CN207841701U - The pouring mechanism of pipe pile die - Google Patents

The pouring mechanism of pipe pile die Download PDF

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Publication number
CN207841701U
CN207841701U CN201820148669.9U CN201820148669U CN207841701U CN 207841701 U CN207841701 U CN 207841701U CN 201820148669 U CN201820148669 U CN 201820148669U CN 207841701 U CN207841701 U CN 207841701U
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CN
China
Prior art keywords
die
pouring
plane
pipe
idler wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820148669.9U
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Chinese (zh)
Inventor
陈维孟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd
Original Assignee
JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd filed Critical JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd
Priority to CN201820148669.9U priority Critical patent/CN207841701U/en
Application granted granted Critical
Publication of CN207841701U publication Critical patent/CN207841701U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of pouring mechanisms of pipe pile die, including wiper mechanism, Membrane jetter structure, crushing mechanism, pour mechanism, guide rail, push trolley and pipe die, it pushes trolley and is equipped with adjustment mechanism, adjustment mechanism includes adjusting knob, adjusting screw rod, claw and fixed seat.It includes the second motor, retarder, feed inlet, main shaft, helical blade and discharge port to pour mechanism, discharge port is equipped with a distributing device, distributing device is equipped with a die joint, die joint is made of upper plane and side plane, upper plane and side plane are equipped with roller bearing, upper plane is equipped with through-hole, and through-hole matches with discharge port.Concrete can be compacted by die joint, roller bearing slightly protrudes from die joint, convenient for concrete extrusion is entered in the gap of wire basket, fully complete filling, prevent concrete from being overflowed towards outside, the pneumatic vibrator for pushing both sides on trolley is opened, and promotes concrete uniform in pipe mold flow, ensures that each section concrete casting is uniform in pipe die.

