CN104452038B - A kind of woven bayonet carpet - Google Patents
A kind of woven bayonet carpet Download PDFInfo
- Publication number
- CN104452038B CN104452038B CN201410707873.6A CN201410707873A CN104452038B CN 104452038 B CN104452038 B CN 104452038B CN 201410707873 A CN201410707873 A CN 201410707873A CN 104452038 B CN104452038 B CN 104452038B
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- Prior art keywords
- carpet
- bayonet
- woven
- floss
- yarn
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of woven bayonet carpet, its production stage is: (1) is woven: uses the background patterns on Wilden loom or Acker bright loom carpet woven, and reserves bayonet partial blank；(2) bayonet: reserve space in the flower-shape part needing multicolour, then use the manual implantation of bayonet.Described step (1) woven carpet woven end count adjusting range is 200 500 warp/rice, filling density adjusting range 150 1000 warp/latitude, and floss high scope is 4 20 millimeters, and described step (2) bayonet hand-made carpet floss and circle height are 4 22 millimeters.
Description
Technical field
The present invention relates to technical field of carpet manufacture, particularly relate to the carpet manufacture that a kind of woven bayonet combines
Technique.
Background technology
Carpet is as soft pavement, and its development has long history.Carpet can by manufacture method difference
It is divided into woven carpet and hand-made carpet.Woven carpet includes again tufted carpet and woven Wilden carpet, woven
Axminster carpet.Woven Wilden carpet by warp thread, weft yarn, pile yams three yarn interweave, through gluing,
The later process such as shorn velvet arrange and make.The Wilden that this carpet craft comes from Britain is regional, therefore referred to as Weir
Pause carpet.According to the position of blanket hair, Wilden carpet can be divided into one side Wilden carpet and double-deck Wilden
Carpet, one side blanket appearance retention is good, and blanket shape is stable, without depilation phenomenon, because its making raw material is special, resistance
Combustion, antistatic property are the most excellent, are extremely suitable for being used in and require on high aircraft to fire resistance, and high-grade
Yacht, passenger steamer and hotel.Double-deck Wilden carpet originates from Belgium, is characterized in that fabric is plentiful, structure
Closely, floss yarn surface density big, use two-layer weave equipment, therefore production efficiency be high.
But Wilden carpet color is restricted, and carpet carpet surface is integral type plane, lacks third dimension.Rifle
Thorn hand-made carpet is implanted pile by artificial bayonet on existing cloth, forms carpet, and pattern color is unrestricted
System, carpet carpet surface can become the cut pile or loop pile just differed by manual control, have third dimension, and vision is enriched,
But production efficiency is low, need substantial amounts of human resources.
CN 102783893B discloses the secondary manufacturing process of a kind of carpet, to the process step of base blanket is:
First with carpet knitter flocking in base fabric, form the basic unit's carpet with background color or shading, utilize and scabble cutter
Basic unit's carpet surface is scabbled；The most again based on basic unit's carpet, basic unit's carpet carries out secondary flocking,
Form patterned layer.Described invention uses woven mode to weave basic unit's carpet and patterned layer, has the most vertical
Body-sensing, reaches manual and produces style.Compared with manual sculptured rug, there is process velocity layer flatness fast, each
The advantage such as high, to prevent that artificial treatment from makeing mistakes.This technology whole process uses woven, and production efficiency is higher, has imitative
Manual sculptured rug, but still cannot produce and there is third dimension very much, colourful top grade lucuriant in design
The carpet of the artificial style of bayonet.
The present inventor now uses the technique that loom and bayonet combine, with major part color list on loom carpet woven
Color or the background patterns of polychrome, reserve space in the flower-shape part needing monochromatic or multicolour, then use rifle
Needle-holding hand work is implanted.The most existing woven efficiency, the advantage remaining again the manual bayonet carpet of genuineness.
