CN109577020A - 一种带香味面套的生产工艺 - Google Patents

一种带香味面套的生产工艺 Download PDF

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CN109577020A
CN109577020A CN201811476595.2A CN201811476595A CN109577020A CN 109577020 A CN109577020 A CN 109577020A CN 201811476595 A CN201811476595 A CN 201811476595A CN 109577020 A CN109577020 A CN 109577020A
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王晶
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Dongtai Jizhong Automobile Interior Decoration Co Ltd
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Abstract

本发明提供一种带香味面套的生产工艺，包括以下步骤，在离型纸上涂刮PVC面层糊料，烘干塑化后，再刮涂PVC发泡层糊料，然后进行烘干发泡，再在发泡层上粘结基布层，烘干后去除离型纸，并在PVC面层和PVC发泡层上打孔，最后利用印刷机辊涂多次含有玫瑰香型β‑环糊精香精微胶囊和玫瑰精油的PU涂饰剂，制成皮革，然后将皮革进行裁剪、码边和缝纫，从而制成面套，其中PVC面层糊料中含有交联剂和玫瑰味香精。本发明制得的面套具有玫瑰气味，且香味挥发的耐热性和持久性较好。

Description

一种带香味面套的生产工艺
技术领域
本发明具体涉及一种带香味面套的生产工艺。
背景技术
随着科技的进步和生活水平的日益提高，汽车也日益普及，为人们的出行提供了极大的便利。对于汽车内饰而言，特别是汽车座椅，人们在关注其使用性和安全性的同时，对其他方面的要求也越来越高，如舒适性等。座椅在长期的使用过程中，难免会变脏或受到损害，因此需要面套对座椅进行保护，但是现有制备的很多面套多采用皮革制备，而不管是PVC革、PU革还是真皮皮革制成的面套，都会有一种制革味，非常难闻，使人感到不舒服，甚至会影响到身心健康。因此，急需一种能够解决现有问题的带香味面套的生产工艺。
发明内容
本发明的目的是针对现有技术的不足，提供一种带香味面套的生产工艺，具有长效散发芳香的优点。
本发明提供了如下的技术方案：
一种带香味面套的生产工艺，包括如下步骤：
S1：采用涤纶纤维，通过纺织机纺织成基布层；
S2：将PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精按照一定的配比混合搅拌，制成PVC面层糊料，然后再将制成PVC面层糊料涂刮在离型纸上，烘干塑化制成PVC面层；
S3：将PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂和色料按照一定配比混合搅拌，制成PVC发泡层糊料，将PVC发泡层糊料涂刮在PVC面层上，烘干并且发泡制成PVC发泡层；
S4：在PVC发泡层上涂覆粘结剂，并贴上基布层，烘干，去除离型纸；
S5：在步骤S4制成的产品上进行打孔，孔的深度贯穿PVC面层和PVC发泡层；
S6：在PU涂饰剂中添加玫瑰香型β-环糊精香精微胶囊和玫瑰精油，然后利用印刷机在PVC面层上辊涂3-5次含有玫瑰香型β-环糊精香精微胶囊和玫瑰精油的PU涂饰剂，制成皮革；
S7：将皮革进行裁剪、码边和缝纫，从而制成面套。
优选的，S2步骤中的PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精的质量比为100:10-30:60-110:1-5：1-10：1-10：0.1-1。
优选的，S3步骤中的PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂、色料的质量比为100:20-40:60-110:1-5:0.8-2.5:1-10。
优选的，S6步骤中的PU涂饰剂和玫瑰香型β-环糊精香精微胶囊、玫瑰精油的质量比为1：0.05-0.2：0.01-0.1。
优选的，S2和S3步骤中的采用的增塑剂为C11醇的邻苯二甲酸类增塑剂。
优选的，S2步骤中的PVC面层糊料涂刮厚度为0.15-0.3mm，烘干温度为80-150℃。
优选的，S3步骤中的PVC发泡层糊料的涂刮厚度为0.2-0.4mm，烘干温度为100-180℃。
优选的，S4步骤中的烘干温度为80-130℃。
优选的，S5步骤中的打孔的孔径为0.1-0.2mm。
本发明的有益效果是：
本发明不仅在PVC面层糊料中添加了玫瑰味香精，还在PVC面层和PVC发泡层上打孔，并利用含有玫瑰香型β-环糊精香精微胶囊和玫瑰精油的PU涂饰剂对皮革的表面进行处理，使得所制备的皮革能够持久散发玫瑰味香味，利用该皮革制备成座椅面套，芳香持久有效，有助于改善汽车内的空气，使人的心情更加愉悦；本发明在PVC面层糊料里还加入了适量的交联剂，有助于提高面套的耐磨性能；本发明采用的增塑剂为C11醇的邻苯二甲酸类增塑剂，不仅更加环保，且有助于提高面套的耐老化性能。
具体实施方式
实施例1
