CN115125625A - Process for naturally degrading environment-friendly polyamide fiber - Google Patents
Process for naturally degrading environment-friendly polyamide fiber Download PDFInfo
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- CN115125625A CN115125625A CN202210835556.7A CN202210835556A CN115125625A CN 115125625 A CN115125625 A CN 115125625A CN 202210835556 A CN202210835556 A CN 202210835556A CN 115125625 A CN115125625 A CN 115125625A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000000835 fiber Substances 0.000 title claims abstract description 20
- 239000004952 Polyamide Substances 0.000 title claims abstract description 14
- 229920002647 polyamide Polymers 0.000 title claims abstract description 14
- 230000000593 degrading effect Effects 0.000 title abstract description 6
- 238000000227 grinding Methods 0.000 claims abstract description 87
- 238000010438 heat treatment Methods 0.000 claims abstract description 55
- 239000002994 raw material Substances 0.000 claims abstract description 40
- 240000000111 Saccharum officinarum Species 0.000 claims abstract description 32
- 235000007201 Saccharum officinarum Nutrition 0.000 claims abstract description 32
- 238000010411 cooking Methods 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 9
- 230000001954 sterilising effect Effects 0.000 claims abstract description 9
- 239000011858 nanopowder Substances 0.000 claims abstract description 8
- 229920001778 nylon Polymers 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000004821 distillation Methods 0.000 claims abstract description 7
- 239000000155 melt Substances 0.000 claims abstract description 7
- 238000005516 engineering process Methods 0.000 claims abstract description 6
- 239000004677 Nylon Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000000498 ball milling Methods 0.000 claims abstract description 4
- 239000004595 color masterbatch Substances 0.000 claims abstract description 4
- 238000004898 kneading Methods 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- 239000011807 nanoball Substances 0.000 claims abstract description 4
- 229910021392 nanocarbon Inorganic materials 0.000 claims abstract description 4
- 238000012216 screening Methods 0.000 claims abstract description 4
- 238000002791 soaking Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 238000003860 storage Methods 0.000 claims description 16
- 239000008236 heating water Substances 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 230000015556 catabolic process Effects 0.000 claims description 12
- 238000006731 degradation reaction Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 230000009191 jumping Effects 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 claims 7
- 238000005507 spraying Methods 0.000 claims 1
- 238000013461 design Methods 0.000 description 10
- 241000609240 Ambelania acida Species 0.000 description 8
- 239000010905 bagasse Substances 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 241000196324 Embryophyta Species 0.000 description 7
- 238000000926 separation method Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 230000020347 spindle assembly Effects 0.000 description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 238000005498 polishing Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013124 brewing process Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/04—Melting filament-forming substances
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/12—Physical properties biodegradable
Abstract
The invention discloses a process for naturally degrading environment-friendly polyamide fibers, which comprises the following specific process steps: the method comprises the steps of taking clean fresh sugarcane or sugarcane residues after juicing, peeling, crushing, cooking and soaking the raw materials through a distillation crusher, drying, sterilizing, grinding and screening to obtain sugarcane powder, then grinding the sugarcane powder into sugarcane nano powder with the particle size of more than 10nm through a nano ball milling technology, mixing the sugarcane nano powder, the nano carbon powder and nylon color master batch according to a certain proportion, heating and cooling the mixed raw materials through a granulator, kneading, and extruding and melting the kneaded mixed particles into a melt through a screw extruder.
Description
Technical Field
The invention relates to the technical field of natural degradation composite fiber classification, in particular to a process for naturally degrading environment-friendly polyamide fiber.
Background
Degradable fibers are attracting attention in the present generation, on the one hand, they are synthetic polymer fibers, on the other hand, they can be easily decomposed in natural environment, and finally become carbon dioxide and water without side effects on the environment. The traditional synthetic fibers are all derived from chemical resources such as petroleum, the number of the resources is limited, and meanwhile, wastes of the synthetic fibers bring wastes with unburdened loads to the earth. In order to construct a 21 st century "resource circulation type society", research and development institutions in many countries are dedicated to developing biodegradable fibers and applying the biodegradable fibers to the fields of clothing and industry;
therefore, the present example aims to design a process for preparing degradable fibers by processing plant raw materials and mixing nylon raw materials, and provides a mechanical device for cooking, drying, sterilizing and grinding the raw materials to assist in completing the processing.