But Wilden or the bright carpet of Acker are as the principal item of woven carpet, develop at home and have had ten
History for many years, but to there is deformation, foaming, size for over ten years after this carpet spreading unstable etc. always
Quality problems, find in practical operation, due to Wilden or the characteristic of the bright carpet of Acker itself, employing is knitted
Although the carpet that the technique that machine and bayonet combine is made is the most attractive in appearance, efficiency is the highest, but of long duration can become
Shape is bubbled.
Therefore the present inventor is in long-term production practices, is not only found that and loom and bayonet can be used to combine
Technique make carpet attractive in appearance, it was found that optimize technique under, good hand touch can be produced the most further,
Top grade, insect protected is moth-resistant, long-lived high-quality, the carpet of cost but relative moderate.
Summary of the invention
The technical problem existed based on background technology, it is provided that a kind of new carpet manufacture technique, uses loom
The technique combined with bayonet, by optimizing the condition of technique, obtains efficiency height, outward appearance the most insolently bayonet hands
Building site blanket, and good hand touch, high-grade, long-lived high-quality carpet.
Technical scheme is as follows:
(1) woven: to use the background patterns on Wilden loom or Acker bright loom carpet woven, and reserve
Bayonet partial blank；
(2) bayonet: reserve space in the flower-shape part needing monochromatic or multicolour, then use bayonet manual
Implant.
Described step (1) is preferably and first designs pattern, then with Wilden loom or the braiding of Acker bright loom
Go out major part color monochrome or the background patterns of polychrome；
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, and filling density adjusts model
Enclosing 150-1000 warp/latitude, floss high scope is 4-20 millimeter.
Described step (2) bayonet hand-made carpet floss and circle height are 4-22 millimeter.
Described woven carpet woven floss is high and bayonet hand-made carpet floss the most should be inequal with circle, differs 3-15mm.
Described step (2) is preferably bayonet colourful pattern.
Thus can produce unique style, elegant in appearance, the most do not lose efficient novel woven bayonet carpet.
Unstable for the bright carpet of Wilden or Acker itself, it is easily deformed foaming, of long duration can cause figure
The shortcoming of case deformation, present inventor has performed further research and optimizes.
The weft material dimity that Wilden or the bright carpet of Acker are used the most both at home and abroad, fine for native cellulose
Dimension, it is easy to moisture absorption, fibre length is short, and filoplume is many, and bar evenness is poor, and yarn stability is bad.Really
After determining the factor that the dimity affects Wilden or Acker bright carpet stability as weft material, prior art is existing
In conjunction with actual production efficiency and cost, select intensity height, chemical stability good, no from various synthetic fibers
The polypropylene fiber material of moisture absorption is as weft yarn, but it uses textured yarn, the polypropylene of 330 tex × 2
Fibrous material is as weft yarn.
But in practical operation, find that the polypropylene fiber material using 330 tex × 2 is made as weft yarn
The carpet suppleness come is inadequate, is difficult to operation, easily makes mistakes in follow-up bayonet step.The inventors discovered that
By substantial amounts of experiment, the inventors discovered that and twisted by 278tex polypropylene fiber filaments, the twist is
Monofilament 100 twists with the fingers/m, then doubling twisting, and plying 200 sth. made by twisting/m make finished silk.Use this polypropylene fine
Dimension finished silk is as weft yarn, and not only carpet is firm, dimensionally stable, intensity are high, and suppleness is high, follow-up
During workman's bayonet handling good, the most error-prone, flower pattern is the fullest attractive in appearance.
In order to make follow-up bayonet technique operate well, taking into account quality the most strong, feel is good simultaneously, and outward appearance is high
Shelves, fluffy, the effect of good springiness, can also suitably reduce the requirement of product cost, at great many of experiments simultaneously
On the basis of, the design parameter of floss yarn and warp thread is selected and has been combined.
Applicants have discovered that:
Selecting Pilus Caprae seu Ovis or wool blended yarn is floss yarn raw material, parameter select 568 dtex × 3 wool yarns or
Wool blended yarn.
Combined: to select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
Under such combination, follow-up bayonet technique operates well, and the most error-prone, quality is the most strong simultaneously,
The fluffy good hand touch in floss portion, good springiness and class are high, and product cost is the lowest, and efficiency is the highest.Thus obtain very
High-quality, novel woven bayonet carpet attractive in appearance, high-grade.
