CN109760194A - New material partition plate integrated manufacturing system (IMS) - Google Patents
New material partition plate integrated manufacturing system (IMS) Download PDFInfo
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- CN109760194A CN109760194A CN201910177213.4A CN201910177213A CN109760194A CN 109760194 A CN109760194 A CN 109760194A CN 201910177213 A CN201910177213 A CN 201910177213A CN 109760194 A CN109760194 A CN 109760194A
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- 238000005192 partition Methods 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 239000000463 material Substances 0.000 title claims abstract description 45
- 239000002699 waste material Substances 0.000 claims abstract description 22
- 238000012423 maintenance Methods 0.000 claims abstract description 20
- 238000010926 purge Methods 0.000 claims abstract description 15
- 238000000227 grinding Methods 0.000 claims abstract description 13
- 238000011010 flushing procedure Methods 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 31
- 239000000428 dust Substances 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000005266 casting Methods 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 7
- 230000007306 turnover Effects 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 230000002459 sustained effect Effects 0.000 claims description 2
- 238000010924 continuous production Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 13
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 239000002002 slurry Substances 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 238000013016 damping Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000006703 hydration reaction Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000001413 cellular effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 206010001497 Agitation Diseases 0.000 description 1
- 206010016825 Flushing Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
The present invention relates to a kind of new material partition plate integrated manufacturing system (IMS)s, comprising: agitating device, autogenous curing device, tears panel assembly, several mould bases vehicles, rotary track gauze, clout circulator, waste material grinding device and back purge system open at automatic pouring device；Wherein, the output end of agitating device is connected to automatic pouring device, and the mould bases vehicle that autogenous curing device receives after pouring is conserved, and tears panel assembly open for carrying out tearing plate open to the partition plate after maintenance；It is poured after tearing plate open by rotary track gauze circulation；Back purge system is used for automatic pouring device back flush, and the clout after flushing is exported into clout circulator and stored；The output end of clout circulator is connected to the input terminal of self- poking arrangement, to utilize again to clout；The output end of waste material grinding device is connected to the input terminal of self- poking arrangement.It is an advantage of the invention that can be realized the continuous production of new material partition plate, the production efficiency of partition plate entirety is improved.
Description
Technical field
It is comprehensive more particularly, to a kind of new material partition plate the present invention relates to the technical field of new material partition plate production
Close production system.
Background technique
Light cellular partition board is a kind of novel energy-conserving walling material, with light weight, intensity height, heat-insulation and heat-preservation, rapid construction,
The advantages that reducing wall cost.
Currently, the production of light cellular partition board lacks complete mechanization production system, more efficient partition wall cannot achieve
Plate continuous production, production efficiency are lower.
Summary of the invention
The object of the present invention is to provide a kind of new material partition plate integrated manufacturing system (IMS)s, its advantage is that can be realized novel
The continuous production of material partition plate improves the production efficiency of partition plate entirety.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of new material partition plate is comprehensive
Production system is closed, including stirring platform, the agitating device above stirring platform and automatic pouring device, autogenous curing dress
It sets, tear panel assembly, several mould bases vehicles open, for conveying mould bases vehicle to automatic pouring device, autogenous curing device and tearing panel assembly open
Rotary track gauze and clout circulator, the waste material grinding device and back purge system at place；Wherein,
The output end of the agitating device is connected to automatic pouring device, and automatic pouring device is used for the interior cast-in-place mixing of mould bases
Material；
The mould bases vehicle that the autogenous curing device reception is cast with mixture is conserved with the cast-in-place mixture to mould bases car；
The panel assembly of tearing open to partition plate molding after maintenance for carrying out tearing plate, stacking open；
The mould bases vehicle is returned at automatic pouring device by rotary track gauze after being torn open plate, stacking and is poured again；
Flushing water, is reversely delivered to automatically by the output end of the output end connection automatic pouring device of the back purge system with this
It pours in device and is rinsed, the clout after flushing is exported into clout circulator by the output end of automatic pouring and deposited
Storage, stirring；
The output end of the clout circulator is connected to the input terminal of self- poking arrangement, with this that clout of storage is again defeated
Enter and is mixed again into self- poking arrangement；
The output end of the waste material grinding device is connected to the input terminal of self- poking arrangement, the mixture waste material that will be scattered with this
It is re-entered into self- poking arrangement and is mixed again after crushed.
By using above-mentioned technical proposal, by the agitating device of setting, automatic pouring device, autogenous curing device, tear open
Panel assembly and rotary track gauze can realize the automated production of partition plate substantially, greatly improve the production of partition plate
Efficiency, back purge system and clout circulator set in addition can carry out storage and two to the clout generated after production
Secondary utilization, it is not only environmentally friendly, but also production cost can be reduced；The mixture waste material that can will be scattered by the waste material grinding device of setting
It is crushed, can be reused again after crushing, avoided the waste of material, create a further reduction production cost；
In whole production system, automation, continuous production are realized substantially, and realize waste zero-emission.
The present invention is further arranged to: the agitating device includes a blender being arranged in above stirring platform and sets
The secondary mixer below stirring platform is set, the feed inlet of secondary mixer is discharge port that is open and being located at a blender
Underface, with for receiving the mixture after the stirring of blender, the discharge port of secondary mixer is by pouring pipe connection
To automatic pouring device, described pour is provided with slurry supply pump on pipe.
The present invention is further arranged to: the automatic pouring device includes keeping pouring for sustained height flat with stirring platform
Platform offers at least two on the casting platform and pours mouth, and described pour slidably connects pouring for automatic pouring on mouth
Vehicle and the driving device that is slid back and forth in the length direction for pouring mouth of driving coaster, it is described pour to be provided on vehicle pour frame,
It includes supervisor and at least two branch pipes that this, which pours frame, and the arrival end of the supervisor is connect with pipe is poured, and two branch pipes are fastened on and pour
It builds on vehicle for simultaneously to the interior cast-in-place mixture of mould bases below casting platform.
The present invention is further arranged to: the autogenous curing device includes at least two kiln bodies being parallel to each other, the kiln
Body includes kiln top, the kiln wall positioned at two sides, and the wicket being arranged at the kilneye of rear and front end, and installing is set inside the kiln body
There are several disturbance devices, the disturbance device is installed on the top on the kiln top and is located at the middle section on kiln top, has poured existing
Several mould bases vehicles for pouring mixture, which sequentially enter, stands maintenance in kiln body.
