Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.Should be understood that, detailed description of the invention described herein only, for description and interpretation the present invention, is not limited to the present invention.
In the present invention, in the situation that not doing contrary explanation, the noun of locality of use typically refers to reference to upper and lower, left and right shown in the drawings as " upper and lower, left and right "; " inside and outside " refers to inside and outside with respect to the profile of each parts itself.
According to an aspect of the present invention, a kind of changing food waste pretreatment system is provided, this system comprises impurity removing equipment, firing equipment, press apparatus and separation equipment, wherein, described impurity removing equipment is for separating of the foreign material in changing food waste and the first material, described firing equipment is used for heating described the first material, described press apparatus is for squeezing described the first material after heating, so that described the first feed separation becomes the first liquid phase thing and the first solid formation, described separation equipment is used for making described the first liquid phase thing to be separated into oil, water and slag.
According to a further aspect in the invention, provide a kind of changing food waste preprocess method, the method comprises: (i), changing food waste is separated into foreign material and the first material; (ii), heat described the first material; (iii), squeeze described the first material, so that it is separated into the first liquid phase thing and the first solid formation; And (iv), make described the first liquid phase thing be separated into oil, water and slag.
Preferably, step (i) comprises: (a), screening changing food waste, make it be separated into the second material and thick foreign material; (b), described the second material and water are mixed into slurry and hold back the suspension in described slurry, make described slurry be separated into slurry and the lighter tiny foreign material of weight; (c), make described slurry produce eddy flow, making described pulp separation is described the first material and the heavier tiny foreign material of weight;
And/or, step (ii) comprise filter described the first material, making described the first feed separation is second liquid phase thing and second solid phase thing, and step (iii) in squeeze described second solid phase thing.
Wherein, can implement described method with changing food waste pretreatment system of the present invention.Each visual plant of changing food waste pretreatment system of the present invention is described respectively below.
Impurity removing equipment
Impurity removing equipment of the present invention, for removing the foreign material of material, mainly comprises sandstone, plastics, metal etc.These foreign material can be divided into thick foreign material, tiny foreign material and the larger tiny foreign material of weight that weight is lighter.For this reason, impurity removing equipment of the present invention can comprise the first knot screen, the second knot screen and the 3rd knot screen that set gradually, and wherein, described the first knot screen is used for sieving changing food waste, makes it be separated into the second material and thick foreign material; Described the second knot screen, for described the second material and water being mixed into slurry and holding back the suspension of described slurry, makes described slurry be separated into the second knot screen of slurry and tiny foreign material; Described the 3rd knot screen is used for making described slurry to produce eddy flow, and making described pulp separation is the heavier tiny foreign material of weight and described the first material.
Use impurity removing equipment of the present invention, according to foreign material size, can remove the thick foreign material in material by the first knot screen, according to the weight of foreign material, can remove respectively tiny foreign material and the larger tiny foreign material of weight that in material, weight is lighter by the second knot screen and the 3rd knot screen, thereby can substantially remove the various foreign material in material.
In the present invention, the first knot screen can be the various devices that are suitable for coming according to size sorting material, for example screening machine.According to the preferred embodiment of the present invention, provide a kind of sorter as the first knot screen.In addition, the second knot screen and the 3rd knot screen also can adopt various suitable forms, as long as can remove respectively tiny foreign material and the larger tiny foreign material of weight that weight is lighter according to the weight of foreign material.In the preferred embodiment of the present invention, the second knot screen can be that swinging grid sewage-removing machine 800, the three knot screens can be cyclone desanding devices 900.
In addition, between the first knot screen and the second knot screen, breaker can be set, this breaker is used for material to be broken into predetermined size, and can adopt various suitable forms.In the preferred embodiment of the present invention, provide a kind of horizontal pulping de-burring machine 700 as breaker.
Each important device of impurity removing equipment of the present invention is described respectively below.
sorter
According to an aspect of the present invention, provide a kind of sorter.Sorter of the present invention can improve sorting efficiency, and can realize the processing procedure that first broken bag sorts again, particularly, sorter of the present invention comprises the parts such as feed hopper 100, broken bag mechanism 200, mechanism for sorting 300, the first discharge bucket 400, the second discharge bucket 500, wherein, the first discharge bucket 400 is for collecting the second material, and the second discharge bucket 500 is for collecting thick foreign material, and the first discharge bucket 400 is the entrance to the treatment pond of swinging grid sewage-removing machine 800 by the second mass transport.Respectively each parts of sorter are elaborated below.
Feed hopper
Feed hopper 100 is arranged on one end of sorter, and an example side that is positioned at sorter as shown in Figure 2, for material being imported to the functional entity of sorter, to carry out follow-up broken bag, sorting.Feed hopper 100 can adopt various suitable structures, for example, can be straight tube shape, and favour horizontal direction setting, so that material is along the inwall landing of feed hopper 100.Feed hopper 100 has entrance and exit, and material enters feed hopper 100 from entrance, is then outputed in mechanism for sorting 300 by outlet.
Broken bag mechanism
Broken bag of the present invention mechanism 200 is for before sorting, material being carried out to broken bag, so that the material in bag enters mechanism for sorting 300 in the mode of scattering, is conducive to follow-up sorting processing.Preferably, broken bag of the present invention mechanism 200 is arranged in feed hopper 100, to make full use of space, makes the compact conformation of whole sorter.
Broken bag mechanism 200 can adopt various suitable modes, as long as can enter at material, mechanism for sorting 300 is front to be broken bag-shaped in material, and material in bag is scattered, for example, can be the round cutter being set on rotating shaft.
In the preferred embodiment of the present invention, as shown in Figures 2 to 4, broken bag mechanism 200 comprises cutter shaft 210, cutterhead 220 and blade 230.Wherein: cutter shaft 210 is connected to independent drive unit or is connected to drive unit by transmission device 250; Cutterhead 220 is fixed on cutter shaft 210; Blade 230 be arranged on cutterhead 220 and point of a knife outwardly.In the time that drive unit drives cutter shaft 210 to rotate, cutterhead 220 is with cutting blade 230 to rotate, and blade 230 is implemented broken bag by puncturing, cut off or tear bag-shaped.It should be noted that, blade 230 should be the type with point of a knife, for example foliaceous or analogous shape.
Along cutter shaft 210 axially, multiple cutterheads 220 can be set, the plurality of cutterhead 220 is preferably uniformly-spaced to arrange, to improve broken bag rate.In addition, on each cutterhead 220, can be provided with multiple blades 230, preferably circumferentially uniform along cutterhead 220 of the plurality of blade 230, further to improve broken bag rate.
Wherein, blade 230 can be articulated with cutterhead 220, thereby in the time that cutter shaft 210 rotates, under the effect of centrifugal force, the point of a knife of blade 230 by the radial finger along cutterhead 220 laterally.In other words,, under the effect of centrifugal force, it is maximum that the circular motion track of point of a knife reaches.In addition, in the time that blade 230 touches hard thing, the active force of hard thing will make blade 230 around its hinge rotation, thereby can dodge hard thing, avoid because the collision of hard thing damages blade 230, also avoid causing cutter shaft 210 clamping stagnations because of hard thing jam blade 230.
Preferably, broken bag of the present invention mechanism 200 also comprises baffle plate 240, baffle plate 240 is arranged on the porch of feed hopper 100, thereby the inner space of feed hopper 100 is divided into Part I and Part II, and cutter shaft 210 and cutterhead 220 are arranged on the inner side (being positioned at Part I) of baffle plate 240.The mass transport entering from feed hopper 100 is to baffle plate 240 outsides, and material is through the Part II of feed hopper 100.Baffle plate 240 is separated cutter shaft 210 and cutterhead 220 with material, material can not contacted with cutterhead 220 with cutter shaft 210, thus protection cutter shaft 210 and cutterhead 220.When cutter shaft 210 rotates, a part for the motion track of blade 230 is arranged in Part II (being baffle plate 240 outsides), and blade 230 can play broken bag effect (below this part being called to broken bag region S) in this part.For this reason, on baffle plate 240, be provided with and allow blade 230 to reach the slotted eye 241 in Part II.In the time that blade 230 moves to the position of corresponding baffle plate 240 slotted eyes 241, its point of a knife can reach in Part II, thereby can implement broken bag to the material that is positioned at baffle plate 240 outsides by point of a knife.In the time that blade 230 moves to other positions, blade 230 is arranged in Part I (being baffle plate 240 inner sides), thereby can protect blade 230 by baffle plate 240.In addition, the hard thing contacting when blade 230 while dodging, blade 230 can be retracted into baffle plate 240 inner sides, is conducive to protect blade 230.Dodge after hard thing, blade 230 will automatically reset under the effect of centrifugal force, is returned to by the radial finger along cutterhead 220 laterally.
