CN104172887A - Aquatic plant carpet and manufacturing method thereof - Google Patents
Aquatic plant carpet and manufacturing method thereof Download PDFInfo
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- CN104172887A CN104172887A CN201310208661.9A CN201310208661A CN104172887A CN 104172887 A CN104172887 A CN 104172887A CN 201310208661 A CN201310208661 A CN 201310208661A CN 104172887 A CN104172887 A CN 104172887A
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- carpet
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- water
- tufting
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Abstract
The invention discloses an aquatic plant carpet and a manufacturing method thereof. The aquatic plant carpet comprises a surface layer, a middle layer and a bottom layer; the surface layer is formed by weaving aquatic plants; the middle layer is a rubber layer; the bottom layer is a tufting layer. The manufacturing method of the aquatic plant carpet comprises the following steps: a, trimming and shaping after the aquatic plants are subjected to combing, cleaning and knitting and twisting into aquatic plant ropes; b, weaving the trimmed and shaped aquatic plant ropes into the surface layer; c, using a glignment machine to guide polypropylene fiber expanded filaments and polyester silk to be tufted on propylene fiber backing fabric in lines at a high speed, so as to form a neat and dense loop-pile or cut pile; d, performing steam damping on the surface layer of the aquatic plants being subjected to weaving; e, homogeneously smearing carpet glue used for manufacturing of the carpet on the damped surface layer of the aquatic plants; f, fitting the finished bottom face of the tufting layer onto the surface layer coated with the carpet glue; g, then performing pressing with a press roller; h, feeding the pressed carpet into a drying oven for drying, and controlling the temperature of the oven to be 160-170 DEG C and curing duration to be 7-10 minutes.
Description
Technical field
The present invention relates to a kind of natural fiber goods, especially a kind of pasture and water carpet and production method thereof.
Background technology
Carpet is generally by forming at the bottom of blanket face and blanket.Carpet is to be raw material with animal wool, plant fiber crops, synthetic fibers etc., a kind of high-grade floor decorative material of manufacturing through process such as braiding, cuttings.Carpet has quality softness, comfortable foot feeling, uses safe feature, is particularly suitable for the ground decoration at bedroom in family, parlor, place, study.Carpet has very high artistic value, can embody the style of noble quality, magnificent, attractive in appearance, style after decoration, has heat insulation, moistureproof effect simultaneously.In house decoration, carpet completely spreads or decorates as the part on ground, can reach satisfied decorative effect.But in hot summer, the carpet that animal wool is woven into is just no longer applicable, and runs into the carpet moisture absorption of yellow plum sky, there will be the phenomenons such as carpet is mouldy.Therefore, existing occur on the market a kind of pasture and water carpet, it is weaved and is formed by pasture and water rope, has resistance to compression, wear-resisting, heatproof, acid and alkali-resistance, dimensionally stable, without features such as electrostatic effect, protection against the tide.But pasture and water carpet feel is stiff, on step down in winter, do not have warm sensation.
Therefore be necessary existing pasture and water carpet to improve.
Summary of the invention
The object of the invention is a kind of pasture and water carpet designing in order to solve the deficiency of above-mentioned technology, this pasture and water carpet has comfortable foot feeling, moisture resistance is good, the feature of Winter-summer dual purpose.
The pasture and water carpet that the present invention is designed, comprises top layer, intermediate layer and bottom, and described top layer is formed by pasture and water braiding, and described intermediate layer is rubber layer, and described bottom is tufting layer.
As preferably:
Described tufting layer comprises base fabric and tufting, and described base fabric is woven into by tacryl, and described tufting is comprised of polypropylene bulk filament, dacron thread.
The pasture and water carpet that the present invention is designed, described top layer is formed by pasture and water braidings, and pasture and water braid has protection against the tide, without the feature of static, summer, uses, and can not feel hot, also can not make carpet occur mouldy phenomenon; Described intermediate layer is rubber layer, and the setting of rubber layer makes carpet integral body become comparatively soft, and when top layer has water to ooze down the tufting layer that Shi Buhui penetrates into bottom, makes moisture resistance also better; Described bottom is tufting layer; tufting layer directly contacts with base plate during as bottom; protected floor not to be worn on the one hand, while also making on the other hand to step down on pasture and water braid, comfortable foot feeling; and when in winter; also can, by tufting layer as blanket face use, pasture and water braid, as use at the bottom of blanket, be stepped down in like this and just can not feel raw and cold above; make the pasture and water carpet can be dual-purpose at Dong Xia, meet the needs of Various Seasonal.
The present invention has also designed a kind of production method of pasture and water carpet, comprises the steps:
A. by pasture and water after whole comb, removal of impurities, volume are twisted pasture and water rope, carry out trimming and finishing.