The present invention is further arranged to: it is described tear open panel assembly include rack, be set to slided along the x axis in rack it is flat
Frame is moved, the coaster slided along the y axis in pan carriage is set to, is lifted below the coaster and along Z axis side with vertical posture
To up and down motion vertical splint holder, be set on the vertical splint holder for clamp above and below Z-direction partition plate with
The cleat assembly that partition plate is disassembled from mould bases vehicle, and be set to below rack, for receiving by cleat assembly
The panel turnover device of the partition plate translated along the y axis.
The present invention is further arranged to: the back purge system include positioned at secondary mixer discharge port feeder pipe, under
Expects pipe pours pipe with the connection of vertical posture, pours pipe and is obliquely installed, and lower one end is connected with baiting valve, and baiting valve is in vertical
Posture, the upper entrance of baiting valve are lower than the material to fall through feeder pipe in the blanking position for pouring pipe in pouring the position on pipe
It sets, when carrying out back flush, pours the outlet of pipe as clear water entrance, at this point, baiting valve is opened.
The present invention is further arranged to: the clout circulator includes clout pond, clout discharge-channel, clout stirring dress
Component and clout recycle feeding assembly, and the arrival end of the clout discharge-channel is set to the discharging of the secondary mixer
Below mouthful, outlet end is connected to the clout pond, and the clout mixing component is set to above clout pond, with logical to discharging through clout
The clout that road is discharged into clout pond is stirred, and the clout circulation feeding assembly is set to above clout pond, and clout circulation supplies
It is connected to clout pond to one end of component, the other end is connected to the feed inlet of a blender.
The present invention is further arranged to: the discharge end of the waste material grinding device, which is connected to, is set to stirring platform side
The starting point of bucket elevator, bucket elevator is set on ground, and the terminal of bucket elevator is located at a blender
On feed inlet.
The present invention is further arranged to: the integrated manufacturing system (IMS) further includes circulation dust collector, the circulation dust collector
Including the dust excluding hood being set to above a blender, dust excluding hood is connected to filter device, the filter device by dust removing tube
Discharge end the feed inlet of a blender is connected to by conveyer belt.
By using above-mentioned technical proposal, by the circulation dust collector of setting, the dust that can be generated to agitating device
The absorption concentrated avoids dust pollution, meanwhile, the dust after absorption can also be defeated again by waste material after filtering
Enter and utilized into agitating device, not only realize environmental protection, additionally it is possible to reduce production cost again.
The present invention is further arranged to: the rotary track gauze includes being divided into below casting platform and corresponding to pour mouth
Pour track, be respectively arranged at self-heating kiln body inside and input end pour with pouring the maintenance track of orbit connection, be set to
Track opposite and transition track be connected to the outlet end of maintenance track are connected to transition track and to casting platform location time
What is turned tears plate track open, it is described tear open plate track and it is described pour orbit connection, it is described tear plate track open and be located at tear panel assembly open and self-heating is supported
Between protection unit.
In conclusion advantageous effects of the invention are as follows:
1, whole production system, realizes automation, continuous production substantially, reduces labour cost, improve production efficiency；Together
When, production zero-emission is realized, all waste materials can be utilized with circulating repetition, not only reduce production cost, but also reached environmental protection
Requirement；
2, automatic pouring device is rinsed by the way of backwash, the flushing of remaining clout can be facilitated, while
Facilitate the recycling again to remaining clout；
3, the automatic dismounting-plate apparatus used can be realized the Automatic dismounting-plate to partition plate, stacking, reduces labour, improves and tear open
Plate efficiency.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of new material partition plate integrated manufacturing system (IMS) of the present embodiment；
Fig. 2 is a kind of agitating device overall structure diagram of new material partition plate integrated manufacturing system (IMS) of the present embodiment；
Fig. 3 is a kind of overall structure signal of the automatic pouring device of new material partition plate integrated manufacturing system (IMS) of the present embodiment
Figure；
Fig. 4 is a kind of knot of the automatic pouring device (hiding fence) of new material partition plate integrated manufacturing system (IMS) of the present embodiment
Structure schematic diagram；
Fig. 5 is a kind of protrusion radar type liquid of the automatic pouring device of new material partition plate integrated manufacturing system (IMS) of the present embodiment
The structural schematic diagram of position meter；
Fig. 6 is a kind of structural schematic diagram of the autogenous curing device of new material partition plate integrated manufacturing system (IMS) of the present embodiment；
Fig. 7 is a kind of self-heating principle signal of the autogenous curing device of new material partition plate integrated manufacturing system (IMS) of the present embodiment
Figure；
Fig. 8 is that a kind of tearing open for new material partition plate integrated manufacturing system (IMS) of the present embodiment pulls device and tear plate track, Yi Jimo open
The relative position relation figure of unwheeling；
Fig. 9 is that a kind of new material partition plate integrated manufacturing system (IMS) of the present embodiment tears the part-structure for pulling the pan carriage of device open
Schematic diagram；
Figure 10 is that a kind of new material partition plate integrated manufacturing system (IMS) of the present embodiment tears the X-axis driving device and Y for pulling device open
The partial structure diagram of axial brake device；
Figure 11 is that a kind of new material partition plate integrated manufacturing system (IMS) of the present embodiment tears the part-structure for pulling the coaster of device open
Schematic diagram；
Figure 12 is that a kind of new material partition plate integrated manufacturing system (IMS) of the present embodiment tears the vertical splint holder and Z axis for pulling device open
The structural scheme of mechanism of driving device；
Figure 13 is a kind of structural schematic diagram of the back purge system of new material partition plate integrated manufacturing system (IMS) of the present embodiment；
Figure 14 is a kind of structural schematic diagram of the clout circulator of new material partition plate integrated manufacturing system (IMS) of the present embodiment；
Figure 15 is a kind of section of the conduit of the clout circulator of new material partition plate integrated manufacturing system (IMS) of the present embodiment
View；
Figure 16 is a kind of structural schematic diagram of the waste material grinding device of new material partition plate integrated manufacturing system (IMS) of the present embodiment.
