CN103144187B - Flat die and stand die combined product line for producing wallboard - Google Patents

Flat die and stand die combined product line for producing wallboard Download PDF

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Publication number
CN103144187B
CN103144187B CN201210588138.9A CN201210588138A CN103144187B CN 103144187 B CN103144187 B CN 103144187B CN 201210588138 A CN201210588138 A CN 201210588138A CN 103144187 B CN103144187 B CN 103144187B
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CN
China
Prior art keywords
line
die
flat
formwork erection
feed bin
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Application number
CN201210588138.9A
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Chinese (zh)
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CN103144187A (en
Inventor
耿学东
马越
户荣山
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泰安昆泰长荣新型建材有限公司
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Priority to CN201210588138.9A priority Critical patent/CN103144187B/en
Publication of CN103144187A publication Critical patent/CN103144187A/en
Application granted granted Critical
Publication of CN103144187B publication Critical patent/CN103144187B/en

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Abstract

The invention provides a flat die and stand die combined product line for producing a wallboard, comprising a flat die pouring product line, a stand die pouring product line and a combined product line feeding device, wherein the flat die product line and the stand die product line are arranged side by side; the combined product line feeding device comprises an operating floor, a feeder, a water supply metering device, an agitator, a foaming machine, a transverse moving slurry hopper, a flat die bunker and a stand die bunker; a product line channel is arranged at the lower end of the operating floor; the agitator, the foaming machine, a motor and the water supply metering device are arranged at the upper end of the operating floor; the flat die bunker and the stand die bunker are arranged above the product line channel and under the transverse moving slurry hopper; and the transverse moving slurry hopper is driven by a speed reducer to be connected with a rail in a sliding manner. According to the flat die and stand die combined product line for producing the wallboard, the stand mode is reasonably combined with the flat mode, the product line is reasonable in structural layout, the floor space is sufficiently used, the two production modes share one slurry agitating system, the product line can produce four types of boards, the board production efficiency is greatly improved, and the flat die and stand die combined product line is multipurpose.

Description

A kind of flat-die, formwork erection assembly line producing wallboard

Technical field

The present invention relates to a kind of apparatus for production line producing construction material.

Background technology

The wallboard manufacture mode that present stage generally adopts mainly is divided into two kinds: formwork erection formula and flat-die type powdered.Formwork erection formula is that slurry is poured into formwork erection, produces sheet material, mainly produce lining by the electrical heating maintenance of mould inside and the mode of die sinking cooling sheet material; Flat-die type powdered is poured in the mould of mould vehicle by slurry, then sends along track the mode that fog room carries out maintenance to and produce sheet material, mainly produces Side fascia, floor and top board.Due to the difference of technique, usual two kinds of patterns are that apportion is produced, and occupation of land space is large; Simultaneously single-row product of production line is single, the general enterprise producing sheet material is bad realize various sheet material while produce; And in feeding system running, motor frequently stops machine, wastes energy, production efficiency is low.

Summary of the invention

For the defect of current single production line production model, spy of the present invention provides one and formwork erection formula and flat-die type powdered organic assembling is also improved, make this production line topology layout reasonable, make full use of space, place, two kinds of production line mode commons slip stirring system, flat-die, the formwork erection assembly line of four kinds of sheet materials can be produced on a production line simultaneously, greatly improve the efficiency of sheet material production and have complementary functions, realizing a tractor serves several purposes.

To achieve the above object of the invention, the technical solution used in the present invention is:

A kind of flat-die producing wallboard, formwork erection assembly line, comprises flat-die pouring product line, formwork erection pouring product line, assemble line charging gear, flat-die, formwork erection pouring product line is set up in parallel and passes below assemble line charging gear, and assemble line charging gear comprises operating desk, feeder, water measurement device, mixer, foaming machine, transverse shifting slip bucket, flat-die feed bin, formwork erection feed bin, operating desk lower end is provided with production line passage, mixer, foaming machine is arranged on operating desk upper end, and foaming machine is communicated with mixer, and feeder one end is connected with raw material feed bin, and the other end is arranged on above mixer charging aperture, is provided with the track with channel vertical direction in operating desk, flat-die feed bin, formwork erection feed bin is arranged on above production line passage, and below transverse shifting slip bucket, transverse shifting slip bucket can be dynamically connected with track sliding under driven by motor, and the charging aperture of transverse shifting slip bucket can dock with mixer discharging opening, its discharging opening can with flat-die feed bin, the gating location of formwork erection feed bin is corresponding.