一种带香味面套的生产工艺，包括如下步骤：
S1：采用涤纶纤维，通过纺织机纺织成基布层；
S2：将PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精按照质量配比100:20:80:2：4：2：0.2混合搅拌，制成PVC面层糊料，然后再将制成PVC面层糊料涂刮在离型纸上，PVC面层糊料涂刮厚度为0.2mm，在140℃温度下烘干塑化制成PVC面层，其中增塑剂为C11醇的邻苯二甲酸类增塑剂；
S3：将PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂和色料按照质量配比100:30:80:3:2:1混合搅拌，制成PVC发泡层糊料，将PVC发泡层糊料涂刮在PVC面层上，PVC发泡层糊料的涂刮厚度为0.3mm，在170℃温度下烘干并且发泡制成PVC发泡层，其中增塑剂为C11醇的邻苯二甲酸类增塑剂；
S4：在PVC发泡层上涂覆粘结剂，并贴上基布层，在120℃温度下烘干，去除离型纸；
S5：在步骤S4制成的产品上进行打孔，孔径为0.15m，孔的深度贯穿PVC面层和PVC发泡层；
S6：在PU涂饰剂中添加玫瑰香型β-环糊精香精微胶囊和玫瑰精油，其中PU涂饰剂和玫瑰香型β-环糊精香精微胶囊、玫瑰精油质量配比为1：0.05：0.08，然后利用印刷机在PVC面层上辊涂3次含有玫瑰香型β-环糊精香精微胶囊和玫瑰精油的PU涂饰剂，制成皮革；
S7：将皮革进行裁剪、码边和缝纫，从而制成面套。
实施例2
一种带香味面套的生产工艺，包括如下步骤：
S1：采用涤纶纤维，通过纺织机纺织成基布层；
S2：将PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精按照质量配比100:20:80:3：4：2：0.5混合搅拌，制成PVC面层糊料，然后再将制成PVC面层糊料涂刮在离型纸上，PVC面层糊料涂刮厚度为0.15mm，在140℃温度下烘干塑化制成PVC面层，其中增塑剂为C11醇的邻苯二甲酸类增塑剂；
S3：将PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂和色料按照质量配比100:30:80:3:2:1混合搅拌，制成PVC发泡层糊料，将PVC发泡层糊料涂刮在PVC面层上，PVC发泡层糊料的涂刮厚度为0.35mm，在170℃温度下烘干并且发泡制成PVC发泡层，其中增塑剂为C11醇的邻苯二甲酸类增塑剂；
S4：在PVC发泡层上涂覆粘结剂，并贴上基布层，在120℃温度下烘干，去除离型纸；
S5：在步骤S4制成的产品上进行打孔，孔径为0.15m，孔的深度贯穿PVC面层和PVC发泡层；
S6：在PU涂饰剂中添加玫瑰香型β-环糊精香精微胶囊和玫瑰精油，其中PU涂饰剂和玫瑰香型β-环糊精香精微胶囊、玫瑰精油质量配比为1：0.10：0.05，然后利用印刷机在PVC面层上辊涂3次含有玫瑰香型β-环糊精香精微胶囊和玫瑰精油的PU涂饰剂，制成皮革；
S7：将皮革进行裁剪、码边和缝纫，从而制成面套。
实施例3
一种带香味面套的生产工艺，包括如下步骤：
S1：采用涤纶纤维，通过纺织机纺织成基布层；
S2：将PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精按照质量配比100:2:80:2：4：2：0.8混合搅拌，制成PVC面层糊料，然后再将制成PVC面层糊料涂刮在离型纸上，PVC面层糊料涂刮厚度为0.2mm，在140℃温度下烘干塑化制成PVC面层，其中增塑剂为C11醇的邻苯二甲酸类增塑剂；
S3：将PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂和色料按照质量配比100:30:80:3:2:1混合搅拌，制成PVC发泡层糊料，将PVC发泡层糊料涂刮在PVC面层上，PVC发泡层糊料的涂刮厚度为0.4mm，在170℃温度下烘干并且发泡制成PVC发泡层，其中增塑剂为C11醇的邻苯二甲酸类增塑剂；
S4：在PVC发泡层上涂覆粘结剂，并贴上基布层，在120℃温度下烘干，去除离型纸；
S5：在步骤S4制成的产品上进行打孔，孔径为0.15m，孔的深度贯穿PVC面层和PVC发泡层；
S6：在PU涂饰剂中添加玫瑰香型β-环糊精香精微胶囊和玫瑰精油，其中PU涂饰剂和玫瑰香型β-环糊精香精微胶囊、玫瑰精油质量配比为1：0.14：0.03，然后利用印刷机在PVC面层上辊涂3次含有玫瑰香型β-环糊精香精微胶囊和玫瑰精油的PU涂饰剂，制成皮革；
S7：将皮革进行裁剪、码边和缝纫，从而制成面套。
用本生产工艺制造的面套具有玫瑰香味，面套制备用的皮革在100℃温度下的烘箱内连续烘烤168h，取出。将未烘烤的皮革和烘烤后的皮革剪碎成小颗粒，分别称取1.00g，加入20mL无水乙醇振荡提取，用无水硫酸钠除去水分。抽滤，吸取滤液，用气相色谱质谱联用仪进行分析，并计算出香味的保留率，计算公式如下：
玫瑰香精保留率(％)＝烘烤后的皮革中玫瑰香精各组分含量/未烘烤的皮革中玫瑰香精各组分含量×100％
实施例1-3所制备的皮革的香味残留数据如表1所示：
表1
实施例1 实施例2 实施例3
保留率 68％ 75％ 65％
从表中可以看出，本发明中面套制备用的皮革在100℃温度下的烘箱内连续烘烤168h，香味仍可残留65％以上。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (9)