In figure,
1, agitating device；11, platform is stirred；12, a blender；13, secondary mixer；14, feeder pipe；15, pipe is poured；
151, lengths of steel pipes；152, flexible tube section；16, slurry supply pump；
2, automatic pouring device；21, casting platform；22, mouth is poured；221, sliding rail；222, sliding slot；23, vehicle is poured；231, vehicle
Frame；2311, upper frame；2312, side plate；232, pulley；24, frame is poured；241, it is responsible for；242, branch pipe；243, support frame；25, it encloses
Column；26, damping block；27, driving device；28, radar type liquid-level gauge；29, combined aural and visual alarm；
3, autogenous curing device；31, kiln body；311, Yao Ding；312, Yao Bi；313, wicket；3131, rolling curtain roller；3132, heat-insulated
Curtain；3133, driving motor；314, kilneye；32, clump weight；33, permanent magnet；34, the first photoelectric sensor；35, disturbance device；
4, panel assembly is torn open；41, rack；411, rectangular frame；412, supporting pillar；42, X-axis linear guide；43, pan carriage；431,
Pan carriage ontology；432, wheel shaft；433, X-axis pulley；434, bearing block；435, X-axis driving device；4351, X-axis driving motor；
4352, X-axis driving gear；4353, X-axis driven gear；4354, X-axis chain；44, Y-axis linear guide；45, coaster；451, sliding
Vehicle ontology；4511, bottom plate；452, Y-axis pulley；453, coaster wheel shaft；454, Y-axis driving device；4541, Y-axis driving motor；
4542, sprocket wheel chain structure；46, vertical splint holder；461, splint holder ontology；462, guide rod；463, guide sleeve；464, Z axis drives
Dynamic device；4641, Z axis driving motor；4642, Z axis driving gear；4643, Z axis driven gear；4644, elevating chain；4645,
Spring；47, cleat assembly；471, upper clamp plate；472, lower clamp plate；473, balladeur train；474, slide plate；475, cylinder；48, the second photoelectricity
Sensor；49, panel turnover device；
5, back purge system；51, baiting valve；511, upper and lower through type valve body；512, impeller of rotor；513, decelerating motor；52,
One connecting tube；53, the second connecting tube；54, flange；55, clout；
6, clout circulator；61, clout discharge-channel；611, conduit；6111, side block；6112, cavity；6113, apopore；
6114, outlet pipe；612, splash-back；62, clout pond；63, clout mixing component；631, clout secondary mixer；632, it stirs
Axis；633, impeller；64, water supplying pipe；65, clear water pipeline；66, clout recycles feeding assembly；661, circulating pump；662, circulation pipe；
7, waste material grinding device；71, bucket elevator；
8, circulation dust collector；81, dust excluding hood；82, filter device；83, dust removing tube；84, conveyer belt；
9, rotary track gauze；91, track is poured；92, track is conserved；93, transition track；94, plate track is torn open；
10, mould bases vehicle.
Specific embodiment
The invention discloses a kind of new material partition plate integrated manufacturing system (IMS), including rotary track gauze 9, it is set to back
Turn to be used to carry out molding several mould bases vehicles 10 to cast-in-place mixture on rail network 9, and in the path of rotary track gauze 9
On stirring platform 11, the agitating device 1 for being stirred to mixture, automatic pouring device 2, autogenous curing device 3, with
And tear panel assembly 4 open.
Agitating device 1 is set on stirring platform 11, and the output end of agitating device 1 is connected to automatic pouring device 2, automatically
It pours device 2 to be poured into the mixture that agitating device 1 inputs in the mould bases vehicle 10 of lower section, pours the mould bases vehicle 10 of completion
It is transported in autogenous curing device 3 to carry out standing maintenance molding to the cast-in-place mixture in mould bases vehicle 10, ultimately forms partition wall
Plate, conserves mould bases vehicle 10 after molding and is transported to tear open and carry out tearing plate, stacking open at panel assembly 4, tears the empty mould bases after plate, stacking open
Vehicle 10 is returned at automatic pouring device 2 and is poured again, is recycled with this.
The output end of agitating device 1 is connected with back purge system 5, and back purge system 5 is reversely rushed into agitating device 1
It washes, the clout after rinsing is input in clout circulator 6 by the output end of agitating device 1, and clout circulator 6 is used for
Clout is stored, is stirred, the output end of clout circulator 6 is connected by circulation the input terminal of agitating device 1 with by clout
It is mixed again.
The system further includes waste material grinding device 7 and circulation dust collector 8, and waste material grinding device 7 will be collected useless
It is transported to after feed powder is broken in agitating device 1 and is mixed again；Circulation dust collector 8 is set to the top of agitating device 1,
To be mixed again for absorbing dust and filtered dust circulation being transported in agitating device 11.
Specifically, rotary track gauze 9 includes being divided into pouring track 91, distinguishing for square opening automatic pouring device 2 under
It is set to the inside of autogenous curing device 3 and input end pours track 91 with pouring maintenance track 92 that track 91 is connected to, be set to
Opposite and the transition track 93 being connected to the outlet end of maintenance track 92 are connected to transition track 93 and to automatic pouring device 22
Plate track 94 is torn in location revolution open, is torn plate track 94 open and is connected to the track 91 that pours, and the plate track 94 of tearing open is positioned at tearing plate open
Between device 4 and autogenous curing device 3.
Specifically, agitating device 1 includes a blender 12 and secondary mixer 13, stirring platform 11 is apart from ground
The platform of certain altitude, a blender 12 are mounted on stirring platform 11, and secondary mixer 13 is mounted under stirring platform 11
The feed inlet of side, secondary mixer 13 is open design, and the discharge port of a blender 12 is located at the charging of secondary mixer 13
Right above mouthful, the mixture for producing partition plate carries out in blanking to secondary mixer 13 after a blender 12 stirs
It is again stirring for and pours.
The discharge end of secondary mixer 13 is provided with feeder pipe 14, and being connected to by pouring pipe 15 for feeder pipe 14 is poured automatically
Device 2 is built, a slurry supply pump 16 is installed between the arrival end of automatic pouring device 2 and the feeder pipe 14 of secondary mixer 13.
With reference to Fig. 3, automatic pouring device 2 includes casting platform 21, and casting platform 21 is extended to form by stirring platform 11
, casting platform 21 is in rectangle, opens up on casting platform 21 there are two but is not limited to two and pours mouth 22, pours the quantity of mouth 22
It can be determined according to workshop place size and production scale, pour and be provided on mouth 22 before and after the length direction for pouring mouth 22
Sliding pours vehicle 23, pours to be provided on vehicle 23 and pours frame 24, and the arrival end for pouring frame 24 connects with the outlet end for pouring pipe 15
Logical (marking with reference to A in Fig. 2 and Fig. 3, represent the connection of two pipelines), pours vehicle 23 by the driving of driving device 27 and is pouring mouth
Linear reciprocating motion on 22 is successively poured so that carrier pours frame 24 into several molds inside mould bases vehicle 10 automatically
It builds.
With reference to Fig. 3 and Fig. 4, more specifically, mouth 22 is poured in rectangle, pours 10 top of dimensions and mould bases vehicle of mouth 22
Opening size specification it is identical (with reference to figure), the surrounding for pouring mouth 22 is provided with fence 25；Pour mouth 22 along its length
Two sides are provided with sliding rail 221, and sliding rail 221 is rectangular, and the outside of sliding rail 221 is formed with the sliding slot 222 of both ends open.
