CN103966730A

CN103966730A - Carpet weaving method

Info

Publication number: CN103966730A
Application number: CN201410217358.XA
Authority: CN
Inventors: 廖军艺
Original assignee: Individual
Current assignee: Individual
Priority date: 2014-05-21
Filing date: 2014-05-21
Publication date: 2014-08-06
Anticipated expiration: 2034-05-21
Also published as: CN103966730B

Abstract

The invention discloses a carpet weaving method. The method includes the steps that (1) flocked yarn is cut into a designated length by means of an Axminster carpet weaving machine in a mechanical method, then the flocked yarn is woven to a cotton cloth layer in a u-shaped or J-shaped fixed knotting method, and cut pile layers on the corresponding positions of the cotton cloth layer are blank positions; (2) second cut pile layers or loop pile layers are woven on the blank positions through a manual or electric textile gun or an electric tufting gun; (3) the back of the cotton cloth layer is coated with a screen cloth layer. An Axminster carpet main body is woven through the carpet weaving machine, the blank positions are reserved on corresponding patterns of the carpet main body, then the second cut pile layers or the loop pile layers are woven into the blank positions in an embroidery or weaving mode, and three-dimensional patterns with different heights are formed on the second cut pile layers or the loop pile layers and the cut pile layers of the carpet main body, the patterns are richer and more colorful, and a brilliant, elegant and gorgeous style is highlighted.

Description

A kind of carpet weaving techniques

Technical field

The present invention relates to a kind of carpet, be specifically related to one and reflect relief carpet weaving method.

Background technology

Woven carpet can be divided into three classes according to manufacture method: 1, tufted carpet, this carpet belongs to a macrotaxonomy of machine-building carpet, it be not longitude and latitude interweave but by pile yarns through draw point transplanting on ground blanket base cloth, then form through glue in later process, because this carpet manufacture efficiency is higher, the suede yarn using mostly is fibers material, and the carpet of producing is cheap.2, Wilden carpet, this carpet is to interweave by warp thread, weft yarn, pile yams three yarns, arranges and forms by the later process such as gluing, shorn velvet, because this carpet craft comes from the Wilden area of Britain, is therefore called Wilden carpet.Wilden carpet is generally two weaves through two latitudes, instead of three through three latitudes, old place blanket agent structure is firm not, in use easily shrink and distortion, and base fabric has pile to bury yarn, in the time that color is many, suede yarn is higher in the yarn ratio of burying of base fabric, therefore when Wilden uses high-grade raw material weavening carpet, cost is higher.3, woven Axminster carpet, is also by warp thread, weft yarn, pile yams three yarn braidings, arranges and forms by the later process such as gluing, shorn velvet, and the technique that this carpet uses comes from the Acker Munster of Britain.Acker Munster is with reference to the braiding method of oriental rug, suede yarn is first cut into after designated length by mechanical method, consolidation method with " u " font or " J " font is woven between the thread layer of carpet, then fixed by weft yarn, therefore can not drag heavy yarn at the back side of carpet.

In existing Axminster carpet, pure the washing or polyester-cotton blend line of the general employing of warp thread, weft yarn adopts linen thread or PP line, integral hardness is higher, and Axminster carpet is in fabrication processes, cannot weave the different space patterns of height, can only weave cut pile and cannot weave loop pile, can not meet the growing demand of society.

Although have on the market many carpets that adopt with long wool and short flannel formation space pattern, carpet main body does not all adopt Acker Munster manufacture method to make, its color and luster is abundant and use color few, whole carpet backing and installation system is insecure, shrink is high, and knitting wool easily falls, and service life is not long.

Summary of the invention

In order to overcome the deficiencies in the prior art, the invention provides a kind of abundant space pattern of color and luster and well-set carpet weaving techniques of knitting out.

The technical solution adopted for the present invention to solve the technical problems is:

A kind of carpet weaving techniques, comprises the following steps:

Step 1, axminster carpet loom first cuts into suede yarn after designated length with mechanical method, consolidation method with " u " font or " J " font is woven on cotton layer, and described cotton layer is by cotton or pure washing or the warp yarn of polyester-cotton blend and cotton or pure wash or the weft yarn of polyester-cotton blend interweaves and forms; On axminster carpet loom, the pattern of needs braiding is inputted in computer system, carpet loom weaves cut pile layer and cotton layer according to corresponding pattern color, simultaneously by suede yarn corresponding particular color from taking out in carpet loom or the suede yarn that particular color is corresponding not woven, the cut pile layer that makes to weave relevant position is space bit;

Step 2, is woven in the second cut pile layer or loop pile layer on space bit by manual or electronic weaving rifle or electronic tufting rifle, and the second cut pile layer or loop pile layer inweave by warp yarn and weft yarn and interweave on the cotton layer forming;

Step 3, is also coated with one deck scrim layer at the back side of cotton layer.

Further, the height of described the second cut pile layer or loop pile layer is higher or lower than cut pile layer.

The invention has the beneficial effects as follows: the present invention first weaves Axminster carpet main body by carpet loom, and on the corresponding pattern of carpet main body reserved space bit, then by the mode of embroidering or weaving, the second cut pile layer or loop pile layer are inweaved on this space bit, the second cut pile layer or loop pile layer form the different space pattern of height from the cut pile layer of carpet main body, make pattern more rich and varied, more can show its brilliant atmosphere, splendid style.