In addition, by above-mentioned baffle plate 240 is set, make to only have blade 230 in the time stretching out by slotted eye 241, to contact with material in cutter shaft 210, cutterhead 220 and blade 230, cutterhead 220 and cutter shaft 210 are isolated from material by baffle plate 240 all the time, even if be wound with bar, banded material on blade 230, also can be scraped by baffle plate 240 at slotted eye 241 places.For preventing that better the bar in material, banded material from entering baffle plate 240 inner sides by slotted eye 241, can dwindle as far as possible the width of slotted eye 241, make it just allow blade 230 to stretch out.
For making the broken bag region S of blade 230 large as far as possible, can make the cross section of baffle plate 240 be formed as arc, with by cutter shaft 210, cutterhead 220 envelopes in inner side.For example, the center of circle of the arc of baffle plate 240 does not overlap with the center of circle of cutterhead 220, and the radius of described arc is greater than the radius of cutterhead 220, and the two ends of arc are positioned at the outside along cutterhead 220 radial direction of the largest motion track of point of a knife.In addition, curved baffle 240 also helps to lead and is positioned at the Flow of Goods and Materials in its outside.Preferably, the length of described slotted eye 241 can make point of a knife circular motion track 1/3~1/2 be positioned at broken bag region S.In addition, the both sides of baffle plate 240 can have flanging 242, to play protective action along the axial direction of cutter shaft 210.
In addition, for guaranteeing to carry out broken bag before sorting, also arrange and simplified structure for convenient, can make full use of the inner space of feed hopper 100, most of parts of broken bag of the present invention mechanism 200 are arranged in feed hopper 100.Wherein, cutter shaft 210 can be transverse to the importing direction setting of material, thereby once bag-shaped punctured by blade 230, along under the effect of feed hopper 100 landings, tear broken bag effect better at material.Particularly, cutter shaft 210 can arrange across feed hopper 100, and two ends for example, are connected to the sidewall 110 of feed hopper 100 by suitable connector (bearing).Thus, can be at one group of cutterhead of the interior horizontally set of feed hopper 100 220 and corresponding blade 230.Preferably, the inner chamber of feed hopper 100 has rectangular cross section, for example, have strip cross section, arranges cutter shaft 210 by the length direction along strip, can make material fully contact with blade 230.
Preferably, the two ends of cutter shaft 210 can be arranged on adjustable bearing block by bearing, thereby can regulate the position of cutter shaft 210, make cutter shaft 210 near or away from baffle plate 240, thereby regulate the size of broken bag region S.
In addition, baffle plate 240 also can be fixed on the sidewall 110 of feed hopper 100, for example, can be fixed to by two side edgefolds 242 of baffle plate 240 sidewall 110 of feed hopper 100.Particularly, on described flanging 242 and described sidewall 110, can be provided with corresponding installing hole, described flanging 242 can for example, be connected by the installed part through described installing hole (bolt) with described sidewall 110.
In addition, drive unit (for example motor) can be set in one end of cutter shaft 210, this drive unit can be connected to cutter shaft 210 by suitable transmission device 250.Wherein, drive unit and transmission device 250 can be arranged on the outside of feed hopper 100; transmission device 250 can be selected suitable type arbitrarily; for example can use belt transmission; there is the effect of cushion load; the collision producing while avoiding hard thing through broken bag mechanism 200 is delivered to drive unit, thereby can protect drive unit.
By broken bag of the present invention mechanism 200, can before sorting, bag-shaped be broken, make material enter mechanism for sorting 300 with the form of scattering, improve separating effect.The materials such as plastics also can tear under the effect of broken bag mechanism 200, are difficult for stopping up the sieve aperture of mechanism for sorting 300.Surplus material can cut off by broken bag mechanism 200, avoids being wound around.
Mechanism for sorting
The present invention sorts the material through broken bag mechanism 200 by mechanism for sorting 300, and material is discharged from the first discharge bucket 400 and the second discharge bucket 500 respectively according to size.
Mechanism for sorting 300 of the present invention can adopt suitable type and structure, sorts as long as can be used according to the size of material.
In the preferred embodiment of the present invention, mechanism for sorting 300 can comprise sorting plate 310, and sorting plate 310 surrounds the transfer passage P of mechanism for sorting 300, is provided with multiple sieve apertures (sieve diameter can be selected as required, for example 40-80mm) on sorting plate 310.Wherein, one end of sorting plate 310 is connected with feed hopper 100, the other end of sorting plate 310 is connected with the second discharge bucket 500, the entrance of the transfer passage P of mechanism for sorting 300 is communicated with the outlet of feed hopper 100, the outlet of the transfer passage P of mechanism for sorting 300 is communicated with the entrance of the second discharge bucket 500, and the bottom of sorting plate 310 arranges the first discharge bucket 400.Material is from feed hopper 100 enters the transfer passage P of mechanism for sorting, and size is less than the material (i.e. the second material) of screen size by sieve aperture, and discharges from the first discharge bucket 400 that is positioned at sorting plate 310 belows; The material (being thick foreign material) that size is greater than screen size by the length direction along sorting plate 310 (from one end of sorting plate 310 towards the other end, be down transfer passage direction from left to right of Fig. 2 medium dip) mobile and discharge from the second discharge bucket 500 that is positioned at sorting plate 310 other ends, thus complete sorting.Wherein, be understandable that, the two ends of sorting plate 310 should be tightly connected with feed hopper 100 and the second discharge bucket 500 respectively, and the downside of sorting plate 310 should be tightly connected with the first discharge bucket 400.
Preferably, one end that sorting plate 310 is communicated in feed hopper 100 from it is downward-sloping towards the other end, to utilize material self gravitation to promote that material moves along sorting plate 310, makes the discharging undertaken by the second discharge bucket 500 more smooth and easy.Accordingly, the height of the second discharge bucket 500 is lower than feed hopper 100.Preferably, the bearing of trend of sorting plate 310 is 10~20 ° with respect to the inclination angle of horizontal direction.
In addition, for make material as far as possible along the distribution of the width of sorting plate 310 to make full use of each sieve aperture on sorting plate 310, thereby sorting plate 310 indent inner wall surface thereof are inner sunken face.For example, sorting plate 310 is semicircle tubular, and its cross section can comprise outstanding arc downwards.Thus, the screening area change in sorting plate 310, material can carry out sufficient cross direction profiles under the effect of described curved surface, makes full use of each sieve aperture on sorting plate 310, has improved sorting efficiency.
Preferably, mechanism for sorting 300 of the present invention can also comprise pendulum rake device 320, this pendulum rake device 320 comprises pendulum rake, pendulum rake is for also making the width reciprocally swinging of material along sorting plate 310 in the process that material is moved along sorting plate 310, namely make material in moving along the length direction of sorting plate 310, also move along the width of sorting plate 310 under the toggle action of pendulum rake, finally make material wriggle in sorting plate 310 and move to the other end from one end.That is to say, material moves back and forth along the width of sorting plate 310 on the one hand, moves on the other hand along the length direction of sorting plate 310.In the sinuous moving process of material, material can move through the whole working face of sorting plate 310, makes full use of the sieve aperture on sorting plate 310, make tiny material in material fully from sieve aperture by and discharge from the first discharge bucket 400, thereby make sorting more thorough, better effects if.In addition, the material making in sorting plate 310 of stirring of pendulum rake acutely stirs, and has further improved sorting efficiency.