It is seen in conjunction with Fig. 5, pouring vehicle 23 includes vehicle frame 231 and four pulleys 232, and four pulleys 232 divide in pairs respectively
Set on the two sides of vehicle frame 231, vehicle frame 231 includes a upper frame 2311 and two side plates 2312, and side plate 2312 is by upper frame 2311
It is bent to form downward vertically along the two sides for pouring 22 width direction of mouth, four pulleys 232 are connected by the rotation of horizontal wheel shaft respectively
It connects in the sliding slot 222 of two sides.It is provided with damping block 26 on the medial surface of side plate 2312 and between two pulleys 232, when
When pouring vehicle 23 and being slidably connected on sliding rail 221, damping block 26 is entrenched in sliding in sliding slot 222.
Driving device 27 can use stepper motor, four pulleys 232 of output axis connection of stepper motor one of them,
Driving pours vehicle 23 and slides back and forth.In actual casting process, it is divided between pouring at equal intervals, stepper motor opens drive every time
The dynamic vehicle 23 that pours travels forward fixed a distance, next pours interval top so that pouring vehicle 23 and can slide into.
With reference to Fig. 4 and Fig. 5, pouring frame 24 includes that a supervisor 241 and two branch pipes 242, the quantity of branch pipe 242 can be set
Set it is multiple, according to the width of plate determine 242 quantity of branch pipe.Supervisor 241 is fixed on the middle part of vehicle frame 231 by support frame 243,
The discrete two sides in supervisor 241 of two branch pipes 242, two branch pipes 242 are along the width direction distribution for pouring mouth 22, two branch pipes
Horizontal spacing between 242 is approximately equal to the width for pouring mouth 22, when being poured, mixture from two branch pipes 242 respectively from
The two sides for pouring interval of mould bases vehicle are poured.
It is fixedly mounted in order to detect pouring highly for mixture in real time in the lower surface of vehicle frame 231 with reference to Fig. 5
There is at least one radar type liquid-level gauge 28, radar type liquid-level gauge 28 is emitted and receives by antenna using microwave pulse.Radar
Wave is run with the light velocity, and runing time can be converted into water level signal by electronic component.Radar type liquid-level gauge 28 is connect using non-
Touch measurement, avoids pollution of the mixture to liquidometer.
The top of vehicle frame 231, is equipped with combined aural and visual alarm 29, combined aural and visual alarm 29 by radar type liquid-level gauge 28 control,
When radar type liquid-level gauge 28 detects the height of mixture liquid level beyond preset threshold, combined aural and visual alarm 29 with regard to position into
Row sound-light alarm, the staff in workshop can check rapidly, and make emergency reaction.
With reference to Fig. 6, autogenous curing device 3 include include kiln body 31 and the maintenance track 92 that is layed in curing kilns, kiln body
31 include kiln top 311, kiln wall 312 and wicket 313, and wicket 313 is set to the rear and front end of kiln body 31 along its length.Kiln top
311 and kiln wall 312 be all made of heat-insulated kiln plate, so as to being kept the temperature in kiln body 31.
It conserves track 92 and runs through kiln body 31, kiln body 31 can accommodate more mould bases vehicles 10 simultaneously, and mould bases vehicle 10 can be continuous
Ground enters in kiln body 31 maintenance for carrying out cast-in-place partition plate.In the condensation process of cast-in-place partition plate, due to internal cement
Hydration reaction can occur for hardening, and the heat that hydration reaction generates can be distributed in the inside of kiln body 31, with 10 1, mould bases vehicle
Then a ground enters in kiln body 31, and the cast-in-place partition plate heat in the mould bases vehicle 10 in front, which distributes, to be gradually reduced,
The heat of generation can conserve the cast-in-place partition plate of the mould bases vehicle 10 of subsequent entrance, accelerate in subsequent mould bases vehicle 10
The hydration reaction time of cast-in-place partition plate so recycles, and the kiln wall 312 of kiln body 31 be by several heat-insulated kiln plates splicings and
At the protective effect to heat can be played.
With reference to Fig. 6 and Fig. 7, it is contemplated that in the maintenance processes of cast-in-place partition plate, in longer kiln body 31, positioned at front
The heat that the heat that mould bases vehicle 10 comes out is gradually reduced, and distributes can persistently conserve subsequent mould bases vehicle 10, add
The rate of set of cast-in-place plate in fast subsequent mould bases vehicle 10, and so on go down, the heat distributed is in kiln body 31
Portion position reaches a peak value.Therefore, several disturbance devices 35 are installed with inside kiln body 31, disturbance device 35 is preferably using electricity
Fan, electric fan are installed on the top on kiln top 311 and are located at the middle section on kiln top 311, and electric fan can be to accumulating in Yao Ding
The heat at 311 middle parts carries out certain disturbance, and heat is more rapidly and uniformly distributed to two sides, on the one hand can
A degree of secondary maintenance is carried out to the cast-in-place partition plate in the mould bases vehicle 10 for being located at front, on the other hand can accelerate heat
Maintenance to the cast-in-place partition plate in subsequent mould bases vehicle 10.
With reference to Fig. 6, wicket 313 includes that both ends are rotatably supported in the rolling curtain roller 3131 of 314 top of kilneye, coiling in rolling curtain roller
Insulating curtain 3132 on 3131, and driving 3131 forward and reverse rotation of rolling curtain roller are electric with the driving for winding, discharging insulating curtain 3132
Machine 3133.Insulating curtain 3132 plays plugging action to kilneye 314, prevents scattering and disappearing for 31 internal heat of kiln body.
Insulating curtain 3132 is wound for a long time will lead to release after the bottom end of insulating curtain 3132 crimp and be upturned so that every
There is gap between hot curtain 3132 and kilneye 314, further, the bottom of insulating curtain 3132 is provided with the magnetic clump weight of tool
32, the bottom end of kilneye 314 is equipped with permanent magnet 33, and when insulating curtain 3132 drops to the bottom of kilneye 314, insulating curtain 3132 is logical
It crosses clump weight 32 to be adsorbed on permanent magnet 33, insulating curtain 3132 is as much as possible sealed kilneye 314 tightly.
The first photoelectric sensor 34 is provided in kiln body 31, the first photoelectric sensor 34 is close to the outlet of kiln body 31, driving
Motor 3133 is by the control of the first photoelectric sensor 34, and when detecting that mould bases vehicle 10 passes through, the first photoelectric sensor 34 is controlled
Driving motor 3133 works, and wicket 313 is opened.