Further, owing to adopting Axminster carpet main body, color is abundant, whole carpet sound construction, and shrink is little, and ABRASION RESISTANCE, lodging resistance are all very superior, long service life.And Axminster carpet suede yarn utilization rate is high, does not bury yarn, therefore be applicable to using high-grade suede yarn material to weave, reduce production cost.

Brief description of the drawings

Below in conjunction with drawings and embodiments, the present invention is further described:

Fig. 1 is the structural representation of Axminster carpet main body;

Fig. 2 is the structural representation of the another kind of weave of Axminster carpet main body.

Detailed description of the invention

The invention provides a kind of weaving techniques that knits out space pattern and well-set Axminster carpet, comprise the following steps:

Step 1, axminster carpet loom first cuts into suede yarn after designated length with mechanical method, consolidation method with " u " word or " J " font is woven on cotton layer, and described cotton layer is by cotton or pure washing or the warp yarn 2 of polyester-cotton blend and cotton or pure wash or the weft yarn 3 of polyester-cotton blend interweaves and forms; This processing mode is the same with the processing mode of traditional Axminster carpet, but must adopt cotton or pure wash or warp yarn 2 and the weft yarn 3 of polyester-cotton blend have enough flexibilities and stitchability to ensure cotton layer herein, facilitate the second cut pile layer or loop pile layer to inweave; In actual production process, first on axminster carpet loom, the pattern of needs braiding is inputted in computer system, carpet loom weaves cut pile layer 1 and cotton layer according to corresponding pattern color, the position that simultaneously need to inweave the second cut pile layer or loop pile layer arranges the pattern of particular color, and by suede yarn corresponding particular color from taking out in carpet loom or the suede yarn that particular color is corresponding not woven, the cut pile layer 1 that makes to weave relevant position is space bit; As preferred embodiment, described Axminster carpet adopts three warp yarn 2 and three modes that weft yarn 3 interweaves, its concrete interleaving mode as shown in Figure 1 or 2, first and second warp yarn lays respectively at, middle weft yarn and in, between lower weft yarn, lower weft yarn is upward through, middle weft yarn catch on the 3rd warp yarn, and cut pile is woven in first or two in warp yarn.Adopt three to weave through the mode of three latitudes herein, stabilized structure, is in use difficult for shrinking and distortion.

Step 2, by manual or electronic weaving rifle, the second cut pile layer or loop pile layer are woven on space bit, the second cut pile layer or loop pile layer inweave by warp yarn 2 and weft yarn 3 and interweave on the cotton forming, and according to the demand of actual production, can on space bit, inweave cut pile or loop pile or both mixing.

Step 3; can leave at the back side of cotton layer the end of a thread etc. and inweave vestige because manual or electronic weaving rifle inweaves the second cut pile layer or loop pile layer; therefore need to cover one deck scrim layer at the back side of cotton layer; to protect it not to be exposed to outside; increase the service life, the mode that this scrim layer can be pasted by weaving or glue is fixed on the cotton layer back side.For making whole carpet backing and installation system more firm, falling to roll at the periphery of scrim layer has flanging.

As preferred embodiment, the height of described the second cut pile layer or loop pile layer, higher or lower than cut pile layer 1, makes its modelling effect stronger.Further, the line thickness of described warp yarn 2 is between 150Tex to 350Tex, and the line thickness of weft yarn 3, between 100Tex to 3000Tex, has enough flexibilities and stitchability ensureing that cotton layer has enough steadiness when.In step 3, the glue hot-fusible pressure-sensitive adhesive adopting, this glue is solvent-free, pollution-free, and heat endurance is good.

The traditional manual bayonet carpet of replacement that can be a large amount of with the carpet of the present invention's manufacture, and artificial manufacturing cost is than the low 5-10 of the cost of labor of traditional manual bayonet carpet doubly.

The foregoing is only preferential embodiment of the present invention, as long as within the technical scheme that realizes the object of the invention with basic identical means all belongs to protection scope of the present invention.

Claims

1. a carpet weaving techniques, is characterized in that comprising the following steps:

Step 1, axminster carpet loom first cuts into suede yarn after designated length with mechanical method, consolidation method with " u " font or " J " font is woven on cotton layer, and described cotton layer is by cotton or pure washing or the warp yarn (2) of polyester-cotton blend and cotton or pure wash or the weft yarn (3) of polyester-cotton blend interweaves and forms; On axminster carpet loom, the pattern of needs braiding is inputted in computer system, carpet loom weaves cut pile layer (1) and cotton layer according to corresponding pattern color, simultaneously by suede yarn corresponding particular color from taking out in carpet loom or the suede yarn that particular color is corresponding not woven, the cut pile layer (1) that makes to weave relevant position is space bit;

Step 2, is woven in the second cut pile layer or loop pile layer on space bit by manual or electronic weaving rifle, and the second cut pile layer or loop pile layer inweave by warp yarn (2) and weft yarn (3) and interweave on the cotton layer forming;

2. a kind of carpet weaving techniques according to claim 1, is characterized in that: the height of described the second cut pile layer or loop pile layer is higher or lower than cut pile layer (1).