Disclosure of Invention
In order to solve the problems, the embodiment designs a natural degradation environment-friendly nylon fiber process, which comprises the following specific process steps: the method comprises the steps of peeling clean fresh sugarcane or sugarcane residues after juicing, crushing, cooking and soaking raw materials through a distillation crusher, drying, sterilizing, grinding and screening to obtain sugarcane powder, then carrying out nano ball milling technology to finally grind the sugarcane powder into sugarcane nano powder with the particle size of more than 10nm, mixing the sugarcane nano powder, the nano carbon powder and nylon color master batch according to a certain proportion, heating and cooling the mixed raw materials through a granulator, kneading, extruding and melting the kneaded mixed particles into melt through a screw extruder, jetting the melt in a fine flow through a metering pump from spinneret plate holes of a spinning assembly, cooling the melt fine flow through air to form tows, drawing the tow out of the spinning assembly through a die head, and carrying out air drying, slitting, physical inspection and grading on the product and packaging.
It may be preferred that: the distillation crusher comprises a cylinder body, a movable chamber is arranged in the cylinder body, an opening with an outward opening is formed in the inner wall of the upper side of the movable chamber in a communicated mode, a tank body is rotatably arranged in the opening, the tank body is precisely matched with the inner wall of the movable chamber, a heating water chamber is formed in the inner wall of the lower side of the movable chamber in a communicated mode, a connecting transition part is arranged between the heating water chamber and the movable chamber, a grid partition piece is arranged at the connecting part of the connecting transition part and the movable chamber, and a water supply assembly is connected to the inner wall of the rear side of the heating water chamber through a connecting water pipe;
a heating chamber is arranged in the tank body, an inlet is formed in the heating chamber, the opening of the heating chamber is upward, a rotating shaft assembly is transversely arranged in the inlet in a front-back crossing manner, the rear end of the rotating shaft assembly extends out of the rear side end surface of the tank body and is rotatably connected to the inner wall of the rear side of the movable chamber, the front end of the rotating shaft assembly extends out of the front side end surface of the tank body and the cylinder body and is fixedly provided with a driven gear, the lower end of the driven gear is connected with a driving gear in a meshing manner, the driving gear is connected to a driving motor in a power manner, a rotating sleeve extending out of the front side end surface of the cylinder body is fixedly arranged on the front side end surface of the tank body, and the lower end of the rotating sleeve is connected with a clutch gear in a meshing manner;
a power shaft is fixedly arranged at the axis of the driving gear, a power sleeve is rotatably sleeved outside the power shaft, the clutch gear is fixedly arranged on the outer side surface of the power shaft, an electromagnetic coupling assembly is arranged between the power sleeve and the power shaft, and the driving motor can be controlled to drive the tank body to rotate through the electromagnetic coupling assembly;
the rotating shaft component is provided with connecting rods which are annularly arrayed and fixed, one end of each connecting rod, which is far away from the rotating shaft component, is fixedly provided with a shifting piece, a temporary storage chamber is fixedly arranged on the end surface of the right side of the cylinder body, a grinding piece is fixedly arranged on the lower side end face of the temporary storage chamber, a grinding assembly capable of grinding the dried bagasse raw material is arranged in the grinding piece, a storage chamber for temporarily storing the dried bagasse raw materials is arranged in the temporary storage chamber, a gap with a left opening is arranged on the inner wall of the left side of the storage chamber, a connecting port with a right opening and opposite to the opening of the notch is arranged on the inner wall of the right side of the movable chamber, the connecting port is connected with the notch through tarpaulin, according to the orientation of the inlet opening, the rotating poking sheet can stir the raw materials in the heating chamber or poke the raw materials into the storage chamber to carry out the next process.
It may be preferred that: the fixed arc fixed block that is provided with on the downside inner wall of heating chamber, the arc fixed block with the slope form of dislocation around being provided with in the downside inner wall of heating chamber dredges the hole, be provided with in the rear side inner wall of activity room one can with it is linked together and passes through when not communicateing to dredge the hole that the lateral wall carries out the wall behind the jar body, it is connected with to dredge one side of hole set up in the arc fixed block reaches in the heating chamber downside inner wall and the opening orientation the filtration pore is crossed to heating chamber one side, cross the filtration pore with the fixed filter screen that is provided with in junction of heating chamber, through the filter screen with it can be right to dredge the hole in the heating chamber before the sugarcane raw materials accomplishes drying after cooking, carries out the drainage to moist sugarcane raw materials earlier.