The invention have benefit that:
1, woven and bayonet floss height being optimized selection, the carpet so produced best suits the mankind
Aesthetic, it has third dimension, and full generous, outward appearance is the most high-grade；
2, warp thread, weft yarn and floss yarn are all optimized selection, so that bayonet step easily operates not
Error-prone, and quality is the most strong, durable in use, the fluffy good hand touch in floss portion, good springiness and class are high,
But product cost is the lowest；
3, using woven and bayonet to combine, both taken into account efficiency, outward appearance of having got back is completely no less than manual
Bayonet carpet, rich color is colourful, the full generous novel carpet of figure；
4, the present invention is simple to operation, is suitable for large-scale production.
Detailed description of the invention
Embodiment 1:
Preparing novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (design background during layout and flower-shape is blank), use Weir
Pause the monochrome on loom or Acker bright loom carpet woven or multi-colored background pattern, and it is empty to reserve bayonet part
In vain；
(2) bayonet: reserve space in the flower-shape part needing monochromatic or multicolour, then use bayonet manual
Implant.
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, and filling density adjusts model
Enclose 150-1000 warp/latitude.
Described step (1) floss high scope is 4 millimeters.
Described step (2) bayonet hand-made carpet floss and circle height are 15 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: being twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then pools capital
Twisting, plying 200 sth. made by twisting/m make finished silk.
Floss yarn: selecting Pilus Caprae seu Ovis is floss yarn raw material, and parameter selects the wool yarns of 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
During bayonet, workman reacts handling the best, and error rate is less than 0.5%.
The carpet finished appearance prepared is the most elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is satisfied
Full.Additionally, durable in use, quality is the most strong, the fluffy good hand touch in floss portion, good springiness.
Embodiment 2:
Preparing novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (design background during layout and flower-shape is blank), use Weir
Pause the monochrome on loom or Acker bright loom carpet woven or multi-colored background pattern, and it is empty to reserve bayonet part
In vain；
(2) bayonet: reserve space in the flower-shape part needing monochromatic or multicolour, then use bayonet manual
Implant.
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, and filling density adjusts model
Enclose 150-1000 warp/latitude.
Described step (1) floss high scope is 15 millimeters.
Described step (2) bayonet hand-made carpet floss and circle height are 22 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: being twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then pools capital
Twisting, plying 200 sth. made by twisting/m make finished silk.
Floss yarn: selecting wool blended yarn is floss yarn raw material, and parameter selects the wool blended of 568 dtex × 3
Yarn.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
During bayonet, workman reacts handling the best, and error rate is less than 0.5%.
The carpet finished appearance prepared is the most elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is satisfied
Full.Additionally, durable in use, quality is the most strong, the fluffy good hand touch in floss portion, good springiness.
Embodiment 3:
Preparing novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (design background during layout and flower-shape is blank), use Weir
Pause the monochrome on loom or Acker bright loom carpet woven or multi-colored background pattern, and it is empty to reserve bayonet part
In vain；
(2) bayonet: reserve space in the flower-shape part needing monochromatic or multicolour, then use bayonet manual
Implant.
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, and filling density adjusts model
Enclose 150-1000 warp/latitude.
Described step (1) floss high scope is 18 millimeters.
Described step (2) bayonet hand-made carpet floss and circle height are 22 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: being twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then pools capital
Twisting, plying 200 sth. made by twisting/m make finished silk.
Floss yarn: selecting wool yarns is floss yarn raw material, and parameter selects the wool yarns of 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
During bayonet, workman reacts handling the best, and error rate is less than 0.5%.
The carpet finished appearance prepared is the most elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is satisfied
Full.Additionally, durable in use, quality is the most strong, the fluffy good hand touch in floss portion, good springiness.
