CN107498978A - A kind of woven plus manual secondary tufting velvet carpet manufacture craft - Google Patents

A kind of woven plus manual secondary tufting velvet carpet manufacture craft Download PDF

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Publication number
CN107498978A
CN107498978A CN201710629702.XA CN201710629702A CN107498978A CN 107498978 A CN107498978 A CN 107498978A CN 201710629702 A CN201710629702 A CN 201710629702A CN 107498978 A CN107498978 A CN 107498978A
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CN
China
Prior art keywords
carpet
tufting
yarn
woven
velvet
Prior art date
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Pending
Application number
CN201710629702.XA
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Chinese (zh)
Inventor
王建敏
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YANGXIN RUIXIN GROUP Co Ltd
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YANGXIN RUIXIN GROUP Co Ltd
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Priority to CN201710629702.XA priority Critical patent/CN107498978A/en
Publication of CN107498978A publication Critical patent/CN107498978A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

A kind of woven plus manual secondary tufting velvet carpet manufacture craft, comprises the following steps:S1, yarn prepare;It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface;S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface;It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3;S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then carries out extrusion process with press bonding roller, baking oven progress drying and processing is placed into and obtains preliminary carpet;S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products are obtained after touching on amendment only lightly.Present invention reduces the process-cycle of carpet, and obtained carpet has the quality of hand-made carpet, can also make various flower pattern as needed.

