CN104452038A - Machine-weaving embroidered carpet - Google Patents
Machine-weaving embroidered carpet Download PDFInfo
- Publication number
- CN104452038A CN104452038A CN201410707873.6A CN201410707873A CN104452038A CN 104452038 A CN104452038 A CN 104452038A CN 201410707873 A CN201410707873 A CN 201410707873A CN 104452038 A CN104452038 A CN 104452038A
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- CN
- China
- Prior art keywords
- carpet
- bayonet
- woven
- suede
- yarn
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a machine-weaving embroidered carpet. The production steps include (1), machine weaving, wherein the background pattern on the carpet is woven through a Wilton loom or Axmister loom, and the embroidered part is reserved; (2) embroidering, wherein gaps are reserved on flower shape parts needing various colors, and then manual embroidering is carried out through an embroidering gun. The warp density adjustment range of the machine-weaving carpet in the step (1) is 200-500 warp/m, the weft adjustment range is 150-1000 warp/weft, and the wool height range is 4-20 mm. The height of wool and looped pile of the machine-weaving embroidered carpet in the step (2) is 4-22 mm.
Description
Technical field
The present invention relates to technical field of carpet manufacture, refer to the carpet making process that a kind of woven bayonet combines especially.
Background technology
Carpet is as soft pavement, and its development has long history.Carpet can be divided into woven carpet and hand-made carpet by preparation method difference.Woven carpet comprises again tufted carpet and woven Wilden carpet, woven Axminster carpet.Woven Wilden carpet is interweaved by warp thread, weft yarn, pile yams three yarn, arranges and make through the later process such as gluing, shorn velvet.This carpet craft comes from the Wilden area of Britain, therefore is called Wilden carpet.According to the position of blanket hair, Wilden carpet can be divided into one side Wilden carpet and double-deck Wilden carpet, one side blanket appearance retention is good, blanket shape is stablized, without depilation phenomenon, because it makes, raw material is special, fire-retardant, antistatic property is very excellent, extremely being applicable to being used in requires on high aircraft to fire resistance, and high-grade yacht, passenger steamer and hotel.Double-deck Wilden carpet originates from Belgium, is characterized in that fabric is plentiful, close structure, suede yarn surface density large, adopt two-layer weave equipment, therefore production efficiency is high.
But Wilden carpet color is restricted, and carpet blanket face is integral type plane, lacks third dimension.Bayonet hand-made carpet implants pile by artificial bayonet on existing cloth, and form carpet, pattern color is unrestricted, carpet blanket face can become the cut pile or loop pile that just differ by manual control, and have third dimension, vision is enriched, but production efficiency is low, need a large amount of human resources.
CN 102783893B discloses a kind of secondary manufacturing technique of carpet, to the treatment step of base blanket is: first utilize carpet knitter flocking on base cloth, forms the basic unit's carpet with background color or shading, and utilization is scabbled cutter and basic unit's carpet surface scabbled; And then based on basic unit's carpet, basic unit's carpet carries out secondary flocking, form patterned layer.Described invention adopts woven mode to weave basic unit's carpet and patterned layer, has obvious third dimension, reaches manual and produces style.Compared with manual sculptured rug, have that fast, each layer flatness of process velocity is high, the advantage such as prevent that artificial treatment from makeing mistakes.This technology whole process adopts woven, and production efficiency is higher, has imitative manual sculptured rug, but still cannot produce and very have third dimension, the carpet of the colourful artificial style of high-grade bayonet lucuriant in design.
The technique that the present inventor now adopts loom and bayonet to combine, the background patterns of or polychrome monochromatic by color most of on loom carpet woven, is needing the colored shape part of monochromatic or multicolour to reserve space, then is adopting the manual implantation of bayonet.Existing so woven efficiency, remains again the advantage of genuine manual bayonet carpet.
