CN109679495A - 一种耐高温聚酰亚胺改性pdms硅树脂的制备方法 - Google Patents
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Abstract
一种耐高温聚酰亚胺改性PDMS硅树脂的制备方法,属于功能涂料领域。本发明利用端羟丙基聚二甲基硅氧烷、异弗尔酮二异氰酸酯(IPDI)、三羟甲基丙烷(TMP)、1,3‑丙二胺合成四臂氨基封端的甲组分交联剂;用均苯二酸酐、对苯二胺、二苯甲酮四酸二酐合成乙组分酸酐封端的线性聚酰胺酸;甲乙组分混合后在高温下发生交联反应和热亚胺化反应,形成致密网络结构成膜,该涂层具有极高的耐热性和强度。
Description
技术领域
本发明一种耐高温聚酰亚胺改性PDMS硅树脂的制备方法,涉及一种用聚酰亚胺改性PDMS硅树脂合成涂料,属于功能涂料领域。
背景技术
聚二甲基硅氧烷(PDMS)是一种成本低廉的有机硅化合物,其既具有丰富的硅羟基(Si-OH),可与金属表面羟基发生缩合形成共价键;又带有与Si相连的有机基团(甲基(-CH3)),与防腐涂层的面漆具有很好的相容性;同时由于Si-O键的高键能以及长键长,涂层环保、无毒、机械强度高、耐热、耐候性远优于其他防腐材料,因而,作为一种性能优良的防腐涂层材料,有机聚硅氧烷涂层具有广阔的应用前景。但其本身的化学结构决定了制得的涂层硬度普遍较低,所以需要进行改性处理。
聚酰亚胺树脂具有耐热性好、绝缘性高、机械强度大等优点, 在薄膜、机械零部件、光刻胶等领域已有广泛的应用, 在涂料领域也被广泛用作电线绝缘漆,将其与有机聚硅氧烷复合,能够增强涂层硬度的同时,且不会影响涂层的耐热性以及耐候性,具有良好市场前景。
发明内容
本发明目的在于克服现有技术的不足,提供一种耐高温聚酰亚胺-PDMS双组分涂料,其利用端羟丙基聚二甲基硅氧烷、异弗尔酮二异氰酸酯(IPDI)、三羟甲基丙烷(TMP)、1,3-丙二胺合成四臂氨基封端的甲组分交联剂;用均苯二酸酐、对苯二胺、二苯甲酮四酸二酐合成乙组分酸酐封端的线性聚酰胺酸;甲乙组分混合后在高温下发生交联反应和热亚胺化反应,形成致密网络结构成膜,该涂层具有极高的耐热性和强度。
本发明的技术方案是:一种耐高温聚酰亚胺改性PDMS硅树脂的制备方法,步骤为:
(1)甲组分交联剂的制备:
A、在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中加入端羟基PDMS、IPDI、催化剂,加入溶剂N-甲基吡咯烷酮NMP,通入氮气,开动搅拌,反应升温至45℃,反应2-2.5h,得到NCO封端的中间产物Ⅰ;
B、在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中加入一定量TMP,用NMP充分溶解后通入氮气,开动搅拌,升温至70℃,将中间产物Ⅰ用滴液漏斗缓慢滴入烧瓶,反应3h,得到四臂羟基封端的中间产物Ⅱ;
C、在含有中间产物Ⅱ的反应器中加入一定量的IPDI,反应温度为45℃,反应2h,得到四臂NCO封端的中间产物Ⅲ;
D、将中间产物Ⅲ降温至常温,加入过量的1,3丙二胺,常温反应1h得到四臂氨基封端的甲组分交联剂;
(2)乙组分线性聚酰氨酸的制备:
在装有电动搅拌器、氮气导管、滴液装置的500mL三颈烧瓶中将均苯二酸酐、对苯二胺、二苯甲酮四酸二酐按一定比例溶于NMP中,开动搅拌,常温反应24h得到聚酰胺酸混合物;
(3)涂层的制备:
将制得的甲组分加入至乙组分中充分搅拌,同时加入一定量的脱水剂,混合均匀后,将溶液取少量倒入聚四氟乙烯槽中,放入烘箱中80℃烘烤6h,然后升温至140℃烘烤12h,即得到淡红色涂层膜,即产品耐高温聚酰亚胺改性PDMS硅树脂。
本发明的有益效果:本发明提供一种耐高温聚酰亚胺-PDMS双组分涂料,其利用端羟丙基聚二甲基硅氧烷、异弗尔酮二异氰酸酯(IPDI)、三羟甲基丙烷(TMP)、1,3-丙二胺合成四臂氨基封端的甲组分交联剂;用均苯二酸酐、对苯二胺、二苯甲酮四酸二酐合成乙组分酸酐封端的线性聚酰胺酸;甲乙组分混合后在高温下发生交联反应和热亚胺化反应,形成致密网络结构成膜,该涂层具有极高的耐热性和强度。
具体实施方式
实施例1
中间产物Ⅰ的制备:将2.667g IPDI溶于50mL N-甲基吡咯烷酮(NMP)中,加入至四颈烧瓶中,并滴入0.1g催化剂二月桂酸二丁基锡,开动搅拌,通入氮气,设定油浴锅温度为45℃,开始升温;将12g分子量为2000的双端羟基PDMS溶于100mL N-甲基吡咯烷酮(NMP)中,加至滴液漏斗,缓慢滴入四颈烧瓶中,反应2h得到中间产物Ⅰ。