It may be preferred that: the electromagnetic coupling assembly comprises annular array jump grooves which are arranged in the power sleeve and have openings facing one side of the power shaft, the left side parts of the jump grooves are arranged to be inclined plane structures, the right side parts of the jump grooves are arranged to be transverse square structures, clamping grooves which have openings facing the outside and can be matched with the jump grooves are arranged in the power shaft, the clamping grooves are obliquely arranged in a wedge shape, and the right ends of the clamping grooves are flush with the connecting parts of the inclined plane structures and the square part structures in the jump grooves;
jump inslot slidable and be provided with separation and reunion slider, separation and reunion slider is in when jumping the square part position of groove separation and reunion slider with sliding connection between the power shaft outer wall, separation and reunion slider's left side terminal surface with fixedly connected with spring between the left side inner wall of groove, separation and reunion slider's right side terminal surface internal fixation is provided with movable magnet, with movable magnet corresponds the left side terminal surface of cylinder body corresponds the rigidity and is provided with fixed magnet, through right fixed magnet carry on the circular telegram produce with movable magnet towards the opposite magnetism of right magnetic pole and then promote movable magnet removes to the left side, and then makes separation and reunion slider joint income in the draw-in groove, at this moment, the pivoted power shaft can drive clutch gear rotates.
It may be preferred that: the rotating shaft assembly comprises three parts which are connected with each other from left to right, and respectively comprises end shaft bodies positioned at two ends and a middle shaft body positioned in the middle of the end shaft bodies, wherein opening holes with outward openings are respectively arranged at the left end and the right end of the middle shaft body, one end of each end shaft body, facing the middle shaft body, is fixedly provided with a connecting shaft body which can be inserted into the opening holes and is in threaded connection with the opening holes, one end of each end shaft body, close to the middle shaft body, is provided with an annular groove, the annular grooves are clamped on the inner walls of the front side and the rear side of the heating chamber and are in airtight fit with the inner walls of the front side and the rear side of the heating chamber, the middle shaft body part is positioned in the heating chamber, the end shaft bodies are positioned at the front side and the rear side of the tank body, and the front end of the end shaft body at the front side extends out of the front side of the tank body and is fixedly connected with the driven gear, the convenience of installation of the rotating shaft assembly can be increased and the air tightness between the rotating shaft assembly and the heating chamber can be increased through the three-section design of the rotating shaft assembly.
It may be preferred that: the grinding assembly comprises a grinding chamber with a forward opening and arranged in the grinding piece, the inner wall of the upper side of the grinding chamber is communicated with the storage chamber through a connecting hole, and the connecting hole is arranged along the anticlockwise direction;
the grinding chamber is internally and rotatably provided with a grinding shaft, the rear end of the grinding shaft is in power connection with a driving assembly arranged in the inner wall of the rear side of the grinding chamber, grinding sheets are fixedly arranged on the arc-shaped end surfaces of the peripheral side of the grinding shaft and are distributed in the front and back direction, a blade for cutting is arranged on the extension of each grinding sheet, and the grinding sheets rotate anticlockwise and can cut and crush sugarcane raw materials falling into the grinding chamber through the connecting holes;
grind epaxial be the heliciform setting on the grinding piece front and back direction and the grinding piece reduces gradually from the installation distance forward backward and the grinding piece increases gradually from three to five from the installation blade quantity of the forward blade on the coplanar backward to this realization is to the grinding of raw materials step by step until presenting that the dust dress is released outside grinding room front end opening.
It may be preferred that: the water feeder assembly comprises a water tank fixedly arranged on the end face of the rear side of the cylinder body, a water tank with an upward opening and communicated with the connecting water pipe is arranged in the water tank, an extrusion plate is slidably arranged in the water tank, and the end face of the upper side of the extrusion plate is fixedly connected to the tail end of a hydraulic push rod of the hydraulic cylinder;
the inner wall of the lower side of the water tank is internally provided with a heating component, and hot water in the water tank can be squeezed into the heating water chamber by the squeezing of the squeezing plate to soak and cook the sugarcane raw materials in the heating chamber.
It may be preferred that: the cylinder body reaches it is provided with the bottom plate to fix on the downside terminal surface of grinding the piece, the bottom plate is used for supporting and reinforcing the holistic stability of cylinder body.
The invention has the beneficial effects that: in the processing technology, the natural decomposition capability of the artificial fiber can be enhanced by adding the plant raw material, in the processing process, the plant raw material can be subjected to cooking, brewing, drying, sterilization and grinding through the device, and sugar in the plant raw material can be extracted again in the cooking and brewing process, the structural design of the device can reduce the heat loss in the cooking, brewing, drying, sterilization and grinding, the energy is saved, the cooking efficiency is accelerated, the grinding efficiency can be greatly enhanced through a grading grinding mode to ensure the grinding effect, the design of the electromagnetic coupling component is more convenient for switching between powers, and the sectional type design of the rotating shaft component is more convenient for installing the transmission shaft in the mechanical processing transmission.
