a part of arc-shaped cross-section of sorting plate 310 respectively; These two arms can be stirred the material at this place, and two single armeds pendulum rakes 322 adjacent with this both arms pendulum rake 323 front and back can be stirred material at the middle part of the arch section of cross section before and after it.Through suitable swing speed is set; And between adjacent single armed pendulum rake 322 and both arms pendulum rake 323, suitable spacing is set; Basically can realize stirring material continuously, avoid stirring the inhomogeneous problems such as accumulation that cause of speed because of material along pendulum rake axle 321.Wherein, each both arms pendulum rake 323 can be set to identical position to, promptly laterally arrange, same, each single armed pendulum rake 322 also can laterally arrange.
Obviously, both arms pendulum rake 323 is bigger than the amplitude of stirring of single armed pendulum rake 322, and it is more violent to stir material.Therefore, near second discharge bucket 500,, can make the pendulum rake adjacent be set to single armed pendulum rake 322 with second discharge bucket 500 for the ease of discharging, so as not to material turning, kick up too much, thereby can improve discharging speed.On the contrary; In order to make the speed away position that is connected with feed hopper 100 of mechanism for sorting 300 of the material that gets into mechanism for sorting 300; Can make with feed hopper 100 adjacent pendulum rakes and be set to both arms pendulum rake 321, advance along sorting plate 310, avoid being deposited in this position to stir material rapidly.
In addition, according to preferred implementation of the present invention, sorting plate 310 comprises that two length directions along sorting plate 310 laterally arrange and interconnective sorting plate part 311, and each sorting plate part 311 comprises the bottom of outstanding curve form downwards.Thus, sorting plate 310 can form and have two continuous curved surfaces.In other words; One protruding 310a is formed on the bottom of sorting plate 310; This convexity 310a is far below the both lateral sides of sorting plate 310; This convexity 310a is divided into transfer passage P two grooves and sorting plate 310 is divided into two sorting plate parts 311, and these two grooves are set up in parallel and are interconnected along the length direction of sorting plate 310 is parallel.Preferably, the cross section of each sorting plate part 311 comprises curved portions.That is to say that the cross section of sorting plate 310 has two continuous curved portions, these two curved portions preferably intersect setting at said protruding 310a.
Correspondingly; Pendulum rake device 320 also can comprise two pendulum rake axles 321 and a plurality of pendulum rakes that are installed on each pendulum rake axle 321; The axis of said two pendulum rake axles 321 passes the center of circle of the curved portions of said two sorting plate parts 311 respectively, in corresponding sorting plate part 311, to stir material through the pendulum rake on each pendulum rake axle 321 respectively.Wherein, for avoiding two mutual interference of pendulum rake on the pendulum rake axle 321, two pendulum on the pendulum rake axle 321 are harrowed with identical position to setting.
Preferably, like Figure 10 and shown in Figure 11, the position of an end that is positioned at sorting plate 310 outsides of each curved portions is higher than the position of the other end of this curved portions.In addition, preferably, two sorting plate parts 311 are symmetrical set about the width centreline of sorting plate 310.In addition; The pendulum rake is swung to be higher than the position that curved portions intersects; Preferably make the arc length of the hunting range of pendulum rake greater than curved portions; Thus, the pendulum of a corresponding sorting plate part 311 rake can swing in another sorting plate part 311, and material is laterally toggled it to another sorting plate part 311 from a sorting plate part 311.Through this layout, further increased the distance of flow of material, help material and evenly flow and increase the area that paves.In addition; When material is put rake when a sorting plate part 311 toggles it to another sorting plate part 311, the pendulum rake plays the lifting effect, helps material and touches the higher part in position in the sorting plate 310; Thereby make full use of the sieve aperture in the higher part in this position, improved the letter sorting effect.In addition, in conjunction with the sorting plate that is obliquely installed 310, material is put rake when kicking up, and along the bearing of trend of sorting plate 310, the drop point ratio is kicked up a little more near second discharge bucket 500, makes discharging more smooth and easy.In addition, adopt sorting plate 310, can reduce the radius of curved portions, also reduced the length of required pendulum rake thus, make and put rake device 320 miniaturizations with two continuous curved portions.
In addition, can be single armed pendulum rake 322 or both arms pendulum rake 323 on the correspondence position of two pendulum rake axles 321.Particularly; For a pendulum rake axle 321 in two pendulum rake axles 321; Single armed pendulum rake 322 can be set on the position of d with the one of which end, corresponding, in respective ends (preferably) single armed pendulum rake 322 or both arms pendulum rake 323 can be set on the position of d with another pendulum rake axle 321.It is understandable that, also can be on the correspondence position of two pendulum rake axles 321, the pendulum rake be set, promptly in two pendulum rake axles 321 one be provided with the pendulum rake at a distance of the position of d with the one of which end, and the pendulum rake can be set on another person's the relevant position.Preferably, the position of the pendulum rake on two pendulum rake axles 321 is to unanimity, and two pendulum rake axle 321 driven in synchronism, thereby makes two pendulum rake swings synchronously on the pendulum rake axle 321.That is to say that when the pendulum of the single armed on the pendulum rake axle 321 rake 322 was positioned at the bottom of curved portions of corresponding sorting plate part 311, the single armed pendulum rake 322 on another pendulum rake axle 321 also was positioned at the bottom of the curved portions of corresponding sorting plate part 311.
Pendulum rake device 320 also comprises drive unit and transmission device, and drive unit rotates, and then make two pendulum rake swings synchronously on the pendulum rake axle 321 synchronously through two pendulum rakes of actuator drives axle 321.
