CN202753283U - A mobile concrete mixing device - Google Patents

A mobile concrete mixing device Download PDF

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Publication number
CN202753283U
CN202753283U CN 201220328314 CN201220328314U CN202753283U CN 202753283 U CN202753283 U CN 202753283U CN 201220328314 CN201220328314 CN 201220328314 CN 201220328314 U CN201220328314 U CN 201220328314U CN 202753283 U CN202753283 U CN 202753283U
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China
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concrete
vehicle frame
concrete mixing
water
mix plant
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李朋谦
薛恒鹤
贾炳义
申勋杰
许广军
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Anhui Xingyu Rail Equipment Co Ltd
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ANHUI XINGYU HEAVY INDUSTRY MACHINERY CO LTD
China Tiesiju Civil Engineering Group Co Ltd CTCE Group
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Abstract

The utility model relates to a movable concrete mixing device, which comprises a frame, a power device arranged on the frame, a concrete mixing drum, a feed chute, a discharge chute, a mixing device and a control device; the concrete mixing drum is arranged on the frame through the mixing drum support, the feeding chute and the discharging chute are respectively arranged at the opening end of the concrete mixing drum in an up-down position, the power device is connected with the mixing device, the mixing device is connected with the other end of the concrete mixing drum opposite to the opening end, the control device is connected with the power device, and the concrete mixing drum fixing device further comprises fixing devices which are arranged on two sides of the frame and used for fixing the movable concrete mixing device. The utility model discloses can effectively guarantee the quality of concrete, not produce the segregation, and convenient operation, the range of application is wide, realizes stirring and transporting the concrete, moreover the utility model discloses can alleviate the labor manpower greatly, practice thrift a large amount of human costs, improve work efficiency.

Description

一种可移动混凝土搅拌装置A mobile concrete mixing device

技术领域 technical field

本实用新型涉及一种可移动混凝土搅拌装置。The utility model relates to a movable concrete mixing device.

背景技术 Background technique

由于地铁、隧道、桥函等结构和位置的特殊性,整体道床浇筑需要大量混凝土,通用混凝土泵车和混凝土搅拌车不能直达工作面,混凝土泵受输送距离限制。目前地铁施工浇筑整体道床,混凝土输送普遍采用方法是:制作料槽,料槽装满混凝土由轨道平板车输送至现场附近,再由门架吊运至工作面浇筑。由于运输距离长,混凝土在料槽中存放长时间不能实现搅拌,混凝土离析很严重,其和易性和坍落度下降,混凝土质量下降,整体道床的质量得不到保证。同时输送时间长,数量少,辅助人员多,造成施工成本高,施工速度缓慢等现象。Due to the special structure and location of subways, tunnels, bridge boxes, etc., a large amount of concrete is required for the pouring of the integral track bed. General-purpose concrete pump trucks and concrete mixer trucks cannot directly reach the working face, and the concrete pump is limited by the conveying distance. At present, when pouring the integral ballast bed in subway construction, the commonly used method for concrete delivery is: to make a trough, fill the trough with concrete, transport it to the vicinity of the site by a rail flat car, and then lift it to the working surface for pouring by the gantry. Due to the long transportation distance, the concrete cannot be stirred after being stored in the trough for a long time, the concrete segregation is very serious, its workability and slump decrease, the quality of the concrete decreases, and the quality of the overall track bed cannot be guaranteed. At the same time, the transportation time is long, the quantity is small, and there are many auxiliary personnel, resulting in high construction cost and slow construction speed.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种能够放置在不同运输工具上或平整地面上实现混凝土的转运,并且保证混凝土质量的可移动混凝土搅拌装置。The technical problem to be solved by the utility model is to provide a movable concrete mixing device which can be placed on different means of transport or on a flat ground to realize concrete transfer and ensure the quality of the concrete.

本实用新型为了解决上述技术问题采用以下技术方案:本实用新型设计了一种可移动混凝土搅拌装置,包括车架以及设置在车架上的动力装置、混凝土搅拌筒、进料槽、出料槽、搅拌装置和控制装置;其中,混凝土搅拌筒通过搅拌桶支架设置在车架上,进料槽和出料槽分别上下位置地设置在混凝土搅拌筒的开口端,动力装置与搅拌装置相连接,所述搅拌装置与混凝土搅拌筒上相对开口端的另一端相连接,控制装置与动力装置相连接,还包括设置在车架两侧,用于对所述可移动混凝土搅拌装置进行固定的固定装置。In order to solve the above technical problems, the utility model adopts the following technical solutions: the utility model designs a movable concrete mixing device, including a vehicle frame and a power unit arranged on the vehicle frame, a concrete mixing drum, a feeding trough, and a discharging trough , mixing device and control device; wherein, the concrete mixing drum is arranged on the vehicle frame through the mixing drum bracket, the feeding tank and the discharging tank are arranged at the opening end of the concrete mixing drum in upper and lower positions respectively, and the power unit is connected with the mixing device, The mixing device is connected to the other end of the concrete mixing drum opposite to the open end, the control device is connected to the power device, and also includes fixing devices arranged on both sides of the vehicle frame for fixing the movable concrete mixing device.