Description

A kind of woven plus manual secondary tufting velvet carpet manufacture craft
Technical field:
The present invention relates to a kind of woven plus manual secondary tufting velvet carpet manufacture craft.
Background technology:
The preparing raw material materials of carpet are extensive, can use natural fiber or the chemical synthetic fiber classes such as cotton, fiber crops, hair, silk, grass Raw material, worked out by craft or mechanical technology, the ground laying that the PROCESS FOR TREATMENT such as synthetic tuft or weaving obtains.Carpet is One of traditional workmanship with long history in world wide, commonly uses high-end residential, hotel, stadium, show room Or in the vehicles, have and reduce noise, heat-insulated, decorative effect and lay on the ground, there is the functions such as beautification household, insulation. Domestic market tufted carpet is mainly based on the flat cut pile plain carpet of different gauges, and carpet surface structure is single, and color is single, Flat cut pile product is limited to tufting machine function, it is impossible to makes flower pattern, causes that produced added value of product is low, and market outlet withers Contracting;And pure hand-made carpet cost is especially high, with the rising of domestic human cost, pure hand-made carpet cost is too high, can not be in state Interior average family is promoted the use of, and prior art does not have the plan of solution to this.
The content of the invention:
The purpose of the present invention is aiming at disadvantages mentioned above existing for prior art, there is provided a kind of woven plus manual second cluster Suede velvet carpet manufacture craft, the process-cycle is short, has the quality of hand-made carpet, can also make various flower pattern as needed, solves Determine problems of the prior art.
The present invention is that technical scheme is used by solving above-mentioned technical problem:
A kind of woven plus manual secondary tufting velvet carpet manufacture craft, comprises the following steps:
S1, yarn prepare;
It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface;
S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface;
It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3;
S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then squeezed with press bonding roller Pressure processing, place into baking oven progress drying and processing and obtain preliminary carpet;
S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products are obtained after touching on amendment only lightly.
Preferably, in S1, the yarn includes the first yarn and the second yarn, and first yarn is wool yarn, Second yarn is modrella line;In S2, when prepared by carpet surface, the number of the first yarn is 3.5Nm/2, single twist and Twist direction is 180S, and spinning twist and twist direction are 140Z;The number of second yarn is 13Nm/4, and single twist and twist direction are 270Z, Spinning twist and twist direction are 120S.
Preferably, in S2, the high 9MM of carpet tufting suede, needle tracking:42/10CM, Pile weight 1600G/M2.
Preferably, in S3, carpet surface is reversely hung in staple, bushing is set according to pattern, pigment is then printed into blanket The face back side.
Preferably, in S4, carpet surface forward direction is hung in staple, the shading set according to S3, the artificial silk of stock will be got togather Yarn carries out tufting by electric rifle.
Preferably, the mixing latex is made up of the raw material of following quality component:Natural gum, 0.5-1.5 parts;Talcum powder, 2-3.5 part;Water, 3-5 parts;Cellulose, 0.05-0.15 parts.
Preferably, the base fabric is PP cloth.
Preferably, in S4, electric rifle is manual operations or mechanical arm operation.
Preferably, in S6, touch on processing only lightly and use cotton strap, the width of the cotton strap is not less than 5cm, and thickness is not less than 2mm。
Preferably, in S5, baking oven carpet surface temperature setting is 110-130 DEG C, and blanket back temperature is 150-170 DEG C.
Compared with prior art, it is an advantage of the invention that:Large area base is produced using 2 kinds of different woven yarn tuftings Blanket, then electricity consumption rifle will do flower pattern on the secondary tufting of artificial silk to woven base blanket.By woven and artisan craftsmanship combination, solve Common cut pile tufted carpet does not have the shortcomings that flower pattern, so as to improve the added value of tufted carpet, has on the other hand seen carpet Come as by hand but because the high efficiency of tufting machine making base blanket significantly reduces production cost.So as to solve domestic market cluster Suede cut pile product is single, the problem of dull sale.Adapt to solve to fall behind equipment capacity under new model, improved added value of product New demand;Make carpet picture by hand but significantly reduce production cost, filled up between tufting and manual product a production Product class;Add a kind of novel carpet to segment market, fill up domestic blank;With the development of robot technology, electric rifle is not It is only manually actuated, it can also use mechanical arm to operate, improve production efficiency and precision.
Embodiment:
For the technical characterstic for illustrating this programme can be understood, below by embodiment, the present invention is explained in detail State.
A kind of woven plus manual secondary tufting velvet carpet manufacture craft, comprises the following steps:
S1, yarn prepare;
It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface;
S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface;
It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3;
S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then squeezed with press bonding roller Pressure processing, place into baking oven progress drying and processing and obtain preliminary carpet;
S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products are obtained after touching on amendment only lightly.
In S1, the yarn includes the first yarn and the second yarn, and first yarn is wool yarn, and described second Yarn is modrella line;In S2, when prepared by carpet surface, the number of the first yarn is 3.5Nm/2, and single twist and twist direction are 180S, spinning twist and twist direction are 140Z;The number of second yarn is 13Nm/4, and single twist and twist direction are 270Z, and stock yarn is twisted with the fingers Degree and twist direction are 120S.Two kinds of yarn mixed textiles can improve the texture of material itself, improve the added value of carpet, and The quality of carpet in itself is all good compared to pure wool yarn and pure artificial silk yarn.
In S2, the high 9MM of carpet tufting suede, needle tracking:42/10CM, Pile weight 1600G/M2.Solve and commonly cut Suede tufted carpet does not have the shortcomings that flower pattern, so as to improve the added value of tufted carpet.
In S3, carpet surface is reversely hung in staple, bushing is set according to pattern, pigment is then printed into the carpet surface back side. Carpet tightens holding tension force, and operation is very easy, and production efficiency is high.
In S4, carpet surface forward direction is hung in staple, the shading set according to S3, the artificial silk yarn for getting togather stock passed through Electric rifle carries out tufting.Carpet tightens holding tension force, and operation is very easy, and production efficiency is high.