Preferably, like Fig. 8 and shown in Figure 9, drive unit is a drive motors 324, and transmission device is a six-bar mechanism, comprises the crank and rocker mechanism ABCD and the parallel-crank mechanism DCEF of series connection.Crank and rocker mechanism comprises crank AB, first connecting rod BC and the first rocking bar CD; Parallel-crank mechanism comprises the first rocking bar CD, second connecting rod CE and the second rocking bar EF; Crank and rocker mechanism ABCD and parallel-crank mechanism DCEF are through first rocking bar CD series connection; Crank AB is connected with the rotating shaft of drive motors 324 in the A point, and the first rocking bar CD is fixing with pendulum rake axle 321 in the D point, and the second rocking bar EF is fixing with pendulum rake axle 321 in the F point.Thus, when drive motors 324 started, drive motors 324 drove crank AB and rotates, and made to drive parallel-crank mechanism DCEF motion two pendulum rake axles 321 and rotate, and then make two pendulum rake swings synchronously on the pendulum rake axle 321 synchronously.
Mechanism for sorting 300 also is provided with the top cover 330 that is used for from top capping sorting plate 310 and pendulum rake device 320, disperses to avoid putting the material that rake device 320 stirs.
Wherein, be provided with for convenient, for example avoid interfering with bag-breaking machine structure 200, can the connecting rod 326 of pendulum rake device 320 be arranged on being connected in second discharge bucket 500 of sorting plate 310 with fork 327, drive motors 324 can be installed on the top cover 330.
In addition, when using sorter of the present invention to sort rubbish (particularly changing food waste) material, thick foreign material are the follow-up discarded object that carries out landfill.But, possibly be stained with useful materials such as grease on the thick foreign material, the useful material of these adhesions will be discharged from second hopper 500 with thick foreign material during letter sorting, cause resources loss.In addition, when material bonds together because of being stained with grease etc., can be unfavorable for putting the material of dialling of rake because viscosity is big.For this reason; Pendulum rake device 320 of the present invention can also comprise the spray unit; Said spray unit can comprise conduit 328 and the shower nozzle 329 that is communicated with said conduit 328; Said pendulum rake axle 321 has hollow parts 321a and conduit socket 321b that is communicated with said hollow parts and mouth spray 321c, and said conduit 328 stretches into said hollow parts 321a from said conduit socket 321b, and said shower nozzle 329 stretches out from said mouth spray 321b.
Thus, can hot water be provided through 328 pairs of shower nozzles 329 of conduit, with the heat water-spraying to material, the utility that make to adhere to wash and collects first hopper 100 through sieve aperture from thick foreign material, thereby can in subsequent treatment, obtain recycling.Wherein, hot water can provide through the thermal water source who is communicated with conduit 328.Obviously, this spray unit can be used for the pendulum rake device of single pendulum rake axle or the pendulum rake device of double pendulum rake axle.
In addition, preferably make said conduit socket 321b be positioned at an end of said pendulum rake axle 321, said mouth spray 321c and said shower nozzle 329 are a plurality of and the said pendulum in edge is harrowed the axial arranged of axle 321.Thus, can be so that arrange conduit 328 and the thermal water source who is communicated with conduit 328.And, can axially spraying along pendulum rake axle 321 in a plurality of positions.More preferably, said a plurality of mouth spray 321c axially uniformly-spaced arranging along said pendulum rake axle 321.
In addition, because sorting plate 310 is tilted to down towards second discharge bucket 500, material does not receive acutely as yet at the end near feed hopper 100 of sorting plate 310 and stirring, and the adhesion of material is also not obvious, and the viscosity of material is not high, harrows through pendulum easily and stirs.Therefore, can be only pendulum rake axle 321 with the corresponding part of the part near second discharging 500 sorting plate 310 on mouth spray 321c and shower nozzle 329 are set.For example, conduit socket 321b is positioned at the end near second discharge bucket 500 of said pendulum rake axle 321, begins from this end, the part that is provided with mouth spray 321c and shower nozzle 329 account for pendulum rake spools 321 length 1/2 to 2/3.
In addition, mouth spray 321c is towards sorting plate 310, to spray towards sorting plate 310.
In addition, mouth spray 321c can be arranged between the pendulum rake.Wherein, under the situation of single armed pendulum rake 322 and the 323 alternate settings of both arms pendulum rake, for avoiding interfering, mouth spray 321c can be arranged between adjacent single armed pendulum rake 322 and the both arms pendulum rake 323 and near both arms pendulum rake 323.
Wherein, it is understandable that when pendulum rake axle 321 rotated, mouth spray 321c and shower nozzle 329 also rotated, cause spraying direction and also rotate together, thus can be along the width spray material of sorting plate 310.
Preferably, the spray regime of shower nozzle 329 is a sector region, and spray regime refers to the spray regime of shower nozzle 329 self here, supposes that promptly shower nozzle 329 is fixing, the scope of the water that shower nozzle 329 sprays.Cross section at sorting plate 310 has under the situation of spikes/low-points; For example sorting plate 310 or sorting plate part 311 have under the situation of arc-shaped cross-section; More preferably, the spray regime of shower nozzle 329 makes its spray scope can cover the entire cross section of sorting plate 310.Here, the spray scope refers to the scope that water covered that shower nozzle 329 is sprayed when rotating.
Preferably, for ease of stretching into hollow parts 321a and rotating with pendulum rake axle 321, conduit 328 can have flexibility, for example adopts flexible pipe.
First discharge bucket
First discharge bucket 400 is positioned at the below of sorting plate 310, and the two ends of first discharge bucket 400 are connected with the sealed at both ends of sorting plate 310 respectively, thereby collects second material that falls through sieve aperture along the length direction of sorting plate 310.
For quickening and guiding material whereabouts, can make first discharge bucket 400 form the shape of downward contraction.
Second discharge bucket
As stated, feed hopper 100 is positioned at an end of sorting plate 310, and second discharge bucket 500 is positioned at the other end of sorting plate 310 and is tightly connected with this other end.
For quickening and guiding material whereabouts, can make second discharge bucket 500 form the shape of downward contraction.
Frame 600
Each functional part of the present invention can be supported on the frame 600, and frame 600 can adopt various suitable structures, associated components is installed and is played a supporting role as long as can be convenient to.In the illustrated embodiment, frame 600 can comprise side lever 610 and the cross bar that is connected side lever 610 620, and side lever 610 can be supported on the two ends of sorting plate 310.