作为本实用新型的一种优选技术方案:还包括设置在车架两侧的吊运卡扣。As a preferred technical solution of the utility model: it also includes lifting buckles arranged on both sides of the vehicle frame.

作为本实用新型的一种优选技术方案:还包括与动力装置连接,且设置在车架上的清洗装置;所述清洗装置包括水箱、水泵和水管,其中水箱安装在车架上,所述水箱上设置有进水口和出水口,水箱上的进水口接外部供水,所述水泵的进水口与水箱上的出水口相连接,所述水管的一端与水泵的出水口相连接,所述水管的另一端放置在进料槽上。As a preferred technical solution of the present utility model: it also includes a cleaning device connected to the power unit and arranged on the vehicle frame; the cleaning device includes a water tank, a water pump and a water pipe, wherein the water tank is installed on the vehicle frame, and the water tank A water inlet and a water outlet are arranged on the water tank, the water inlet on the water tank is connected to the external water supply, the water inlet of the water pump is connected with the water outlet on the water tank, one end of the water pipe is connected with the water outlet of the water pump, and the water pipe The other end is placed on the feed chute.

作为本实用新型的一种优选技术方案:还包括设置在车架上的安全指示装置,所述安全指示装置包括安全指示灯、安全标色和安全指示牌,其中,安全指示灯与动力装置相连接。As a preferred technical solution of the present utility model: it also includes a safety indicating device arranged on the vehicle frame, and the safety indicating device includes a safety indicator light, a safety color marking and a safety indicator plate, wherein the safety indicator light is connected to the power unit. connect.

作为本实用新型的一种优选技术方案:所述动力装置包括电机和发动机。As a preferred technical solution of the utility model: the power device includes a motor and an engine.

作为本实用新型的一种优选技术方案:所述搅拌装置包括液压泵、定量马达和回转减速机;其中,所述液压泵与所述定量马达相连接,所述定量马达与所述回转减速机相连接,所述回转减速机通过法兰与所述混凝土搅拌筒上相对开口端的另一端进行连接。As a preferred technical solution of the present utility model: the stirring device includes a hydraulic pump, a quantitative motor and a rotary reducer; wherein, the hydraulic pump is connected to the quantitative motor, and the quantitative motor is connected to the rotary reducer The rotary reducer is connected with the other end of the concrete mixing drum opposite to the open end through a flange.

作为本实用新型的一种优选技术方案:所述出料槽为可伸缩式出料槽。As a preferred technical solution of the utility model: the discharge chute is a retractable discharge chute.

作为本实用新型的一种优选技术方案:所述混凝土搅拌筒的容积为10m3-20m3As a preferred technical solution of the present utility model: the volume of the concrete mixing drum is 10m 3 -20m 3 .

本实用新型所述一种可移动混凝土搅拌装置采用以上技术方案与现有技术相比,具有以下技术效果:Compared with the prior art, a movable concrete mixing device described in the utility model adopts the above technical scheme and has the following technical effects:

(1)能够有效保证混凝土的质量,不产生离析,且操作方便;(1) It can effectively guarantee the quality of concrete, does not produce segregation, and is easy to operate;

(2)应用范围广,能够放置在不同运输工具上或平整地面上实现混凝土的转运;(2) It has a wide range of applications and can be placed on different means of transport or on flat ground to realize concrete transfer;

(3)增加清洗装置,能够及时对混凝土搅拌筒进行清洗;(3) Increase the cleaning device, which can clean the concrete mixing drum in time;

(4)能够大大减轻劳动人力,节约大量人力成本,提高工作效率。(4) It can greatly reduce labor force, save a lot of labor cost and improve work efficiency.

附图说明 Description of drawings

图1是本实用新型设计一种可移动混凝土搅拌装置的正视图。Fig. 1 is a front view of a movable concrete mixing device designed by the utility model.