Description

The pouring mechanism of pipe pile die
Technical field
The utility model belongs to the production equipment field of pile pile, more particularly, to a kind of pouring mechanism of pipe pile die.
Background technology
PHC piles are a kind of Novel pile foundation materials for coming this year to promote and apply in architectural engineering, With concrete strength is high, bearing capacity is big, quick construction is convenient, environmental pollution is small, pile quality is reliable, overall economics effect The features such as benefit is good, in the whole nation, coastal provinces and cities obtain prodigious promote the use of.
The processing step of production prestressed concrete pipe pile is followed successively by now:Steel reinforcement cage is woven, feeding is filled, is molded, Draw reinforcing bar, centrifugal forming, steam curing.So-called filling feeding is exactly that woven steel reinforcement cage is placed into pipe die, then to Fill concrete in pipe die.Existing feeder is a funnelform equipment, is lifted on the track above pipe die, by feeding Concrete material is filled into pipe die by walking back and forth for material machine.Such feeder needs in advance to stir concrete on ground It is good, then concrete is transferred in the hopper of feeder again.Using such feeder, the labor intensity of worker is relatively high, Concrete is easy to overflow outside pipe die, and is easy to be stuck in outside steel reinforcement cage, is unable to Fast Filling and enters in steel reinforcement cage, production efficiency compares It is low.
201420763734.0 provide it is a kind of can be continuously produced, efficient concrete tubular pile material perfusion system, should The pipe die of utility model is vertical pouring, and the concrete of each section is uneven, and difficulty and discomfort are increased to later stage centrifugal forming Close successional production line production.
Utility model content
In order to solve the problems of the above-mentioned prior art, the utility model proposes a kind of casting machines of pipe pile die Structure can overflow pipe die to avoid concrete, concrete is made to rapidly enter in wire basket, ensure that each section concrete pours in pipe die Fill uniform.
What the technical solution of the utility model was realized in:
A kind of pouring mechanism of pipe pile die, including wiper mechanism, Membrane jetter structure, crushing mechanism, pour mechanism, guide rail, Trolley and pipe die are pushed, the pipe die is arranged on the push trolley, and the push trolley is movably disposed at described lead On rail, the pipe die is equipped with die orifice slot, which is characterized in that the push trolley is equipped with adjustment mechanism, the adjustment mechanism Including adjusting knob, adjusting screw rod, claw and fixed seat, it is equipped with taper surface among the push trolley, is set on the taper surface It includes the second motor, retarder, feed inlet, main shaft, helical blade and discharge port, institute to have pneumatic vibrator, the pouring mechanism It states discharge port and is equipped with a distributing device, the distributing device is equipped with a die joint, and the die joint is by upper plane and side plane group At the upper plane and side plane are equipped with roller bearing, and the upper plane is equipped with through-hole, the through-hole and the discharge port phase Match, the second idler wheel is additionally provided on the distributing device, second idler wheel is caught in the die orifice slot.
In the pouring mechanism of this pipe pile die of the utility model, the wiper mechanism includes fixed plate, lifting silk Bar, support plate, motor, idler wheel wire brush and horizontal sliding table are equipped with the guide rail, the push trolley on the horizontal sliding table On the horizontal sliding table, the elevating screw is mounted in the fixed plate, and opening, the branch are equipped in the fixed plate Fagging is mounted on the elevating screw, which is equipped with motor, passes through one between the support plate and idler wheel wire brush Connecting rod is fixed, and the motor is connected with idler wheel wire brush by belt.
In the pouring mechanism of this pipe pile die of the utility model, length and the pipe die of the idler wheel wire brush Length it is consistent.
In the pouring mechanism of this pipe pile die of the utility model, the Membrane jetter structure include current divider, isocon, Arc panel and arc nozzle, the isocon include middle isocon and side isocon, and the side isocon is equipped with regulating valve, institute It states and is connected by partition board between arc panel and arc nozzle, the arc panel both sides are equipped with the first idler wheel, the first idler wheel card Enter in the die orifice slot.
In the pouring mechanism of this pipe pile die of the utility model, the crushing mechanism includes feed inlet, the first powder Broken room, conveyer belt, vibrator and the second pulverizing chamber, interior first pulverizing chamber includes first disintegrator structure and the first sieve plate, institute It includes the second disintegrating mechanism, the second sieve plate and vibrating motor to state the second pulverizing chamber.
In the pouring mechanism of this pipe pile die of the utility model, the conveyer belt is equipped with first motor and shaft coupling Device, the conveyer belt are divided into traversing section and tilting section, and the conveyer belt includes holder, cant board and partition board, the first motor On the tilting section, the gaps 2cm are equipped between the partition board and cant board.
In the pouring mechanism of this pipe pile die of the utility model, the top of the conveyer belt is equipped with spray tube, institute It includes water inlet pipe and nozzle to state spray tube.
In the pouring mechanism of this pipe pile die of the utility model, the feed inlet is equipped with a spring.
The pouring mechanism for implementing this pipe pile die of the utility model, has the advantages that:Die joint can will mix Solidifying soil pressure is real, and roller bearing slightly protrudes from die joint, convenient for entering concrete extrusion in the gap of wire basket, fully completes filling, Prevent concrete from being overflowed towards outside, the pneumatic vibrator for pushing both sides on trolley is opened, and promotes concrete equal in pipe mold flow It is even, ensure that each section concrete casting is uniform in pipe die.
Description of the drawings
Fig. 1 is the structural schematic diagram of the pouring mechanism of this pipe pile die of the utility model;
Fig. 2 is the structural schematic diagram of wiper mechanism in Fig. 1;
Fig. 3 is the portions A enlarged diagram in Fig. 2;
Fig. 4 is the structural schematic diagram of Membrane jetter structure in Fig. 1;
Fig. 5 is the structural schematic diagram of crushing mechanism in Fig. 1;
Fig. 6 is the structural schematic diagram of conveyer belt in Fig. 5;
Fig. 7 is the schematic diagram that mechanism is poured in Fig. 1;