For the above-mentioned sorting plate 310 with curved surface (particularly cross section comprises arc), coordinate sorting can obtain best effect with pendulum rake device 320.For this reason, pendulum rake device 320 can be designed to the whole working face of the cylindrical portions that makes pendulum rake can sweep sorting plate 310.Particularly, pendulum rake device 320 comprises pendulum rake axle 321, and pendulum rake is arranged on pendulum rake axle 321, and pendulum rake axle 321 is arranged on the central axis of cylindrical portions, through the center of circle of the arc of the cross section of sorting plate 310, and the length of pendulum rake and the radius of described arc roughly the same.Thus, by rotation pendulum rake axle 321, pendulum rake can be rotated and swings back and forth with pendulum rake axle 321, and realization is stirred.Wherein, pendulum rake axle 321 can for example, be driven and be installed in position by suitable driver part (motor), and for example the two ends of pendulum rake axle 321 can be connected to feed hopper 100 and the second discharge bucket 500 by bearing.
Pendulum rake of the present invention can adopt various suitable structures, swings back and forth, thereby realize the function of material toggling, lifting as long as can be arranged on pendulum rake axle 321.Preferably, pendulum rake of the present invention comprises installation portion and be arranged on the arm on this installation portion, and described installation portion is provided with installing hole, for being arranged on pendulum rake axle 321, for example, can be formed as tabularly, and described arm can be formed as triangular prism shape.Wherein, the cross section of arm is preferably isosceles triangle, and its summit is towards the outlet of the transfer passage of mechanism for sorting 300.Thus, in the time that pendulum rake swings back and forth, the inclined-plane at two waist places of isosceles triangle will produce material along the power of the direction perpendicular to inclined-plane, this power can be decomposed into the longitudinal force of the length direction that is parallel to sorting plate 310 and be parallel to the cross force of the width of sorting plate 310, and material is also advanced along the width of sorting plate 310 in advancing along the length direction of sorting plate 310.
In addition, preferably, in order to mate the curved surface (particularly cross section comprises arc) of sorting plate 310, the bottom of the arm of pendulum rake is formed as the shape matching with the curved surface of sorting plate 310.For example, in the time that sorting plate 310 has cross section and is the curved surface of arc, the bottom of the arm of pendulum rake is also formed as corresponding curved surface, and the arc size in the cross section of this curved surface can be less than the size of the arc of the cross section of sorting plate 310, but radial dimension mates mutually.Thus, when swing, fit with sorting plate 310 substantially in the bottom of pendulum rake, eliminated the gap between pendulum rake and sorting plate 310, avoided material to enter this gap and worn and torn pendulum rake and sorting plate 310.
In addition, pendulum rake can comprise various structures and be combined with.For example, in embodiments of the present invention, pendulum rake comprises single armed pendulum rake 322 and both arms pendulum rake 323, along pendulum rake axle 321 single armed pendulum rake 322 and both arms pendulum rake 323 axially can be respectively set, and make two arms of both arms pendulum rake 323 be positioned at single armed pendulum rake 322 both sides, preferably make two arms of both arms pendulum rake 323 be symmetrically located at the both sides of adjacent single armed pendulum rake 322, about single armed pendulum rake 322 and pendulum rake axle 321 formed plane symmetries.Thus, can be along pendulum rake axle 321 axially stir continuously material.Particularly, in the time that two arms of both arms pendulum rake 323 sweep respectively the two ends of a part of the arc-shaped cross-section of sorting plate 310, these two arms can be stirred the material at this place, and two the single armed pendulum rakes 322 adjacent with these both arms pendulum rake 323 front and back can be stirred material at the middle part of the arch section of cross section before and after it.By suitable swing speed is set, and between adjacent single armed pendulum rake 322 and both arms pendulum rake 323, suitable spacing is set, substantially can realize along pendulum rake axle 321 and stir continuously material, avoid stirring because of material the problems such as the inhomogeneous accumulation causing of speed.Wherein, each both arms pendulum rake 323 can be set to identical position to, be arranged in parallel, same, each single armed pendulum rake 322 also can be arranged in parallel.
Obviously, both arms pendulum rake 323 is larger than the amplitude of stirring of single armed pendulum rake 322, and turning over materials is more violent.Therefore, near the second discharge bucket 500, for the ease of discharging, can make the pendulum rake adjacent with the second discharge bucket 500 be set to single armed pendulum rake 322, so as not to by material turning, kick up too much, thereby can improve discharging speed.On the contrary, in order to make to enter the speed away position being connected with feed hopper 100 of mechanism for sorting 300 of the material of mechanism for sorting 300, can make the pendulum rake adjacent with feed hopper 100 be set to both arms pendulum rake 321, advance along sorting plate 310 to stir rapidly material, avoid being deposited in this position.
In addition, according to the preferred embodiment of the present invention, sorting plate 310 comprises that two length directions along sorting plate 310 be arranged in parallel and interconnective sorting plate part 311, and each sorting plate part 311 comprises the bottom of outstanding curve form downwards.Thus, sorting plate 310 can be formed as having two continuous curved surfaces.In other words, one protruding 310a is formed on the bottom of sorting plate 310, this projection 310a is far below the both lateral sides of sorting plate 310, this projection 310a is divided into transfer passage P two grooves and sorting plate 310 is divided into two sorting plate parts 311, and these two grooves are set up in parallel and are interconnected along the length direction of sorting plate 310 is parallel.Preferably, the cross section of each sorting plate part 311 comprises curved portions.That is to say, the cross section of sorting plate 310 has two continuous curved portions, and these two curved portions preferably intersect and arrange at described protruding 310a.
Correspondingly, pendulum rake device 320 also can comprise two pendulum rake axles 321 and be arranged on the multiple pendulum rakes on each pendulum rake axle 321, the axis of described two pendulum rake axles 321 passes respectively the center of circle of the curved portions of described two sorting plate parts 311, to stir material by the pendulum rake on each pendulum rake axle 321 in corresponding sorting plate part 311 respectively.Wherein, for avoiding two pendulum rakes on pendulum rake axle 321 mutually to interfere, preferably make two pendulum rakes on pendulum rake axle 321 be set by the same position.
Preferably, as shown in Figure 10 and Figure 11, the position of one end that is positioned at sorting plate 310 outsides of each curved portions is higher than the position of the other end of this curved portions.In addition, preferably, two sorting plate parts 311 are symmetrical arranged about the width centreline of sorting plate 310.In addition, can make pendulum rake swing to the position crossing higher than curved portions, preferably make the hunting range of pendulum rake be greater than the arc length of curved portions, thus, the pendulum rake of a corresponding sorting plate part 311 can swing in another sorting plate part 311, and material is laterally toggled it to another sorting plate part 311 from a sorting plate part 311.By this layout, further increase the mobile distance of material, be conducive to material Uniform Flow and increase the area that paves.In addition, when material by pendulum rake when a sorting plate part 311 toggles it to another sorting plate part 311, pendulum rake plays lifting effect, is conducive to material and touches the higher part in position in sorting plate 310, thereby make full use of the sieve aperture in the higher part in this position, improved sorting effect.In addition,, in conjunction with the sorting plate 310 being obliquely installed, when material is kicked up by pendulum rake, along the bearing of trend of sorting plate 310, drop point ratio a little more close the second discharge bucket 500 of kicking up, makes discharging more smooth and easy.In addition, adopt the sorting plate 310 with two continuous curved portions, can reduce the radius of curved portions, also reduced thus the length of required pendulum rake, make 320 miniaturizations of pendulum rake device.
In addition, on the correspondence position of two pendulum rake axles 321, can be single armed pendulum rake 322 or both arms pendulum rake 323.Particularly, for a pendulum rake axle 321 in two pendulum rake axles 321, on the position of d, single armed pendulum rake 322 being set with its one end, corresponding, on the position of d, (preferably) single armed pendulum rake 322 or both arms pendulum rake 323 can be set with the respective ends of another pendulum rake axle 321.Be understandable that, also can on the correspondence position of two pendulum rake axles 321, pendulum rake be set, when one in two pendulum rake axles 321 on the position of d, be provided with pendulum rake with its one end, and on the relevant position of another one, pendulum rake can be set.Preferably, the position of the pendulum rake on two pendulum rake axles 321 is to unanimously, and two pendulum rake axles 321 synchronously drive, thereby two pendulum rakes on pendulum rake axle 321 are synchronously swung.That is to say, in the time that the single armed pendulum rake 322 on a pendulum rake axle 321 is positioned at the bottom of curved portions of corresponding sorting plate part 311, the single armed pendulum rake 322 on another pendulum rake axle 321 is also positioned at the bottom of the curved portions of corresponding sorting plate part 311.
