CN103343416A - Axminster style Wilton carpet and weaving method thereof - Google Patents
Axminster style Wilton carpet and weaving method thereof Download PDFInfo
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- CN103343416A CN103343416A CN2013102971072A CN201310297107A CN103343416A CN 103343416 A CN103343416 A CN 103343416A CN 2013102971072 A CN2013102971072 A CN 2013102971072A CN 201310297107 A CN201310297107 A CN 201310297107A CN 103343416 A CN103343416 A CN 103343416A
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- 238000009941 weaving Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 4
- 238000009998 heat setting Methods 0.000 claims abstract description 4
- 235000004879 dioscorea Nutrition 0.000 claims description 81
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000007781 pre-processing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000004744 fabric Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
An Axminster style Wilton carpet comprises upper layer warps, lower layer warps, upper layer wefts, lower layer wefts and pile yarns. The upper layer warps and the upper layer wefts are respectively woven in the warp direction and the weft direction, the lower layer warps and the lower layer wefts are respectively woven in the warp direction and the weft direction, the pile yarns are woven on the upper layer wefts and the lower layer wefts along the weaving path, the middles of the pile yarns between the upper layer wefts and the lower layer wefts are cut to form a Wilton carpet body, a plurality of pile yarns are arranged on the same warp, and the pile yarns are sequentially woven from front to back. A weaving method for the Axminster style Wilton carpet based on a Wilton carpet machine comprises the steps of 1, preprocessing yarns, 2, using the Wilton carpet machine to weave, and 3 gluing and carrying out heat setting treatment to obtain the carpet. In the step 2 and according to structural weaving of the Axminster style Wilton carpet, figured texture weave is synchronization between jacquard weave and stretched warps. The warp loosing tension is 300NM to 400NM.
Description
Technical field:
The invention belongs to textile technology field, specifically is a kind of textile technology transformation, makes to adopt Wilden carpet weaving machine can weave the carpet of the bright style of Acker.
Technical background
The bright carpet of Acker is Axminster carpet again.In the prior art, the bright carpet pile of Acker carries between the thread layer of buried blanket with " U " type or " J " type structural approach, is fixed by weft yarn again.Therefore, carpet backing and installation system is very firm, and the utilization rate height of suede yarn, the heavy yarn of the clean nothing of the blanket back of the body, and the blanket back of the body of the bright carpet of general conventional Acker be can't see decorative pattern.The main feature of the bright carpet of Acker is to be applicable to and to produce wool carpet high-grade, the long wool head; In the colored type design of carpet, various aspects such as pattern, color and luster quantity are seldom limited; Can use the raw material of different fineness, the twist, material; Change, dispatch the carpet manufacture kind, convenient simple and direct.
The bright carpet knitter of Acker is mainly for the production of the commercial carpet of wall-to-wall carpet, piece blanket and the different fabric widths of big-pattern pattern, but the bright carpet knitter of Acker is expensive, and functions of the equipments are single, can only produce the bright carpet of Acker, in addition, the production efficiency of the bright carpet knitter of Acker is extremely low, can only produce about bright carpet 300 ㎡ of conventional Acker in 24 hours.