Horizontal pulper
Horizontal pulper 700 provided by the invention is mainly used in second material that pulverizing is collected from first discharge bucket 400, can also remove part foreign material (toughness foreign material with can't broken rigid foreign material) simultaneously.Wherein, This horizontal pulper 700 comprises casing 704 and the rotary body 706 that passes this casing 704, and casing 704 is provided with charging aperture 705, discharging opening 708 and miscellaneous object outlet 712, and charging aperture 705 is provided with the two ends that miscellaneous object outlet 712 corresponds respectively to rotary body 706; Discharging opening 708 is positioned at the bottom of said casing 704; And the top of discharging opening 708 is coated with sieve plate 710, and rotary body 706 is provided with a plurality of blades 718, wherein; The knife face of said blade 718 with along 712 axial direction has angle from charging aperture 705 to miscellaneous object outlet, this angle is greater than 90 ° and less than 180 °.
Wherein, casing 704 can be set to suitable arbitrarily shape with rotary body 706, in the embodiment of Figure 18 and Figure 19; Casing 704 all is set to the circumference bodily form with rotary body 706, and rotary body 706 axially passes the center of casing 704, and; The shape that cooperates casing 704; Sieve plate 710 can be set to circular arc, links together with casing 704 and as the base plate of casing 704, the size of the sieve aperture of sieve plate 710 can be according to the selections such as size of material after this horizontal pulper fragmentation.Wherein, blade 718 also can be set to the form that is fit to arbitrarily, for example, and tabular shown in Figure 21.And wherein knife face is vertical with the thickness direction (direction of arrow b indication among Figure 21) of blade 718, and the width of knife face is the direction of arrow a indication among Figure 21.
Use is according to horizontal pulper of the present invention; When rotary body 706 rotations; 718 pairs second materials of blade carry out fragmentation; Discharge from discharging opening 708 on the sieve plate 710 that material after the fragmentation drops to and through the screening of sieve plate 710; Simultaneously, blade 718 be provided with direction make this blade 718 also to the toughness foreign material with can't broken rigid foreign material provide along the thrust of 712 axial direction from charging aperture 705 to miscellaneous object outlet, second material that is not crushed to qualified particle diameter can continue with rotary body 706 rotations and broken; The toughness foreign material are discharged to miscellaneous object outlet 712 with can't broken rigid foreign material then pushing away, thereby realize the separating of foreign material and utility in foreign material and second material.
It will be understood by those skilled in the art that said a plurality of blade 718 can adopt various suitable arranged in form on rotary body 706.As a kind of preferred implementation, said a plurality of blades 718 axially are divided into a plurality of set of blades along rotary body 706, and each set of blades is along the circumferential setting of rotary body 706 and comprise the blade 718 of equal number.
Particularly, shown in figure 18, corresponding blade 718 can axially being horizontally disposed with along rotary body 706 in the said set of blades.But more preferably, the blade of said a plurality of set of blades 718 is corresponding one by one respectively, along from said charging aperture 705 to the axial direction of said miscellaneous object outlet 712, corresponding blade 718 is provided with along the direction of rotation spiral of said rotary body 706.For example; Each group blade comprises four circumferential symmetrically arranged blade 718A in edge, 718B, 718C, 718D; Four blade 718A of this of each set of blades, 718B, 718C, 718D are corresponding one by one respectively; Corresponding blade 718A, 718B, 718C, 718D are provided with along the direction of rotation spiral of rotary body 706 respectively, thereby form 4 helical trajectories, and be shown in figure 22.Shown in figure 19, spiral is provided with blade 718 and helps the motion of foreign material to miscellaneous object outlet 712 places, and when rotary body 706 rotations, blade 718 promotes foreign material and moves to miscellaneous object outlet 712 from charging aperture 705.
In addition, can also cutterhead 716 be set on rotary body 706, again blade 718 be arranged on the cutterhead 716.For example, can be provided with the cutterhead 716 of a plurality of spaces by rotary body 706, and the axis normal that makes rotary body 706 is in cutterhead 716, and between two adjacent cutterheads 716, is provided with a set of blades.
And, as a kind of preferred implementation, between two adjacent cutterheads 716, being provided with rotatable tool rest 719, blade 718 is arranged on this tool rest 719.In this case; Blade 718 is for movably, and when blade 718 ran into rigid foreign material, blade 718 rotated to an angle to dodge with tool rest 719; Thereby effectively prevent the damage of rigid foreign material blade 718 itself and casing 704 inwalls, prolong the service life of this horizontal pulper.
Because the foreign material velocity of discharge is very fast and blade 718 is movable in this horizontal pulper, therefore, the toughness foreign material can be crushed to too tiny before moving to miscellaneous object outlet 712 places by blade 718 repeatedly, thereby help separating the toughness foreign material.
Particularly, shown in figure 21, tool rest 719 is installed on the bearing pin 713, and bearing pin 713 passes adjacent two cutterheads 716, thereby bearing pin 713 can drive tool rest 719 and blade 718 rotations with respect to cutterhead 716 rotations.When this horizontal pulper is worked; Rotary body 706 rotations, on the axial surface perpendicular to rotary body 706, the blade 718 that is arranged on the rotary body 706 is under action of centrifugal force perpendicular to rotary body 706 state radially; When blade 718 runs into rigid foreign material; Blade 718 rotates to an angle with tool rest 719 and bearing pin 713, and can under action of centrifugal force, return to automatically along rotary body 706 state radially, under this set situation; Blade 718 can automatically reset, and need not to install like reset components such as biasing springs.
And shown in figure 23, rotary body 706 can comprise rotating shaft 714 and be installed in the cylinder 720 on this rotating shaft 714, and cutterhead 716 is arranged on this cylinder 720, and an end of rotating shaft 714 is connected in actuating unit.In this embodiment, said actuating unit mainly comprise motor 711, the belt pulley 701 that links to each other with rotating shaft 714 and with the belt 717 that is connected this belt pulley 701 and motor 711.