其中,1.动力装置,2.车架,3.搅拌装置,4.混凝土搅拌筒,5.进料槽,6.出料槽,7.清洗装置,8.固定装置,9.吊运卡扣,10.安全指示装置,11.控制装置,12.搅拌桶支架。Among them, 1. power unit, 2. frame, 3. mixing device, 4. concrete mixing drum, 5. feeding trough, 6. discharging chute, 7. cleaning device, 8. fixing device, 9. lifting card Buckle, 10. Safety indicator device, 11. Control device, 12. Mixing bucket support.

具体实施方式 Detailed ways

下面结合说明书附图对本实用新型的具体实施方式作进一步详细的说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.

如图1所示,本实用新型设计了一种可移动混凝土搅拌装置,包括车架以及设置在车架上的动力装置、混凝土搅拌筒、进料槽、出料槽、搅拌装置和控制装置;其中,混凝土搅拌筒通过搅拌桶支架设置在车架上,进料槽和出料槽分别上下位置地设置在混凝土搅拌筒的开口端,动力装置与搅拌装置相连接,所述搅拌装置与混凝土搅拌筒上相对开口端的另一端相连接,控制装置与动力装置相连接,还包括设置在车架两侧,用于对所述可移动混凝土搅拌装置进行固定的固定装置。本实用新型设计的一种可移动混凝土搅拌装置能够有效保证混凝土的质量,不产生离析,且操作方便;应用范围广,能够放置在不同运输工具上或平整地面上实现混凝土的转运,而且本实用新型能够大大减轻劳动人力,节约大量人力成本,提高工作效率。As shown in Fig. 1, the utility model has designed a kind of movable concrete mixing device, comprises vehicle frame and the power unit that is arranged on the vehicle frame, concrete mixing drum, feeding tank, discharging tank, mixing device and control device; Wherein, the concrete mixing drum is arranged on the vehicle frame through the bracket of the mixing drum, and the feeding chute and the discharging chute are arranged at the opening end of the concrete mixing drum up and down respectively, and the power unit is connected with the agitating device, and the agitating device is connected with the concrete agitating device. The other end of the barrel opposite to the open end is connected, the control device is connected with the power device, and also includes fixing devices arranged on both sides of the vehicle frame for fixing the movable concrete mixing device. A movable concrete mixing device designed by the utility model can effectively guarantee the quality of concrete without segregation, and is easy to operate; it has a wide range of applications and can be placed on different means of transport or on flat ground to realize concrete transfer. The new type can greatly reduce labor force, save a lot of labor cost and improve work efficiency.

作为本实用新型的一种优选技术方案:还包括设置在车架两侧的吊运卡扣,通过在吊运卡扣上悬挂吊载绳,使可移动混凝土搅拌装置在吊运时,保持平稳且吊运方便。As a preferred technical solution of the present utility model: it also includes lifting buckles arranged on both sides of the vehicle frame, by hanging the lifting rope on the lifting buckles, the movable concrete mixing device can be kept stable during lifting And easy to lift.

作为本实用新型的一种优选技术方案:还包括与动力装置连接,且设置在车架上的清洗装置;所述清洗装置包括水箱、水泵和水管,其中水箱安装在车架上,所述水箱上设置有进水口和出水口,水箱上的进水口接外部供水,所述水泵的进水口与水箱上的出水口相连接,所述水管的一端与水泵的出水口相连接,所述水管的另一端放置在进料槽上。本实用新型中增加了清洗装置,能够及时对混凝土搅拌筒进行清洗,保持混凝土搅拌筒内壁光洁无附作物。As a preferred technical solution of the present utility model: it also includes a cleaning device connected to the power unit and arranged on the vehicle frame; the cleaning device includes a water tank, a water pump and a water pipe, wherein the water tank is installed on the vehicle frame, and the water tank A water inlet and a water outlet are arranged on the water tank, the water inlet on the water tank is connected to the external water supply, the water inlet of the water pump is connected with the water outlet on the water tank, one end of the water pipe is connected with the water outlet of the water pump, and the water pipe The other end is placed on the feed chute. The utility model adds a cleaning device, which can clean the concrete mixing drum in time and keep the inner wall of the concrete mixing drum clean and free of crops.

作为本实用新型的一种优选技术方案:还包括设置在车架上的安全指示装置,所述安全指示装置包括安全指示灯、安全标色和安全指示牌,其中,安全指示灯与动力装置相连接。As a preferred technical solution of the present utility model: it also includes a safety indicating device arranged on the vehicle frame, and the safety indicating device includes a safety indicator light, a safety color marking and a safety indicator plate, wherein the safety indicator light is connected to the power unit. connect.

作为本实用新型的一种优选技术方案:所述动力装置包括电机和发动机。As a preferred technical solution of the utility model: the power device includes a motor and an engine.