Summary of the invention
In order to improve the production efficiency of the bright carpet of Acker, further increase the function of weaving of Wilden carpet knitter.The present invention is on the weaving structure basis of Wilden carpet, combine with a kind of new ground institutional framework and figured texture weave structure, make the carpet of weaving out reach the characteristic of the bright carpet of Acker: blanket is carried on the back solid smooth, no floral designs, and product can match in excellence or beauty with the bright carpet of Acker.Production efficiency obviously improves, and can weave about conventional carpet 1500 ㎡ in 24 hours, also more one goes on foot the function of having enriched the Wilden carpet knitter.Concrete technical scheme of the present invention is as follows:
The Wilden carpet of the bright style of a kind of Acker comprises:
Upper and lower layer warp thread; Upper and lower layer weft yarn; Pile yams;
Described top line and upper layer weft yarns interweave along warp, latitude direction respectively; Described lower layer warp yarns and lower floor's weft yarn interweave along warp, latitude direction respectively; Described pile yams is weaved the path along it and is woven on the upper and lower layer weft yarn; Cut off in the centre position of the pile yams between the upper and lower layer weft yarn, constitutes the Wilden carpet; Along on the same warp, described pile yams has many; Every pile yams is weaved from front to back successively;
A, for arbitrary pile yams:
It is weaved the path and comprises linear pattern and " S " type, and two sections linear patterns are weaved the path and clipped one section " S " type and weave the path;
Weave the pile yams of path part for " S " type, it is weaved the path along " S " type and is woven on the upper and lower layer weft yarn, and cut off along the clipping line in the centre position of the pile yams between the upper and lower layer weft yarn;
The linear pattern path of pile yams is respectively on the upper layer weft yarns or on lower floor's weft yarn;
B, for two adjacent pile yams, the linear pattern that the yarn that " S " type of a pile yams is weaved the path part is pressed in another root pile yams is weaved the yarn inboard of path part.
Described pile yams has four, is respectively first, second and third and four pile yams from front to back;
The linear pattern of first and second pile yams is weaved the path all on upper layer weft yarns; The linear pattern of third and fourth pile yams is weaved the path all on lower floor's weft yarn; The linear pattern of first pile yams is weaved the path and is pressed in the outside that second and third and four pile yams " S " type are weaved the path, the linear pattern of second pile yams is weaved the path and is pressed in the outside that first and third and four pile yams " S " types are weaved the path, the linear pattern of the 3rd pile yams is weaved the path and is pressed in the outside that first and second and four pile yams " S " type are weaved the path, and the linear pattern of the 4th pile yams is weaved the path and is pressed in the outside that first and second and three pile yams " S " type are weaved the path.
The weaving method of the Wilden carpet of the bright style of a kind of above-mentioned Acker, this method are based on the Wilden carpet knitter, and step comprises:
1) yarn preliminary treatment; 2) weave at the Wilden carpet knitter; 3) gluing and HEAT SETTING obtain carpet after handling; Described step 2) in, weave according to the structure of the Wilden carpet of the bright style of described Acker, wherein the figured texture weave structure is that jacquard weave and tight end are synchronous; The loose warp tension is 300NM～400NM.
Described loose warp tension is 350NM.
Description of drawings
Fig. 1 is typical Wilden carpet backing and installation system schematic diagram in the prior art;
Fig. 2 is the structural representation of carpet of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment the technical program is described as follows:
The Wilden carpet of the bright style of a kind of Acker comprises:
Upper and lower layer warp thread; Upper and lower layer weft yarn; Pile yams;
Described top line and upper layer weft yarns interweave along warp, latitude direction respectively; Described lower layer warp yarns and lower floor's weft yarn interweave along warp, latitude direction respectively; Described pile yams is weaved the path along it and is woven on the upper and lower layer weft yarn; Cut off in the centre position of the pile yams between the upper and lower layer weft yarn, constitutes the Wilden carpet.Along on the same warp, described pile yams has many; Every pile yams is weaved from front to back successively;
A, for arbitrary pile yams:
It is weaved the path and comprises linear pattern and " S " type, and two sections linear patterns are weaved the path and clipped one section " S " type and weave the path;
Weave the pile yams of path part for " S " type, it is weaved the path along " S " type and is woven on the upper and lower layer weft yarn, and cut off along the clipping line in the centre position of the pile yams between the upper and lower layer weft yarn;
The linear pattern path of pile yams is respectively on the upper layer weft yarns or on lower floor's weft yarn;
B, for two adjacent pile yams, the linear pattern that the yarn that " S " type of a pile yams is weaved the path part is pressed in another root pile yams is weaved the yarn inboard of path part.