Preferably; Blade 718 be set to first to position and/or second to the position; First in the position; Knife face and along the angle 712 the axial direction is 93-102 ° from charging aperture 705 to miscellaneous object outlet, second in the position, the angle 712 the axial direction is 168-177 ° from charging aperture 705 to miscellaneous object outlet for knife face and edge.The blade 718 of the horizontal pulper among Figure 18 all is provided with to position (first to the position) by same; As more preferably a kind of; The blade 718 of the horizontal pulper among Figure 19 is set to two to the position; Crushing effect by first 718 pairs second materials of blade that are provided with to the position is better, and the row's of pushing away better effects if of second 718 pairs of foreign material of blade of being provided with to the position, therefore; Comprise first simultaneously to the position and second the blade 718, this horizontal pulper is realized to the broken of second material with to the row of pushing away of foreign material simultaneously preferably to the position.
In addition, preferably, rotary body 706 also can be provided with impeller 702 at the end near miscellaneous object outlet 712, when rotary body 706 rotations, and the rotation of impeller 702 simultaneously.Act on down in the row of pushing away of blade 718, foreign material move to miscellaneous object outlet 712 places, and are discharged to outside the casing 704 with the rotation of impeller 702, impeller 702 be provided with the discharge that is beneficial to foreign material.
And, because the setting of impeller 702 makes that the setting of miscellaneous object outlet 712 is more flexible.For example, preferably, can miscellaneous object outlet 712 be arranged on the top of casing 704, like this, the material after the fragmentation is discharged by casing 704 bottoms, and foreign material are discharged by the top of casing 704 under the effect of impeller 702, more help separating foreign material with.
In addition, this horizontal pulper also comprises frame 707, and casing 704, rotary body 706 and actuating unit etc. all are arranged on this frame 707.Particularly, like Figure 18 and shown in Figure 19, the spring bearing that this frame 707 comprises brace table and is used for supporting rotator 706.
To sum up; Horizontal pulper provided by the invention can be isolated at the toughness and the rigid foreign material that second material are carried out be mixed with in second material in fully broken; Generally, the horizontal pulper according to invention can be crushed to particle diameter less than 8mm with second material.This horizontal pulper has that the broken resultant effect that separates with foreign material is better, miscellaneous object outlet 712 and blade 718 flexible arrangement and advantages such as casing 704 and blade 718 long service life, applied range.
The swinging grid sewage-removing machine
Second material is through after horizontal pulper 700 fragmentations; Can mix forming slurry (for example in the treatment pond of swinging grid sewage-removing machine 800, adding water mixes) with water, so that the lighter tiny foreign material (for example plastic sheet, rope etc.) of weight that use swinging grid sewage-removing machine 800 to remove in the slurry.Among the present invention, can select the swinging grid sewage-removing machine 800 of suitable model, not do qualification at this according to factors such as treating capacities.
Wherein, said swinging grid sewage-removing machine 800 comprises revolution rake teeth 810, from its treatment pond (not shown), to hold back and to remove the less tiny foreign material of weight in the slurry through revolution rake teeth 810.The swinging grid rotates continuously, and revolution rake teeth 810 makes slurry be separated into slurry and the less tiny foreign material of weight through in the process of treatment pond the suspension in the slurry (being the less tiny foreign material of weight) being held back.When the less tiny foreign material of weight were transported to swinging grid sewage-removing machine 800 tops with revolution rake teeth 810, revolution rake teeth 810 changed the direction of motion, and the less tiny foreign material of weight fall voluntarily.Swinging grid sewage-removing machine 800 can be provided with gathering-device (not shown) on top, to collect the less tiny foreign material of weight that fall voluntarily.Among the present invention, the inlet of the treatment pond of swinging grid sewage-removing machine 800 is connected with the discharging opening of horizontal pulper 708, and the outlet of treatment pond is connected with the inlet in the material pond 910 of eddy flow desanding device 900.
Preferably, swinging grid sewage-removing machine 800 can also comprise the spray equipment 820 that is arranged on said revolution rake teeth 810 tops.During use, can be regularly or open spray equipment 820 continuously, to revolution rake teeth 810 spray water flows, with flushing revolution rake teeth 810.This is especially favourable when processing utensil rubbishes, because when processing utensil rubbishes, revolution rake teeth 810 possibly taken away the viscosity utility in the said slurry (for example viscosity organic matter) together and remove as foreign material.Through spray equipment 820 is set, can in flushing revolution rake teeth 810, wash away the viscosity utility that sticks on the revolution rake teeth 810, it is got back in the slurry so that carry out subsequent treatment, thereby improved utilization of materials.
Wherein, spray equipment 820 can be installed on the suitable immobilizing foundation, as long as can be from last direction revolution rake teeth 810 sprays.For example, shown in figure 15, swinging grid sewage-removing machine 800 comprises frame 830, and spray equipment 820 can be installed on the frame 830.In addition, spray equipment 820 can comprise various suitable parts, as long as can realize spray.For example, in the illustrated embodiment, spray equipment 820 comprises shower 821 and shower nozzle 822, and the width across frame 830 of shower 821 is fixed, and shower 821 is provided with installing hole, so that shower nozzle 822 to be installed.The water that feeds shower 821 can spray on the revolution rake teeth 810 through shower nozzle 822.Preferably, shower nozzle 822 can be for a plurality of and be uniformly distributed with along the length direction of shower 821, thereby along the laterally even spray of revolution rake teeth 810.In addition, the spray scope of shower nozzle 822 can be a umbrella or fan-shaped, thereby can be along whole horizontal spray.In addition; Can make the injection direction of shower nozzle 822 be predetermined angle with the moving direction that turns round rake teeth 810; 30-60 degree for example is so that the current of spray wash away the mode that combines and wash revolution rake teeth 810 through being directly injected on the revolution rake teeth 810 and flowing downward subsequently.