With reference to Fig. 8, the relative position relation figure torn panel assembly 4 open Yu tear plate track 94 and mould bases vehicle 10 open is shown.Tear plate open
It is provided with the mould bases vehicle 10 that more maintenances are completed on track 94, has poured several pieces of partition plates, each mould in each mould bases vehicle 10
Unwheeling 10 sequentially enter tear open in panel assembly 4 complete partition plate tear open plate work.
Tearing open and pulling device 4 includes rack 41, and rack 41 is crossed on including level tears 94 top of plate track open and enclosed by four channel steels
At rectangular frame 411, and support four support columns 412 of the rectangular frame 411.In order to clearly express the position of each component
It sets and movement relation is set as X-direction along the laying direction for tearing plate track 94 open, is in same plane with X-axis in the present invention
And it is set as Y direction perpendicular to the direction of X-axis, the direction for being orthogonal to X-axis and Y-axis formed plane is set as Z-direction.
With reference to Fig. 9, the partial structure diagram of pan carriage 43 is shown.The slot of the two sides of rectangular frame 411 along the x axis
X-axis linear guide 42 is mounted on above steel, two X-axis linear guides 42 are used to support the pan carriage 43 of sliding on it.
Pan carriage 43 includes pan carriage ontology 431, two wheel shafts 432 and four X-axis pulleys 433.More specifically, pan carriage ontology
431 be in rectangle, is equally surrounded by four channel steels, and the bottom of the channel steel of two sides along the x axis is respectively provided with there are two bearing block
434, two wheel shafts 432 are arranged in parallel, and the both ends of wheel shaft 432 are rotatably supported in 43 ontology of pan carriage by bearing block 434
Lower section；Four X-axis pulleys 433 are mounted on the end of wheel shaft 432, so that the both ends of two wheel shafts 432 are supported on respectively
X-axis linear guide 42 on.
With reference to Figure 10, shows the X-axis driving device 435 for tearing panel assembly 4 open and the part-structure of Y-axis driving device 452 shows
It is intended to；The sliding of pan carriage 43 along the x axis is realized by X-axis driving device 435, and X-axis driving device 435 includes X
Axis driving motor 4351, X-axis driving gear 4352, X-axis driven gear 4353 and X-axis chain 4354, X-axis driving motor
4351 are fixedly mounted on the end of pan carriage ontology 431, and X-axis driving gear 4352 is connected to the output of X-axis driving motor 4351
On axis, X-axis driven gear 4353 is interference fitted on one of wheel shaft 432, X-axis chain 4354 and X-axis driving gear 4352,
X-axis driven gear 4353 matches.By the driving of X-axis driving motor 4351, X-axis driven gear 4353 drives 432 turns of wheel shaft
It is dynamic, so that the pan carriage ontology 431 made slides back and forth along the x axis.It should be noted that X-axis driving device 43527 uses tooth
Wheel-chain driving method is preferably a kind of driving method of the present embodiment, is not the limit to X-axis driving method of the invention
System.
With reference to Figure 10 and Figure 11, the partial structure diagram of the coaster 45 of panel assembly 4 is torn open.43 ontology of pan carriage is along Y-axis side
To two sides channel steel on be respectively arranged with Y-axis linear guide 44, coaster 45 is provided in Y-axis linear guide 44.Coaster 45 includes
Coaster ontology 451, Y-axis pulley 452 and coaster wheel shaft 453；Coaster ontology 451 includes bottom plate 4511, and Y-axis pulley 452 is mounted on
The Y-axis pulley 452 of the lower section of bottom plate 4511, two sides slides in respective Y-axis linear guide 44, specifically, Y-axis pulley 452
Sliding is in channel steel.
The sliding of coaster 45 along the y axis is realized by Y-axis driving device 454.Y-axis driving device 454 includes Y
Axis driving motor 4541 and sprocket wheel chain structure 4542, sprocket wheel chain structure 4522 connect coaster wheel shaft 453.
With reference to Fig. 8 and Figure 12, the vertical splint holder 46 of panel assembly and the structural scheme of mechanism of Z axis driving device 46427 are torn open.It is sliding
The bottom of vehicle 45 is lifted with vertical splint holder 46, and vertical splint holder 46 is in vertical posture, and vertical splint holder 46 includes splint holder
Ontology 461, splint holder ontology 461 are in rectangle, and the upper end of vertical splint holder 46, which is fixedly connected with, to be parallel to each other and be vertical posture
Two guide rods 462, two guide rods 462 extend up through the bottom plate 4511 of coaster 45 along Z-direction, so that folder
Grillage ontology 461 can be along Z-direction oscilaltion.In order to make splint holder ontology 461 go up and down more stable, coaster 45
Bottom plate 4511 on the guide sleeve 463 matched with guide rod 462 is downwardly extending along Z-direction.
Vertical splint holder 46 along the oscilaltion of Z-direction is realized by Z axis driving device 464.Z axis driving device
464 include Z axis driving motor 4641, gear set and elevating chain 4644, and elevating chain 4644 is passed down through along Z-direction
The centre bore of the bottom plate 4511 of slide plate 474, and be fixedly connected with the upper end of splint holder ontology 461, tie point is located at splint holder sheet
The medium position of the upper end of body 461；Gear set includes Z axis driving gear 4642, two Z axis driven gears 4643, Z axis driving electricity
4641 level of machine is fixedly mounted on the bottom plate 4511 of coaster 45, the output of Z axis driving gear 4642 and Z axis driving motor 4641
Axis connection, two Z axis driven gears 4643, which pass through the mounting plate being vertically fixedly connected on bottom plate 4511, to be fixed, two Z axis from
Moving gear 4643 is located in the same vertical plane one on the other and with Z axis driving gear 4642, and elevating chain 4644 is from bottom to up
Successively bypass underlying Z axis driven gear 4643, Z axis driving gear 4642, and the Z axis driven gear being located above
4643, free end is connected by being supported on the elastic component of high point, and elastic component can choose as spring 4645, and spring 4645 is being torn open
When panel assembly is in running order, it is in tensional state always, lifts the restoring force of chain upwards with one.
Splint holder ontology 461 is provided with cleat assembly 47 towards the side of mould bases vehicle 10, for on mould bases vehicle 10 every
Wallboard is dismantled.Cleat assembly 47 is provided with two groups, and every group of cleat assembly 47 includes a upper clamp plate 471 and a lower clamp plate
472, the clamping face of upper clamp plate 471 and lower clamp plate 472 is oppositely arranged in the Z-axis direction, in clamping, upper clamp plate 471 be pressed in every
On the upper surface of wallboard, lower clamp plate 472 is supported on the lower end surface of partition plate.