But Wilden or the bright carpet of Acker are as the principal item of woven carpet, develop the history having had more than ten years at home, but there are the quality problems such as distortion, foaming, size instability for over ten years after this carpet spreading always, find in practical operation, due to the characteristic of Wilden or the bright carpet of Acker itself, although the carpet that the technique adopting loom and bayonet to combine is made is very attractive in appearance, efficiency is also very high, of long duration can be out of shape foaming.
Therefore the present inventor is in long-term production practices, not only find that the technique that loom and bayonet can be adopted to combine makes carpet attractive in appearance, also find under the technique optimized, also good hand touch can be produced further, high-grade, insect protected is moth-resistant, long-lived high-quality, the carpet of cost but relative moderate.
Summary of the invention
Based on the technical problem that background technology exists, provide a kind of new carpet manufacture technique, adopt the technique that loom and bayonet combine, by the condition of Optimization Technology, obtain that efficiency is high, outward appearance completely insolently bayonet hand-made carpet, and good hand touch, top grade, long-lived high-quality carpet.
Technical scheme of the present invention is as follows:
(1) woven: with the background patterns on Wilden loom or the bright loom carpet woven of Acker, and to reserve bayonet partial blank;
(2) bayonet: needing the colored shape part of monochromatic or multicolour to reserve space, then adopting the manual implantation of bayonet.
Described step (1) preferably first designs pattern, then knits out the background patterns of most of color monochrome or polychrome with Wilden loom or the bright loom of Acker;
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude, and suede high scope is 4-20 millimeter.
Described step (2) bayonet hand-made carpet suede and circle are highly 4-22 millimeter.
Described woven carpet woven suede height and bayonet hand-made carpet suede highly should be inequal with circle, difference 3-15mm.
Described step (2) is preferably bayonet colourful pattern.
So just can produce unique style, elegant in appearance, do not lose efficient novel woven bayonet carpet again.
Unstable for Wilden or the bright carpet of Acker itself, be easily out of shape foaming, the of long duration shortcoming that can cause pattern deformation, present inventor has performed further research and optimizes.
The weft material dimity that current Wilden or the bright carpet of Acker both at home and abroad adopt, be native cellulose fibre, be easy to moisture absorption, fibre length is short, and filoplume is many, and bar evenness is poor, and yarn stability is bad.After determining that the dimity affects the factor of Wilden or the bright carpet stability of Acker as weft material, prior art is existing in conjunction with actual production efficiency and cost, from various synthetic fiber, select that intensity is high, chemical stability good, nonhygroscopic polypropylene fibre material is as weft yarn, but it adopts coarse yarn, the polypropylene fibre material of 330 tex × 2 is as weft yarn.
But in practical operation, find that the carpet suppleness that the polypropylene fibre material of employing 330 tex × 2 is worked it out as weft yarn is inadequate, and not easy to operate in follow-up bayonet step, easily make mistakes.The present inventor finds
By a large amount of experiments, the present inventor finds 278tex polypropylene fiber filaments to twist, and the twist is that/m twisted with the fingers by monofilament 100, then doubling twisting, and plying 200 sth. made by twisting/m make finished silk.Adopt this polypropylene fibre finished silk as weft yarn, not only carpet firmly, dimensionally stable, intensity is high, and suppleness is high, and handling good during follow-up workman's bayonet, not easily make mistakes, flower pattern is also more full attractive in appearance.
In order to make follow-up bayonet technique operate well, take into account quality closely strong, feel is good simultaneously, outward appearance is high-grade, fluffy, the effect of good springiness, suitably can also reduce the requirement of product cost simultaneously, on the basis of great many of experiments, the design parameter of suede yarn and warp thread is selected and combined.
The applicant finds:
Wool or wool blended yarn is selected to be suede yarn raw material, the wool yarns of Selecting parameter 568 dtex × 3 or wool blended yarn.