Assemble line charging gear is also provided with electronic measurement hopper, and electronic measurement hopper is arranged on above mixer, and its discharging opening docks with mixer charging aperture, and its charging aperture is corresponding with the discharging opening of feeder upper end.

Described water metering device is communicated with mixer, and water metering device is connected with watering by water pipe.

Operating desk is provided with multiple to level sensor, is separately positioned on the discharging device of flat-die pouring product line, the water measurement device of assemble line charging gear, electronic measurement hopper place.

Assemble line charging gear is provided with electric-control system, is connected with feeder, mixer, water metering device, foaming machine, motor, formwork erection feed bin, flat-die feed bin and each sensor.

Production line is also provided with information control center and is connected with flat-die pouring product line, formwork erection pouring product line, assemble line charging gear, can realize computer and control, visual information image data, the functions such as automatic printing.

Flat-die pouring product line comprises multiple mould vehicle, automatic scraping die device, grid cloth laying apparatus, warming plate laying apparatus, stationary hopper, mobile drain hopper, electronic measurement material drain system, fog room, before, rear fog room lowering or hoisting gear, pipe drawing device, form removal, oiling station, electric-control system, stationary hopper, mobile drain hopper is arranged on rail bracket, and rail bracket is erected at above mould vehicle track, stationary hopper, mobile drain hopper charging aperture can dock with the transverse shifting slip bucket of assemble line charging gear, stationary hopper, mobile drain hopper is provided with electronic weighing instrument to be connected with electronic measurement material drain system, its discharging opening can be corresponding with mould vehicle die location, grid cloth laying apparatus, warming plate laying apparatus, automatic scraping die device is arranged on mould vehicle walking track and carries out laying grid cloth to mould with flow process, lay warming plate and scrape modulo operation, mould vehicle enters fog room fog room by lowering or hoisting gear, and maintenance is provided with heating system and cooling system, passes through pipe drawing device after mould maintenance, form removal, oiling station carries out subsequent operation, and enter mould vehicle track after mould vehicle group mould, circulation production operation, electric-control system can control the operation of each device on flat-die pouring product line.

Formwork erection pouring product line comprises vertical mould group, mobile gantry frame, Hydraulic Station, electric heating system, pipe drawing device, automatic removing device, oiling station, electric-control system, the formwork erection feed bin of assemble line charging gear is arranged on mobile gantry frame, mobile gantry frame is erected at directly over vertical mould group, formwork erection feed bin can be docked with transverse shifting slip bucket discharging opening by mobile gantry frame, its drain hole docks with vertical mould group, electric heating system is connected with vertical mould, Hydraulic Station and pipe drawing device, automatic removing device connects, electric-control system and mould, Hydraulic Station electric heating system, pipe drawing device, automatic removing device, oiling station connects.

Operation principle: the flat-die of production wallboard, formwork erection assembly line are located at by mixer in the middle of flat vertical assembly line, utilizes a stirring system, and the slip of two kinds of running gate systems is put down, stood in supply respectively.Slip enters two Production Regional operations through conveying simultaneously, produces the Side fascia of different size, lining, floor and top board respectively.

Flat-die, the formwork erection assembly line course of work of producing wallboard are:

With feeder by the powdery building material in raw material feed bin, electronic measurement hopper above mixer is sent into by conveyance conduit, by the consumption proportion of setting, various raw material is sent into mixer, added the water of set amount to mixer by water metering device, uniform stirring becomes slip simultaneously; The slip be stirred is foamed by foaming machine and injects mixer, and it is for subsequent use that slip puts into transverse shifting slip bucket after foaming process, and flat, vertical two die surfaces are coated with oil processing; During produced by plane moulding, transverse shifting slip bucket slides to above flat-die feed bin, slip is injected flat-die feed bin, slip can put into stationary hopper on flat-die pouring product line and mobile drain hopper after flat-die feed bin pressure-reducing cushioning simultaneously, in hopper, slip is after the metering of electronic measurement material drain system, after evenly pouring in flat die template, carry out laying grid cloth along tracks travel after template fills slip, scraping the operation such as mould, send into fog room maintenance; When formwork erection is produced, transverse shifting hopper fills slip in mixer outlet below directly to formwork erection feed bin, formwork erection feed bin slides to above formwork erection group, slip is poured in vertical mould, fill the electrical heating maintenance that rear vertical mould is carried by mould, then formwork erection feed bin is moved to above other vertical mould group and continue cast; With this production that circulates.