Pendulum rake device 320 also comprises drive unit and transmission device, and drive unit synchronously rotates by two pendulum rake axles 321 of actuator drives, and then two pendulum rakes on pendulum rake axle 321 are synchronously swung.
Preferably, as shown in Figure 8 and Figure 9, drive unit is drive motors 324, and transmission device is six-bar mechanism, comprises crank and rocker mechanism ABCD and the parallel-crank mechanism DCEF of series connection.Crank and rocker mechanism comprises crank AB, first connecting rod BC and the first rocking bar CD, parallel-crank mechanism comprises the first rocking bar CD, second connecting rod CE and the second rocking bar EF, crank and rocker mechanism ABCD and parallel-crank mechanism DCEF are by the first rocking bar CD series connection, crank AB is connected with the rotating shaft of drive motors 324 in A point, the first rocking bar CD is fixing in D point and pendulum rake axle 321, and the second rocking bar EF is fixing in F point and pendulum rake axle 321.Thus, in the time that drive motors 324 starts, drive motors 324 drives crank AB to rotate, and makes parallel-crank mechanism DCEF motion, drives two pendulum rake axles 321 synchronously to rotate, and then two pendulum rakes on pendulum rake axle 321 are synchronously swung.
Mechanism for sorting 300 is also provided with for the top cover 330 from top capping sorting plate 310 and pendulum rake device 320, disperses with the material of avoiding pendulum rake device 320 to stir.
Wherein, for convenience of arranging, for example, avoid interfering with broken bag mechanism 200, the connecting rod of pendulum rake device 320 326 and fork 327 can be arranged in connection second discharge bucket 500 of sorting plate 310, drive motors 324 can be arranged on top cover 330.
In addition,, in the time using sorter sorting rubbish (particularly changing food waste) material of the present invention, thick foreign material are the follow-up discarded object that carries out landfill.But, on thick foreign material, may be stained with the useful materials such as grease, when sorting, the useful material of these adhesions will be discharged from the second hopper 500 with thick foreign material, cause resources loss.In addition, in the time that material is bonded together because being stained with grease etc., can be because viscosity be compared with large and be unfavorable for the material toggling of pendulum rake.For this reason, pendulum rake device 320 of the present invention can also comprise spray unit, the shower nozzle 329 that described spray unit can comprise conduit 328 and be communicated with described conduit 328, conduit socket 321b and mouth spray 321c that described pendulum rake axle 321 has hollow parts 321a and is communicated with described hollow parts, described conduit 328 stretches into described hollow parts 321a from described conduit socket 321b, and described shower nozzle 329 stretches out from described mouth spray 321b.
Thus, can provide hot water to shower nozzle 329 by conduit 328, with by heat water-spraying to material, make adhere to utility rinse and collect the first hopper 100 by sieve aperture from thick foreign material, thereby can in subsequent treatment, be recycled utilization.Wherein, hot water can provide by the thermal water source who is communicated with conduit 328.Obviously, the pendulum rake device of axle or the pendulum rake device of double pendulum rake axle can be harrowed for single pendulum in this spray unit.
In addition, preferably make described conduit socket 321b be positioned at one end of described pendulum rake axle 321, described mouth spray 321c and described shower nozzle 329 are multiple and axial arranged along described pendulum rake axle 321.Thus, can be so that arrange conduit 328 and the thermal water source who is communicated with conduit 328.And, can axially spraying in multiple positions along pendulum rake axle 321.More preferably, described multiple mouth spray 321c axially uniformly-spaced arranging along described pendulum rake axle 321.
In addition, because sorting plate 310 is tilted to down towards the second discharge bucket 500, material is not yet acutely stirred in one end of the close feed hopper 100 of sorting plate 310, and the adhesion of material is also not obvious, and the viscosity of material is not high, easily stirs by pendulum rake.Therefore, can only in the part corresponding with the part near the second discharging 500 of sorting plate 310 of pendulum rake axle 321, mouth spray 321c and shower nozzle 329 be set.For example, conduit socket 321b be positioned at described pendulum rake axle 321 near one end of the second discharge bucket 500, from this end, the part that is provided with mouth spray 321c and shower nozzle 329 account for pendulum rake axle 321 length 1/2 to 2/3.
In addition, mouth spray 321c is towards sorting plate 310, to spray towards sorting plate 310.
In addition, mouth spray 321c can be arranged between pendulum rake.Wherein, the in the situation that of single armed pendulum rake 322 and the 323 alternate setting of both arms pendulum rake, for avoiding interfering, mouth spray 321c can be arranged between adjacent single armed pendulum rake 322 and both arms pendulum rake 323 and near both arms pendulum rake 323.
Wherein, be understandable that, in the time that pendulum rake axle 321 rotates, mouth spray 321c and shower nozzle 329 also rotate, and cause spraying direction and also rotate together, thus can be along the width spray material of sorting plate 310.
Preferably, the spray regime of shower nozzle 329 is sector region, and spray regime refers to the spray regime of shower nozzle 329 self herein, supposes that shower nozzle 329 is fixing, the scope of the water that shower nozzle 329 sprays.Have spikes/low-points at the cross section of sorting plate 310, for example sorting plate 310 or sorting plate part 311 have in the situation of arc-shaped cross-section, more preferably, the spray regime of shower nozzle 329 makes its spray scope can cover the whole cross section of sorting plate 310.Herein, spray scope refers to shower nozzle 329 scope that the water that sprays covers in the time rotating.
Preferably, for ease of stretching into hollow parts 321a and rotating with pendulum rake axle 321, conduit 328 can have flexibility, for example, adopt flexible pipe.
The first discharge bucket
The first discharge bucket 400 is positioned at the below of sorting plate 310, and the two ends of the first discharge bucket 400 are connected with the sealed at both ends of sorting plate 310 respectively, thereby collects along the length direction of sorting plate 310 the second material falling by sieve aperture.
For accelerating and guiding material whereabouts, can make the first discharge bucket 400 be formed as the shape of shrinking downwards.
The second discharge bucket
As mentioned above, feed hopper 100 is positioned at one end of sorting plate 310, and the second discharge bucket 500 is positioned at the other end of sorting plate 310 and is tightly connected with this other end.
For accelerating and guiding material whereabouts, can make the second discharge bucket 500 be formed as the shape of shrinking downwards.
Frame 600
Each functional part of the present invention can be supported in frame 600, and frame 600 can adopt various suitable structures, associated components is installed and is played a supporting role as long as can be convenient to.In the illustrated embodiment, frame 600 can comprise side lever 610 and the cross bar 620 that is connected side lever 610, and side lever 610 can be supported on the two ends of sorting plate 310.
horizontal pulper
Horizontal pulper 700 provided by the invention is mainly used in pulverizing the second material of collecting from the first discharge bucket 400, simultaneously can also remove portion foreign material (toughness foreign material and rigid foreign material that cannot be broken).Wherein, this horizontal pulper 700 comprises casing 704 and the rotary body 706 through this casing 704, on casing 704, be provided with charging aperture 705, discharging opening 708 and miscellaneous object outlet 712, the two ends that charging aperture 705 and miscellaneous object outlet 712 correspond respectively to rotary body 706 arrange, discharging opening 708 is positioned at the bottom of described casing 704, and the top of discharging opening 708 is coated with sieve plate 710, on rotary body 706, be provided with multiple blades 718, wherein, the knife face of described blade 718 has angle from charging aperture 705 to the axial direction of miscellaneous object outlet 712 with edge, this angle is greater than 90 ° and be less than 180 °.
Wherein, casing 704 and rotary body 706 can be set to applicable shape arbitrarily, in the embodiment of Figure 18 and Figure 19, casing 704 and rotary body 706 are all set to the circumference bodily form, and rotary body 706 axially passes casing 704 center, and, coordinate the shape of casing 704, sieve plate 710 can be set to circular arc, links together and as the base plate of casing 704, the size of the sieve aperture of sieve plate 710 can be according to selections such as the particle size of material after this horizontal pulper fragmentation with casing 704.Wherein, blade 718 also can be set to arbitrarily applicable form, for example, and tabular shown in Figure 21.And wherein knife face is vertical with the thickness direction (direction of arrow b indication in Figure 21) of blade 718, the width of knife face is the direction of arrow a indication in Figure 21.