Through combination: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
Under such combination, not only follow-up bayonet technique operates well, not easily makes mistakes, and simultaneously quality is closely strong, the fluffy good hand touch in suede portion, good springiness and class is high, and product cost is also low, and efficiency is also high.Thus obtain very high-quality, and attractive in appearance, high-grade novel woven bayonet carpet.
Usefulness of the present invention is:
1, be optimized selection to suede that is woven and bayonet is high, the carpet produced like this meets most human aesthetic, and it has third dimension, full generous, and outward appearance is very high-grade;
2, all selection is optimized to warp thread, weft yarn and suede yarn, thus bayonet step is easily operated not easily make mistakes, and quality is closely strong, durable in use, the fluffy good hand touch in suede portion, good springiness and class is high, but product cost is but very low;
3, adopt woven and bayonet to combine, both taken into account efficiency, outward appearance of having got back is completely no less than manual bayonet carpet, and rich color is colourful, the full generous novel carpet of figure;
4, the present invention is simple to operation, is applicable to large-scale production.
Detailed description of the invention
Embodiment 1:
Prepare novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (designing background and flower shape blank during layout), with the monochrome on Wilden loom or the bright loom carpet woven of Acker or multi-colored background pattern, and reserve bayonet partial blank;
(2) bayonet: needing the colored shape part of monochromatic or multicolour to reserve space, then adopting the manual implantation of bayonet.
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude.
Described step (1) suede high scope is 4 millimeters.
Described step (2) bayonet hand-made carpet suede and circle are highly 15 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then doubling twisting, plying 200 sth. made by twisting/m make finished silk.
Suede yarn: select wool to be the wool yarns of suede yarn raw material, Selecting parameter 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
In bayonet process, workman reacts handling very good, and error rate is less than 0.5%.
Obtained carpet finished appearance is very elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is full.In addition, durable in use, quality is closely strong, the fluffy good hand touch in suede portion, good springiness.
Embodiment 2:
Prepare novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (designing background and flower shape blank during layout), with the monochrome on Wilden loom or the bright loom carpet woven of Acker or multi-colored background pattern, and reserve bayonet partial blank;
(2) bayonet: needing the colored shape part of monochromatic or multicolour to reserve space, then adopting the manual implantation of bayonet.
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude.
Described step (1) suede high scope is 15 millimeters.
Described step (2) bayonet hand-made carpet suede and circle are highly 22 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then doubling twisting, plying 200 sth. made by twisting/m make finished silk.
Suede yarn: select wool blended yarn to be the wool blended yarn of suede yarn raw material, Selecting parameter 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
In bayonet process, workman reacts handling very good, and error rate is less than 0.5%.
Obtained carpet finished appearance is very elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is full.In addition, durable in use, quality is closely strong, the fluffy good hand touch in suede portion, good springiness.
Embodiment 3:
Prepare novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (designing background and flower shape blank during layout), with the monochrome on Wilden loom or the bright loom carpet woven of Acker or multi-colored background pattern, and reserve bayonet partial blank;
(2) bayonet: needing the colored shape part of monochromatic or multicolour to reserve space, then adopting the manual implantation of bayonet.
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude.
Described step (1) suede high scope is 18 millimeters.
Described step (2) bayonet hand-made carpet suede and circle are highly 22 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then doubling twisting, plying 200 sth. made by twisting/m make finished silk.
Suede yarn: select wool yarns to be the wool yarns of suede yarn raw material, Selecting parameter 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
In bayonet process, workman reacts handling very good, and error rate is less than 0.5%.
Obtained carpet finished appearance is very elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is full.In addition, durable in use, quality is closely strong, the fluffy good hand touch in suede portion, good springiness.
Embodiment 4:
Prepare novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (designing background and flower shape blank during layout), with the monochrome on Wilden loom or the bright loom carpet woven of Acker or multi-colored background pattern, and reserve bayonet partial blank;
(2) bayonet: needing the colored shape part of monochromatic or multicolour to reserve space, then adopting the manual implantation of bayonet.