Drawings
For ease of illustration, the invention is described in detail by the following specific examples and figures.
FIG. 1 is a schematic view of the overall structure of a process for naturally degrading environment-friendly polyamide fibers;
FIG. 2 is a schematic view of the structure in the direction "A-A" in FIG. 1;
FIG. 3 is a schematic structural view of five polishing sheets;
FIG. 4 is a schematic structural view of four polishing sheets;
FIG. 5 is a schematic structural view of a three-piece polishing pad;
FIG. 6 is a schematic structural view of an electromagnetic coupling assembly;
fig. 7 is a schematic view of the entire structure of the spindle assembly.
Detailed Description
The invention will now be described in detail with reference to fig. 1 to 7, for the sake of convenience of description, the following orientations are now defined: the up, down, left, right, and front-back directions described below coincide with the up, down, left, right, and front-back directions in the projection relation of fig. 1 itself.
The invention relates to a process for naturally degrading environment-friendly polyamide fiber, which is further explained by combining the drawings of the invention as follows:
the invention relates to a natural degradation environment-friendly polyamide fiber process, in particular to a novel natural degradation environment-friendly process for composite polyamide fiber shown in the attached drawings 1-7, which comprises the following specific process steps: the method comprises the steps of peeling clean fresh sugarcane or sugarcane residues after juicing, crushing, cooking and soaking raw materials through a distillation crusher, drying, sterilizing, grinding and screening to obtain sugarcane powder, then carrying out nano ball milling technology to finally grind the sugarcane powder into sugarcane nano powder with the particle size of more than 10nm, mixing the sugarcane nano powder, the nano carbon powder and nylon color master batch according to a certain proportion, heating and cooling the mixed raw materials through a granulator, kneading, extruding and melting the kneaded mixed particles into melt through a screw extruder, jetting the melt in a fine flow through a metering pump from spinneret plate holes of a spinning assembly, cooling the melt fine flow through air to form tows, drawing the tow out of the spinning assembly through a die head, and carrying out air drying, slitting, physical inspection and grading on the product and packaging.
Advantageously, the distillation crusher shown in fig. 1 to 7 comprises a cylinder 102, a movable chamber 111 is arranged in the cylinder 102, an opening 109 with an outward opening is arranged in the upper inner wall of the movable chamber 111 in a communicating manner, a tank 113 is rotatably arranged in the opening 109, the tank 113 is precisely matched with the inner wall of the movable chamber 111, a heating water chamber 104 is arranged in the lower inner wall of the movable chamber 111 in a communicating manner, a connection transition part is arranged between the heating water chamber 104 and the movable chamber 111, a grid partition sheet 107 is arranged at the connection position of the connection transition part and the movable chamber 111, and a water supply assembly is connected to the rear inner wall of the heating water chamber 104 through a connection water pipe 103;
a heating chamber 114 is arranged in the tank body 113, an inlet 112 is arranged in the heating chamber 114 with an upward opening, a rotating shaft assembly 116 is arranged in the inlet 112 in a front-back traversing manner, the rear end of the rotating shaft assembly 116 extends out of the rear side end surface of the tank body 113 and is rotatably connected to the rear side inner wall of the movable chamber 111, the front end of the rotating shaft assembly 116 extends out of the front side end surface of the tank body 113 and the cylinder body 102 and is fixedly provided with a driven gear 135, the lower end of the driven gear 135 is engaged and connected with a driving gear 136, the driving gear 136 is dynamically connected to a driving motor 137, a rotating sleeve 134 extending out of the front side end surface of the cylinder body 102 is fixedly arranged on the front side end surface of the tank body 113, and the lower end of the rotating sleeve 134 is engaged and connected with a clutch gear 139;
a power shaft 138 is fixedly arranged at the axis of the driving gear 136, a power sleeve 142 is rotatably sleeved outside the power shaft 138, the clutch gear 139 is fixedly arranged on the outer side surface of the power shaft 138, an electromagnetic coupling assembly is arranged between the power sleeve 142 and the power shaft 138, and the driving motor 137 can be controlled to drive the tank 113 to rotate through the electromagnetic coupling assembly;
the rotary shaft assembly 116 is provided with connecting rods 117 which are annularly arrayed and fixed, one end of each connecting rod 117, which is far away from the rotary shaft assembly 116, is fixedly provided with a shifting piece 118, a temporary storage chamber 124 is fixedly arranged on the right end face of the cylinder body 102, a grinding piece 126 is fixedly arranged on the lower side end face of the temporary storage chamber 124, a grinding assembly capable of grinding the dried bagasse raw materials is arranged in the grinding piece 126, a storage chamber 125 for temporarily storing the dried bagasse raw materials is arranged in the temporary storage chamber 124, a notch 123 with a leftward opening is arranged on the left inner wall of the storage chamber 125, a connecting port 121 with a rightward opening and an opening opposite to the notch 123 is arranged on the right inner wall of the movable chamber 111, the connecting port 121 and the notch 123 are connected through a tarpaulin 122, and according to the opening direction of the inlet 112, the rotating shifting piece 118 can stir the raw materials in the heating chamber 114 or shift the raw materials in the heating chamber 114 into the storage chamber 125 for the next working procedure And (5) sequencing.