More specifically, two lower clamp plates 472 are fixedly connected on the lower part of splint holder ontology 461 close to the position of lower end surface,
It is slidably connected along the balladeur train 473 of Z-direction, each balladeur train 473 there are two being formed in the superstructure of splint holder ontology 461
One slide plate 474, two upper clamp plates 471 are respectively fixedly connected on slide plate 474.
The lower section of each balladeur train 473 is fixedly installed with vertical cylinder 475, and the piston end of cylinder 475 is fixedly connected on
The bottom end of slide plate 474, by the driving of cylinder 475 so that two upper clamp plates 471 move up and down in balladeur train 473 along Z-direction,
So as to adjust the spacing between upper clamp plate 471 and lower clamp plate 472.
In order to enable upper clamp plate 471 and lower clamp plate 472 automatically, be accurately located the position of partition plate to be torn open
Set, photoelectric sensor 48 be provided on splint holder ontology 461, when in use, when upper clamp plate 471 and lower clamp plate 472 pass through it is flat
It moves frame 43 to move in the X-axis direction to when the clip position for partition of demolishing walls, the light of photophore transmitting is blocked, and Transceiver Transmit is opened
Control signal is closed, to control 43 stop motion of pan carriage.
The partition plate disassembled from mould bases vehicle 10 via cleat assembly 47 is received by panel turnover device 49.Panel turnover device
49 are arranged in the side for tearing plate track 94 open.
Panel assembly 4 is torn open to dismantle to the partition plate to be torn open on mould bases vehicle 10, the control method the following steps are included:
Firstly, drive coaster 45 to slide into the surface for tearing plate track 94 open along the y axis by Y-axis driving device 452, at this point,
Vertical splint holder 46 faces mould bases vehicle 10；
Behind vertical 46 in-position of splint holder, X-axis driving device 435 drives pan carriage 43 along the x axis to 10 side of mould bases vehicle
To sliding, until partition plate to be torn open is located in the clamping range of upper clamp plate 471 and lower clamp plate 472；More specifically, pass through correlation
Photoelectric sensor can be accurately located the movement position of upper clamp plate 471 and lower clamp plate 472, when upper clamp plate 471 and lower clamp plate 472
When being moved in the X-axis direction by pan carriage 43 to clip position wait tear partition plate open, the light of photophore transmitting is blocked, transceiver
Emission switch controls signal, to control 43 stop motion of pan carriage.
Next, upper clamp plate 471 and lower clamp plate 472 be by the drive force relative motion of Z-direction, it will partition plate be torn open
It is clamped between two plates；
Later, Z axis driving device 464 drives vertical splint holder 46 to move in the Z-axis direction, calibrates good vertical splint holder 46 and turns over
The height of panel assembly 49；
After calibration, coaster 45 is driven to slide along the y axis for Y-axis driving device 45227 until partition plate to be torn open is placed in and turns over
On panel assembly 49, later, upper clamp plate 471 and lower clamp plate 472 unclamp partition plate to be torn open, and panel turnover device 49 is turned at the same time
Certain angle stands on partition plate to be torn open steadily on panel turnover device 49；
Repeat that above step completes next piece of partition plate to be torn open tears plate open.
With reference to Figure 13, back purge system 5 includes the feeder pipe 14 being set to immediately below secondary mixer 13, and feeder pipe 14 is whole
Body is in vertical posture, pours the inclined posture of pipe 15, and pouring the lower one end of pipe 15 is 55 discharge end of clout, higher one end
To pour end.After the completion of Beater operator work, when being backwashed, pour pipe 15 pours entrance of the end as backwash,
In practical operation, external clear water water pipe and the end that pours for pouring pipe 15 can be connected, to pour pipe 15 to siltation
Internal residue biscuit 55 carries out back flush.
Feeder pipe 14 and the link position for pouring pipe 15 pour the lower one end of pipe 15 and are equipped with and put close to clout discharge end
Expect that valve 51, baiting valve 51 are in vertical posture, the upper entrance of baiting valve 51 is pouring the position on pipe 15 lower than through feeder pipe
14 blankings are to the blanking position of the remaining clout 55 poured in pipe 15, and when being backwashed, clear water will be poured in pipe 15
The remaining clout 55 after flushing in remaining clout 55 and the secondary mixer 13 to fall through feeder pipe 14 rinses together,
And blowing is carried out by the remaining clout 55 of 51 pairs of baiting valve flushings.
Further, baiting valve 51 can use 1/2 rotary valve of upper and lower through type comprising about one through type valve
Body 511 is set in through type valve body 511 up and down and is rotatably connected in the upper and lower through type valve body 511 around horizontal rotating shaft
Impeller of rotor 512, and with axis connection is horizontally rotated with drive horizontal rotating shaft rotate decelerating motor 513, decelerating motor
513 are supported on above the ground by the way that the supporting table on ground is arranged in.
The connection of pipe 15 Yu baiting valve 51 is poured for convenience, and convenient for later period maintenance, maintenance, pours pipe 15 lower one
It holds and is bent to form the first connecting tube 52 vertically downward, the arrival end of the first connecting tube 52 and baiting valve 51 passes through flange 54 and connects
It connects.
Pouring pipe 15, with respect to the horizontal plane formed sharp angle is on the one hand to consider blanking between 45 degree to 70 degree
The height fall of pipe 14 and casting position, on the other hand, by test, 45 degree to 70 degree of tilt angle can carried out instead
When flushing, guarantee that siltation can steadily, be strongly rinsed by clear water in the remaining clout 55 poured in pipe 15, and
It smoothly washes away to being discharged at baiting valve 51.
Furthermore, it is contemplated that the height fall of feeder pipe 14 and casting position, is poured pipe 15 and is designed using " two-part ", one section
For lengths of steel pipes 151, another section is flexible tube section 152.Flexible tube section 152 can use rubber hose or other for conveying liquid
Hose.Lengths of steel pipes 151 with feeder pipe 14 for connecting, and flexible tube section 152 is for pouring mold.Specifically, lengths of steel pipes 151 is welded with
Second connecting tube 53, the second connecting tube 53 are connect with the second connecting tube 53 by flange 54 with vertical posture.
When carrying out normally pouring work, baiting valve 51 is closed, at this point, opening slurry supply pump 16, slurry supply pump 16 is stirred secondary
The mixture pumping for falling to and being poured in pipe 15 in machine 13 is mixed, to pour to the mold in mould bases vehicle 10；When pouring work
After work, staff needs in time to be rinsed the remaining clout 55 in secondary mixer 13 with giant,
At this point, opening baiting valve 51, while pipe 15 will be poured and connect external clear water water pipe, in this way, in secondary mixer 13 residual with
And it pours the clout 55 to deposit in pipe 15 and can directly be rinsed to baiting valve 51, and clout is emitted by baiting valve 51 and is followed
It is recycled in loop device 6.
