CN109594166A - 一种网格纱线的制备工艺 - Google Patents
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Abstract
本发明公开了一种网格纱线的制备工艺,属于纱线的制备领域,包括以下步骤:a)配纤;b)抓棉;c)混棉;d)开棉;e)凝棉;f)梳棉;g)制备粗纱;h)制备网格纱线;i)固染网格纱线;其中:步骤b)抓棉的同时向纤维雾化喷涂第一助剂;步骤d)开棉的同时向纤维雾化喷涂第二助剂,步骤f)梳棉过程中形成旋向排列的纤维;步骤g)制备粗纱中制备的粗纱为左旋纤维的粗纱和右旋纤维的粗纱;步骤h)制备网格纱线包括将步骤g)制备的左旋纤维的粗纱和右旋纤维的粗纱上下交错进行编织,得到网格纱线;有利于减少网格纱线在后续染色的过程中染料的使用量,提高染料的吸附速度,使得染料能够牢固黏附于网格沙线上,不易掉落,染色均匀。
Description
技术领域
本发明涉及纱线的制备技术领域,尤其涉及一种网格纱线的制备工艺。
背景技术
目前染色领域用的染料都是化工合成染料,主要通过纱线纤维浸透达到,浸透的方式会增加染料的使用量,造成染料的浪费和纱线的成本增加;
且纱线纤维排列方式,决定纱线的结构,结构决定对染料的吸附速度和固色的牢固度,而现有的纱线结构均是左旋排列或右旋排列,该种结构对染料的吸附速度慢且固色不牢固,造成染色不均匀以及染料固定作用差,易掉落。
发明内容
基于上述存在的染料浪费,染料的吸附速度慢且固色不牢固,造成染色不均匀以及染料固定作用差,易掉落的问题,本发明提供了一种网格纱线的制备工艺。
本发明采用的技术方法如下:
一种网格纱线的制备工艺,包括以下步骤:
a)配纤;b)抓棉;c)混棉;d)开棉;e)凝棉;f)梳棉;g)制备粗纱;h)制备网格纱线;i)固染网格纱线;
其中:步骤b)抓棉的同时向纤维雾化喷涂第一助剂;步骤d)开棉的同时向纤维雾化喷涂第二助剂,步骤f)梳棉过程中形成旋向排列的纤维;步骤g)制备粗纱中制备的粗纱为左旋纤维的粗纱和右旋纤维的粗纱;步骤h)制备网格纱线包括将步骤g)制备的左旋纤维的粗纱和右旋纤维的粗纱按上下交错的方式进行编织,得到网格纱线。
进一步限定,所述第一助剂由气雾剂、水、抗静电剂、毛油以及乳化剂组成。
进一步限定,所述第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为30~35g/L、20~23g/L、12~16g/L、22~25g/L以及13~20g/L,其中水为溶剂。
综上所述,由于采用了上述技术方案,本发明的有益效果是:首先是采用雾化的方式对纱线纤维进行第一助剂和第二助剂的喷涂,该方式有利于第一助剂和第二助剂均匀喷涂于纱线纤维上,其次是采用制成左旋纤维的粗纱和右旋纤维的粗纱,且两者按上下交错的方式进行编织,有利于减少网格纱线在后续染色的过程中染料的使用量,提高染料的吸附速度,使得染料能够牢固黏附于网格沙线上,不易掉落,染色均匀。
附图说明
图1为本发明的工艺流程图;
具体实施方式
下面结合附图对本发明的具体实施方式进行说明。本发明的实施方式包括但不限于下列实施例。
对照组
如图1所示,选用长度为33~38mm以及强度为2.53~2.71cn/dtex的纤维,将纤维放入圆盘抓棉机中进行抓纤过程,抓纤过程前,将纱线纤维放入第一助剂中浸泡,第一助剂由水、抗静电剂、毛油以及乳化剂组成,其中:第一助剂包括10千克水、1千克抗静电剂、0.1千克的毛油以及0.07千克的乳化剂;每吨纤维中加入0.7~1.0千克的第一助剂、将抓纤完成后的纤维放入多仓混棉机中进行混合处理,混合处理后的纤维放入开棉机内,在开棉完成后放入第二次助剂中浸润,其中第