Use according to horizontal pulper of the present invention, in the time that rotary body 706 rotates, blade 718 carries out fragmentation to the second material, on the sieve plate 710 that material after fragmentation drops to and by the screening of sieve plate 710, discharge from discharging opening 708, simultaneously, the setting party of blade 718 is to this blade 718 is also provided along the thrust of the axial direction from charging aperture 705 to miscellaneous object outlet 712 to toughness foreign material and rigid foreign material that cannot be broken, the second material that is not crushed to qualified particle diameter can continue with rotary body 706 rotations broken, toughness foreign material and rigid foreign material that cannot be broken are pushed away is discharged to miscellaneous object outlet 712, thereby realize separating of foreign material and foreign material in the second material and utility.
It will be understood by those skilled in the art that described multiple blade 718 can adopt various suitable arranged in form on rotary body 706.As a kind of preferred embodiment, described multiple blades 718 are axially divided into multiple set of blades along rotary body 706, and each set of blades is along the circumferential setting of rotary body 706 and comprise the blade 718 of equal number.
Particularly, as shown in figure 18, blade 718 corresponding in described set of blades can being axially horizontally disposed with along rotary body 706.But more preferably, the blade of described multiple set of blades 718 is corresponding one by one respectively, along from described charging aperture 705 to the axial direction of described miscellaneous object outlet 712, corresponding blade 718 arranges along the direction of rotation spiral of described rotary body 706.For example, each group blade comprises four circumferential symmetrically arranged blade 718A in edge, 718B, 718C, 718D, this of each set of blades four blade 718A, 718B, 718C, 718D are corresponding one by one respectively, corresponding blade 718A, 718B, 718C, 718D arrange along the direction of rotation spiral of rotary body 706 respectively, thereby form 4 helical trajectories, as shown in figure 22.As shown in figure 19, spiral arranges blade 718 and is conducive to the motion of foreign material to miscellaneous object outlet 712 places, and in the time that rotary body 706 rotates, blade 718 promotes foreign material and moves to miscellaneous object outlet 712 from charging aperture 705.
In addition, cutterhead 716 can also be set on rotary body 706, then blade 718 is arranged on cutterhead 716.For example, can on rotary body 706, be provided with the cutterhead 716 of multiple spaces, and make the axis of rotary body 706 perpendicular to cutterhead 716, and between two adjacent cutterheads 716, be provided with a set of blades.
And, as a kind of preferred embodiment, between two adjacent cutterheads 716, being provided with rotatable tool rest 719, blade 718 is arranged on this tool rest 719.In this case, blade 718 is for movably, and in the time that blade 718 runs into rigid foreign material, blade 718 rotates to an angle to dodge with tool rest 719, thereby effectively prevent the damage of rigid foreign material blade 718 itself and casing 704 inwalls, extend the service life of this horizontal pulper.
Because the foreign material velocity of discharge in this horizontal pulper is very fast and blade 718 is movable, therefore, toughness foreign material move to before miscellaneous object outlet 712 places, can be repeatedly crushed to by blade 718 too tiny, thereby be conducive to separate toughness foreign material.
Particularly, as shown in figure 21, tool rest 719 is arranged on bearing pin 713, and bearing pin 713 is through adjacent two cutterheads 716, thereby bearing pin 713 can rotate and drive tool rest 719 and blade 718 to rotate with respect to cutterhead 716.In the time of this horizontal pulper work, rotary body 706 rotates, on the axial surface perpendicular to rotary body 706, be arranged on blade 718 on rotary body 706 under the effect of centrifugal force in perpendicular to rotary body 706 state radially, in the time that blade 718 runs into rigid foreign material, blade 718 rotates to an angle with tool rest 719 and bearing pin 713, and can under the effect of centrifugal force, automatically return to along rotary body 706 state radially, in this set situation, blade 718 can automatically reset, without installing as reset components such as biasing springs.
And as shown in figure 23, rotary body 706 can comprise rotating shaft 714 and be arranged on the cylinder 720 on this rotating shaft 714, cutterhead 716 is arranged on this cylinder 720, and one end of rotating shaft 714 is connected in actuating unit.In the present embodiment, described actuating unit mainly comprise motor 711, the belt pulley 701 connected with rotating shaft 714 and with the belt 717 that is connected this belt pulley 701 and motor 711.
Preferably, blade 718 is set to first to position and/or second to position, first in position, angle knife face and the edge axial direction from charging aperture 705 to miscellaneous object outlet 712 is 93-102 °, second, in position, the angle knife face and the edge axial direction from charging aperture 705 to miscellaneous object outlet 712 is 168-177 °.The blade 718 of the horizontal pulper in Figure 18 is all by same (first to position) setting to position, as one more preferably, the blade 718 of the horizontal pulper in Figure 19 is set to two to position, better to the crushing effect of the second material by the first blade 718 arranging to position, and the push away row better effects if of the second blade 718 arranging to position to foreign material, therefore, comprise that first to position and the second blade 718 to position simultaneously, can make this horizontal pulper realize preferably the broken of the second material and the row of pushing away to foreign material simultaneously.
In addition, preferably, rotary body 706 also can be provided with impeller 702 in the one end near miscellaneous object outlet 712, in the time that rotary body 706 rotates, and the rotation of impeller 702 simultaneously.Under the row of the pushing away effect of blade 718, foreign material move to miscellaneous object outlet 712 places, and are discharged to outside casing 704 with the rotation of impeller 702, impeller 702 be provided with the discharge that is beneficial to foreign material.
And, due to the setting of impeller 702, make the setting of miscellaneous object outlet 712 more flexible.For example, preferably, miscellaneous object outlet 712 can be arranged on to the top of casing 704, like this, the material after fragmentation is discharged by casing 704 bottoms, and foreign material are discharged by the top of casing 704 under the effect of impeller 702, be more conducive to separating sundries and.
In addition, this horizontal pulper also comprises frame 707, and casing 704, rotary body 706 and actuating unit etc. are all arranged in this frame 707.Particularly, as shown in Figure 18 and Figure 19, this frame 707 comprises brace table and the spring bearing for supporting rotator 706.
To sum up, horizontal pulper provided by the invention can be isolated the toughness being mixed with in the second material and rigid foreign material in the second material being carried out to abundant fragmentation, under normal circumstances, the second material can be crushed to particle diameter according to the horizontal pulper of invention and be less than 8mm.The advantages such as this horizontal pulper has that the broken resultant effect separating with foreign material is better, miscellaneous object outlet 712 and blade 718 flexible arrangement and casing 704 and blade 718 long service life, applied range.
swinging grid sewage-removing machine
The second material is after horizontal pulper 700 fragmentations, can be mixed to form slurry (for example add water and mix) in the treatment pond of swinging grid sewage-removing machine 800 with water, such as, so that the lighter tiny foreign material (plastic sheet, rope etc.) of weight that use swinging grid sewage-removing machine 800 to remove in slurry.In the present invention, can, according to treating capacity etc. because usually selecting the swinging grid sewage-removing machine 800 of suitable model, not limit at this.
Wherein, described swinging grid sewage-removing machine 800 comprises revolution rake teeth 810, to hold back and to remove the less tiny foreign material of weight in slurry by revolution rake teeth 810 from its treatment pond (not shown).Swinging grid continuous rotation, revolution rake teeth 810, through in the process for the treatment of pond, the suspension in slurry (being the tiny foreign material that weight is less) being held back, makes slurry be separated into slurry and the less tiny foreign material of weight.When the tiny foreign material that weight is less are transported to swinging grid sewage-removing machine 800 top with revolution rake teeth 810, revolution rake teeth 810 changes the direction of motion, and the tiny foreign material that weight is less fall voluntarily.Swinging grid sewage-removing machine 800 can arrange on top gathering-device (not shown), to collect the less tiny foreign material of weight that fall voluntarily.In the present invention, the entrance of the treatment pond of swinging grid sewage-removing machine 800 is connected with the discharging opening of horizontal pulper 708, and the outlet for the treatment of pond is connected with the entrance in the material pond 910 of cyclone desanding device 900.
Preferably, swinging grid sewage-removing machine 800 can also comprise the spray equipment 820 that is arranged on described revolution rake teeth 810 tops.When use, can regularly or continuously open spray equipment 820, to revolution rake teeth 810 spray water flows, to rinse revolution rake teeth 810.This is especially favourable in the time processing changing food waste, because in the time processing changing food waste, revolution rake teeth 810 may be taken away the viscosity utility in described slurry (for example viscosity organic matter) together and remove as foreign material.By spray equipment 820 is set, can wash away the viscosity utility sticking on revolution rake teeth 810 in rake teeth 810 rinsing revolution, it is got back in slurry to carry out subsequent treatment, thereby improved utilization of materials.