The eddy flow desanding device
Slurry after swinging grid sewage-removing machine 800 is removed the lighter tiny foreign material of weight can further be removed the heavier tiny foreign material of weight (for example sand material) through eddy flow desanding device 900 of the present invention.In eddy flow desanding device of the present invention, like Figure 16 and shown in Figure 17, wherein; Said eddy flow desanding device comprises material pond 910 and rabbling mechanism 920; Said material pond 910 has circular cross section and has inlet and slurry outlet 913, and said rabbling mechanism 920 is positioned at material pond 910, wherein; Said eddy flow desanding device also comprises interior cycling mechanism 930; Cycling mechanism 930 comprises conduit 931 and internal circulation pump 932 in said, and the two ends of said conduit 931 are respectively aspiration end 931a and jet end 931b, and said aspiration end 931a is positioned at said material pond 910 and aspirates the slurry in said material pond 910 through said internal circulation pump; Said jet end 931b is positioned at said material pond 910 and is higher than the position of said aspiration end 931a, and said jet end 931b penetrates slurry along the tangential of the cross section in said material pond 910.
Use the slurry in the conduits 931 suction material ponds 910 through internal circulation pump 932, and with the slurry of suction tangentially (being the eddy flow direction of slurry) be ejected into again in the material pond, make slurry produce eddy flow.Because internal circulation pump 932 extracts slurry in material pond 910, this part slurry has carried out certain desanding in material pond 910, and the content of slurry medium sand material reduces, thereby has reduced the risk of stopping up internal circulation pump 932.
In addition, internal circulation pump 932 only is used in material pond 910, aspirating slurry and tangentially spraying, and makes slurry produce eddy flow, is not used for simultaneously to material pond 910 slurry being provided, thereby has reduced the power requirement to internal circulation pump 932.Among the present invention, slurry can supply in the material pond 910 through extra feedway (for example pump), even slurry is flow in the material pond 910 through conduit naturally.
In addition, rabbling mechanism 920 is used to stir slurry, with the eddy flow of auxiliary slurry.For example, said rabbling mechanism 920 comprises rotating shaft 921 and is installed in first agitating element 922 in the rotating shaft 921 that said first agitating element 922 stretches in the said material pond 910.Wherein, rotating shaft 921 can drive through suitable mode, for example drives through motor 924.First agitating element 922 can be various suitable structures and type, for example can be helical blade or impeller.
In preferred implementation of the present invention, shown in figure 16, said material pond 910 comprises main part 911 and the sand setting portion 912 that is positioned at the convergent of said main part 911 belows, so that concentrate the sand material of sedimentation.In addition, said aspiration end 931a can be positioned at said main part 911, to guarantee to be drawn into slurry.
In addition; Said inlet and slurry outlet 913 are positioned at the top (for example the upper end of main part 911 is open and the conduct inlet) of said main part 911; Said aspiration end 931a is positioned at the bottom of said main part 911; Said jet end 931b is positioned at the top of said main part 911, thereby can form eddy flow through the slurry of aspiration end 931a suction comparatively limpid (it is less to contain the sand material) and through internal circulation pump 932 pumpings, further to avoid stopping up internal circulation pump 932.
In addition, said eddy flow desanding device can comprise sediment outflow pump and sand-guiding tube 940, and an end of said sand-guiding tube 940 is positioned at said sand setting portion 912, and it is outer and be deposited on the sand material of said sand setting portion through said sediment outflow pump suction that the other end extends to said material pond 910.Thus, can continuous or periodic sand material through sand pump and sand-guiding tube 940 discharging depositions.
Preferably, said rotating shaft 921 can extend to said sand setting portion, and second agitating element 923 that is used for loosening said sand material is installed in the said rotating shaft 921, and said first agitating element 922 is positioned at the top of said second agitating element 923.Thus, can avoid not discharge because of not using sand pump and sand-guiding tube 940 discharging sand material to cause the sand material to compress for a long time.Wherein, second agitating element 923 can adopt various suitable structures and type, for example can be helical blade or impeller.
In addition; Be simplified structure; Material pond 910 is communicated with the treatment pond of above-mentioned swinging grid sewage-removing machine 800, thereby slurry can be removed lighter tiny foreign material and the bigger tiny foreign material of weight of weight through swinging grid sewage-removing machine 800 and eddy flow desanding device 900 continuously.In addition, slurry outlet 913 is connected in the charging aperture 21 of firing equipment, so that limpid slurry (i.e. first material) is transported in the firing equipment and heats.
Firing equipment
The present invention provides a kind of firing equipment, is used to heat first material from slurry outlet 913 outputs.This firing equipment comprises tank body 10 and top cover 20.Top cover 20 is fastened on the tank body 10.Form a receiving space (being the inner space that tank body 10 limits) in the tank body 10.Firing equipment of the present invention also comprises the rabbling mechanism 40 and the heating arrangements that is used to add thermal material that is used to stir material.
In a kind of preferred implementation of the present invention, said firing equipment also comprises filter cylinder 30, and filter cylinder 30 is provided with a plurality of filtering holes, and said filter cylinder 30 is arranged between said rabbling mechanism 40 and the said tank body 10.Filter cylinder 30 is provided with around rabbling mechanism 40; The internal face of the bottom of filter cylinder 30 and tank body 10 is fixed (for example welding is fixing); Thereby the receiving space of tank body 10 is divided into the second receiving space B that is positioned at the first inboard receiving space A of filter cylinder and is positioned at the filter cylinder outside, and rabbling mechanism 40 is positioned at the first receiving space A.Tank body 10 has the liquid phase thing outlet 11 and solid formation outlet 12 of mutual isolation, and particularly, said liquid phase thing outlet 11 is communicated with the said second receiving space B, and said solid formation exports 12 and is communicated with the said first receiving space A.In addition, the charging aperture 21 of said firing equipment for example can be arranged on charging aperture 21 on the top cover 20 and aims at the first receiving space A towards the said first receiving space A.
