CN109629141A - A kind of production technology of computer jacquard polychrome tufting manual mixing blanket - Google Patents
A kind of production technology of computer jacquard polychrome tufting manual mixing blanket Download PDFInfo
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- CN109629141A CN109629141A CN201811332948.1A CN201811332948A CN109629141A CN 109629141 A CN109629141 A CN 109629141A CN 201811332948 A CN201811332948 A CN 201811332948A CN 109629141 A CN109629141 A CN 109629141A
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- Prior art keywords
- layer
- tufting
- carpet
- implanted
- yarn
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
Abstract
The invention discloses a kind of production technologies of computer jacquard polychrome tufting manual mixing blanket, the following steps are included: one, carpet computer jacquard will form evenly spaced woven tufting layer in computer-controlled method in suede yarn transplanting to bottom cloth layer, it will be in the pattern input computer system that need to be implanted on carpet computer jacquard, carpet computer jacquard inserts flocked yarn according to corresponding pattern color on bottom cloth layer and forms woven tufting layer, the corresponding position of particular color is set not to be implanted into suede yarn simultaneously, making its corresponding position is space bit；Two, suede yarn is implanted in by formation hand on space bit by manual or electronic weaving rifle and knits tufting layer；Three, scrim layer is covered at the back side of bottom cloth layer.The present invention first passes through carpet computer jacquard and goes out polychrome tufted carpet main body, and space bit is reserved on the corresponding pattern of carpet main body, then hand is knitted tufting layer by manual mode to be implanted on the space bit, hand knits tufting layer and forms just different space patterns from the cut pile layer of carpet main body.
Description
Technical field
The present invention relates to a kind of carpet making process, and in particular to a kind of life of computer jacquard polychrome tufting manual mixing blanket
Production. art.
Background technique
Woven carpet is segmented into three classes: 1, tufted carpet according to manufacturing method, which belongs to machine-building carpet
One macrotaxonomy, it is not that longitude and latitude interweaves by pile yarns by steel needle transplanting on ground blanket base cloth, then passes through road work later
Glue forms in sequence, and since the carpet manufacture efficiency is higher, the suede yarn used is mostly fibers material, the carpet price produced
It is cheap.2, Wilden carpet, which interweaved by warp thread, weft yarn, three yarn of pile yams, by gluing, the road shorn velvet Deng Hou work
Sequence arranges, since the carpet craft is derived from the Wilden area of Britain, because of referred to herein as Wilden carpet.Wilden carpet one
As be two weaves through two latitudes, rather than three through three latitudes, and old place blanket main structure is not secured enough, easily shrink in use and
Deformation, and base fabric has pile to bury yarn, when color is more, suede yarn base fabric to bury yarn ratio higher, therefore Wilden uses
When high-grade raw material weavening carpet, higher cost.3, woven Axminster carpet, and pass through warp thread, weft yarn, three yarn of pile yams
Braiding, arranges by later process such as gluing, shorn velvets, and the technique which uses is derived from the Axminster of Britain.4,
Furthermore there are also several semi-machine semi-hands in China in the product for being traditionally also referred to as woven carpet, as Pekinese JA carpet,
TNB carpet, the JB carpet in Shandong, W type carpet, the knitted carpet in Shanghai, jacquard carpet, the velvet carpet in Jiangsu, Hubei Shashi
On-woven striped carpet etc..Welcome of the carpet of semi-machine semi-hand at present increasingly by market, however existing half machine
Tool semi-handwoven carpet structure is not secured enough, three-dimensional sense is not abundant enough, and high production cost, it is therefore desirable to improve.
Summary of the invention
For overcome the deficiencies in the prior art, it can produce that three-dimensional sense is abundant, sound construction, life the present invention provides one kind
Produce the production technology of computer jacquard polychrome tufting manual mixing blanket at low cost.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of production technology of computer jacquard polychrome tufting manual mixing blanket, it is characterised in that the following steps are included:
Step 1, carpet computer jacquard will form evenly spaced machine in suede yarn transplanting to bottom cloth layer in computer-controlled method
Tufting layer is knitted, by the pattern input computer system for needing to be implanted on carpet computer jacquard, carpet computer jacquard is pressed
Flocked yarn is inserted on bottom cloth layer according to corresponding pattern color and forms woven tufting layer, while plants the corresponding position of particular color not
Enter suede yarn, making its corresponding position is space bit；
Suede yarn is implanted in formation hand on space bit by manual or electronic weaving rifle and knits tufting layer by step 2；
Step 3 is covered with scrim layer at the back side of bottom cloth layer.
In the present invention, the height that hand knits tufting layer is higher or lower than woven tufting layer.
The beneficial effects of the present invention are: the present invention, which first passes through carpet computer jacquard, goes out polychrome tufted carpet main body, and
Space bit is reserved on the corresponding pattern of carpet main body, and hand is then knitted by tufting layer by manual mode and is implanted on the space bit, hand
It knits tufting layer and forms just different space patterns from the cut pile layer of carpet main body, keep pattern more rich and varied, can more show
Its brilliant atmosphere, splendid style.Further, tufted carpet main body is made using carpet jacquard, production cost is low, adds
Work is high-efficient, and carpet main body is after being added hand and knitting the reinforcing of tufting layer, so that entire carpet backing and installation system is stronger, wearability resists
Lodging is all relatively good.