Wherein, spray equipment 820 can be arranged on suitable immobilizing foundation, as long as can be from upper direction revolution rake teeth 810 sprays.For example, as shown in figure 15, swinging grid sewage-removing machine 800 comprises frame 830, and spray equipment 820 can be arranged in frame 830.In addition, spray equipment 820 can comprise various suitable parts, as long as can realize spray.For example, in the illustrated embodiment, spray equipment 820 comprises shower 821 and shower nozzle 822, and the width across frame 830 of shower 821 is fixed, and is provided with installing hole on shower 821, with mounting spray head 822.The water that passes into shower 821 can spray on revolution rake teeth 810 by shower nozzle 822.Preferably, shower nozzle 822 can be multiple and uniform along the length direction of shower 821, thus laterally evenly spraying along revolution rake teeth 810.In addition, the spray scope of shower nozzle 822 can be umbrella or fan-shaped, thereby can be along whole horizontal spray.In addition, can make the injection direction of shower nozzle 822 and the moving direction of revolution rake teeth 810 be predetermined angle, for example 30-60 degree so that spray current by be directly injected to revolution rake teeth 810 on and flow downward subsequently wash away the mode combining rinse revolution rake teeth 810.
cyclone desanding device
Slurry after swinging grid sewage-removing machine 800 is removed the tiny foreign material that weight is lighter can further be removed the heavier tiny foreign material of weight (for example sand material) by cyclone desanding device 900 of the present invention.In cyclone desanding device of the present invention, as shown in Figure 16 and Figure 17, wherein, described cyclone desanding device comprises material pond 910 and rabbling mechanism 920, described material pond 910 has circular cross section and has entrance and slurry outlet 913, described rabbling mechanism 920 is positioned at material pond 910, wherein, described cyclone desanding device also comprises interior cycling mechanism 930, described interior cycling mechanism 930 comprises conduit 931 and internal circulation pump 932, the two ends of described conduit 931 are respectively aspiration end 931a and jet end 931b, described aspiration end 931a is positioned at described material pond 910 and aspirates the slurry in described material pond 910 by described internal circulation pump, described jet end 931b is positioned at described material pond 910 position higher than described aspiration end 931a, described jet end 931b is along the tangential ejaculation slurry of the cross section in described material pond 910.
Use the slurry in conduit 931 suction material ponds 910 by internal circulation pump 932, and by the slurry of suction tangentially (being the eddy flow direction of slurry) be again ejected in material pond, make slurry produce eddy flow.Because internal circulation pump 932 is from the interior extraction slurry in material pond 910, this part slurry has carried out certain desanding in material pond 910, and the content of slurry medium sand material reduces, thereby has reduced the risk of stopping up internal circulation pump 932.
In addition, internal circulation pump 932 only, for from the interior suction slurry in material pond 910 tangentially injection, makes slurry produce eddy flow, not simultaneously for providing slurry to material pond 910, thereby has reduced the power requirement to internal circulation pump 932.In the present invention, slurry can for example, be supplied in material pond 910 by extra feedway (pump), even can make slurry pass through conduit natural flow in material pond 910.
In addition, rabbling mechanism 920 is for stirring slurry, with the eddy flow of auxiliary slurry.For example, described rabbling mechanism 920 comprises rotating shaft 921 and is arranged on the first agitating element 922 in rotating shaft 921, and described the first agitating element 922 stretches in described material pond 910.Wherein, rotating shaft 921 can drive by suitable mode, for example, drive by motor 924.The first agitating element 922 can be various suitable structures and type, for example, can be helical blade or impeller.
In the preferred embodiment of the present invention, as shown in figure 16, described material pond 910 comprises main part 911 and is positioned at the sand setting portion 912 of the convergent of described main part 911 belows, to concentrate the sand material of sedimentation.In addition, described aspiration end 931a can be positioned at described main part 911, to guarantee to be drawn into slurry.
In addition, described entrance and slurry outlet 913 are positioned at the top (for example the upper end of main part 911 open and as entrance) of described main part 911, described aspiration end 931a is positioned at the bottom of described main part 911, described jet end 931b is positioned at the top of described main part 911, thereby can and form eddy flow by internal circulation pump 932 pumpings by the slurry of aspiration end 931a suction comparatively limpid (less containing sand material), further to avoid stopping up internal circulation pump 932.
In addition, described cyclone desanding device can comprise sand-draining pump and sand-guiding tube 940, and one end of described sand-guiding tube 940 is positioned at described sand setting portion 912, and it is outer and be deposited on the sand material of described sand setting portion by described sand-draining pump suction that the other end extends to described material pond 910.Thus, can be continuous or periodic by the sand material of sand pump and sand-guiding tube 940 discharge depositions.
Preferably, described rotating shaft 921 can extend to described sand setting portion, and the second agitating element 923 for loosening described sand material is installed in described rotating shaft 921, and described the first agitating element 922 is positioned at the top of described the second agitating element 923.Thus, can avoid causing sand material compression to discharge because not using for a long time sand pump and sand-guiding tube 940 to discharge sand material.Wherein, the second agitating element 923 can adopt various suitable structures and type, for example, can be helical blade or impeller.
In addition, for simplified structure, can make to expect that pond 910 is communicated with the treatment pond of above-mentioned swinging grid sewage-removing machine 800, thereby slurry can remove through swinging grid sewage-removing machine 800 and cyclone desanding device 900 tiny foreign material and the larger tiny foreign material of weight that weight is lighter continuously.In addition, slurry outlet 913 is connected in the charging aperture 21 of firing equipment, so that limpid slurry (i.e. the first material) is transported in firing equipment and is heated.
Firing equipment
The invention provides a kind of firing equipment, for heating the first material of exporting from slurry outlet 913.This firing equipment comprises tank body 10 and top cover 20.Top cover 20 is fastened on tank body 10.Interior formation one receiving space of tank body 10 (being the inner space that tank body 10 limits).Firing equipment of the present invention also comprises rabbling mechanism 40 for stirring material and for adding the heating arrangements of thermal material.
In a kind of preferred embodiment of the present invention, described firing equipment also comprises filter cylinder 30, is provided with multiple filtering holes on filter cylinder 30, and described filter cylinder 30 is arranged between described rabbling mechanism 40 and described tank body 10.Filter cylinder 30 arranges around rabbling mechanism 40, the internal face of the bottom of filter cylinder 30 and tank body 10 is fixed (being for example welded and fixed), thereby the receiving space of tank body 10 is divided into the first receiving space A that is positioned at filter cylinder inner side and the second receiving space B that is positioned at filter cylinder outside, and rabbling mechanism 40 is positioned at the first receiving space A.Tank body 10 has the outlet 11 of liquid phase thing and the solid formation outlet 12 of mutual isolation, and particularly, described liquid phase thing outlet 11 is communicated with described the second receiving space B, and described solid formation outlet 12 is communicated with described the first receiving space A.In addition, the charging aperture 21 of described firing equipment for example can be arranged on top cover 20 by charging aperture 21 and aim at the first receiving space A towards described the first receiving space A.
As shown in figure 26, when use, for example described slurry of material enters tank body 10 from charging aperture 21,, by heating arrangements, the material in tank body 10 is heated meanwhile.Material is interior heated at tank body 10, and rabbling mechanism 40 stirs the material in tank body 10, so that material is heated evenly.After material reaches default volume, stop charging; In the time that material is heated to design temperature, make material remain on design temperature.Now, the Partial Liquid Phase thing in material can enter in the second receiving space B through filter cylinder 30.When rabbling mechanism 40 is worked, solid formation outlet 12 and the outlet 11 of liquid phase thing are all in closed condition, and therefore filter cylinder 30 inner side materials still have large quantity of moisture, can not cause material to be unfavorable for stirring because viscosity after drainage increases.After stirring, carry out boiling, heat the moisture in the second receiving space B between filter cylinder 30 and tank body 10 by heating arrangements, to carry out boiling.Boiling temperature reaches after design temperature, opens liquid phase thing outlet 11, so that the free liquid phase thing in material arrives liquid phase thing outlet 11 discharges through filter cylinder 30 from the second receiving space B.The liquid phase thing (being second liquid phase thing) of discharging can reclaim and focus on (for example discarded).After liquid phase thing is all drained, open solid formation outlet 12 discharge solid formations (being second solid phase thing), for example, carry out deslagging by discharge pump.Material after drainage is from the interior arrival solid formation outlet 12 of filter cylinder 30, and after deslagging, firing equipment completes a work period.