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude.
Described step (1) suede high scope is 20 millimeters.
Described step (2) bayonet hand-made carpet suede and circle are highly 5 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then doubling twisting, plying 200 sth. made by twisting/m make finished silk.
Suede yarn: select wool blended yarn to be the wool blended yarn of suede yarn raw material, Selecting parameter 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
In bayonet process, workman reacts handling very good, and error rate is less than 0.5%.
Obtained carpet finished appearance is very elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is full.In addition, durable in use, quality is closely strong, the fluffy good hand touch in suede portion, good springiness.
Embodiment 5: comparative example
Prepare novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern, with the monochrome on Wilden loom or the bright loom carpet woven of Acker or multi-colored background pattern, and reserve bayonet partial blank;
(2) bayonet: needing the colored shape part of monochromatic or multicolour to reserve space, then adopting the manual implantation of bayonet.
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude.
Described step (1) suede high scope is 4 millimeters.
Described step (2) bayonet hand-made carpet suede and circle are highly 22 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: 330 tex × 2 polypropylene fibres
Suede yarn: select wool to be the wool yarns of suede yarn raw material, Selecting parameter 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 463 dtex × 5
Loose warp 420 dtex × 3
In bayonet process, workman's elasticity of response is inadequate, and handling good not, error rate is greater than 1.5%.
Obtained carpet finished appearance comparatively attractive in appearance (but not as the carpet of embodiment 1-4, empirical tests, woven carpet woven suede high scope is 4-20 millimeter; Bayonet hand-made carpet suede and circle are highly 4-22 millimeter; And described woven carpet woven suede is high and bayonet hand-made carpet suede highly should be inequal with circle, meet human aesthetic most during difference 3-15mm, the carpet of working it out is the most attractive in appearance), texture is good, and glossiness is good, but pattern is full not.In addition, durability is obviously not as the finished carpet that embodiment 1-4 obtains, and feel and elasticity also want more inferior.
As can be seen here, the carpet manufacture technique that novel woven bayonet provided by the invention combines, take into account advantage that is woven and bayonet, production efficiency is high, and obtain the novel carpet of outward appearance top grade very attractive in appearance.
In addition, the technique optimized further makes carpet quality closely strong, durable in use, the fluffy good hand touch in suede portion, good springiness and class is high.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (5)
1. a production method for woven bayonet carpet, is characterized in that its step is as follows:
(1) woven: with the background patterns on Wilden loom or the bright loom carpet woven of Acker, and to reserve bayonet partial blank;
(2) bayonet: reserve space in needs flower shape part, then adopt the manual implantation of bayonet;
Described step (1), for first to design pattern, then knits out background patterns with Wilden loom or the bright loom of Acker.
2. the production method of woven bayonet carpet according to claim 1, wherein:
Described step (1) woven carpet woven is 200-500 warp/rice through close adjusting range, filling density adjusting range 150-1000 warp/latitude, and suede high scope is 4-20 millimeter;
Described step (2) bayonet hand-made carpet suede and circle are highly 4-22 millimeter;
Described woven carpet woven suede height and bayonet hand-made carpet suede highly should be inequal with circle, difference 3-15mm.
3. the production method of the woven bayonet carpet described in claim 1-2, wherein in step (1):
Weft yarn: by 278 tex polypropylene fiber filaments twisting, the twist is that/m twisted with the fingers by monofilament 100, then doubling twisting, and plying 200 sth. made by twisting/m make finished silk;
Suede yarn: select wool or wool blended yarn to be suede yarn raw material;
Combinations of warps: select acrylic yarn.
4. the production method of woven bayonet carpet according to claim 3, wherein in step (1):
Suede yarn: select wool or wool blended yarn to be suede yarn raw material, the wool yarns of Selecting parameter 568 dtex × 3 or wool blended yarn;
Combinations of warps: select acrylic yarn:
Tight end 521 dtex × 5
Loose warp 436 dtex × 3.