Shown in figure 26, during use, the for example said slurry of material gets into tank body 10 from charging aperture 21, simultaneously, through heating arrangements the material in the tank body 10 is heated.Material is heated in tank body 10, and rabbling mechanism 40 stirs the material in the tank body 10, so that material is heated evenly.After material reaches preset volume, stop charging; When material is heated to design temperature, make material remain on design temperature.At this moment, the Partial Liquid Phase thing in the material can get among the second receiving space B through cartridge filter 30.During rabbling mechanism 40 work, solid formation outlet 12 all is in closed condition with liquid phase thing outlet 11, so filter cylinder 30 inboard materials still have large quantity of moisture, can not cause material to be unfavorable for stirring because of viscosity after the drainage increases.Carry out boiling after stirring, promptly through the moisture among the second receiving space B of heating arrangements heating between filter cylinder 30 and tank body 10, to carry out boiling.After boiling temperature reaches design temperature, open liquid phase thing outlet 11, so that the free liquid phase thing in the material arrives liquid phase thing outlet 11 dischargings through cartridge filter 30 from the second receiving space B.The liquid phase thing (i.e. the second liquid phase thing) of discharging can reclaim and focus on (for example discarded).After the liquid phase thing has all been arranged, open solid formation outlet 12 discharging solid formations (i.e. second solid formation), for example carry out deslagging through discharge pump.Material behind the drainage arrives solid formation outlet 12 in filter cylinder 30, after deslagging finished, firing equipment was accomplished a work period.
In addition, solid formation outlet 12 is connected in the inlet of said press apparatus, with the solid formation (i.e. second solid formation) that heats, separates through firing equipment of the present invention through the press apparatus squeezing.Wherein, though still contain part moisture in second solid formation, be not complete solid phase, greatly reduced the burden of press apparatus.
Wherein, filter cylinder 30 is provided with filter opening, and the size of filter opening and density can be set according to the size and the handled material type of filter cylinder 30.The shape of filter cylinder 30 is consistent basically with tank body 10, thereby can be arranged in the tank body 10 with mating.For ease of discharging, the bottom of tank body 10 receiving spaces and the bottom of first receiving space can form the taper of downward contraction.Correspondingly, stirring frame 42 also forms has bending shape, to adapt to the shape of tank body 10 and filter cylinder 30, stirs in the bottom of tank body 10 and filter cylinder 30.
In addition, rabbling mechanism 40 can adopt various suitable types, as long as can fully stir material.In preferred implementation of the present invention, said rabbling mechanism 40 can comprise rotating shaft 41 and be installed in the stirring frame 42 in the said rotating shaft 41.Selectively, said rabbling mechanism 40 can comprise rotating shaft 41 and be installed in the stirring vane 45 in the said rotating shaft 41.
Wherein, Rotating shaft 41 can insert into the inner portion's (for example stretch into tank body 10 height 1/2 to 2/3) from tank body 10 tops; Under situation with filter cylinder 30; Stretch in the filter cylinder 30 (promptly in the first receiving space A) and stirring frame 42 and also be positioned at the first receiving space A, the axis of rotating shaft 41 can with the central lines of tank body 10.
Stir frame 42 and can form lattice structure.Particularly; Shown in figure 27; Stir frame 42 and can comprise the first crossbeam 42a, the second crossbeam 42b, the first vertical beam 42c and the second vertical beam 42d; The first crossbeam 42a and the second crossbeam 42b are parallel to each other and the two ends up and down of rotating shaft 41 are set respectively, and the first vertical beam 42c and the second vertical beam 42d are parallel to each other and are symmetricly set in the radially both sides of rotating shaft 41, and the first vertical beam 42c and the second vertical beam 42b are connected between the first crossbeam 42a and the second crossbeam 42b.
Rotating shaft 41 can drive through appropriate driving device (for example motor 44) rotates, thereby frame 42 is stirred in drive or 45 pairs of materials of stirring vane stir.Wherein, shown in figure 27, stirring frame 42 can form suitable structure so that fully stir, and for example forms to have grid shape; Shown in figure 31, stirring vane 45 can be for a plurality of, and along the bearing of trend setting of rotating shaft 41, the size of stirring vane 45 can be identical or different.
As stated, during use, have only the liquid phase thing can get among the second receiving space B between filter cylinder 30 and the tank body 10, viscous material can't pass through filter cylinder 30, also can't touch tank body 10, thereby can prevent adhered materials on the tank body 10 effectively.But viscous material possibly stick on the filter cylinder 30, thereby stops up filter opening, influences normal running., preferably, using under the situation that stirs frame 42, the outside of said stirring frame 42 can be provided with the brush 50 that is used to clean said filter cylinder 30 for this reason.Wherein, an end of brush 50 is connected in and stirs frame 42, and the other end (being bristle) can contact filter cylinder 30.During use, along with the pivot that stirs frame 42, brush 50 can be cleaned filter cylinder 30 simultaneously, to avoid filter opening and stops up.Certainly, brush 50 of the present invention also can be used for existing firing equipment (firing equipment that does not promptly have filter cylinder 30), and in this case, brush 50 is used to clean the inboard of tank body 10, i.e. the bristle of brush 50 can contact tank body 10.