1.一种带香味面套的生产工艺，其特征在于，包括如下步骤：
S1：采用涤纶纤维，通过纺织机纺织成基布层；
S2：将PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精按照一定的配比混合搅拌，制成PVC面层糊料，然后再将制成PVC面层糊料涂刮在离型纸上，烘干塑化制成PVC面层；
S3：将PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂和色料按照一定配比混合搅拌，制成PVC发泡层糊料，将PVC发泡层糊料涂刮在PVC面层上，烘干并且发泡制成PVC发泡层；
S4：在PVC发泡层上涂覆粘结剂，并贴上基布层，烘干，去除离型纸；
S5：在步骤S4制成的产品上进行打孔，孔的深度贯穿PVC面层和PVC发泡层；
S6：在PU涂饰剂中添加玫瑰香型β-环糊精香精微胶囊和玫瑰精油，然后利用印刷机在PVC面层上辊涂3-5次含有玫瑰香型β-环糊精香精微胶囊和玫瑰精油的PU涂饰剂，制成皮革；
S7：将皮革进行裁剪、码边和缝纫，从而制成面套。
2.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S2步骤中的PVC树脂、重钙粉、增塑剂、热稳定剂、交联剂、色料和玫瑰味香精的质量比为100:10-30:60-110:1-5：1-10：1-10：0.1-1。
3.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S3步骤中的PVC树脂、重钙粉、增塑剂、热稳定剂、发泡剂、色料的质量比为100:20-40:60-110:1-5:0.8-2.5:1-10。
4.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S6步骤中的PU涂饰剂和玫瑰香型β-环糊精香精微胶囊、玫瑰精油的质量比为1：0.05-0.2：0.01-0.1。
5.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S2和S3步骤中的采用的增塑剂为C11醇的邻苯二甲酸类增塑剂。
6.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S2步骤中的PVC面层糊料涂刮厚度为0.15-0.3mm，烘干温度为80-150℃。
7.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S3步骤中的PVC发泡层糊料的涂刮厚度为0.2-0.4mm，烘干温度为100-180℃。
8.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S4步骤中的烘干温度为80-130℃。
9.根据权利要求1所述的一种带香味面套的生产工艺，其特征在于，S5步骤中的打孔的孔径为0.1-0.2mm。
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