The mixing latex is made up of the raw material of following quality component:Natural gum, 0.5-1.5 parts;Talcum powder, 2-3.5 parts; Water, 3-5 parts;Cellulose, 0.05-0.15 parts.Bonding effect is good, will not produce pollution and peculiar smell.
The base fabric is PP cloth.Anti-wear performance is good, and carpet compatibility is good.
In S4, electric rifle is manual operations or mechanical arm operation.
In S6, touch on processing only lightly and use cotton strap, the width of the cotton strap is not less than 5cm, and thickness is not less than 2mm.
In S5, baking oven carpet surface temperature setting is 110-130 DEG C, and blanket back temperature is 150-170 DEG C.Do not damaging carpet Under the premise of, the drying work of carpet is completed as soon as possible.
Specific embodiment 1:
S1, yarn prepare:The yarn includes the first yarn and the second yarn, and first yarn is wool yarn, institute It is modrella line to state the second yarn;In S2, when prepared by carpet surface, the number of the first yarn is 3.5Nm/2, single twist and sth. made by twisting To for 180S, spinning twist and twist direction are 140Z;The number of second yarn is 13Nm/4, and single twist and twist direction are 270Z, stock Twist per unit and twist direction are 120S;
It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface, the high 9MM of carpet tufting suede, needle tracking: 42/10CM, Pile weight 1600G/M2.;
S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface, carpet surface is reversely hung in staple, according to Pattern sets bushing, and pigment then is printed into the carpet surface back side;
It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3, carpet surface forward direction is hung in staple, root The artificial silk yarn for getting togather stock is carried out tufting by the shading set according to S3, mechanical arm by electric rifle;
S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then squeezed with press bonding roller Pressure processing, place into baking oven progress drying and processing and obtain preliminary carpet, it is described to mix raw material group of the latex by following quality component Into:Natural gum, 0.5 part;Talcum powder, 2 parts;Water, 3 parts;Cellulose, 0.05 part, carpet surface temperature setting is 110 DEG C in baking oven, blanket It is 150 DEG C to carry on the back temperature;
S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products is obtained after touching on amendment only lightly, touches on processing only lightly and adopt With cotton strap, the width of the cotton strap is not less than 5cm, and thickness is not less than 2mm, obtains No. 1 product.
Specific embodiment 2:
S1, yarn prepare:The yarn includes the first yarn and the second yarn, and first yarn is wool yarn, institute It is modrella line to state the second yarn;In S2, when prepared by carpet surface, the number of the first yarn is 3.5Nm/2, single twist and sth. made by twisting To for 180S, spinning twist and twist direction are 140Z;The number of second yarn is 13Nm/4, and single twist and twist direction are 270Z, stock Twist per unit and twist direction are 120S;
It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface, the high 9MM of carpet tufting suede, needle tracking: 42/10CM, Pile weight 1600G/M2.;
S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface, carpet surface is reversely hung in staple, according to Pattern sets bushing, and pigment then is printed into the carpet surface back side;
It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3, carpet surface forward direction is hung in staple, root The shading set according to S3, the artificial silk yarn for getting togather stock is manually subjected to tufting by electric rifle;
S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then squeezed with press bonding roller Pressure processing, place into baking oven progress drying and processing and obtain preliminary carpet, it is described to mix raw material group of the latex by following quality component Into:Natural gum, 1.5 parts;Talcum powder, 3.5 parts;Water, 5 parts;Cellulose, 0.15 part, carpet surface temperature setting is 130 DEG C in baking oven, Blanket back temperature is 170 DEG C;
S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products is obtained after touching on amendment only lightly, touches on processing only lightly and adopt With cotton strap, the width of the cotton strap is not less than 5cm, and thickness is not less than 2mm, obtains No. 2 products.
Specific embodiment 3:
S1, yarn prepare:The yarn includes the first yarn and the second yarn, and first yarn is wool yarn, institute It is modrella line to state the second yarn;In S2, when prepared by carpet surface, the number of the first yarn is 3.5Nm/2, single twist and sth. made by twisting To for 180S, spinning twist and twist direction are 140Z;The number of second yarn is 13Nm/4, and single twist and twist direction are 270Z, stock Twist per unit and twist direction are 120S;
It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface, the high 9MM of carpet tufting suede, needle tracking: 42/10CM, Pile weight 1600G/M2.;
S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface, carpet surface is reversely hung in staple, according to Pattern sets bushing, and pigment then is printed into the carpet surface back side;
It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3, carpet surface forward direction is hung in staple, root The shading set according to S3, the artificial silk yarn for getting togather stock is carried out by tufting by electric rifle by mechanical arm;
S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then squeezed with press bonding roller Pressure processing, place into baking oven progress drying and processing and obtain preliminary carpet, it is described to mix raw material group of the latex by following quality component Into:Natural gum, 1 part;Talcum powder, 2.7 parts;Water, 4 parts;Cellulose, 1 part, carpet surface temperature setting is 120 DEG C in baking oven, blanket back temperature Spend for 160 DEG C;
S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products is obtained after touching on amendment only lightly, touches on processing only lightly and adopt With cotton strap, the width of the cotton strap is not less than 5cm, and thickness is not less than 2mm, obtains No. 3 products.
It is shorter to produce obtained 1-3 life cycle of the product, decorative pattern tufting is carried out according to manual operations, one day or so can Finished with production, operated according to mechanical arm, then can complete to produce in 12h, compared to common hand-made carpet 7 days or so Production cycle, production efficiency improves many times, so as to reduce its cost of manufacture;In addition, the production that present invention process obtains Product perception and feel are substantially no different with hand-made carpet, and can have certain flower pattern.
Above-mentioned embodiment cannot function as limiting the scope of the invention, for the technology people of the art For member, any alternate modification or conversion made to embodiment of the present invention are all fallen within protection scope of the present invention.
Part is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.