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为30g/L、22g/L、15g/L、23g/L、18g/L以及余量为水,每吨混合纤维中喷入0.8千克的第二助剂;开棉完成的纤维依次进行凝棉和梳棉过程,在梳棉机中设置多通道纤维导向角度55~60度;将梳棉完成的纤维在粗纱机上纺织成具有左旋纤维排列的粗纱线或右旋纤维排列的粗纱线,将左旋纤维排列的粗纱线或右旋纤维排列的粗纱线向左或向右编织形成纱线,将纱线放置于染料机上进行雾化喷涂染色,雾化喷涂完成后检测以下指标:以下指标:水洗色牢度20、回潮率1、断裂强度456N/m2、干断裂强度变异系数>5%以及伸长率>3%;
实施例1
本实施例的技术方案为:一种网格纱线的制备工艺,包括以下步骤:
a)配纤;b)抓棉;c)混棉;d)开棉;e)凝棉;f)梳棉;g)制备粗纱;h)制备网格纱线;i)固染网格纱线;
其中:步骤b)抓棉的同时向纤维雾化喷涂第一助剂;步骤d)开棉的同时向纤维雾化喷涂第二助剂,步骤f)梳棉过程中形成旋向排列的纤维;步骤g)制备粗纱中制备的粗纱为左旋纤维的粗纱和右旋纤维的粗纱;步骤h)制备网格纱线包括将步骤g)制备的左旋纤维的粗纱和右旋纤维的粗纱按上下交错的方式进行纺织,得到网格纱线。
所述第一助剂由气雾剂、水、抗静电剂、毛油以及乳化剂组成。所述第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为30~35g/L、20~23g/L、12~16g/L、22~25g/L、13~20g/L以及余量为水。
如图1所示,选用长度为33~38mm以及强度为2.53~2.71cn/dtex的纤维,将纤维放入圆盘抓棉机中进行抓纤过程,抓纤过程中向纤维中喷入第一助剂,第一助剂由水、抗静电剂、毛油以及乳化剂组成,其中:第一助剂包括10千克水、1千克抗静电剂、0.1千克的毛油以及0.07千克的乳化剂;每吨纤维中加入0.7~1.0千克的第一助剂、将抓纤完成后的纤维放入多仓混棉机中进行混合处理,混合处理后的纤维放入开棉机内,在开棉同时喷射第二次助剂,其中第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为30g/L、22g/L、15g/L、23g/L、18g/L以及余量为水,每吨混合纤维中喷入0.8千克的第二助剂;开棉完成的纤维依次进行凝棉和梳棉过程,在梳棉机中设置多通道纤维导向角度55~60度;将梳棉完成的纤维在粗纱机上纺织成具有左旋纤维排列的粗纱线和右旋纤维排列的粗纱线,将左旋纤维排列的粗纱线和右旋纤维排列的粗纱线按上下交错的方式进行编织,最后得到交叉的网格纱线;将网格纱线放置于染料机上进行雾化喷涂染色,雾化喷涂完成后检测以下指标:水洗色牢度100、回潮率0.02、断裂强度1000N/m2、干断裂强度变异系数<5%以及伸长<3%。
实施例2
选用长度为33~38mm以及强度为2.53~2.71cn/dtex的纤维,将纤维放入圆盘抓棉机中进行抓纤过程,抓纤过程中向纤维中喷入第一助剂,第一助剂由水、抗静电剂、毛油以及乳化剂组成,其中:第一助剂包括10千克水、1千克抗静电剂、0.1千克的毛油以及0.07千克的乳化剂;每吨纤维中加入0.7~1.0千克的第一助剂、将抓纤完成后的纤维放入多仓混棉机中进行混合处理,混合处理后的纤维放入开棉机内,在开棉同时喷射第二次助剂,其中第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为35g/L、20g/L、12g/L、22g/L、13g/L以及余量为水,每吨混合纤维中喷入0.8千克的第二助剂;开棉完成的纤维依次进行凝棉和梳棉过程,在梳棉机中设置多通道纤维导向角度55~60度;将梳棉完成的纤维在粗纱机上纺织成具有左旋纤维排列的粗纱线和右旋纤维排列的粗纱线,将左旋纤维排列的粗纱线和右旋纤维排列的粗纱线按上下交错的方式进行纺织,最后得到交叉的网格纱线;将网格纱线放置于染料机上进行雾化喷涂染色,雾化喷涂完成后检测以下指标:水洗色牢度95、回潮率0.04、断裂强度987N/m2、干断裂强度变异系数<5%以及伸长<3%。