In addition, solid formation outlet 12 is connected in the entrance of described press apparatus, to squeeze the solid formation (being second solid phase thing) through firing equipment heating of the present invention, separation by press apparatus.Wherein, although still contain part moisture in second solid phase thing, be not complete solid phase, greatly reduce the burden of press apparatus.
Wherein, on filter cylinder 30, be provided with filter opening, the size of filter opening and density can be set according to the size of filter cylinder 30 and handled material type.The shape of filter cylinder 30 is substantially consistent with tank body 10, thereby can be arranged on matchingly in tank body 10.For ease of discharging, the bottom of tank body 10 receiving spaces and the bottom of the first receiving space can be formed as the taper of shrinking downwards.Correspondingly, stir frame 42 and be also formed as having bending shape, to adapt to the shape of tank body 10 and filter cylinder 30, stir in the bottom of tank body 10 and filter cylinder 30.
In addition, rabbling mechanism 40 can adopt various suitable types, as long as can fully stir material.In the preferred embodiment of the present invention, described rabbling mechanism 40 can comprise rotating shaft 41 and be arranged on the stirring frame 42 in described rotating shaft 41.Selectively, described rabbling mechanism 40 can comprise rotating shaft 41 and be arranged on the stirring vane 45 in described rotating shaft 41.
Wherein, rotating shaft 41 can insert into the inner from tank body 10 tops portion's (for example stretch into tank body 10 height 1/2 to 2/3), in the situation that thering is filter cylinder 30, stretch into filter cylinder 30 interior (in the first receiving space A) and stirring frame 42 and be also positioned at the first receiving space A, the axis of rotating shaft 41 can overlap with the center line of tank body 10.
Stir frame 42 and can be formed as lattice structure.Particularly, as shown in figure 27, stir frame 42 and can comprise first crossbeam 42a, second cross beam 42b, the first vertical beam 42c and the second vertical beam 42d, first crossbeam 42a and second cross beam 42b are parallel to each other and the two ends up and down of rotating shaft 41 are set respectively, the first vertical beam 42c and the second vertical beam 42d are parallel to each other and are symmetricly set in the radially both sides of rotating shaft 41, and the first vertical beam 42c and the second vertical beam 42b are connected between first crossbeam 42a and second cross beam 42b.
Rotating shaft 41 can for example, be driven and be rotated by suitable drive unit (motor 44), thereby drives stirring frame 42 or stirring vane 45 to stir material.Wherein, as shown in figure 27, stirring frame 42 can form suitable structure to fully stir, for example, be formed as having grid shape; As shown in figure 31, stirring vane 45 can be multiple, and along the bearing of trend setting of rotating shaft 41, the size of stirring vane 45 can be identical or different.
As mentioned above, when use, only have liquid phase thing can enter in the second receiving space B between filter cylinder 30 and tank body 10, viscous material cannot pass through filter cylinder 30, also cannot touch tank body 10, thereby can effectively prevent adhered materials on tank body 10.But viscous material may stick on filter cylinder 30, thereby stop up filter opening, affect normal operating., preferably, using stir frame 42 in the situation that, the outside of described stirring frame 42 can be provided with the brush 50 for cleaning described filter cylinder 30 for this reason.Wherein, one end of brush 50 is connected in stirs frame 42, and the other end (being bristle) can contact filter cylinder 30.When use, along with stirring the pivotable of frame 42, brush 50 can be cleaned filter cylinder 30 simultaneously, to avoid filter opening and stops up.Certainly, brush 50 of the present invention can be for existing firing equipment (not having the firing equipment of filter cylinder 30) yet, and in this case, brush 50 is for cleaning the inner side of tank body 10, i.e. the bristle of brush 50 can contact tank body 10.
More preferably, as shown in Figure 28 and Figure 29, the bristle of described brush 50 favours described filter cylinder 30(or tank body 10) radially (pass through the root of described bristle radially).Particularly, suppose to do the diameter through bristle root from the cross section center of circle of tank body 10, the direction of this diameter is parallel to the width (being the left and right directions that stirs frame 42 in Figure 29) that stirs frame 42, as shown in Figure 28 and Figure 29, the direction of bristle (being that the root of bristle is to the direction of end) favours the direction (favouring the width that stirs frame 42) of described diameter.Thus, brush 50 inswept filter cylinder 30 obliquely, to protect filter cylinder 30(or tank body 10) and brush 50.Preferably, described brush 50 is with can be along described filter cylinder 30(or tank body 10) the mode of radiai adjustment be arranged on described stirring frame 42, thereby can be by regulating the position of brush 50 compensate bristle distortion.Particularly, can, in the situation that using a period of time and bristle distortion (or wearing and tearing), regulate the installation site of brush 50, make bristle still can effectively contact and clean filter cylinder 30(or tank body 10).For example, in the time using a period of time and bristle distortion (or wearing and tearing), can make the installation site of brush 50 move to more close filter cylinder 30(or tank body 10) position, reduce brush 50 and filter cylinder 30(or tank body 10) radial spacing, make the end of bristle still can contact filter cylinder 30(or tank body 10).
Wherein, can adopt various suitable structures, make brush 50 with can be along filter cylinder 30(or tank body 10) the mode of radiai adjustment be arranged on and stir on frame 42.For example, as shown in Figure 29 and Figure 30, in one in described brush 50 and described stirring frame 42, can be provided with chute 42e, in another one, be provided with fastener hole 51, described brush 50 with described stirring frame 42 by being connected through the securing member 80 of described chute 42e and described fastener hole 51.
Preferably, described brush 50 can be multiple and along the short transverse setting of described stirring frame 42, thereby can be along filter cylinder 30(or tank body 10) short transverse cleaning filter cylinder 30.
In addition, the lower end of described rotating shaft 41 can rotatably be connected with fixed mount 43, and described fixed mount 43 is fixedly connected with described tank body 10.Thus, can prevent that rotating shaft 41 from radially moving in rotary course by fixed mount 43.
In addition, isolate liquid phase thing as much as possible for ease of arranging and making full use of filter cylinder 30, described liquid phase thing outlet 11 and described solid formation outlet 12 are positioned at the bottom of described tank body 10, and described solid formation outlet 12 is communicated in the bottom of described filter cylinder 30.
Preferably, downward taper can be formed on the bottom of the bottom of the receiving space of described tank body 10 and the first receiving space A, so that deslagging.In addition, described tank body 10 has the scarfing cinder pipe 13 being communicated with the bottom of described the first receiving space A.In the situation that not having filter cylinder 30, scarfing cinder pipe 13 can be communicated with the bottom of the receiving space of tank body 10.In digestion process, the heavy seeds in material is deposited to scarfing cinder pipe 13 under Action of Gravity Field.Termly, for example, after one or more work periods, the full heavy seeds of scarfing cinder pipe 13 inner products, can open scarfing cinder pipe 13, and the heavy seeds of accumulation is discharged from scarfing cinder pipe 13.
Preferably, for avoiding the interior heavy seeds of scarfing cinder pipe 13 to be too closely difficult to aheap discharge, cleaning, the auxiliary slagging device 60 that is positioned at least in part described scarfing cinder pipe 13 can be set.Wherein, auxiliary slagging device 60 can adopt various suitable modes, as long as can prevent that heavy seeds accumulation is too tight and/or can assist deslagging.