Detailed description of the invention
The present invention is further described with embodiment with reference to the accompanying drawing:
Fig. 1 is the structural schematic diagram of the present embodiment.
Specific embodiment
Referring to Fig.1, the present invention provides one kind can produce the low computer of abundant three-dimensional sense, sound construction, production cost
The production technology of jacquard multicolor tufting manual mixing blanket, comprising the following steps:
Step 1, carpet computer jacquard is in computer-controlled method by suede yarn transplanting to the corresponding position of bottom cloth layer particular color
It is not implanted into the corresponding position of 1 particular color of suede yarn and is not implanted on suede yarn that form evenly spaced woven tufting layer specific color corresponding
Position be not implanted into the corresponding position of 2 particular color of suede yarn and be not implanted into suede yarn, will need to be implanted on carpet computer jacquard
Pattern inputs in computer system, and carpet computer jacquard is according to corresponding pattern color in the corresponding position of bottom cloth layer particular color
It sets not to be implanted into the corresponding position of 1 particular color of suede yarn and be not implanted on suede yarn and inserts flocked yarn to form woven tufting layer specific color corresponding
Position be not implanted into the corresponding position of 2 particular color of suede yarn and be not implanted into suede yarn, while be implanted into the corresponding position of particular color not
Suede yarn, making its corresponding position is space bit.
It is not implanted into suede yarn tool to make the corresponding position of bottom cloth layer particular color not be implanted into the corresponding position of 1 particular color of suede yarn
There are enough intensity and a pliability, the corresponding position of the bottom layer particular color is not implanted into the corresponding position of 1 particular color of suede yarn
Setting and not being implanted into suede yarn is PP cloth or non-woven fabrics, and the corresponding position of the bottom layer particular color is not implanted into 1 particular color pair of suede yarn
The position answered is not implanted into suede yarn and is interwoven by warp and weft, and in every square decimeter, the quantity of warp is 108 ~ 120, latitude
The quantity of line is 70 ~ 80, and every square decimeter of grammes per square metre is 90 ~ 120 grams, preferably, warp 110,72, weft, every square
The grammes per square metre of decimetre is 93 grams, to guarantee the quality of carpet.
The corresponding position of the woven tufting layer specific color is not implanted into the corresponding position of 2 particular color of suede yarn and is not implanted into suede
The suede yarn of yarn is pure wool or pure nylon or 80% wool and 20% nylon blended yarns, and the suede yarn is twisted by two strands or three stock yarn lines
At two strands or three strands of hair yarn thickness is in 350Tex between 760Tex.Here, staple fibre or natural fine can also be used
Dimension replaces or the yarn of the wool of other proportions and chemical fibre mixing, is its equivalent technology scheme.
Suede yarn is implanted on space bit by manual or electronic weaving rifle, suede yarn is first first cut into specified length by step 2
After degree, the specific face of suede yarn 1 is not implanted into the corresponding position of bottom cloth layer particular color with the plant of the consolidation method of " u " word or " J " font
The corresponding position of color, which is not implanted on the space bit of suede yarn, to be formed hand and knits the corresponding position of tufting layer specific color not to be implanted into suede yarn 3 special
Determine the corresponding position of color and is not implanted into suede yarn；The bottom of suede yarn is wound on the corresponding position of bottom cloth layer particular color and is not implanted into suede yarn 1
The corresponding position of particular color is not implanted on the weft of suede yarn.The suede yarn used herein is pure wool or pure nylon or 80% wool
With 20% nylon blended yarns, the suede yarn is twisted by two strands or three stock yarn lines, and two strands or three strands of hair yarn thickness is in 350Tex
To between 760Tex.The hand knits the corresponding position of tufting layer specific color and is not implanted into the corresponding position of 3 particular color of suede yarn not
The height of implantation suede yarn is higher or lower than the corresponding position of woven tufting layer specific color, and not to be implanted into 2 particular color of suede yarn corresponding
Position is not implanted into suede yarn and forms the different space pattern of height, keeps pattern more rich and varied.
Step 3, since the corresponding position of woven tufting layer specific color is not implanted into the corresponding position of 2 particular color of suede yarn
It is not implanted into suede yarn and hand knits the corresponding position of tufting layer specific color and is not implanted into the corresponding position of 3 particular color of suede yarn and is not implanted into suede
Yarn can not be implanted into the back side that the corresponding position of 1 particular color of suede yarn is not implanted into suede yarn in the corresponding position of bottom cloth layer particular color and stay
Wired first-class trace is not implanted into the corresponding position of 1 particular color of suede yarn in the corresponding position of bottom cloth layer particular color and is not implanted into suede
The back side covering glue layer of yarn or the corresponding position of scrim layer particular color are not implanted into the corresponding position of 4 particular color of suede yarn and do not plant
Enter suede yarn, to protect it from being exposed to outside, prolongs the service life, which is not implanted into suede yarn
The corresponding position of 4 particular colors, which is not implanted into suede yarn, to be fixed on the corresponding position of bottom cloth layer particular color in such a way that glue is pasted
It sets and is not implanted into the corresponding position of 1 particular color of suede yarn and is not implanted into the suede yarn back side.To keep entire carpet backing and installation system stronger, the net
The corresponding position of layer of cloth particular color is not implanted into the corresponding position of 4 particular color of suede yarn and is not implanted into the longitude and latitude for surrounding grid in suede yarn
Line is kneaded by the winding of two or more pieces yarn, to enhance toughness.