B. the pasture and water rope that trimming and finishing is good is woven into top layer;
C. with row's pin machinery leader tape polypropylene bulk filament, dacron thread whole row, synthetic tuft at high speed on tacryl base fabric, on blanket face, form neat and intensive circle suede or clipping;
D. steam dewing is carried out in the pasture and water top layer having woven;
E. with for the Carpet Adhesive of carpet manufacture, the pasture and water top layer after dewing evenly being applied;
F. the tufting layer bottom surface of having completed is fitted on the top layer that scribbles Carpet Adhesive;
G. then carrying out pressure roller presses;
H. the carpet after pressing, enters baking oven and dries, and the temperature of baking oven should be controlled at 160 ℃ to 170 ℃, and the time of baking is 7 minutes to 10 minutes;
I., after naturally cooling, carry clot;
J. according to size, carry out cutting.
As preferably:
Described Carpet Adhesive is to be poured in beater tub by carboxylic styrene-butadiene rubber latex 100 weight portions, under rapid stirring, add calcium carbonate 100-300 weight portion, zinc oxide 1-2 weight portion, after stirring 15 minutes, suction surge-tank low rate mixing 1-4 hour, and after with Sodium Polyacrylate 1-5 weight portion, adjusting viscosity is certain value gradually, carry out gluing, spread is 500-800 gram/meter.
In described d step, described Carpet Adhesive is to be poured in beater tub by carboxylic styrene-butadiene rubber latex 100 weight portions, under rapid stirring, add calcium carbonate 200 weight portions, zinc oxide 1 weight portion, after stirring 15 minutes, suction surge-tank low rate mixing 1-4 hour, and with after Sodium Polyacrylate 3.5 weight portion adjusting viscosities, carrying out gluing, spread is 650 grams/meter.
Adopt the production method of the designed pasture and water carpet of the present invention, can produce and have comfortable foot feeling, moisture resistance is better, can meet the pasture and water carpet of the needs of Various Seasonal at Winter-summer dual purpose, and between top layer, intermediate layer and bottom, bond more firm, be difficult for shelling, extended service life.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of embodiment 1 pasture and water carpet;
In figure: top layer 1, intermediate layer 2, bottom 3, base fabric 4, tufting 5.
The specific embodiment
Below by embodiment, the invention will be further described by reference to the accompanying drawings.
Embodiment 1:
As shown in Figure 1, the described pasture and water carpet of the present embodiment, comprise top layer 1, intermediate layer 2 and bottom 3, described top layer 1 is formed by pasture and water braiding, described intermediate layer 2 is rubber layer, and described bottom 3 is 5 layers of tuftings, and 5 layers of described tuftings comprise base fabric 4 and tufting 5, described base fabric 4 is woven into by tacryl, and described tufting 5 is comprised of polypropylene bulk filament, dacron thread.
The described pasture and water carpet of the present embodiment, described top layer 1 is formed by pasture and water braidings, and pasture and water braid has protection against the tide, without the feature of static, summer, uses, and can not feel hot, also can not make carpet occur mouldy phenomenon; Described intermediate layer 2 is rubber layer, and the setting of rubber layer makes carpet integral body become comparatively soft, and oozes down when there is water on top layer 15 layers of the tuftings that Shi Buhui penetrates into bottom 3, makes moisture resistance also better; Described bottom 3 is 5 layers of tuftings; 5 layers of tuftings directly contact with base plate during as bottom 3; protected floor not to be worn on the one hand, while also making on the other hand to step down on pasture and water braid, comfortable foot feeling; and when in winter; also 5 layers of tuftings can be treated as to blanket face use, pasture and water braid, as use at the bottom of blanket, is stepped down in like this and just can not feel raw and cold above; make the pasture and water carpet can be dual-purpose at Dong Xia, meet the needs of Various Seasonal.
Embodiment 2:
The production method of the described pasture and water carpet of the present embodiment, comprises the steps:
A. by pasture and water after whole comb, removal of impurities, volume are twisted pasture and water rope, carry out trimming and finishing.
B. the pasture and water rope that trimming and finishing is good is woven into top layer 1;
C. with row's pin machinery leader tape polypropylene bulk filament, dacron thread whole row, synthetic tuft at high speed on tacryl base fabric 4, on blanket face, form neat and intensive circle suede or clipping;
D. steam dewing is carried out in the pasture and water top layer 1 having woven;
E. with for the Carpet Adhesive of carpet manufacture, the pasture and water top layer 1 after dewing evenly being applied; Described Carpet Adhesive is to be poured in beater tub by carboxylic styrene-butadiene rubber latex 100 weight portions, under rapid stirring, add calcium carbonate 200 weight portions, zinc oxide 1 weight portion, after stirring 15 minutes, suction surge-tank low rate mixing 1-4 hour, and with after Sodium Polyacrylate 3.5 weight portion adjusting viscosities, carry out gluing, spread is 650 grams/meter.