More preferably, like Figure 28 and shown in Figure 29, the bristle of said brush 50 favours radially the root of said bristle (promptly pass through radially) of said filter cylinder 30 (or tank body 10).Particularly; Suppose to do the diameter of process bristle root from the cross section center of circle of tank body 10; The direction of this diameter is parallel to the width (being the left and right directions that stirs frame 42 among Figure 29) that stirs frame 42; Like Figure 28 and shown in Figure 29, the direction of bristle (being the direction of the root of bristle to the end) favours the direction (promptly favouring the width that stirs frame 42) of said diameter.Thus, brush 50 can inswept obliquely filter cylinder 30, with protection filter cylinder 30 (or tank body 10) and brush 50.Preferably, said brush 50 to be can being installed on the said stirring frame 42 along the mode of the radiai adjustment of said filter cylinder 30 (or tank body 10), thereby can compensate the bristle distortion through the position of regulating brush 50.Particularly, can under the situation of using a period of time and bristle distortion (or wearing and tearing), regulate the installation site of brush 50, make bristle still can contact and clean filter cylinder 30 (or tank body 10) effectively.For example; When using a period of time and bristle distortion (or wearing and tearing); Can make the installation site of brush 50 move to more position near filter cylinder 30 (or tank body 10); Reduce the radial spacing of brush 50 and filter cylinder 30 (or tank body 10), make the end of bristle still can contact filter cylinder 30 (or tank body 10).
Wherein, can adopt various suitable structures, make brush 50 stir on the frame 42 being installed in along the mode of the radiai adjustment of filter cylinder 30 (or tank body 10).For example; Like Figure 29 and shown in Figure 30; Can be provided with chute 42e in said brush 50 and the said stirring frame 42, another person is provided with fastener hole 51, and said brush 50 is connected through the securing member 80 that passes said chute 42e and said fastener hole 51 with said stirring frame 42.
Preferably, said brush 50 can be short transverse setting a plurality of and the said stirring frame 42 in edge, thereby can be along the short transverse cleaning filter cylinder 30 of filter cylinder 30 (or tank body 10).
In addition, the lower end of said rotating shaft 41 can rotatably be connected with fixed mount 43, and said fixed mount 43 is fixedly connected with said tank body 10.Thus, can prevent that rotating shaft 41 is radially mobile in rotary course through fixed mount 43.
In addition, isolate liquid phase thing as much as possible for ease of arranging and making full use of filter cylinder 30, said liquid phase thing outlet 11 and said solid formation outlet 12 are positioned at the bottom of said tank body 10, and said solid formation outlet 12 is communicated in the bottom of said filter cylinder 30.
Preferably, downward taper can be formed on the bottom of the bottom of the receiving space of said tank body 10 and the first receiving space A, so that deslagging.In addition, said tank body 10 has the scarfing cinder pipe 13 that is communicated with the bottom of the said first receiving space A.Under the situation that does not have filter cylinder 30, scarfing cinder pipe 13 can be communicated with the bottom of the receiving space of tank body 10.In digestion process, the heavy seeds in the material is deposited to scarfing cinder pipe 13 under the gravity effect.Termly, for example after one or more work periods, the full heavy seeds of scarfing cinder pipe 13 inner products can be opened scarfing cinder pipe 13, and the heavy seeds of piling up is discharged from scarfing cinder pipe 13.
Preferably, heavy seeds too closely is difficult to discharging, cleaning aheap in the scarfing cinder pipe 13 in order to avoid, and the auxiliary slagging device 60 that is positioned partially at least in the said scarfing cinder pipe 13 can be set.Wherein, auxiliary slagging device 60 can adopt various suitable modes, piles up too closely and/or can assist deslagging as long as can prevent heavy seeds.
In a kind of preferred implementation of the present invention, shown in figure 31, said auxiliary slagging device 60 can comprise helical blade, and this helical blade is installed in the lower end of the rotating shaft 41 of said rabbling mechanism 40.Helical blade can be arranged on (lower end of rotating shaft 41 also extends in the scarfing cinder pipe 13) in the scarfing cinder pipe 13 fully, and that kind perhaps as shown in the figure is positioned partially in the scarfing cinder pipe 13.Thus, on the one hand, when rabbling mechanism 40 stirs, can drive helical blades through rotating shaft 41 and rotate together, thereby make heavy seeds in the scarfing cinder pipe 13 loosening and can compacting, help follow-up scarfing cinder.On the other hand, when scarfing cinder, when opening scarfing cinder pipe 13, can reverse rotation rabbling mechanism 40, make helical blade play the effect of conveying worm, promote heavy seeds and discharge scarfing cinder pipe 13.It is understandable that, because helical blade is equivalent to not have axle, when stirring (being that rabbling mechanism 40 is rotated in the forward), heavy seeds liftings that can make progress through the rotation of helical blade, the axis from helical blade falls simultaneously, and reinforcement is become flexible heavy seeds.Auxiliary slagging device 60 of the present invention also can be used for not having the firing equipment of filter cylinder 30 and brush 50, embodiment for example shown in Figure 32.
In another kind of preferred implementation of the present invention (not shown), said rabbling mechanism 40 comprises rotating shaft 41, and said auxiliary slagging device 60 can comprise impeller, and this impeller is installed in the lower end of the rotating shaft 41 of said rabbling mechanism 40.Thus, when using rabbling mechanism 40 to stir, can rotate through rotating shaft 41 impeller, thus loosening heavy seeds.
In addition, said firing equipment can comprise heating arrangements, and said heating arrangements can be various suitable types, for example comprises coil pipe 70 or chuck.During use, through playing heat effect to coil pipe 70 or chuck feeding steam.In the illustrated embodiment, heating arrangements comprises coil pipe 70, and said coil pipe 70 is coiled in said filter cylinder 30 outsides (under the situation that does not have filter cylinder 30, coil pipe 70 is arranged in the tank body 10 and gets final product).Thus, when the liquid phase thing when cartridge filter 30 gets into the second receiving space B because coil pipe 70 is coiled among the second receiving space B, thereby can realize boiling to the heating of liquid phase thing.
In addition, preferably, said firing equipment can comprise charging valve, liquid phase thing vent valves and the solid formation vent valves that is separately positioned in said charging aperture 21, the outlet 11 of said liquid phase thing and the said solid formation outlet 12.Thus, can come to open charging aperture 21, the outlet 11 of liquid phase thing and solid formation outlet 12 through the state of control charging valve, liquid phase thing vent valves and solid formation vent valves in good time.Wherein, charging valve, liquid phase thing vent valves and solid formation vent valves can be mechanical valve, hydraulic valve or magnetic valve, and be corresponding to manpower, hydraulic pressure or its state of signal of telecommunication control.