作为本实用新型的一种优选技术方案:所述搅拌装置包括液压泵、定量马达和回转减速机;其中,所述液压泵与所述定量马达相连接,所述定量马达与所述回转减速机相连接,所述回转减速机通过法兰与所述混凝土搅拌筒上相对开口端的另一端进行连接。As a preferred technical solution of the present utility model: the stirring device includes a hydraulic pump, a quantitative motor and a rotary reducer; wherein, the hydraulic pump is connected to the quantitative motor, and the quantitative motor is connected to the rotary reducer The rotary reducer is connected with the other end of the concrete mixing drum opposite to the open end through a flange.

作为本实用新型的一种优选技术方案:所述出料槽为可伸缩式出料槽,包括数个出料子槽,数个出料子槽之间通过滑轮轨道进行叠加,使得出料槽能够进行伸缩,便于混凝土的卸载;针对可伸缩式出料槽,数个出料子槽还可采用折叠式,同样能实现出料槽的伸缩效果,完成混凝土的卸载。As a preferred technical solution of the present utility model: the discharge chute is a retractable discharge chute, including several discharge sub-slots, and the several discharge sub-slots are superimposed through the pulley track, so that the discharge chute can be carried out. Telescopic, convenient for unloading of concrete; For the retractable discharge chute, several discharge sub-troughs can also be folded, which can also achieve the telescopic effect of the discharge chute and complete the unloading of concrete.

作为本实用新型的一种优选技术方案:所述混凝土搅拌筒的容积为10m3-20m3As a preferred technical solution of the present utility model: the volume of the concrete mixing drum is 10m 3 -20m 3 .

本实用新型设计的一种可移动混凝土搅拌装置在具体应用过程当中,先通过吊运卡扣将可移动混凝土搅拌装置吊运至指定承载平板车上,并通过所述固定装置将可移动混凝土搅拌装置与承载平板车进行固定,使其稳定安全,然后通过进料槽承接需要运输的混凝土,混凝土在混凝土搅拌桶中被不停地进行搅拌,使搅拌筒中混凝土不产生凝固,此时可移动混凝土搅拌装置就通过承载平板车进行运输,当运输至施工区域时,通过出料槽将混凝土搅拌筒中的混凝土进行卸载,实现混凝土施工。这样通过承载平板车对可移动混凝土搅拌装置进行来回往复多次运输,完成当日工作任务后,启动清洗装置对混凝土搅拌筒内壁进行清洗,使混凝土搅拌筒内壁光洁无附着物。若需要进行吊运,则解开固定装置,在吊运卡扣上悬挂吊索,吊运可移动混凝土搅拌装置至平整地面或其他结构上,且保持其水平放置等待下次再用。In the specific application process of a movable concrete mixing device designed by the utility model, the movable concrete mixing device is first hoisted to the designated load-carrying flatbed truck through the lifting buckle, and the movable concrete mixing device is lifted by the fixing device. Fix it with the load-carrying flatbed truck to make it stable and safe, and then accept the concrete to be transported through the feeding trough, and the concrete is continuously stirred in the concrete mixing drum so that the concrete in the mixing drum does not solidify. At this time, the concrete mixing device can be moved It is transported by a flatbed truck. When transported to the construction area, the concrete in the concrete mixing drum is unloaded through the discharge chute to realize concrete construction. In this way, the mobile concrete mixing device is transported back and forth multiple times by the flatbed truck. After completing the daily work tasks, the cleaning device is started to clean the inner wall of the concrete mixing drum, so that the inner wall of the concrete mixing drum is smooth and free of attachments. If it needs to be lifted, untie the fixing device, hang the sling on the lifting buckle, lift the movable concrete mixing device to the flat ground or other structures, and keep it placed horizontally for next use.

本实用新型设计的一种可移动混凝土搅拌装置不仅能够应用在承载平板车上,同样,本实用新型能够放置在平整地面上进行工作,对混凝土进行搅拌,防止混凝土产生凝固,保证混凝土的质量。A movable concrete mixing device designed by the utility model can not only be applied to a flatbed truck, but also can be placed on a flat ground to mix the concrete, prevent the concrete from solidifying, and ensure the quality of the concrete.