Embodiment 4:
Preparing novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern (design background during layout and flower-shape is blank), use Weir
Pause the monochrome on loom or Acker bright loom carpet woven or multi-colored background pattern, and it is empty to reserve bayonet part
In vain；
(2) bayonet: reserve space in the flower-shape part needing monochromatic or multicolour, then use bayonet manual
Implant.
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, and filling density adjusts model
Enclose 150-1000 warp/latitude.
Described step (1) floss high scope is 20 millimeters.
Described step (2) bayonet hand-made carpet floss and circle height are 5 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: being twisted by 278tex polypropylene fiber filaments, the twist is that/m twisted with the fingers by monofilament 100, then pools capital
Twisting, plying 200 sth. made by twisting/m make finished silk.
Floss yarn: selecting wool blended yarn is floss yarn raw material, and parameter selects the wool blended of 568 dtex × 3
Yarn.
Combinations of warps: select acrylic yarn
Tight end 521 dtex × 5
Loose warp 436 dtex × 3
During bayonet, workman reacts handling the best, and error rate is less than 0.5%.
The carpet finished appearance prepared is the most elegant in appearance, and texture is good, and glossiness is good, and class is high, and pattern is satisfied
Full.Additionally, durable in use, quality is the most strong, the fluffy good hand touch in floss portion, good springiness.
Embodiment 5: comparative example
Preparing novel woven bayonet carpet, step is as follows:
(1) woven: to design pattern, by the monochrome on Wilden loom or Acker bright loom carpet woven or
Multi-colored background pattern, and reserve bayonet partial blank；
(2) bayonet: reserve space in the flower-shape part needing monochromatic or multicolour, then use bayonet manual
Implant.
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, and filling density adjusts model
Enclose 150-1000 warp/latitude.
Described step (1) floss high scope is 4 millimeters.
Described step (2) bayonet hand-made carpet floss and circle height are 22 millimeters.
Described step (2) is preferably bayonet significantly colourful pattern.
Weft yarn: 330 tex × 2 polypropylene fibres
Floss yarn: selecting Pilus Caprae seu Ovis is floss yarn raw material, and parameter selects the wool yarns of 568 dtex × 3.
Combinations of warps: select acrylic yarn
Tight end 463 dtex × 5
Loose warp 420 dtex × 3
During bayonet, workman's elasticity of response is inadequate, handling the best, and error rate is more than 1.5%.
The carpet finished appearance for preparing the most attractive in appearance (but not as the carpet of embodiment 1-4, empirical tests, machine
Knitting carpet woven floss high scope is 4-20 millimeter；Bayonet hand-made carpet floss and circle height are 4-22 millimeter；And
Described woven carpet woven floss is high and bayonet hand-made carpet floss and circle the most should be inequal, during difference 3-15mm
Meeting human aesthetic, the carpet worked it out is the most attractive in appearance), texture is good, and glossiness is good, but pattern is the fullest
Full.Additionally, the finished carpet that durability substantially obtains not as embodiment 1-4, feel and elasticity are also inferior
Some.
As can be seen here, the carpet manufacture technique that the novel woven bayonet that the present invention provides combines, take into account machine
Knitting the advantage with bayonet, production efficiency is high, and obtains the novel carpet of outward appearance top grade the most attractive in appearance.
Additionally, the technique optimized further makes carpet quality the most strong, durable in use, the fluffy hands in floss portion
Feeling, good springiness and class are high.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention not office
Being limited to this, any those familiar with the art is in the technical scope that the invention discloses, according to this
The technical scheme of invention and inventive concept thereof in addition equivalent or change, all should contain the protection in the present invention
Within the scope of.