Beneficial effect of the present invention is:

Flat vertical assembly line, achieves the industrialization Automatic Production Line of Novel building wallboard and the synchronous production of multiple plate product.

First, the flat vertical combination of this production line, production efficiency is high, Side fascia, lining, top board and floor can be produced respectively after production line combination, a tractor serves several purposes, solve at the bottom of produced by plane moulding lining efficiency, formwork erection cannot produce exterior wall, roof boarding and floor, play the combination function of the assembly line of the advantage of two kinds of pouring types simultaneously, greatly improve the efficiency that sheet material is produced;

The second, this assembly line, shares a set of stirring feeding system, and stir feeding system and be fully used, more single-row production line can save a set of stirring system and a set of storing, feeding system, economize energy;

3rd, this equipment is multisystem Combined production line, and part detachable is convenient to equipment conveying, installment and debugging;

4th, flat-die, formwork erection pouring product line all arrange movable mobile discharging device, accelerate the poring rate of mould, effectively raise the production efficiency of whole production line.

Accompanying drawing explanation

Fig. 1 is embodiment of the present invention structural representation;

Fig. 2 is assemble line charging gear structural representation in Fig. 1.

Detailed description of the invention

A kind of flat-die producing wallboard as shown in Figure 1, formwork erection assembly line, comprises flat-die pouring product line, formwork erection pouring product line, assemble line charging gear 1, flat-die, formwork erection pouring product line parallel side-by-side arranges and passes below assemble line charging gear, and assemble line charging gear 1 comprises operating desk 2, feeder, water metering device, mixer 3, foaming machine 4, transverse shifting slip bucket 5, reductor, flat-die feed bin 6, formwork erection feed bin 7, operating desk 2 lower end is provided with production line passage, mixer 3, foaming machine 4, reductor is arranged on operating desk 2 upper end, water metering device, foaming machine 4 is communicated with mixer 3, and feeder one end is connected with raw material feed bin 9, and the other end is arranged on above mixer 3 charging aperture, is provided with the track with production line channel vertical direction in operating desk 2, flat-die feed bin 6, formwork erection feed bin 7 is arranged on above production line passage, below transverse shifting slip bucket 5, flat-die feed bin 6 is fixedly installed, formwork erection feed bin 7 can along the vertically movement of formwork erection pouring product line orbital direction, mobile transverse shifting slip bucket 5 can be slidably connected with operating desk inner orbit under reductor drives, the charging aperture of transverse shifting slip bucket 5 can dock with mixer 3 discharging opening, its discharging opening can with flat-die feed bin 6, the gating location of formwork erection feed bin 7 is corresponding.

Assemble line charging gear 1 is also provided with electronic measurement hopper 8, and electronic measurement hopper 8 is arranged on above mixer 3, and its discharging opening docks with mixer 3 charging aperture, and its charging aperture is corresponding with the discharging opening of feeder upper end.

Operating desk 2 is provided with multiple sensor, is separately positioned on the discharging device of flat-die pouring product line; The water measurement device of assemble line charging gear 1; Electronic measurement hopper 8 place; Transverse shifting slip bucket 5 and mixer 3 joint; Transverse shifting slip bucket 5 and formwork erection feed bin 7, flat-die feed bin 6 joint; Flat mould puts in place place.

Described water measurement device is communicated with mixer 3, and water measurement device is connected with watering by water pipe.

Assemble line charging gear 1 is provided with electric-control system, is connected with feeder, water measurement device, mixer 3, foaming machine 4, formwork erection feed bin 7, flat-die feed bin 6 and each sensor.