Advantageously, as shown in fig. 1, an arc-shaped fixing block 108 is fixedly arranged on the inner wall of the lower side of the heating chamber 114, an inclined guide hole 106 is arranged in the inner wall of the arc-shaped fixed block 108 and the lower side of the heating chamber 114 in a staggered manner, a leakage hole 133 is formed in the inner wall of the rear side of the movable chamber 111 and can communicate with the rear end opening of the guiding hole 106 and be blocked by the rear side wall of the tank 113 when not communicating, one side of the guide hole 106 is connected with a filter hole 105 which is arranged in the arc-shaped fixing block 108 and the inner wall of the lower side of the heating chamber 114 and has an opening facing one side of the heating chamber 114, a filter screen 115 is fixedly arranged at the joint of the filter hole 105 and the heating chamber 114, the wet bagasse raw material is filtered through the filter screen 115 and the dredging hole 106 before the bagasse raw material in the heating chamber 114 is dried after being cooked.
Advantageously, as shown in fig. 2 and fig. 6, the electromagnetic coupling assembly includes an annular array of jump grooves 151 disposed in the power sleeve 142 and having openings facing one side of the power shaft 138, a left side portion of the jump grooves 151 is disposed in an inclined plane structure, a right side portion of the jump grooves 151 is disposed in a transverse square structure, a slot 152 having an opening facing an outside and capable of being matched with the jump grooves 151 is disposed in the power shaft 138, the slot 152 is disposed in a wedge-shaped inclined manner, and a right end of the slot 152 is flush with a connecting portion of the inclined plane structure and the square structure in the jump grooves 151;
a clutch slider 154 is slidably arranged in the jump groove 151, when the clutch slider 154 is located at the square part of the jump groove 151, the clutch slider 154 is slidably connected with the outer wall of the power shaft 138, a spring 153 is fixedly connected between the left end surface of the clutch slider 154 and the left inner wall of the jump groove 151, a movable magnet 155 is fixedly arranged in the right end surface of the clutch slider 154, a fixed magnet 141 is fixedly arranged at the position corresponding to the left end surface of the cylinder body 102 corresponding to the movable magnet 155, and the fixed magnet 141 is electrified to generate magnetism opposite to the right magnetic pole of the movable magnet 155 so as to push the movable magnet 155 to move to the left side, so that the clutch slider 154 is clamped into the clamping groove 152, and at the moment, the rotating power shaft 138 can drive the clutch gear 139 to rotate.
Advantageously, as shown in fig. 2 and fig. 7, the rotating shaft assembly 116 includes three parts connected to each other, namely, an end shaft 156 located at two ends and a middle shaft 161 located at the middle of the end shaft 156, the left and right ends of the middle shaft 161 are respectively provided with an opening 159 with an outward opening, one end of the end shaft 156 facing the middle shaft 161 is fixedly provided with a connecting shaft 158 capable of being inserted into the opening 159 and screwed with the opening 159, one end of the end shaft 156 close to the middle shaft 161 is provided with an annular groove 157, the annular groove 157 is engaged with and hermetically fitted with the inner walls of the front and rear sides of the heating chamber 114, the middle shaft 161 is partially located in the heating chamber 114, and the end shaft 156 is partially located outside the front and rear ends of the tank 113, the front end of the front end shaft body 156 extends out of the front end surface of the cylinder 102 and is fixedly connected with the driven gear 135, and the three-stage design of the spindle assembly 116 can increase the convenience of installation of the spindle assembly 116 and the air tightness between the spindle assembly 116 and the heating chamber 114.