Specific to this example, as shown in Figure 2, described pile yams has four, is respectively first, second and third and four pile yams from front to back;
The linear pattern of first and second pile yams is weaved the path all on upper layer weft yarns; The linear pattern of third and fourth pile yams is weaved the path all on lower floor's weft yarn; The linear pattern of first pile yams is weaved the path and is pressed in the outside that second and third and four pile yams " S " type are weaved the path, the linear pattern of second pile yams is weaved the path and is pressed in the outside that first and third and four pile yams " S " types are weaved the path, the linear pattern of the 3rd pile yams is weaved the path and is pressed in the outside that first and second and four pile yams " S " type are weaved the path, and the linear pattern of the 4th pile yams is weaved the path and is pressed in the outside that first and second and three pile yams " S " type are weaved the path.The order that " S " type of four pile yams is weaved the path is from front to back:
" S " type that " S " type that " S " type that " S " type that " S " type that " S " type that " S " type of first pile yams is weaved path-second pile yams is weaved path-the 3rd pile yams is weaved path-the 4th pile yams is weaved path-first pile yams is weaved path-second pile yams is weaved path-the 3rd pile yams is weaved " S " type of path-the 4th pile yams and is weaved the path ..., circulation according to this.
The weaving method of the Wilden carpet of the bright style of a kind of described Acker, this method are based on the Wilden carpet knitter, and step comprises: 1) yarn preliminary treatment; 2) weave at the Wilden carpet knitter; 3) gluing and HEAT SETTING obtain carpet after handling.Step 1) and 3 wherein) compares with Wilden carpet weaving method of the prior art and do not have special difference.In described step 2) in, weave according to the structure of the Wilden carpet of the bright style of described Acker, wherein the figured texture weave structure is that jacquard weave and tight end are synchronous; The loose warp tension is 300NM～400NM.As preferentially, described loose warp tension is 350NM.
This routine principle is as follows:
At first, the ground institutional framework will become 1 circulation, only in this way just can make the blanket back of the body reach the style of the bright base fabric of Acker;
Will with original jacquard weave and loose warp changes jacquard weave into synchronously and tight end is synchronous on the figured texture weave structure.In this way, reached the requirement of the bright style carpet of Acker basically.
Simultaneously, more be close to the bright carpet of Acker in order to make carpet of the present invention, in producing weaving process, the change of technological parameter is also quite important.The loose warp tension will change 350NM into by original 500NM, can alleviate weaving load like this, and suede is turned down through the tension dipstick metering, and blanket is only carried on the back otherwise producing looped pile just can.
It is just successful to accomplish that above some Wilden loom is weaved the bright style carpet of Acker.
Claims (4)
1. the Wilden carpet of the bright style of Acker comprises:
Upper and lower layer warp thread; Upper and lower layer weft yarn; Pile yams;
Described top line and upper layer weft yarns interweave along warp, latitude direction respectively; Described lower layer warp yarns and lower floor's weft yarn interweave along warp, latitude direction respectively; Described pile yams is weaved the path along it and is woven on the upper and lower layer weft yarn; Cut off in the centre position of the pile yams between the upper and lower layer weft yarn, constitutes the Wilden carpet, it is characterized in that along on the same warp, described pile yams has many; Every pile yams is weaved from front to back successively;
A, for arbitrary pile yams:
It is weaved the path and comprises linear pattern and " S " type, and two sections linear patterns are weaved the path and clipped one section " S " type and weave the path;
Weave the pile yams of path part for " S " type, it is weaved the path along " S " type and is woven on the upper and lower layer weft yarn, and cut off along the clipping line in the centre position of the pile yams between the upper and lower layer weft yarn;
The linear pattern path of pile yams is respectively on the upper layer weft yarns or on lower floor's weft yarn;
B, for two adjacent pile yams, the linear pattern that the yarn that " S " type of a pile yams is weaved the path part is pressed in another root pile yams is weaved the yarn inboard of path part.