F. 5 layers of bottom surface of the tufting having completed are fitted on the top layer 1 that scribbles Carpet Adhesive;
G. then carrying out pressure roller presses;
H. the carpet after pressing, enters baking oven and dries, and the temperature of baking oven should be controlled at 160 ℃ to 170 ℃, and the time of baking is 7 minutes to 10 minutes;
I., after naturally cooling, carry clot;
J. according to size, carry out cutting.
Adopt the production method of the designed pasture and water carpet of the present invention, can produce and there is comfortable foot feeling, moisture resistance is better, can be at Winter-summer dual purpose, meet the pasture and water carpet of the needs of Various Seasonal, and bonding is more firm between top layer 1, intermediate layer 2 and bottom 3, be difficult for shelling, extended service life.
Specific embodiment described herein is only to design of the present invention explanation for example.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (5)
1. a pasture and water carpet, comprises top layer (1), intermediate layer (2) and bottom (3), and described top layer (1) is formed by pasture and water braiding, it is characterized in that described intermediate layer (2) is for rubber layer, and described bottom (3) is tufting layer.
2. pasture and water carpet according to claim 1, is characterized in that described tufting layer comprises base fabric (4) and tufting (5), and described base fabric (4) is woven into by tacryl, and described tufting is comprised of polypropylene bulk filament, dacron thread.
3. a production method for pasture and water carpet as claimed in claim 1, is characterized in that comprising the steps:
A. by pasture and water after whole comb, removal of impurities, volume are twisted pasture and water rope, carry out trimming and finishing.
B. the pasture and water rope that trimming and finishing is good is woven into top layer (1);
C. with row's pin machinery leader tape polypropylene bulk filament, dacron thread at the upper whole row of tacryl base fabric (4), synthetic tuft at high speed, on blanket face, form neat and intensive circle suede or clipping;
D. steam dewing is carried out in the pasture and water top layer (1) having woven;
E. by the Carpet Adhesive of manufacturing for carpet, the pasture and water top layer (1) after dewing is evenly applied;
F. the tufting layer bottom surface of having completed is fitted on the top layer (1) that scribbles Carpet Adhesive;
G. then carrying out pressure roller presses;
H. the carpet after pressing, enters baking oven and dries, and the temperature of baking oven should be controlled at 160 ℃ to 170 ℃, and the time of baking is 7 minutes to 10 minutes;
I., after naturally cooling, carry clot;
J. according to size, carry out cutting.
4. the production method of bamboo carpet according to claim 3, it is characterized in that described Carpet Adhesive is to be poured in beater tub by carboxylic styrene-butadiene rubber latex 100 weight portions, under rapid stirring, add calcium carbonate 100-300 weight portion, zinc oxide 1-2 weight portion, after stirring 15 minutes, suction surge-tank low rate mixing 1-4 hour, and after adjusting viscosity is certain value gradually with Sodium Polyacrylate 1-5 weight portion, carrying out gluing, spread is 500-800 gram/meter.
5. the production method of bamboo carpet according to claim 3, it is characterized in that in described d step, described Carpet Adhesive is to be poured in beater tub by carboxylic styrene-butadiene rubber latex 100 weight portions, under rapid stirring, add calcium carbonate 200 weight portions, zinc oxide 1 weight portion, after stirring 15 minutes, suction surge-tank low rate mixing 1-4 hour, and with after Sodium Polyacrylate 3.5 weight portion adjusting viscosities, carry out gluing, spread is 650 grams/meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310208661.9A CN104172887A (en) | 2013-05-28 | 2013-05-28 | Aquatic plant carpet and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310208661.9A CN104172887A (en) | 2013-05-28 | 2013-05-28 | Aquatic plant carpet and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN104172887A true CN104172887A (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310208661.9A Pending CN104172887A (en) | 2013-05-28 | 2013-05-28 | Aquatic plant carpet and manufacturing method thereof |
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| CN (1) | CN104172887A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108753223A (en) * | 2018-04-26 | 2018-11-06 | 阜南县慧宏柳木工艺品有限公司 | A kind of method of wicker products set cloth |
| CN109402843A (en) * | 2018-11-08 | 2019-03-01 | 阳信诺瑞织品有限公司 | A kind of carpet this bright base fabric of encryption Acker and its production method |
| CN109648961A (en) * | 2019-01-14 | 2019-04-19 | 河南凯辉实业有限公司 | A kind of grinding tempered glass functional carpet and preparation method thereof |
-
2013
- 2013-05-28 CN CN201310208661.9A patent/CN104172887A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108753223A (en) * | 2018-04-26 | 2018-11-06 | 阜南县慧宏柳木工艺品有限公司 | A kind of method of wicker products set cloth |
| CN109402843A (en) * | 2018-11-08 | 2019-03-01 | 阳信诺瑞织品有限公司 | A kind of carpet this bright base fabric of encryption Acker and its production method |
| CN109648961A (en) * | 2019-01-14 | 2019-04-19 | 河南凯辉实业有限公司 | A kind of grinding tempered glass functional carpet and preparation method thereof |
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| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141203 |