Advantageously, as shown in fig. 1 and fig. 3 to 5, the grinding assembly includes a grinding chamber 129 which is opened forward and is disposed in the grinding member 126, an upper inner wall of the grinding chamber 129 is communicated with the storage chamber 125 through a connecting hole 127, and the connecting hole 127 is disposed along a counterclockwise direction;
a grinding shaft 131 is rotatably arranged in the grinding chamber 129, the rear end of the grinding shaft 131 is dynamically connected to a driving assembly arranged in the inner wall of the rear side of the grinding chamber 129, grinding sheets 128 are fixedly arranged on the arc end surfaces of the peripheral sides of the grinding shaft 131, the grinding sheets 128 are distributed front and back, blades 147 for cutting are arranged on the outer extension of the grinding sheets 128, the grinding sheets 128 rotate counterclockwise and can cut and crush the sugarcane raw materials falling into the grinding chamber 129 through the connecting holes 127;
the grinding sheets 128 on the grinding shaft 131 are spirally arranged in the front-back direction, the installation distance of the grinding sheets 128 from back to front is gradually reduced, and the number of the installation blades of the blades 147 of the grinding sheets 128 from back to front on the same plane is gradually increased from three to five, so that the raw materials are gradually ground until dust is pushed out of the front end opening of the grinding chamber 129.
Advantageously, as shown in fig. 2, the water supply assembly includes a water tank 145 fixedly disposed on a rear end surface of the cylinder body 102, a water tank 146 having an upward opening and communicating with the connection water pipe 103 is disposed in the water tank 145, a squeezing plate 144 is slidably disposed in the water tank 146, and a distal end of a hydraulic push rod of the hydraulic cylinder is fixedly connected to an upper end surface of the squeezing plate 144;
a heating component is arranged in the inner wall of the lower side of the water tank 146, and hot water in the water tank 146 can be squeezed into the heating water chamber 104 by the squeezing of the squeezing plate 144 to soak and cook the sugarcane raw materials in the heating chamber 114.
Advantageously, a bottom plate 101 is fixedly disposed on the lower end surface of the cylinder 102 and the grinding member 126, and the bottom plate 101 is used for supporting and enhancing the stability of the whole cylinder 102.
In an initial state, the driving motor 137 and the electromagnetic coupling assembly are matched to drive the tank 113 to rotate to a state that the opening of the inlet 112 is opposite to the opening of the opening 109, at this time, a user puts the juiced bagasse raw material into the heating chamber 114, at this time, the driving motor 137 drives the tank 113 to rotate and enables the opening of the inlet 112 to face downwards and to point to the direction of the heating water chamber 104, at this time, the water in the water tank 146 is preheated, and after the inlet 112 rotates downwards, the pressing plate 144 is pushed by the pressing plate 143 to move downwards and presses the water in the water tank 146 to enter the heating water chamber 104 so as to soak and cook the sugarcane residues in the heating chamber 114, and in this process, the rotating driving motor 137 drives the rotating shaft assembly 116 to rotate, the stirring of the raw materials by the stirring plate 118 can sufficiently heat the residue and reduce the heat loss by the heating chamber 114 without an opening and the heating water chamber 104 such as a closed pressure cooker;
after the cooking is finished, the residual sugar in the bagasse is absorbed by the water and can be reused, meanwhile, the driving motor 137 is matched with the electromagnetic coupling assembly to drive the tank 113 to rotate clockwise and finally rotate to a state that the opening of the inlet 112 is upward, in the process, the filter screen 115 can filter the residual water contained in the residue and discharge the residual water when the dredging hole 106 is connected with the tank 113, and in the continuous heating and heat preservation process of the water in the heating water chamber 104, the water carried by the residue in the heating chamber 114 can be evaporated to achieve the drying purpose;
after the drying is finished, the tank 113 is continuously driven to rotate clockwise until the inlet 112 is connected with the connecting port 121, at this time, the poking piece 118 rotates anticlockwise, so that the raw materials in the heating chamber 114 are poked into the storage chamber 125, and can be ground through the grinding piece 128;
in the heating process, the tank 113 is precisely matched with the movable chamber 111, so that the heating chamber 114 is in a state of being separated from the connecting port 121 and the outside along with the turning change of the inlet 112, and the tank 113 can separate the movable chamber 111 from the connecting port 121 and the opening 109, thereby reducing heat loss.