本实用新型实施后,彻底解决了地铁、隧道、桥函等通用混凝土输送机械不能到达的地方需要大量混凝土的问题。随着轨道的延伸,可以实现长距离输送;在输送过程中不停搅拌,解决了混凝土运输过程当中离析严重的问题;本实用新型输送距离远,可连续运输,且承载量大,提高了混凝土运输功效,减少了人力辅助,提高了地铁整体道床施工速度,节约了生产成本,对地铁的发展具有重大意义。After the utility model is implemented, the problem that a large amount of concrete is needed in places that cannot be reached by general concrete conveying machines such as subways, tunnels, and bridge boxes has been completely solved. With the extension of the track, long-distance transportation can be realized; non-stop stirring during the transportation process solves the serious problem of segregation in the concrete transportation process; The transportation efficiency reduces manpower assistance, improves the overall track bed construction speed of the subway, and saves production costs, which is of great significance to the development of the subway.

上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Make various changes below.

Claims (8)

1. removable concrete central mix plant comprises vehicle frame and is arranged on power set, concrete agitating drum, feed well, blow tank, agitating device and control device on the vehicle frame; Wherein, concrete agitating drum is arranged on the vehicle frame by the agitator support, feed well and blow tank are arranged on respectively the openend of concrete agitating drum upper-lower position, power set are connected with agitating device, the other end of relative openend is connected on described agitating device and the concrete agitating drum, control device is connected with power set, it is characterized in that: also comprise being arranged on the vehicle frame both sides, be used for the fixture that described removable concrete central mix plant is fixed.
2. described a kind of removable concrete central mix plant according to claim 1 is characterized in that: also comprise the handling buckle that is arranged on the vehicle frame both sides.
3. described a kind of removable concrete central mix plant according to claim 1 is characterized in that: also comprise with power set being connected, and be arranged on cleaning device on the vehicle frame; Described cleaning device comprises water tank, water pump and water pipe, wherein water tank is installed on the vehicle frame, be provided with water inlet and delivery port on the described water tank, water inlet on the water tank connects outside water supply, the water inlet of described water pump is connected with delivery port on the water tank, one end of described water pipe is connected with the delivery port of water pump, and the other end of described water pipe is placed on the feed well.
4. described a kind of removable concrete central mix plant according to claim 1, it is characterized in that: also comprise the safety indicating device that is arranged on the vehicle frame, described safety indicating device comprises green indicating lamp, safety post look and safe direction board, and wherein, green indicating lamp is connected with power set.
5. described a kind of removable concrete central mix plant according to claim 1, it is characterized in that: described power set comprise motor and engine.
6. described a kind of removable concrete central mix plant according to claim 1, it is characterized in that: described agitating device comprises hydraulic pump, fixed displacement motor and rotary reducer; Wherein, described hydraulic pump is connected with described fixed displacement motor, and described fixed displacement motor is connected with described rotary reducer, and described rotary reducer connects by the other end of relative openend on flange and the described concrete agitating drum.
7. described a kind of removable concrete central mix plant according to claim 1, it is characterized in that: described blow tank is the extension type blow tank.
8. described a kind of removable concrete central mix plant according to claim 1, it is characterized in that: the volume of described concrete agitating drum is 10m 3-20m 3
CN 201220328314 2012-07-09 2012-07-09 A mobile concrete mixing device Expired - Fee Related CN202753283U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014792A (en) * 2015-07-20 2015-11-04 嘉兴高通混凝土有限公司 Multifunctional water concrete mixing ship
CN108000721A (en) * 2017-12-07 2018-05-08 中交二公局第三工程有限公司 Liftable formula concrete tank and its hanging method for heavy grade incline shaft transport
CN110877412A (en) * 2019-11-30 2020-03-13 桐乡市亚都混凝土有限公司 Concrete mixer with damping device
CN114809640A (en) * 2022-04-13 2022-07-29 广西三一美砼控股集团有限公司 Concrete transportation pumping method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014792A (en) * 2015-07-20 2015-11-04 嘉兴高通混凝土有限公司 Multifunctional water concrete mixing ship
CN108000721A (en) * 2017-12-07 2018-05-08 中交二公局第三工程有限公司 Liftable formula concrete tank and its hanging method for heavy grade incline shaft transport
CN110877412A (en) * 2019-11-30 2020-03-13 桐乡市亚都混凝土有限公司 Concrete mixer with damping device
CN114809640A (en) * 2022-04-13 2022-07-29 广西三一美砼控股集团有限公司 Concrete transportation pumping method

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Address after: Hefei City, Anhui province 230023 Wangjiang Road No. 96

Patentee after: CHINA TIESIJU CIVIL ENGINEERING GROUP Co.,Ltd.

Patentee after: ANHUI XINGYU RAILWAY EQUIPMENT Co.,Ltd.

Address before: Hefei City, Anhui province 230023 Wangjiang Road No. 96

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