5. the production method described in claim 1-4 produces the carpet obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410707873.6A CN104452038B (en) | 2014-11-28 | 2014-11-28 | A kind of woven bayonet carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410707873.6A CN104452038B (en) | 2014-11-28 | 2014-11-28 | A kind of woven bayonet carpet |
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| Publication Number | Publication Date |
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| CN104452038A true CN104452038A (en) | 2015-03-25 |
| CN104452038B CN104452038B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410707873.6A Active CN104452038B (en) | 2014-11-28 | 2014-11-28 | A kind of woven bayonet carpet |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107400966A (en) * | 2016-12-01 | 2017-11-28 | 青海富腾生态科技有限公司 | A kind of non-woven production technology for hiding blanket of high grammes per square metre |
| CN107498978A (en) * | 2017-07-28 | 2017-12-22 | 阳信瑞鑫集团有限公司 | A kind of woven plus manual secondary tufting velvet carpet manufacture craft |
| CN109629141A (en) * | 2018-11-09 | 2019-04-16 | 廖军艺 | A kind of production technology of computer jacquard polychrome tufting manual mixing blanket |
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| GB521655A (en) * | 1937-11-24 | 1940-05-28 | Johannes August Kjerby | Improvements in or relating to double-faced carpet fabric |
| CN101671903A (en) * | 2008-09-12 | 2010-03-17 | 海马集团公司 | Method for producing PP silks and PP bottom double-layer carpet |
| CN102657466A (en) * | 2012-05-18 | 2012-09-12 | 天津中冠地毯有限公司 | Carpet manufacturing method and carpet |
| CN103966730A (en) * | 2014-05-21 | 2014-08-06 | 廖军艺 | Carpet weaving method |
| CN103966765A (en) * | 2014-04-04 | 2014-08-06 | 南通华普工艺纺织品有限公司 | Method for weaving carpet |
| CN203947251U (en) * | 2014-05-04 | 2014-11-19 | 江苏开利地毯股份有限公司 | Acker Munster-circle cuts carpet square weaving structure |
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2014
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Patent Citations (6)
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| GB521655A (en) * | 1937-11-24 | 1940-05-28 | Johannes August Kjerby | Improvements in or relating to double-faced carpet fabric |
| CN101671903A (en) * | 2008-09-12 | 2010-03-17 | 海马集团公司 | Method for producing PP silks and PP bottom double-layer carpet |
| CN102657466A (en) * | 2012-05-18 | 2012-09-12 | 天津中冠地毯有限公司 | Carpet manufacturing method and carpet |
| CN103966765A (en) * | 2014-04-04 | 2014-08-06 | 南通华普工艺纺织品有限公司 | Method for weaving carpet |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107400966A (en) * | 2016-12-01 | 2017-11-28 | 青海富腾生态科技有限公司 | A kind of non-woven production technology for hiding blanket of high grammes per square metre |
| CN107400966B (en) * | 2016-12-01 | 2020-02-07 | 青海富腾生态科技有限公司 | Production process of high-gram-weight non-woven Tibetan carpet |
| CN107498978A (en) * | 2017-07-28 | 2017-12-22 | 阳信瑞鑫集团有限公司 | A kind of woven plus manual secondary tufting velvet carpet manufacture craft |
| CN109629141A (en) * | 2018-11-09 | 2019-04-16 | 廖军艺 | A kind of production technology of computer jacquard polychrome tufting manual mixing blanket |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104452038B (en) | 2016-08-24 |
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Denomination of invention: A woven gun-stab carpet Effective date of registration: 20220904 Granted publication date: 20160824 Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. leidian sub branch Pledgor: ZHEJIANG MEINUO CARPET MANUFACTURING Co.,Ltd. Registration number: Y2022330002043 |
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