In a kind of preferred embodiment of the present invention, as shown in figure 31, described auxiliary slagging device 60 can comprise helical blade, and this helical blade is arranged on the lower end of the rotating shaft 41 of described rabbling mechanism 40.Helical blade can be arranged on (lower end of rotating shaft 41 also extends in scarfing cinder pipe 13) in scarfing cinder pipe 13 completely, or is positioned partially at as shown in Figure in scarfing cinder pipe 13.Thus, on the one hand, when rabbling mechanism 40 stirs, can drive helical blade to rotate together by rotating shaft 41, thereby make heavy seeds in scarfing cinder pipe 13 loosening and can compacting, be conducive to follow-up scarfing cinder.On the other hand, in the time of scarfing cinder, in opening scarfing cinder pipe 13, can counter-rotate rabbling mechanism 40, make helical blade play the effect of conveying worm, promote heavy seeds and discharge scarfing cinder pipe 13.Be understandable that, because helical blade is equivalent to shaftlessly, stirring when (being that rabbling mechanism 40 is rotated in the forward), heavy seeds can upwards promote by the rotation of helical blade, falls from the axis of helical blade simultaneously, strengthens loosening to heavy seeds.Auxiliary slagging device 60 of the present invention also can be for not having in the firing equipment of filter cylinder 30 and brush 50, example embodiment shown in figure 32.
In another kind of preferred embodiment of the present invention (not shown), described rabbling mechanism 40 comprises rotating shaft 41, and described auxiliary slagging device 60 can comprise impeller, and this impeller is arranged on the lower end of the rotating shaft 41 of described rabbling mechanism 40.Thus, in using rabbling mechanism 40 to stir, can rotate by rotating shaft 41 impeller, thus loosening heavy seeds.
In addition, described firing equipment can comprise heating arrangements, and described heating arrangements can be various suitable types, for example, comprise coil pipe 70 or chuck.When use, play heat effect by passing into steam to coil pipe 70 or chuck.In the illustrated embodiment, heating arrangements comprises coil pipe 70, and described coil pipe 70 is coiled in described filter cylinder 30 outsides (in the situation that not having filter cylinder 30, coil pipe 70 is arranged in tank body 10).Thus, in the time that liquid phase thing enters the second receiving space B through filter cylinder 30, because coil pipe 70 is coiled in the second receiving space B, thereby can, to the heating of liquid phase thing, realize boiling.
In addition, preferably, described firing equipment can comprise the material inlet valve, liquid phase thing vent valves and the solid formation vent valves that are separately positioned in described charging aperture 21, the outlet 11 of described liquid phase thing and described solid formation outlet 12.Thus, can open charging aperture 21, the outlet 11 of liquid phase thing and solid formation outlet 12 by controlling the state of material inlet valve, liquid phase thing vent valves and solid formation vent valves in good time.Wherein, material inlet valve, liquid phase thing vent valves and solid formation vent valves can be mechanical valve, hydraulic valve or magnetic valve, corresponding to manpower, hydraulic pressure or its state of signal of telecommunication control.
More preferably, described firing equipment comprises control device, and this control device comprises control module, the operation of at least one described in described control module control in charging aperture 21, liquid phase thing outlet 11, solid formation outlet 12, heating arrangements.Wherein, according to the type of material inlet valve, liquid phase thing vent valves, solid formation vent valves and heating arrangements, can corresponding selection control module, can be for example PLC.
In addition, described control device can comprise the electrical equipment being electrically connected with described control module, and this electrical equipment comprises at least one in limit switch, temperature sensor and the pressure sensor being arranged in described tank body 10.By limit switch is set, can monitor the inventory in tank body 10, in the time that inventory reaches predetermined value, limit switch sends feedback to control module, and control module control charging aperture 21 is closed.By set temperature sensor, can monitor the temperature in tank body 10, the operation that control module can corresponding control heating arrangements according to the signal of temperature sensor, the temperature in corresponding adjustment tank body 10.For example, by pressure sensor (pressure sensor being exported in 12 at solid formation) is set, amount that can corresponding monitoring tank body 10 interior materials, in the time that the pressure decreased of pressure sensor senses arrives predetermined value, pressure sensor sends signal to control module, illustrate that in firing equipment, material has discharged complete, control module is opened control material inlet valve, carries out the charging of next work period.
Press apparatus
Press apparatus is for squeezing from the second solid phase thing of solid formation outlet 12 outputs of firing equipment, so that described second solid phase thing is separated into the first liquid phase thing and the first solid formation.The first liquid phase thing continues transported to separation equipment and is separated into oil, water and slag.For this reason, the entrance of described press apparatus is connected to the solid formation outlet 12 of firing equipment, and the liquid-phase outlet of press apparatus is connected to the entrance of described separation equipment.
Press apparatus can adopt various suitable devices, for example, can be double spiral squeezer, and can, according to selecting factors models such as treating capacities, not elaborate at this.
Separation equipment
Separation equipment is used for the first liquid phase thing obtaining by press apparatus to be separated into oil, water, slag, thereby respectively oil, water, slag is transported to corresponding subsequent processing device.As mentioned above, the first liquid phase thing is transported to the entrance of seperator from the liquid-phase outlet of press apparatus.Wherein, separation equipment can adopt the three-phase separator of various suitable models, the WS4 three-phase separator of for example Suzhou UNT company.
Below in conjunction with the preferred embodiment of system of the present invention, method of the present invention is described.
First, changing food waste is imported to sorter from the feed hopper 100 of sorter of the present invention, and by sorter broken bag, sorting.In specific embodiment, the sieve diameter of sorting plate 310 is 60mm, makes the first discharge bucket 400 collect the second material that size is not more than 60mm, and size is greater than the thick foreign material of 60mm and collects from the second discharge bucket 500.
Then, the second material is transported to the charging aperture 705 of horizontal pulper 700 from the first discharge bucket 400, to carry out fragmentation and to remove toughness foreign material and rigid foreign material that cannot be broken.Wherein, can set as required the degree of crushing of material.In specific embodiments of the invention, the diameter of the sieve aperture of sieve plate 710 is 8mm, makes the size of the material of discharging opening collection be not more than 8mm.Material after fragmentation is transported to the entrance of the treatment pond of swinging grid sewage-removing machine 800 from discharging opening 708, toughness foreign material and rigid foreign material that cannot be broken are collected from miscellaneous object outlet 712.
Broken material is mixed into slurry with water in the treatment pond of swinging grid sewage-removing machine 800, and removes by swinging grid sewage-removing machine 800 the lighter tiny foreign material of weight that suspend in slurry.Wherein, the slurry of removing the tiny foreign material that weight is lighter is transported to the entrance in the material pond 910 of cyclone desanding device 900 from the outlet for the treatment of pond, and the tiny foreign material that weight is lighter are collected by gathering-device.
Slurry produces eddy flow in cyclone desanding device 900, and the heavier tiny foreign material of weight are deposited on sand setting portion 912 and derive by sand-draining pump and sand-guiding tube 940, and limpid slurry (i.e. the first material) is discharged from slurry outlet 913.
(for example landfill) can be concentrated or be processed respectively to the various foreign material of wherein, collecting or deriving from the second discharge bucket 500, miscellaneous object outlet 712, gathering-device and sand-guiding tube 940.
Then, slurry after desanding is transported in tank body 10 by the charging aperture 21 of firing equipment from slurry outlet 913, thereby heat and be second liquid phase thing and second solid phase thing by pulp separation by firing equipment, second liquid phase thing is discharged from liquid phase thing outlet 11, and second solid phase thing is discharged from solid formation outlet 12.
Second liquid phase thing can be used as industrial circulating water, or discarded discharge.Second solid phase thing is transported to the entrance of press apparatus from solid formation outlet 12, be the first liquid phase thing and the first solid formation then by press apparatus expression separation, and the first liquid phase thing and the first solid formation are discharged from liquid-phase outlet and solid phase outlet respectively.
Wherein, the first solid formation can be proceeded subsequent treatment, for example, carry out anaerobic fermentation etc., thereby making case is as animal feed.The first liquid phase thing is transported to the entrance of separation equipment from the liquid-phase outlet of press apparatus, be then separated into oil, water and slag and respectively oil, water and slag be transported in corresponding subsequent processing device by separation equipment.
Below describe by reference to the accompanying drawings the preferred embodiment of the present invention in detail; but; the present invention is not limited to the detail in above-mentioned embodiment; within the scope of technical conceive of the present invention; can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.
It should be noted that in addition each the concrete technical characterictic described in above-mentioned detailed description of the invention, in reconcilable situation, can combine by any suitable mode.For fear of unnecessary repetition, the present invention is to the explanation no longer separately of various possible combinations.
In addition, between various embodiment of the present invention, also can be combined, as long as it is without prejudice to thought of the present invention, it should be considered as content disclosed in this invention equally.