By by blanking and rinse discharge it is independent, by the way of back flush, solve and pour in the prior art
Remaining clout 55 deposits difficult cleaning of problem in pipe 15, meanwhile, it solves the clout 55 after rinsing and is not easy discharge and pours pipe
15 and the problem of be not easy centralized collection, there is good practical function.
With reference to Figure 14 and Figure 15, clout circulator 6 includes the blowing for being set on ground and connecting secondary mixer 13
The clout discharge-channel 61 of valve 51 is connected to clout discharge-channel 61 for collecting the clout pond 62 of clout 55, being set to clout
The clout mixing component 63 and one end that the top in pond 62 is used to periodically be stirred the clout 55 in clout pond 62 connect
Clout pond 62, the other end connects the feed inlet of a blender 12, once to stir for squeezing into the clout 55 in clout pond 62
Mix the clout circulation feeding assembly 66 of machine 12.
More specifically, clout discharge-channel 61 includes the conduit 611 and several splash-backs 612 of setting on the ground, slot
The entrance in road 611 extends to the underface of the baiting valve 51 of secondary mixer 13, and the outlet of conduit 611 extends to clout pond 62.
Wherein, conduit 611 can choose the rectangular duct 611 of surface-based upper opening, also can choose directly on the ground
Take；Several splash-backs 612 lid, which is closed, to be sputtered outside conduit 611 in the top of conduit 611 to avoid clout 55.
Conduit 611 is cleaned in order to convenient, offers cavity inside the side block 6111 of the two sides of conduit 611
6112, cavity 6112 is connected with water supplying pipe 64, and water supplying pipe 64 can be directly connected to the clear water pipeline 65 in workshop, in side block 6111
The length direction of interior lateral edge side block 6111 be disposed with several apopores 6113, each apopore 6113 is respectively connected with out
Water pipe 6114, outlet pipe 6114 are obliquely installed, and the water outlet of outlet pipe 6114 is located at lower one end, and water outlet is towards conduit
611 bottom surface is supplied water by water supplying pipe 64 into cavity 6112, and clear water is sprayed from outlet pipe 6114, can be to the clout of slot bottom
55 carry out flush clean, and clout 55 is avoided to deposit solidification on 611 bottom surface of conduit.
The shape in clout pond 62 can be rectangle, or round, depth is determined according to the discharge amount of clout 55, remaining
The top of material pond 62 is provided with splash-back 612.Clout mixing component 63 and clout circulation feeding assembly 66 are all set in splashproof
On plate 612.
Clout mixing component 63 includes clout secondary mixer 631, agitating shaft 632 and impeller 633, clout secondary agitation
Machine 631 is fixedly mounted on the top of splash-back 612, and agitating shaft 632 is stretched to vertically inside clout pond 62, and impeller 633 is connected to
The bottom of agitating shaft 632, clout secondary mixer 631 can periodically be stirred the clout 55 in clout pond 62, avoid
Clout 55 solidifies.
It includes circulating pump 661 and circulation pipe 662 that clout, which recycles feeding assembly 66, and circulating pump 661 is fixed on splash-back 612
On, the entrance of circulating pump 661 stretches to the bottom in clout pond 62, and the outlet of circulating pump 661 connects circulation pipe 662, circulation pipe 662
It is connected to the feed inlet of a blender 12.
After stirring, first by giant to remaining remaining in a blender 12 and secondary mixer 13
Material 55 is washed away, and then back purge system 5 is opened, and carries out back flush to pipe 15 is poured, the clout 55 after rinsing mixes
Clear water is discharged into conduit 611 through baiting valve 51 together, and clout 55 flows into clout pond 62 into conduit 611 is crossed, at this point, opening
Clout secondary mixer 631, clout secondary mixer 631 are stirred the clout 55 entered in clout pond 62, clout two
Secondary blender 631 can be set periodically clout 55 and be stirred；When again carry out mixture stirring when, can according to circumstances,
Open circulating pump 661, circulating pump 661 by the clout 55 being stirred in clout pond 62 be driven into a blender 12 again with
Newly-increased mixture mixes stirring.
Clout pond 62 and clout secondary mixer 631 can regard a blender as on the whole, can be to the residual of discharge
Clout 55 is stayed to be prestored, stirred, clout 55 has obtained adequately recycling, and realizes zero-emission on the whole.
With reference to Figure 13 and Figure 16, the discharge end of waste material grinding device 7 is connected to the bucket type for being set to stirring 11 side of platform
The starting point of elevator 71, bucket elevator 71 is set on ground, and the terminal of bucket elevator 71 is located at a blender
On 12 feed inlet.
With reference to Figure 13, circulation dust collector 8 includes the dust excluding hood 81 for being set to 12 top of a blender, and dust excluding hood 81 is logical
It crosses dust removing tube 83 and is connected to filter device 82, the discharge end of the filter device 82 is connected to a blender by conveyer belt 84
12 feed inlet.
The production system of the embodiment of the present invention realizes automation, continuous production substantially, reduces labour cost, improves
Production efficiency；Meanwhile production zero-emission is realized, and all waste materials can be utilized with circulating repetition, production cost is both reduced,
The requirement of environmental protection is reached again.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of new material partition plate integrated manufacturing system (IMS), it is characterised in that: including stirring platform (11), be located at stirring platform
(11) agitating device (1) and automatic pouring device (2), autogenous curing device (3) above tear panel assembly (4), several mould bases vehicles open
(10), for conveying mould bases vehicle (10) to automatic pouring device (2), autogenous curing device (3) and tearing returning at panel assembly (4) open
Turn rail network (9) and clout circulator (6), waste material grinding device (7) and back purge system (5)；Wherein,
The output end of the agitating device (1) is connected to automatic pouring device (2), and automatic pouring device (2) is used for mould bases vehicle
(10) cast-in-place mixture in；
The autogenous curing device (3) receives the mould bases vehicle (10) for being cast with mixture to the cast-in-place mixing in mould bases vehicle (10)
Material is conserved；
Described tear open panel assembly (4) to partition plate molding after maintenance for carrying out tearing plate, stacking open；
The mould bases vehicle (10) is returned at automatic pouring device (2) by rotary track gauze (9) after being torn open plate, stacking and is carried out
It pours again；
The output end of output end connection automatic pouring device (2) of the back purge system (5), is reversely conveyed flushing water with this
Be rinsed into automatic pouring device (2), the clout (55) after flushing by the output end of automatic pouring device (2) export to
Clout circulator is stored in (6), is stirred；
The output end of the clout circulator (6) is connected to the input terminal of self- poking arrangement (1), with this by the clout of storage
(55) it is re-entered into self- poking arrangement (1) and is mixed again；
The output end of the waste material grinding device (7) is connected to the input terminal of self- poking arrangement (1), the mixing that will be scattered with this
Material waste material is re-entered into after crushed in self- poking arrangement (1) to be mixed again.