Claims (1)
1. the production method of a woven bayonet carpet, it is characterised in that its step is as follows:
(1) woven: to use the background patterns on Wilden loom or Acker bright loom carpet woven, and reserve bayonet partial blank；
(2) bayonet: reserve space in needs flower-shape part, then use the manual implantation of bayonet；
Described step (1), for first to design pattern, then knits out background patterns with the bright loom of Wilden loom or Acker；
Described step (1) woven carpet woven end count adjusting range is 200-500 warp/rice, filling density adjusting range 150-1000 warp/latitude, and floss high scope is 4-20 millimeter；
Described step (2) bayonet hand-made carpet floss and circle height are 4-22 millimeter；
Described woven carpet woven floss is high and bayonet hand-made carpet floss the most should be inequal with circle, differs 3-15mm；
In described step (1):
Weft yarn: by 278 tex polypropylene fiber filaments twisting, the twist is that monofilament 100 twists with the fingers/m, then doubling twisting, and plying 200 sth. made by twisting/m make finished silk；
Floss yarn: selecting Pilus Caprae seu Ovis or wool blended yarn is floss yarn raw material, and parameter selects wool yarns or the wool blended yarn of 568 dtex × 3；
Combinations of warps: selection acrylic yarn:
Tight end 521 dtex × 5
Loose warp 436 dtex × 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410707873.6A CN104452038B (en) | 2014-11-28 | 2014-11-28 | A kind of woven bayonet carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410707873.6A CN104452038B (en) | 2014-11-28 | 2014-11-28 | A kind of woven bayonet carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104452038A CN104452038A (en) | 2015-03-25 |
| CN104452038B true CN104452038B (en) | 2016-08-24 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410707873.6A Active CN104452038B (en) | 2014-11-28 | 2014-11-28 | A kind of woven bayonet carpet |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107400966B (en) * | 2016-12-01 | 2020-02-07 | 青海富腾生态科技有限公司 | Production process of high-gram-weight non-woven Tibetan carpet |
| CN107498978A (en) * | 2017-07-28 | 2017-12-22 | 阳信瑞鑫集团有限公司 | A kind of woven plus manual secondary tufting velvet carpet manufacture craft |
| CN109629141A (en) * | 2018-11-09 | 2019-04-16 | 廖军艺 | A kind of production technology of computer jacquard polychrome tufting manual mixing blanket |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB521655A (en) * | 1937-11-24 | 1940-05-28 | Johannes August Kjerby | Improvements in or relating to double-faced carpet fabric |
| CN101671903A (en) * | 2008-09-12 | 2010-03-17 | 海马集团公司 | Method for producing PP silks and PP bottom double-layer carpet |
| CN102657466A (en) * | 2012-05-18 | 2012-09-12 | 天津中冠地毯有限公司 | Carpet manufacturing method and carpet |
| CN103966730A (en) * | 2014-05-21 | 2014-08-06 | 廖军艺 | Carpet weaving method |
| CN103966765A (en) * | 2014-04-04 | 2014-08-06 | 南通华普工艺纺织品有限公司 | Method for weaving carpet |
| CN203947251U (en) * | 2014-05-04 | 2014-11-19 | 江苏开利地毯股份有限公司 | Acker Munster-circle cuts carpet square weaving structure |
-
2014
- 2014-11-28 CN CN201410707873.6A patent/CN104452038B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB521655A (en) * | 1937-11-24 | 1940-05-28 | Johannes August Kjerby | Improvements in or relating to double-faced carpet fabric |
| CN101671903A (en) * | 2008-09-12 | 2010-03-17 | 海马集团公司 | Method for producing PP silks and PP bottom double-layer carpet |
| CN102657466A (en) * | 2012-05-18 | 2012-09-12 | 天津中冠地毯有限公司 | Carpet manufacturing method and carpet |
| CN103966765A (en) * | 2014-04-04 | 2014-08-06 | 南通华普工艺纺织品有限公司 | Method for weaving carpet |
| CN203947251U (en) * | 2014-05-04 | 2014-11-19 | 江苏开利地毯股份有限公司 | Acker Munster-circle cuts carpet square weaving structure |
| CN103966730A (en) * | 2014-05-21 | 2014-08-06 | 廖军艺 | Carpet weaving method |
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| CN104452038A (en) | 2015-03-25 |
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Denomination of invention: A woven gun-stab carpet Effective date of registration: 20220904 Granted publication date: 20160824 Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. leidian sub branch Pledgor: ZHEJIANG MEINUO CARPET MANUFACTURING Co.,Ltd. Registration number: Y2022330002043 |
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