实施例4
选用长度为33~38mm以及强度为2.53~2.71cn/dtex的纤维,将纤维放入圆盘抓棉机中进行抓纤过程,抓纤过程中向纤维中喷入第一助剂,第一助剂由水、抗静电剂、毛油以及乳化剂组成,其中:第一助剂包括10千克水、1千克抗静电剂、0.1千克的毛油以及0.07千克的乳化剂;每吨纤维中加入0.7~1.0千克的第一助剂、将抓纤完成后的纤维放入多仓混棉机中进行混合处理,混合处理后的纤维放入开棉机内,在开棉同时喷射第二次助剂,其中第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为33g/L、23g/L、16g/L、25g/L、20g/L以及余量为水,每吨混合纤维中喷入0.8千克的第二助剂;开棉完成的纤维依次进行凝棉和梳棉过程,在梳棉机中设置多通道纤维导向角度55~60度;将梳棉完成的纤维在粗纱机上纺织成具有左旋纤维排列的粗纱线和右旋纤维排列的粗纱线,将左旋纤维排列的粗纱线和右旋纤维排列的粗纱线按上下交错的方式进行纺织,最后得到交叉的网格纱线;将网格纱线放置于染料机上进行雾化喷涂染色,雾化喷涂完成后检测以下指标:水洗色牢度102、回潮率0.01、断裂强度1005N/m2、干断裂强度变异系数<5%以及伸长<3%。
由对照组、实施例1、实施例2、实施例3以及实施例4可知,采用雾化的方式对纱线纤维进行第一助剂和第二助剂的喷涂,该方式有利于第一助剂和第二助剂均匀喷涂于纱线纤维上,其次是采用制成左旋纤维的粗纱和右旋纤维的粗纱,且两者按上下交错的方式进行编织,有利于减少网格纱线在后续染色的过程中染料的使用量,提高染料的吸附速度,使得染料能够牢固黏附于网格沙线上,不易掉落,染色均匀。
如上所述即为本发明的实施例。前文所述为本发明的各个优选实施例,各个优选实施例中的优选实施方式如果不是明显自相矛盾或以某一优选实施方式为前提,各个优选实施方式都可以任意叠加组合使用,所述实施例以及实施例中的具体参数仅是为了清楚表述发明人的发明验证过程,并非用以限制本发明的专利保护范围,本发明的专利保护范围仍然以其权利要求书为准,凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。
Claims (3)
1.一种网格纱线的制备工艺,其特征在于,包括以下步骤:
a)配纤;b)抓棉;c)混棉;d)开棉;e)凝棉;f)梳棉;g)制备粗纱;h)制备网格纱线;i)固染网格纱线;
其中:步骤b)抓棉的同时向纤维雾化喷涂第一助剂;步骤d)开棉的同时向纤维雾化喷涂第二助剂,步骤f)梳棉过程中形成旋向排列的纤维;步骤g)制备粗纱中制备的粗纱为左旋纤维的粗纱和右旋纤维的粗纱;步骤h)制备网格纱线包括将步骤g)制备的左旋纤维的粗纱和右旋纤维的粗纱按上下交错的方式进行编织,得到网格纱线。
2.根据权利要求1所述的一种网格纱线的制备工艺,其特征在于,所述第一助剂由气雾剂、水、抗静电剂、毛油以及乳化剂组成。
3.根据权利要求1所述的一种网格纱线的制备工艺,其特征在于,所述第二助剂由以下组分组成:壳聚糖、二乙烯三胺、氯化铵、乙二醇、双氰胺以及水;其中各组分的浓度依次为30~35g/L、20~23g/L、12~16g/L、22~25g/L以及13~20g/L,其中水为溶剂。
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