中间产物Ⅱ的制备:在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中加入1.608g TMP,用20ml NMP充分溶解后通入氮气,开动搅拌,升温至70℃,将中间产物Ⅰ用滴液漏斗缓慢滴入烧瓶,反应3h,得到四臂羟基封端的中间产物Ⅱ。
中间产物Ⅲ的制备:在含有中间产物Ⅱ的反应器中加入2.667g IPDI,反应温度为45℃,反应2h,得到四臂NCO封端的中间产物Ⅲ。
甲组分交联剂的制备:将中间产物Ⅲ降温至常温,加入1.2g 1,3丙二胺,常温反应1h得到四臂氨基封端的甲组分交联剂。
乙组分线性聚酰胺酸的制备:
在装有电动搅拌器、氮气导管、滴液装置的500ml三颈烧瓶中将4.36g均苯二酸酐、4.32g对苯二胺、6.433g二苯甲酮四酸二酐溶于50mL NMP中,开动搅拌,常温反应24h得到聚酰胺酸混合物。
双组分涂层制备:将制得的甲组分加入至乙组分中充分搅拌,同时加入2g DCC,混合均匀后,将溶液取50g倒入聚四氟乙烯槽中,放入烘箱中80℃烘烤6h,然后升温至140℃烘烤12h,即可得到淡红色涂层膜,即产品耐高温聚酰亚胺改性PDMS硅树脂。
Claims (2)
1.一种耐高温聚酰亚胺改性PDMS硅树脂的制备方法,其特征在于步骤为:
(1)甲组分交联剂的制备:
A、中间产物Ⅰ的制备:在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中加入端羟基PDMS、IPDI、催化剂,加入溶剂N-甲基吡咯烷酮NMP,通入氮气,开动搅拌,反应升温至45℃,反应2~2.5h,得到NCO封端的中间产物Ⅰ;
B、中间产物Ⅱ的制备:在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中加入一定量TMP,用NMP充分溶解后通入氮气,开动搅拌,升温至70℃,将中间产物Ⅰ用滴液漏斗缓慢滴入烧瓶,反应3h,得到四臂羟基封端的中间产物Ⅱ;
C、中间产物Ⅲ的制备:在含有中间产物Ⅱ的反应器中加入一定量的IPDI,反应温度为45℃,反应2h,得到四臂NCO封端的中间产物Ⅲ;
D、甲组分交联剂的制备:将中间产物Ⅲ降温至常温,加入过量的1,3丙二胺,常温反应1h得到四臂氨基封端的甲组分交联剂;
(2)乙组分线性聚酰氨酸的制备:
在装有电动搅拌器、氮气导管、滴液装置的500mL三颈烧瓶中将均苯二酸酐、对苯二胺、二苯甲酮四酸二酐按一定比例溶于NMP中,开动搅拌,常温反应24h得到聚酰胺酸混合物;
(3)双组分涂层的制备:
将制得的甲组分加入至乙组分中充分搅拌,同时加入一定量的脱水剂,混合均匀后,将溶液取少量倒入聚四氟乙烯槽中,放入烘箱中80℃烘烤6h,然后升温至140℃烘烤12h,即得到淡红色涂层膜,即产品耐高温聚酰亚胺改性PDMS硅树脂。
2.根据权利要求1所述耐高温聚酰亚胺改性PDMS硅树脂的制备方法,其特征在于具体步骤为:
中间产物Ⅰ的制备:在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中,将2.667g IPDI溶于50mL N-甲基吡咯烷酮NMP中,加入至四颈烧瓶中,并滴入0.1g催化剂二月桂酸二丁基锡,开动搅拌,通入氮气,设定油浴锅温度为45℃,开始升温;将12g分子量为2000的双端羟基PDMS溶于100mL N-甲基吡咯烷酮NMP中,加至滴液漏斗,缓慢滴入四颈烧瓶中,反应2h得到中间产物Ⅰ;
中间产物Ⅱ的制备:在装有电动搅拌器、冷凝管、氮气导管、滴液装置的500mL四颈烧瓶中加入1.608g TMP,用20mL NMP充分溶解后通入氮气,开动搅拌,升温至70℃,将中间产物Ⅰ用滴液漏斗缓慢滴入烧瓶,反应3h,得到四臂羟基封端的中间产物Ⅱ;
中间产物Ⅲ的制备:在含有中间产物Ⅱ的反应器中加入2.667g IPDI,反应温度为45℃,反应2h,得到四臂NCO封端的中间产物Ⅲ;
甲组分交联剂的制备:将中间产物Ⅲ降温至常温,加入1.2g 1,3丙二胺,常温反应1h得到四臂氨基封端的甲组分交联剂;
乙组分线性聚酰胺酸的制备:在装有电动搅拌器、氮气导管、滴液装置的500mL三颈烧瓶中将4.36g均苯二酸酐、4.32g对苯二胺、6.433g二苯甲酮四酸二酐溶于50mL NMP中,开动搅拌,常温反应24h得到聚酰胺酸混合物;
双组分涂层的制备:将制得的甲组分加入至乙组分中充分搅拌,同时加入2g 脱水剂二环己基碳二亚胺DCC,混合均匀后,将溶液取50g倒入聚四氟乙烯槽中,放入烘箱中80℃烘烤6h,然后升温至140℃烘烤12h,即可得到淡红色涂层膜,即产品耐高温聚酰亚胺改性PDMS硅树脂。
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