2. new material partition plate integrated manufacturing system (IMS) according to claim 1, it is characterised in that: the agitating device
It (1) include that a blender (12) and setting of the setting above stirring platform (11) are stirring secondary stirring below platform (11)
It mixes machine (13), the feed inlet of secondary mixer (13) is the underface of discharge port that is open and being located at a blender (12), with
For receiving the mixture after a blender (12) is stirred, the discharge port of secondary mixer (13) is by pouring pipe (15) connection
To automatic pouring device (2).
3. new material partition plate integrated manufacturing system (IMS) according to claim 1, it is characterised in that: the automatic pouring dress
Setting (2) includes the casting platform (21) that sustained height is kept with stirring platform (11), is offered at least on the casting platform (21)
Two pour mouth (22), it is described pour slidably connected on mouth (22) for automatic pouring pour vehicle (23) and driving coaster
(45) driving device (27) slid back and forth in the length direction for pouring mouth (22), it is described pour to be provided on vehicle (23) pour frame
(24), it includes supervisor (241) and at least two branch pipes (242) that this, which pours frame (24), the arrival end for being responsible for (241) with pour
(15) connection is managed, two branch pipes (242), which are fastened on, to be poured on vehicle (23) for simultaneously to the mould bases below casting platform (21)
Cast-in-place mixture in vehicle (10).
4. new material partition plate integrated manufacturing system (IMS) according to claim 1, it is characterised in that: the autogenous curing dress
Setting (3) includes at least two kiln bodies (31) being parallel to each other, and the kiln body (31) includes kiln top (311), the kiln wall positioned at two sides
(312), the wicket (313) and at the kilneye (314) of rear and front end being arranged, the internal installing of the kiln body (31) are equipped with several
Disturbance device (35), the disturbance device (35) are installed on the top of the kiln top (311) and are located at the middle part of kiln top (311)
Point, several mould bases vehicles (10) for pouring cast-in-place mixture, which sequentially enter, stands maintenance in kiln body (31).
5. new material partition plate integrated manufacturing system (IMS) according to claim 1, it is characterised in that: described to tear panel assembly open
(4) include rack (41), be set to the pan carriage (43) slided along the x axis on rack (41), be set on pan carriage (43)
The coaster (45) that slides along the y axis is lifted below the coaster (45) with vertical posture and is moved up and down along Z-direction
Vertical splint holder (46) is set on the vertical splint holder (46) for clamping partition plate above and below Z-direction with will be every
The cleat assembly (47) that wallboard is disassembled from mould bases vehicle (10), and being set to below rack (41), with for receive by
The panel turnover device (49) for the partition plate that cleat assembly (47) translates along the y axis.
6. new material partition plate integrated manufacturing system (IMS) according to claim 2, it is characterised in that: the back purge system
It (5) include that pipe is poured with the connection of vertical posture positioned at the feeder pipe (14) of secondary mixer (13) discharge port, feeder pipe (14)
(15), it pours pipe (15) to be obliquely installed, lower one end is connected with baiting valve (51), and baiting valve (51) is in vertical posture, is put
Expect that the upper entrance of valve (51) is pouring pipe (15) in pouring the position on pipe (15) and be lower than the material that falls through feeder pipe (14)
Blanking position pour the outlet of pipe (15) as clear water entrance, at this point, baiting valve (51) is opened when carrying out back flush.
7. new material partition plate integrated manufacturing system (IMS) according to claim 6, it is characterised in that: the clout circulation dress
Setting (6) includes clout pond (62), clout discharge-channel (61), clout stirring arrangement (63) and clout circulation feeding assembly
(66), the arrival end of the clout discharge-channel (61) is set to below the discharge port of the secondary mixer (13), outlet end
It is connected to the clout pond (62), the clout mixing component (63) is set to above clout pond (62), with logical to discharging through clout
The clout (55) that road (61) is discharged into clout pond (62) is stirred, and clout circulation feeding assembly (66) is set to clout pond
(62) top, one end that clout recycles feeding assembly (66) are connected to clout pond (62), and the other end is connected to a blender (12)
Feed inlet.
8. new material partition plate integrated manufacturing system (IMS) according to claim 2, it is characterised in that: the waste material crushes dress
The discharge end for setting (7) is connected to the bucket elevator (71) for being set to stirring platform (11) side, and bucket elevator (71) rises
Point is set on ground, and the terminal of bucket elevator (71) is located on the feed inlet of a blender (12).
9. new material partition plate integrated manufacturing system (IMS) according to claim 2, it is characterised in that: the integrated manufacturing system (IMS)
It further include circulation dust collector (8), the circulation dust collector (8) includes the dust excluding hood being set to above a blender (12)
(81), dust excluding hood (81) is connected to filter device (82) by dust removing tube (83), and the discharge end of the filter device (82) passes through
Conveyer belt (84) is connected to the feed inlet of a blender (12).
10. new material partition plate integrated manufacturing system (IMS) described in -9 any one according to claim 1, it is characterised in that: institute
Stating rotary track gauze (9) includes being divided into below casting platform (21) and corresponding to pour pouring track (91), dividing for mouth (22)
It is not set to that kiln body (31) is internal and input end pours track with pouring maintenance track (92) that track (91) is connected to, be set to
(91) opposite and the transition track (93) being connected to the outlet end of maintenance track (92), be connected to transition track (93) and to pouring
The revolution of platform (21) location is torn open plate track (94), and the plate track (94) of tearing open is connected to the track (91) that pours, described
Tear open plate track (94) be located at tear open between panel assembly (4) and autogenous curing device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910177213.4A CN109760194B (en) | 2019-03-08 | Novel material partition plate integrated production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910177213.4A CN109760194B (en) | 2019-03-08 | Novel material partition plate integrated production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109760194A true CN109760194A (en) | 2019-05-17 |
| CN109760194B CN109760194B (en) | 2024-04-30 |
Family
ID=
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| RU2515491C1 (en) * | 2012-12-04 | 2014-05-10 | Дахир Курманбиевич Семенов | Method to manufacture multi-layer panels, multi-layer panel, folding formwork for manufacturing of multi-layer panels, process line for manufacturing of multi-layer panels, method to erect cast-in-place concrete frame building from multi-layer panels with decorative external lining |
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