Fig. 8 is direction schematic diagram of distributing device in Fig. 7, the main presentation structure of roller bearing.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe.
The pouring mechanism of this pipe pile die of the utility model as shown in Figures 1 to 8 comprising wiper mechanism 10, Membrane jetter structure 20, crushing mechanism 30 pour mechanism 40, guide rail 50, push trolley 60 and pipe die 70, and the setting of pipe die 70 is small in push On vehicle 60, push trolley 60 is movably disposed on guide rail 50, and pipe die 70 is equipped with die orifice slot 71.
It pushes trolley 60 and is equipped with adjustment mechanism 66, adjustment mechanism 66 includes adjusting knob 61, adjusting screw rod 62, claw 63 With fixed seat 64,60 centre of push trolley is equipped with taper surface, and taper surface is equipped with pneumatic vibrator 65.Claw 63 is with certain The PVC plastic of elasticity is made, and is mainly used for adjusting the levelness of pipe die 70 and fixed pipe die 70, avoids pipe die 70 in push trolley It is shaken in 60.65 surface of pneumatic vibrator device is equipped with the groove to match with the cambered surface of pipe die, plays the role of fixed pipe die.
Wiper mechanism 10 includes fixed plate 11, elevating screw 12, support plate 13, motor 14, idler wheel wire brush 15 and level Slide unit 16 is equipped with guide rail 50 on horizontal sliding table 16, and push trolley 60 is located on horizontal sliding table 16, and elevating screw 12 is mounted on In fixed plate 11, opening 111 is equipped in the fixed plate 11, support plate 13 is mounted on elevating screw 12, is set in the support plate 13 There is motor 14, is fixed by a connecting rod 17 between support plate 13 and idler wheel wire brush 15, motor 14 and idler wheel wire brush 15 pass through Belt connects, and horizontal sliding table 16 includes horizontal lead screw, polished rod and slide unit, and slide unit is mounted on horizontal lead screw and polished rod, passes through water Flat lead screw controls slide unit displacement in the horizontal direction.The movement of elevating screw and horizontal lead screw is controlled by PLC control system, is realized Idler wheel wire brush 15 is in the cleaning on 70 surface of pipe die, and the length of idler wheel wire brush 15 is consistent with the length of pipe die 70, idler wheel steel wire Brush 15 is walked about on pipe die surface once can be completed the cleaning of pipe die 70 inner surface and bolting face.
Membrane jetter structure 20 includes current divider 21, isocon 22, arc panel 23 and arc nozzle 24, and isocon includes middle shunting Pipe 221 and side isocon 222, side isocon are equipped with regulating valve 25, pass through partition board 26 between arc panel 23 and arc nozzle 24 Connection, 23 both sides of arc panel are equipped with the first idler wheel 231, and the first idler wheel 231 is caught in die orifice slot 71.Membrane jetter structure 20 is located at spray film Interior after pipe die 70 enters spray film room, sprays front and rear cover plate closing in film room, forms a confined space.Regulating valve 25 is for adjusting The flow velocity of 222 inner pattern releasing agent applicable of side isocon can adjust the spray film amount of the releasing agent of different directions so that pipe die inner surface takes off Mould agent spray evenly and will not cause to waste.
Crushing mechanism 30 includes feed inlet 31, the first pulverizing chamber 32, conveyer belt 33 and the second pulverizing chamber 35, the first pulverizing chamber Include first disintegrator structure 321 and the first sieve plate 322 in 32, the second pulverizing chamber 35 includes the second disintegrating mechanism 351, the second sieve plate 352 and vibrating motor 353.It is uniform in size after by I and II crushing mechanism sandstone being crushed, ensure the production matter of pile pile Amount.Feed inlet 31 is equipped with spring 311 and baffle 312, and the baffle 312 of the laggard material mouth of blanking 31 is automatic under the action of spring 311 It resets.
Conveyer belt 33 is equipped with first motor 331 and shaft coupling 332, and conveyer belt is divided into traversing section 333 and tilting section 334, Conveyer belt 33 includes holder 335, cant board 336 and partition board 337.The top of conveyer belt is equipped with spray tube 36, and spray tube 36 includes Water inlet pipe 361 and nozzle 362, the bottom of holder 335 are equipped with horizontal pressure pin 338, and horizontal pressure pin 338 is equipped with rhone, and first Motor 331 is mounted on tilting section 334, and first motor is connect by shaft coupling 332 with conveyer belt 33.Partition board 337 is for fixing Sandstone is avoided sandstone from being cleaned liquid during transport and sweeps away or slid due to gravity, 337 both sides of partition board difference The gaps 2cm are equipped between cant board, nozzle 362 is sprayed water towards tilting section 334, for clearing up silt and impurity in sandstone, The quality of production for ensureing pile pile, between cleaning solution can be from gap along tilting section or between conveyer belt and cant board 336 Clearance flow enters rhone.
It includes the second motor 41, retarder 42, feed inlet 43, main shaft 44, helical blade 45, discharge port to pour mechanism 40 46, second support 47 and inductor 48, discharge port 49 are equipped with a distributing device 51, and distributing device 51 is equipped with a die joint 52, point Type face 52 is made of upper plane 521 and side plane 522, and upper plane 521 and side plane 522 are equipped with groove 523, in groove 523 Equipped with roller bearing 524, upper plane 521 is equipped with through-hole 525, and through-hole 525 matches with discharge port 49, and the is additionally provided on distributing device 51 Second wheel 53, the second idler wheel 53 are caught in die orifice slot 71.The installation of inductor 48 on the secondary support bracket 47 and with the height of pipe die 70 one It causes, signal the second motor 41 of control that PLC control system receives inductor 48 drives helical blade 45 to rotate in the forward direction feeding, does not receive Ready-mixed concrete is reversely rotated to signal helical blade 45, avoids concrete coagulation.
Concrete is entered by through-hole 525 in pipe die 70, and during blanking, push trolley 60 advances forward, parting Concrete can be compacted by face 52, and roller bearing 524 slightly protrudes from die joint 52, convenient for concrete extrusion to be entered to the gap of wire basket It is interior, filling is fully completed, prevents concrete from being overflowed towards outside, the pneumatic vibrator 65 for pushing both sides on trolley 60 is opened, and is promoted Concrete flowing in pipe die 70 is uniform.Second idler wheel 53 is stuck in die orifice slot 71, avoided while positioning in die orifice slot 71 into Enter concrete, influences the installation of die orifice rope.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Utility model spirit and principle within, made by any modification, equivalent replacement and improve etc., should be included in the utility model Protection domain within.