The invention has the beneficial effects that: in the processing technology, the natural decomposition capacity of the artificial fiber can be enhanced by adding the plant raw material, in the processing process, the plant raw material can be subjected to cooking, drying, sterilization and grinding through the device, and sugar in the plant raw material can be extracted again in the cooking and brewing process, the structural design of the device can reduce the loss of heat in the cooking, drying, sterilization and grinding, the energy is saved, the cooking efficiency is accelerated, the grinding efficiency can be greatly enhanced through a grading grinding mode to ensure the grinding effect, the design of the electromagnetic coupling component is more convenient for switching between power, and the sectional design of the rotating shaft component 116 is more convenient for installing the transmission shaft in the mechanical processing transmission.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.
Claims (8)
1. A natural degradation environment-friendly polyamide fiber process comprises the following specific process steps: the method comprises the steps of taking clean fresh sugarcane or sugarcane residues after juicing, peeling, crushing, cooking and soaking the raw materials by a distillation crusher, drying, sterilizing, grinding and screening to obtain sugarcane powder, grinding the sugarcane powder into sugarcane nano powder with the particle size of more than 10nm by a nano ball milling technology, mixing the sugarcane nano powder, the nano carbon powder and nylon color master batch according to a certain proportion, heating and cooling the mixed raw materials by a granulator, kneading the kneaded mixed particles, extruding and melting the kneaded mixed particles into melt by a screw extruder, spraying the melt from a spinneret plate hole of a spinning assembly in a fine flow through a metering pump, cooling the melt fine flow by air to form a filament bundle, drawing the filament bundle by a die head, and airing, cutting, inspecting and grading the product and packaging.
2. The process of claim 1, wherein the natural degradation environmental protection nylon fiber comprises the following steps: the distillation crusher comprises a cylinder body, a movable chamber is arranged in the cylinder body, an opening with an outward opening is formed in the inner wall of the upper side of the movable chamber in a communicated mode, a tank body is rotatably arranged in the opening, the tank body is precisely matched with the inner wall of the movable chamber, a heating water chamber is formed in the inner wall of the lower side of the movable chamber in a communicated mode, a connecting transition part is arranged between the heating water chamber and the movable chamber, a grid partition piece is arranged at the connecting part of the connecting transition part and the movable chamber, and a water supply assembly is connected to the inner wall of the rear side of the heating water chamber through a connecting water pipe;
a heating chamber is arranged in the tank body, an inlet is formed in the heating chamber, the opening of the heating chamber is upward, a rotating shaft assembly is transversely arranged in the inlet in a front-back crossing manner, the rear end of the rotating shaft assembly extends out of the rear side end surface of the tank body and is rotatably connected to the inner wall of the rear side of the movable chamber, the front end of the rotating shaft assembly extends out of the front side end surface of the tank body and the cylinder body and is fixedly provided with a driven gear, the lower end of the driven gear is connected with a driving gear in a meshing manner, the driving gear is connected to a driving motor in a power manner, a rotating sleeve extending out of the front side end surface of the cylinder body is fixedly arranged on the front side end surface of the tank body, and the lower end of the rotating sleeve is connected with a clutch gear in a meshing manner;
a power shaft is fixedly arranged at the axis of the driving gear, a power sleeve is rotatably sleeved outside the power shaft, the clutch gear is fixedly arranged on the outer side surface of the power shaft, an electromagnetic coupling assembly is arranged between the power sleeve and the power shaft, and the driving motor can be controlled to drive the tank body to rotate through the electromagnetic coupling assembly;
annular array and fixed connecting rod that is provided with on the pivot subassembly, the connecting rod is kept away from the fixed plectrum that is provided with of one end of pivot subassembly is located the fixed room of keeping in that is provided with on the right side terminal surface of cylinder body, the fixed grinding member that is provided with on the downside terminal surface of the room of keeping in, be provided with grinding assembly in the grinding member, the indoor apotheca that is provided with of keeping in, be provided with opening breach left on the left side inner wall of apotheca, be provided with on the right side inner wall of activity room the opening right and with the connector that the breach opening is relative, the connector with connect through the tarpaulin between the breach.
3. The process of claim 2, wherein the natural degradation environmental protection polyamide fiber comprises the following steps: the fixed arc fixed block that is provided with on the downside inner wall of heating chamber, the arc fixed block with the guide hole is dredged to the slope form of dislocation around being provided with one in the downside inner wall of heating chamber, be provided with in the rear side inner wall of activity room one can with it is linked together and passes through when not communicateing to dredge the guide hole rear end opening the jar body rear side wall carries out the small opening that cuts off, it is connected with to dredge one side of guide hole set up in the arc fixed block reaches in the heating chamber downside inner wall and the opening orientation the filtration pore is crossed to the filtration of heating chamber one side, filter the pore with the fixed filter screen that is provided with in the junction of heating chamber.