Claims (10)

1. a kind of woven plus manual secondary tufting velvet carpet manufacture craft, it is characterised in that:Comprise the following steps:
S1, yarn prepare;
It is prepared by S2, carpet surface:Using cut pile tufting machine by yarn tufting into carpet surface;
S3, shading printing:The printing that pattern embroiders shading is carried out in carpet surface;
It is prepared by S4, carpet surface decorative pattern:Electricity consumption rifle carries out tufting by shading printed S3;
S5, stamp processing:The carpet surface that S4 is obtained is bonded with mixing latex with base fabric, then carried out with press bonding roller at extruding Reason, place into baking oven progress drying and processing and obtain preliminary carpet;
S6, finished product make:Preliminary carpet is subjected to shorn velvet processing, final products are obtained after touching on amendment only lightly.
2. one kind according to claim 1 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S1, the yarn includes the first yarn and the second yarn, and first yarn is wool yarn, and second yarn is artificial Gauze line;In S2, when prepared by carpet surface, the number of the first yarn is 3.5Nm/2, and single twist and twist direction are 180S, and stock yarn is twisted with the fingers Degree and twist direction are 140Z;The number of second yarn is 13Nm/4, and single twist and twist direction are 270Z, and spinning twist and twist direction are 120S。
3. one kind according to claim 2 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S2, the high 9MM of carpet tufting suede, needle tracking:42/10CM, Pile weight 1600G/M2.
4. one kind according to claim 1 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S3, carpet surface is reversely hung in staple, bushing is set according to pattern, pigment is then printed into the carpet surface back side.
5. one kind according to claim 1 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S4, carpet surface forward direction is hung in staple, the shading set according to S3, the artificial silk yarn for getting togather stock is subjected to cluster by electric rifle Suede.
6. one kind according to claim 1 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that:Institute Mixing latex is stated to be made up of the raw material of following quality component:Natural gum, 0.5-1.5 parts;Talcum powder, 2-3.5 parts;Water, 3-5 parts; Cellulose, 0.05-0.15 parts.
7. one kind according to claim 6 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that:Institute It is PP cloth to state base fabric.
8. one kind according to claim 1 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S4, electric rifle is manual operations or mechanical arm operation.
9. one kind according to claim 4 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S6, touch on processing only lightly and use cotton strap, the width of the cotton strap is not less than 5cm, and thickness is not less than 2mm.
10. one kind according to claim 1 is woven to add secondary tufting velvet carpet manufacture craft by hand, it is characterised in that: In S5, carpet surface temperature setting is 110-130 DEG C in baking oven, and blanket back temperature is 150-170 DEG C.
CN201710629702.XA 2017-07-28 2017-07-28 A kind of woven plus manual secondary tufting velvet carpet manufacture craft Pending CN107498978A (en)

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Publication number Priority date Publication date Assignee Title
CN108859381A (en) * 2018-06-28 2018-11-23 阳信瑞鑫毛制品有限公司 A kind of piece of blanket preparation process
CN109629141A (en) * 2018-11-09 2019-04-16 廖军艺 A kind of production technology of computer jacquard polychrome tufting manual mixing blanket
CN110338622A (en) * 2019-07-12 2019-10-18 阳信诺瑞织品有限公司 A kind of preparation method of the traversing flat circle tufted carpet of curve

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108859381A (en) * 2018-06-28 2018-11-23 阳信瑞鑫毛制品有限公司 A kind of piece of blanket preparation process
CN109629141A (en) * 2018-11-09 2019-04-16 廖军艺 A kind of production technology of computer jacquard polychrome tufting manual mixing blanket
CN110338622A (en) * 2019-07-12 2019-10-18 阳信诺瑞织品有限公司 A kind of preparation method of the traversing flat circle tufted carpet of curve

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Application publication date: 20171222