Production line is also provided with information control center and is connected with flat-die pouring product line, formwork erection pouring product line, assemble line charging gear 1, can realize computer and control, visual information image data, the functions such as automatic printing.

Operating desk 2 is the steel construction operating desk of hollow, and side has stair to lead to operating desk top, and operating desk top ground lays checkered plates, fills guardrail around.

Flat-die pouring product line comprises multiple mould vehicle 11, automatic scraping die device, grid cloth laying apparatus, warming plate laying apparatus, stationary hopper 12, mobile drain hopper 13, electronic measurement material drain system, before fog room 14 and fog room, rear fog room lowering or hoisting gear, pipe drawing device 15, form removal, oiling station, electric-control system, mobile drain hopper 13 is arranged on rail bracket, and rail bracket is erected at above mould vehicle track, and stationary hopper 12 and mobile drain hopper 13 charging aperture can dock with the transverse shifting slip bucket 5 of assemble line charging gear 1, stationary hopper 12, mobile drain hopper 13 is provided with electronic weighing instrument be connected with electronic measurement material drain system, its discharging opening can be corresponding with mould vehicle 11 die location, grid cloth laying apparatus, warming plate laying apparatus, automatic scraping die device is arranged on mould vehicle walking track and carries out laying grid cloth to mould, lay warming plate and scrape modulo operation, mould vehicle enters fog room 14 maintenance by lowering or hoisting gear, passes through pipe drawing device after mould maintenance, form removal, oiling station carries out subsequent operation, the operation of each device on electric control system controls flat-die pouring product line.

Formwork erection pouring product line comprises vertical mould group 15, mobile gantry frame 10, Hydraulic Station, electric heating system, pipe drawing device, automatic removing device, oiling station, electric-control system, formwork erection feed bin 7 is movably arranged on mobile gantry frame 10, can dock with transverse shifting slip bucket 5 discharging opening, 10, mobile gantry frame is erected at above vertical mould group 15, electric heating system is connected with vertical mould group 15, Hydraulic Station and pipe drawing device, automatic removing device connects, electric-control system and vertical mould group 15, Hydraulic Station electric heating system, pipe drawing device, automatic removing device, oiling station connects.

Line centered by operating desk 2, two raw material feed bins are placed in side.Bin bottom welding conveyance conduit, pipeline is obliquely upward to extension, and outlet is positioned at directly over mixer 3, electronic measurement hopper 8 charging aperture.

Be assembly line bottom operating desk 2, two line parallels are settled, and outside is flat-die pouring product line, and formwork erection pouring product line passes from operating desk hollow bulb, and two production lines share transverse shifting slip bucket 5 feed.

Claims (4)

1. produce the flat-die of wallboard for one kind, formwork erection assembly line, it comprises assemble line charging gear, assemble line charging gear comprises operating desk, feeder, mixer, water measurement device, foaming machine, transverse shifting slip bucket, operating desk lower end is provided with production line passage, mixer, foaming machine, motor is arranged on operating desk upper end, foaming machine is communicated with mixer, feeder one end is connected with raw material feed bin, the other end is arranged on above mixer charging aperture, the track with channel vertical direction is provided with in operating desk, transverse shifting slip bucket can be dynamically connected with track sliding under reductor drives, the charging aperture of transverse shifting slip bucket can dock with mixer discharging opening, it is characterized in that: further comprising flat-die pouring product line, formwork erection pouring product line, flat-die, formwork erection pouring product line is set up in parallel and passes below assemble line charging gear, assemble line charging gear also comprises flat-die feed bin, formwork erection feed bin, flat-die feed bin, formwork erection feed bin is arranged on above production line passage, below transverse shifting slip bucket, transverse shifting slip bucket discharging opening can with flat-die feed bin, the gating location of formwork erection feed bin is corresponding, flat-die pouring product line comprises stationary hopper, mobile drain hopper, stationary hopper, mobile drain hopper is arranged on rail bracket, rail bracket is erected at above mould vehicle track, the charging aperture of stationary hopper and mobile drain hopper can dock with the transverse shifting slip bucket of assemble line charging gear, the formwork erection feed bin of assemble line charging gear is arranged on mobile gantry frame, mobile gantry frame is erected at directly over vertical mould group, formwork erection feed bin can be docked with transverse shifting slip bucket discharging opening by mobile gantry frame, its drain hole docks with vertical mould group.
2. flat-die, the formwork erection assembly line of production wallboard according to claim 1, it is characterized in that: assemble line charging gear is also provided with electronic measurement hopper, electronic measurement hopper is arranged on above mixer, its discharging opening docks with mixer charging aperture, and its charging aperture is corresponding with the discharging opening of feeder upper end.
3. flat-die, the formwork erection assembly line of production wallboard according to claim 1 and 2, it is characterized in that: operating desk is provided with multiple gage probe, be separately positioned on the water measurement device of the discharging device of flat-die pouring product line, assemble line charging gear, electronic measurement hopper place.
4. flat-die, the formwork erection assembly line of production wallboard according to claim 3, it is characterized in that: assemble line charging gear is provided with electric-control system, be connected with feeder, water measurement device, mixer, foaming machine, formwork erection feed bin, flat-die feed bin and each sensor.
CN201210588138.9A 2012-12-31 2012-12-31 Flat die and stand die combined product line for producing wallboard CN103144187B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210588138.9A CN103144187B (en) 2012-12-31 2012-12-31 Flat die and stand die combined product line for producing wallboard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210588138.9A CN103144187B (en) 2012-12-31 2012-12-31 Flat die and stand die combined product line for producing wallboard