4. The process of claim 2, wherein the natural degradation environmental protection polyamide fiber comprises the following steps: the electromagnetic coupling assembly comprises annular array jump grooves which are arranged in the power sleeve and have openings facing one side of the power shaft, the left side parts of the jump grooves are arranged to be inclined plane structures, the right side parts of the jump grooves are arranged to be transverse square structures, clamping grooves which have openings facing the outside and can be matched with the jump grooves are arranged in the power shaft, the clamping grooves are obliquely arranged in a wedge shape, and the right ends of the clamping grooves are flush with the connecting parts of the inclined plane structures and the square part structures in the jump grooves;
the jumping groove is internally provided with a clutch slider in a sliding manner, the clutch slider is positioned when the square part of the jumping groove is positioned, the clutch slider is in sliding connection with the outer wall of the power shaft, the left side end face of the clutch slider is fixedly connected with a spring between the left side inner wall of the jumping groove, a movable magnet is fixedly arranged in the right side end face of the clutch slider, and a fixed magnet is fixedly arranged at the corresponding position of the left side end face of the cylinder body, which corresponds to the movable magnet.
5. The process of claim 2, wherein the natural degradation environmental protection polyamide fiber comprises the following steps: the rotating shaft assembly comprises three parts which are connected with each other from left to right, and respectively comprises end shaft bodies positioned at two ends and a middle shaft body positioned in the middle of the end shaft bodies, the left and right ends of the middle shaft body are respectively provided with an opening hole with an outward opening, one end of the end shaft body facing the middle shaft body is fixedly provided with a connecting shaft body which can be inserted into the opening hole and is in threaded connection with the opening hole, an annular groove is arranged at one end of the end shaft body close to the middle shaft body, the annular groove is clamped on the inner walls of the front side and the rear side of the heating chamber and is in air-tight fit with the inner walls of the front side and the rear side of the heating chamber, the middle shaft body part is positioned in the heating chamber, the end shaft body part is positioned outside the front side end surface and the rear side end surface of the tank body, and the front end of the front side end shaft body extends outside the front side end surface of the tank body and is fixedly connected with the driven gear.
6. The process of claim 1, wherein the natural degradation environmental protection nylon fiber comprises the following steps: the grinding assembly comprises a grinding chamber with a forward opening and arranged in the grinding piece, the inner wall of the upper side of the grinding chamber is communicated with the storage chamber through a connecting hole, and the connecting hole is arranged along the anticlockwise direction;
the grinding chamber is internally and rotatably provided with a grinding shaft, the rear end of the grinding shaft is in power connection with a driving assembly arranged in the inner wall of the rear side of the grinding chamber, grinding sheets are fixedly arranged on the arc-shaped end surfaces of the peripheral sides of the grinding shaft and are distributed in the front and back direction, a blade for cutting is arranged on the extension of each grinding sheet, and the grinding sheets rotate anticlockwise and can cut and crush sugarcane raw materials falling into the grinding chamber through the connecting holes;
grind epaxial be the heliciform setting on the grinding plate front and back direction and just the grinding plate reduces gradually from back forward's installation distance just the grinding plate increases gradually from three to five from the installation blade quantity of the forward blade on the coplanar in back to this realization is to grinding step by step of raw materials until presenting the dust dress and being released outside grinding chamber front end opening.
7. The process of claim 6, wherein the natural degradation environmental protection polyamide fiber comprises the following steps: the water feeder assembly comprises a water tank fixedly arranged on the end face of the rear side of the cylinder body, a water tank with an upward opening and communicated with the connecting water pipe is arranged in the water tank, an extrusion plate is slidably arranged in the water tank, and the end face of the upper side of the extrusion plate is fixedly connected to the tail end of a hydraulic push rod of the hydraulic cylinder;
and a heating component is arranged in the inner wall of the lower side of the water tank.
8. The process of claim 2, wherein the natural degradation environmental protection polyamide fiber comprises the following steps: the cylinder body reaches it is provided with the bottom plate to fix on the downside terminal surface of grinding the piece, the bottom plate is used for supporting and reinforcing the holistic stability of cylinder body.
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| KR102294033B1 (en) * | 2020-12-17 | 2021-08-26 | 목진만 | Eco-friendly concrete composition |
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| WO2002018054A1 (en) * | 2000-08-30 | 2002-03-07 | Ole Dalgaard | Crushing apparatus |
| CN1764520A (en) * | 2005-03-14 | 2006-04-26 | 株式会社竹内制作所 | Crushers |
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| CN115125625B (en) | 2023-10-31 |
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