Claims (8)

1. a kind of pouring mechanism of pipe pile die, including wiper mechanism, Membrane jetter structure, crushing mechanism, pours mechanism, guide rail, pushes away Trolley and pipe die, the pipe die is sent to be arranged on the push trolley, the push trolley is movably disposed at the guide rail On, the pipe die is equipped with die orifice slot, which is characterized in that the push trolley is equipped with adjustment mechanism, the adjustment mechanism packet Adjusting knob, adjusting screw rod, claw and fixed seat are included, is equipped with taper surface among the push trolley, the taper surface is equipped with Pneumatic vibrator, the pouring mechanism includes the second motor, retarder, feed inlet, main shaft, helical blade and discharge port, described Discharge port is equipped with a distributing device, and the distributing device is equipped with a die joint, and the die joint is made of upper plane and side plane, The upper plane and side plane are equipped with roller bearing, and the upper plane is equipped with through-hole, and the through-hole matches with the discharge port, The second idler wheel is additionally provided on the distributing device, second idler wheel is caught in the die orifice slot.
2. pouring mechanism according to claim 1, which is characterized in that the wiper mechanism include fixed plate, elevating screw, Support plate, motor, idler wheel wire brush and horizontal sliding table are equipped with the guide rail, the small parking stall of push on the horizontal sliding table On the horizontal sliding table, the elevating screw is mounted in the fixed plate, and opening, the support are equipped in the fixed plate Plate is mounted on the elevating screw, which is equipped with motor, is connected by one between the support plate and idler wheel wire brush Bar is fixed, and the motor is connected with idler wheel wire brush by belt.
3. pouring mechanism according to claim 2, which is characterized in that the length of the idler wheel wire brush and the pipe die Length is consistent.
4. pouring mechanism according to claim 1, which is characterized in that the Membrane jetter structure includes current divider, isocon, arc Shape plate and arc nozzle, the isocon include middle isocon and side isocon, and the side isocon is equipped with regulating valve, described It is connected by partition board between arc panel and arc nozzle, the arc panel both sides are equipped with the first idler wheel, and first idler wheel is caught in In the die orifice slot.
5. pouring mechanism according to claim 1, which is characterized in that the crushing mechanism includes feed inlet, the first crushing Room, conveyer belt, vibrator and the second pulverizing chamber, first pulverizing chamber is interior including first disintegrator structure and the first sieve plate, described Second pulverizing chamber includes the second disintegrating mechanism, the second sieve plate and vibrating motor.
6. pouring mechanism according to claim 5, which is characterized in that the conveyer belt is equipped with first motor and shaft coupling Device, the conveyer belt are divided into traversing section and tilting section, and the conveyer belt includes holder, cant board and partition board, the first motor On the tilting section, the gaps 2cm are equipped between the partition board and cant board.
7. pouring mechanism according to claim 5, which is characterized in that the top of the conveyer belt is equipped with spray tube, described Spray tube includes water inlet pipe and nozzle.
8. pouring mechanism according to claim 5, which is characterized in that the feed inlet is equipped with a spring.
CN201820148669.9U 2018-01-29 2018-01-29 The pouring mechanism of pipe pile die Expired - Fee Related CN207841701U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820148669.9U CN207841701U (en) 2018-01-29 2018-01-29 The pouring mechanism of pipe pile die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820148669.9U CN207841701U (en) 2018-01-29 2018-01-29 The pouring mechanism of pipe pile die

Publications (1)

Publication Number Publication Date
CN207841701U true CN207841701U (en) 2018-09-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820148669.9U Expired - Fee Related CN207841701U (en) 2018-01-29 2018-01-29 The pouring mechanism of pipe pile die

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109955356A (en) * 2019-04-11 2019-07-02 上海大禺预制构件有限公司 A kind of high efficient cloth system of tubular pole and its distributing method of precisely vibrating in advance
CN110883930A (en) * 2019-12-21 2020-03-17 苏州久力砼业机械有限公司 Concrete feeding process for pipe pile forming
CN111015931A (en) * 2019-12-28 2020-04-17 天津宝丰建材有限公司 Centrifugal slurry-free pile rod production process, matched material guiding mold and vibrating material distributing vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109955356A (en) * 2019-04-11 2019-07-02 上海大禺预制构件有限公司 A kind of high efficient cloth system of tubular pole and its distributing method of precisely vibrating in advance
CN110883930A (en) * 2019-12-21 2020-03-17 苏州久力砼业机械有限公司 Concrete feeding process for pipe pile forming
CN111015931A (en) * 2019-12-28 2020-04-17 天津宝丰建材有限公司 Centrifugal slurry-free pile rod production process, matched material guiding mold and vibrating material distributing vehicle

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180911

Termination date: 20200129

CF01 Termination of patent right due to non-payment of annual fee