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CN103144187A CN103144187A (en) 2013-06-12
CN103144187B true CN103144187B (en) 2015-06-24

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441250A (en) * 2013-09-13 2015-03-25 天津博乐科技有限公司 Intelligent monitoring system of foamed cement component production line
CN103496031A (en) * 2013-10-08 2014-01-08 谢鸣燕 Plate making system and method by utilizing sludge
CN104192554B (en) * 2014-08-04 2017-01-18 彭译萱 Semi-automatic fixed die table PC component production system
CN107538607A (en) * 2016-06-27 2018-01-05 湖南晨熙绿色建筑产业有限公司 A kind of production line and production method of heat preservation dismounting-free formwork for building
CN107538606A (en) * 2016-06-27 2018-01-05 湖南晨熙绿色建筑产业有限公司 The production line and production method of a kind of heat preservation dismounting-free formwork
CN108217108A (en) * 2018-01-29 2018-06-29 中建投(沈阳)易筑节能房屋科技有限公司 A kind of wallboard mould vehicle automatic separating apparatus

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1189296C (en) * 2002-04-23 2005-02-16 崔达生 Full-automatic production line of building blocks made of industrial waste and gypsum
CN100532040C (en) * 2006-09-16 2009-08-26 石宗利 Assembly line for automatically manufacturing gypsum lightweight cavity wallboard and building block
CN101434087A (en) * 2008-12-18 2009-05-20 罗国军 Process for molding fiber plaster composite wall large plate and production line
CN201385367Y (en) * 2009-04-02 2010-01-20 张秉新 Combined electrothermal die vertical casting wallboard machine
CN201693661U (en) * 2010-06-12 2011-01-05 中山建华管桩有限公司墙体材料分公司 Light concrete wallboard production line
CN102152382A (en) * 2011-03-09 2011-08-17 郑州市市政工程总公司 Concrete-producing machine and manufacturing and using method thereof
CN102699994B (en) * 2012-06-05 2014-09-24 山东信发环保科技有限责任公司 Production line for fireproof heat-insulating wall plates, and method for on-site processing of fireproof heat-insulating wall plates by utilizing production line
CN203331210U (en) * 2012-12-31 2013-12-11 泰安昆泰长荣新型建材有限公司 Flat die and erect die combination production line for producing wallboards

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C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Geng Xuedong

Inventor after: Ma Yue

Inventor after: Hu Rongshan

Inventor before: Geng Xuedong

Inventor before: Ma Yue

Inventor before: Hu Rongshan

Inventor after: Geng Xuedong

Inventor after: Ma Yue

Inventor after: Hu Rongshan

Inventor before: Geng Xuedong

Inventor before: Ma Yue

Inventor before: Hu Rongshan

C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150624

Termination date: 20191231