2. the Wilden carpet of the bright style of Acker according to claim 1 is characterized in that described pile yams has four, is respectively first, second and third and four pile yams from front to back;
The linear pattern of first and second pile yams is weaved the path all on upper layer weft yarns; The linear pattern of third and fourth pile yams is weaved the path all on lower floor's weft yarn; The linear pattern of first pile yams is weaved the path and is pressed in the outside that second and third and four pile yams " S " type are weaved the path, the linear pattern of second pile yams is weaved the path and is pressed in the outside that first and third and four pile yams " S " types are weaved the path, the linear pattern of the 3rd pile yams is weaved the path and is pressed in the outside that first and second and four pile yams " S " type are weaved the path, and the linear pattern of the 4th pile yams is weaved the path and is pressed in the outside that first and second and three pile yams " S " type are weaved the path.
3. the weaving method of the Wilden carpet of a claim 1 or the bright style of 2 described Ackers is characterized in that, this method is based on the Wilden carpet knitter, and step comprises:
1) yarn preliminary treatment; 2) weave at the Wilden carpet knitter; 3) gluing and HEAT SETTING obtain carpet after handling; Described step 2) in, weave according to the structure of the Wilden carpet of the bright style of described Acker, wherein the figured texture weave structure is that jacquard weave and tight end are synchronous; The loose warp tension is 300NM～400NM.
4. the weaving method of the described Wilden carpet of claim 3 is characterized in that described loose warp tension is 350NM.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310297107.2A CN103343416B (en) | 2013-07-16 | 2013-07-16 | Axminster style Wilton carpet and weaving method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310297107.2A CN103343416B (en) | 2013-07-16 | 2013-07-16 | Axminster style Wilton carpet and weaving method thereof |
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| CN103343416A true CN103343416A (en) | 2013-10-09 |
| CN103343416B CN103343416B (en) | 2015-04-29 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104127099A (en) * | 2014-08-22 | 2014-11-05 | 威海市山花地毯集团有限公司 | Method for manufacturing Axminster PVC-bottom modular carpet |
| CN105200627A (en) * | 2015-10-16 | 2015-12-30 | 浙江英诺威纺织有限公司 | Velour fabric with sanded balk back and weaving method of velour fabric |
| CN106400272A (en) * | 2015-07-29 | 2017-02-15 | 江苏开利地毯股份有限公司 | Manufacturing method of three-dimensional and metallic Wilton carpet |
| CN106400274A (en) * | 2015-07-28 | 2017-02-15 | 江苏开利地毯股份有限公司 | Wilton stereoscopic woven carpet and production process thereof |
| CN106400277A (en) * | 2015-07-28 | 2017-02-15 | 江苏开利地毯股份有限公司 | Weaving method without restrictions of colors for Axminster and Wilton woven carpets |
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2013
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104127099A (en) * | 2014-08-22 | 2014-11-05 | 威海市山花地毯集团有限公司 | Method for manufacturing Axminster PVC-bottom modular carpet |
| CN104127099B (en) * | 2014-08-22 | 2016-09-21 | 威海市山花地毯集团有限公司 | The manufacture method of string rug at the bottom of Axminster PVC |
| CN106400274A (en) * | 2015-07-28 | 2017-02-15 | 江苏开利地毯股份有限公司 | Wilton stereoscopic woven carpet and production process thereof |
| CN106400277A (en) * | 2015-07-28 | 2017-02-15 | 江苏开利地毯股份有限公司 | Weaving method without restrictions of colors for Axminster and Wilton woven carpets |
| CN106400274B (en) * | 2015-07-28 | 2018-05-11 | 江苏开利地毯股份有限公司 | A kind of woven stereo carpet of Wilden and its production technology |
| CN106400272A (en) * | 2015-07-29 | 2017-02-15 | 江苏开利地毯股份有限公司 | Manufacturing method of three-dimensional and metallic Wilton carpet |
| CN106400272B (en) * | 2015-07-29 | 2018-09-18 | 江苏开利地毯股份有限公司 | A kind of production method of the Wilden carpet of stereo metal texture |
| CN105200627A (en) * | 2015-10-16 | 2015-12-30 | 浙江英诺威纺织有限公司 | Velour fabric with sanded balk back and weaving method of velour fabric |
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| CN103343416B (en) | 2015-04-29 |
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