More preferably, said firing equipment comprises control device, and this control device comprises control module, and said control module is controlled at least one the operation in said charging aperture 21, liquid phase thing outlet 11, solid formation outlet 12, the heating arrangements.Wherein, according to the type of charging valve, liquid phase thing vent valves, solid formation vent valves and heating arrangements, can corresponding selection control module, for example can be PLC.
In addition, said control device can comprise the electrical equipment that is electrically connected with said control module, and this electrical equipment comprises at least one in limit switch, temperature sensor and the pressure sensor that is arranged in the said tank body 10.Through limit switch is set, can monitor the inventory in the tank body 10, when inventory reached predetermined value, limit switch sent feedback to control module, and control module control charging aperture 21 is closed.Through temperature sensor is set, can monitor the temperature in the tank body 10, control module according to the signal of temperature sensor can corresponding control heating arrangements operation, the temperature in the corresponding adjustment tank body 10.Through pressure sensor (for example pressure sensor being exported in 12 at solid formation) is set; Can be corresponding the amount of materials in the monitoring tank body 10; When the pressure of pressure sensor senses was reduced to predetermined value, pressure sensor sent signal to control module, explained that material has discharged in the firing equipment to finish; Then control module will be controlled the charging valve open, carry out the charging of next work period.
Press apparatus
Press apparatus is used to squeeze second solid formation from solid formation outlet 12 outputs of firing equipment, so that said second solid formation is separated into the first liquid phase thing and first solid formation.The first liquid phase thing continues transported to separation equipment and separates into oil, water and slag.For this reason, the inlet of said press apparatus is connected to the solid formation outlet 12 of firing equipment, and the liquid phase outlet of press apparatus is connected to the inlet of said separation equipment.
Press apparatus can adopt various proper device, for example can be double spiral squeezer, and can select model according to factors such as treating capacities, does not elaborate at this.
Separation equipment
Separation equipment is used for the first liquid phase thing that obtains through press apparatus is separated into oil, water, slag, thereby respectively oil, water, slag is transported to corresponding subsequent processing equipment.As stated, the first liquid phase thing is transported to the inlet of seperator from the liquid phase outlet of press apparatus.Wherein, separation equipment can adopt the three-phase separator of various suitable models, for example the WS4 three-phase separator of Suzhou UNT company.
Below in conjunction with the preferred implementation of system of the present invention method of the present invention is described.
At first, with the feed hopper 100 importing sorters of changing food waste from sorter of the present invention, and through the broken bag of sorter, sorting.In specific embodiment, the sieve diameter of sorting plate 310 is 60mm, makes the discharge bucket 400 of winning collect second material that size is not more than 60mm, and size is collected from second discharge bucket 500 greater than the thick foreign material of 60mm.
Then, second material is transported to the charging aperture 705 of horizontal pulper 700 from first discharge bucket 400, with carry out fragmentation and remove the toughness foreign material with can't broken rigid foreign material.Wherein, can set the degree of crushing of material as required.In specific embodiment of the present invention, the diameter of the sieve aperture of sieve plate 710 is 8mm, makes the size of the material that discharging opening is collected be not more than 8mm.Material after the fragmentation is transported to the inlet of the treatment pond of swinging grid sewage-removing machine 800 from discharging opening 708, and the toughness foreign material are collected from miscellaneous object outlet 712 with rigid foreign material that can't be broken.
Broken material is mixed into slurry with water in the treatment pond of swinging grid sewage-removing machine 800, and removes the lighter tiny foreign material of weight that suspend in the slurry through swinging grid sewage-removing machine 800.Wherein, the slurry of removing the lighter tiny foreign material of weight is transported to the inlet in the material pond 910 of eddy flow desanding device 900 from the outlet of treatment pond, and the tiny foreign material that weight is lighter are collected through gathering-device.
Slurry produces eddy flow in eddy flow desanding device 900, the heavier tiny foreign material of weight are deposited on sand setting portion 912 and derive through sediment outflow pump and sand-guiding tube 940, and limpid slurry (i.e. first material) is discharged from slurry outlet 913.
(for example landfill) can be concentrated or handled respectively to the various foreign material of wherein, collecting or deriving from second discharge bucket 500, miscellaneous object outlet 712, gathering-device and sand-guiding tube 940.
Then; Slurry after the desanding is transported in the tank body 10 from the charging aperture 21 of slurry outlet 913 through firing equipment; Thereby heat and be the second liquid phase thing and second solid formation pulp separated through firing equipment; Make the second liquid phase thing discharge from liquid phase thing outlet 11, second solid formation is discharged from solid formation outlet 12.
The second liquid phase thing can be used as industrial circulating water, perhaps discarded discharging.Second solid formation is transported to the inlet of press apparatus from solid formation outlet 12, is separated into the first liquid phase thing and first solid formation through the press apparatus squeezing then, and with the first liquid phase thing and first solid formation respectively from liquid phase outlet and solid phase outlet discharge.
Wherein, first solid formation can be proceeded subsequent treatment, for example carries out anaerobic fermentation etc., thereby processes for example animal feed.The first liquid phase thing exports the inlet that is transported to separation equipment from the liquid phase of press apparatus, is separated into oil, water and slag through separation equipment then and also respectively oil, water and slag is transported in the corresponding subsequent processing equipment.
More than combine accompanying drawing to describe preferred implementation of the present invention in detail; But; The present invention is not limited to the detail in the above-mentioned embodiment; In technical conceive scope of the present invention, can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.
Need to prove that in addition each the concrete technical characterictic described in the above-mentioned specific embodiment under reconcilable situation, can make up through any suitable manner.For fear of unnecessary repetition, the present invention is to the explanation no longer separately of various possible compound modes.
In addition, also can carry out combination in any between the various embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be regarded as the disclosed content of the present invention equally.