In the present invention, the corresponding position of woven tufting layer specific color is not implanted into the corresponding position of 2 particular color of suede yarn
It is not implanted into suede yarn and the corresponding position of bottom cloth layer particular color is not implanted into the corresponding position of 1 particular color of suede yarn not to be implanted into suede yarn same
When formed in carpet computer jacquard, the corresponding position of bottom cloth layer particular color is not implanted into the corresponding position of 1 particular color of suede yarn
It sets and is not implanted into suede yarn one warp of every increase, then the corresponding position of shape woven tufting layer specific color in a row is not implanted into suede yarn 2
The corresponding position of particular color is not implanted into suede yarn.
The above description is only a preferred embodiment of the present invention, as long as realizing the skill of the object of the invention with essentially identical means
Art scheme belongs within protection scope of the present invention.
Claims (2)
1. a kind of production technology of computer jacquard polychrome tufting manual mixing blanket, it is characterised in that the following steps are included:
Step 1, carpet computer jacquard will form uniform intervals on suede yarn transplanting to bottom cloth layer (1) in computer-controlled method
Woven tufting layer (2), on carpet computer jacquard by need be implanted into pattern input computer system in, carpet computer mentions
Flower machine inserts flocked yarn according to corresponding pattern color on bottom cloth layer (1) and forms woven tufting layer (2), while making particular color pair
The position answered is not implanted into suede yarn, and making its corresponding position is space bit；
Suede yarn is implanted in formation hand on space bit by manual or electronic weaving rifle and knits tufting layer (3) by step 2；
Step 3 is covered with scrim layer (4) at the back side of bottom cloth layer (1).
2. a kind of weaving process of polychrome tufting manual mixing blanket according to claim 1, it is characterised in that: hand is knitted
The height of tufting layer (3) is higher or lower than woven tufting layer (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811332948.1A CN109629141A (en) | 2018-11-09 | 2018-11-09 | A kind of production technology of computer jacquard polychrome tufting manual mixing blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811332948.1A CN109629141A (en) | 2018-11-09 | 2018-11-09 | A kind of production technology of computer jacquard polychrome tufting manual mixing blanket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109629141A true CN109629141A (en) | 2019-04-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811332948.1A Pending CN109629141A (en) | 2018-11-09 | 2018-11-09 | A kind of production technology of computer jacquard polychrome tufting manual mixing blanket |
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| Country | Link |
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| CN (1) | CN109629141A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111227607A (en) * | 2020-03-25 | 2020-06-05 | 浙江家园地毯实业有限公司 | Tufted nylon carpet and weaving method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677366A (en) * | 2012-05-28 | 2012-09-19 | 常州环球地毯制造有限公司 | Simulated hand-knit carpet |
| CN103966730A (en) * | 2014-05-21 | 2014-08-06 | 廖军艺 | Carpet weaving method |
| CN104452038A (en) * | 2014-11-28 | 2015-03-25 | 浙江美诺地毯制造有限公司 | Machine-weaving embroidered carpet |
| CN204356478U (en) * | 2014-11-28 | 2015-05-27 | 浙江美诺地毯制造有限公司 | A kind of woven bayonet carpet |
| CN107498978A (en) * | 2017-07-28 | 2017-12-22 | 阳信瑞鑫集团有限公司 | A kind of woven plus manual secondary tufting velvet carpet manufacture craft |
-
2018
- 2018-11-09 CN CN201811332948.1A patent/CN109629141A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677366A (en) * | 2012-05-28 | 2012-09-19 | 常州环球地毯制造有限公司 | Simulated hand-knit carpet |
| CN103966730A (en) * | 2014-05-21 | 2014-08-06 | 廖军艺 | Carpet weaving method |
| CN104452038A (en) * | 2014-11-28 | 2015-03-25 | 浙江美诺地毯制造有限公司 | Machine-weaving embroidered carpet |
| CN204356478U (en) * | 2014-11-28 | 2015-05-27 | 浙江美诺地毯制造有限公司 | A kind of woven bayonet carpet |
| CN107498978A (en) * | 2017-07-28 | 2017-12-22 | 阳信瑞鑫集团有限公司 | A kind of woven plus manual secondary tufting velvet carpet manufacture craft |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111227607A (en) * | 2020-03-25 | 2020-06-05 | 浙江家园地毯实业有限公司 | Tufted nylon carpet and weaving method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190416 |
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| RJ01 | Rejection of invention patent application after publication |