CN109532140A - 一种防水透气面料的生产工艺 - Google Patents
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Abstract
本发明提供一种防水透气面料的生产工艺，S1、将竹炭纤维纱和涤纶丝编织成胚布；S2、将前处理工艺，对胚布进行前处理，处理液含1.3‑1.5g/L的低温练漂剂、2.0‑2.2g/L的双氧水活化剂、1.5‑1.7g/L的防皱剂、3.2‑3.4g/L的液碱；S3、染色工艺，对处理后的胚布用分散染料进行染色；S4、烘干工艺，对胚布进行烘干；S5、胚布的激光打孔，用布料激光打孔机对胚布上的经线和纬线进行打孔，孔径为0.5‑15μm；S6、将高透湿TPU膜作为表层，胚布作为底层，用热压粘合在一起，制成防水透气的面料。本发明具有提高防水和透气效果的优点。
Description
技术领域
本发明涉及一种防水透气面料的生产工艺。
背景技术
防水透气面料是指水在一定压力下不浸入面料，而人体散发的汗液却能以水蒸气的形式通过面料传导到外界，从而避免汗液积聚冷凝在体表与面料之间以保持服装的舒适性，它是一种高技术和独具特色的功能性面料。防水透气面料的透气机理主要是微孔扩散，即利用微孔直径很小(0.5～20μm)的高聚物，许直径0.0004μm水汽分子通过而不允许直径为100～300μm及以上的水滴通过，从而起防水透气作用，现有的防水透气面料的透气性能不好，如何提高透气效果是需要解决的问题。
因此，急需一种提高防水和透气效果的防水透气面料的生产工艺。
发明内容
为了解决现有防水透气面料的透气性能不好的问题，本发明的目的是提供一种防水透气面料的生产工艺，具有提高防水和透气效果的优点。
本发明提供了如下的技术方案：
一种防水透气面料的生产工艺，包括如下步骤：
S1、将竹炭纤维纱和涤纶丝编织成胚布；
S2、将前处理工艺，对胚布进行前处理，处理液含1.3-1.5g/L的低温练漂剂、2.0-2.2g/L的双氧水活化剂、1.5-1.7g/L的防皱剂、3.2-3.4g/L的液碱；
S3、染色工艺，对处理后的胚布用分散染料进行染色，分散染料1.8-2.2％(o.w.f.)，分散剂NNO为2.2-2.8mL/L，染色温度120-125℃，染色时间40-50min；
S4、烘干工艺，对胚布进行烘干；
S5、胚布的激光打孔，用布料激光打孔机对胚布上的经线和纬线进行打孔，孔径为0.5-20μm；
S6、将高透湿TPU膜作为表层，胚布作为底层，用热压粘合在一起，制成防水透气的面料。
竹炭纤维纱和涤纶丝编织成胚布，面料的透气性较好，对胚布的经线和纬线进行激光打孔可进一步增加经线和纬线上的孔，孔径为0.5-20μm，允许直径0.0004μm水汽分子通过而不允许直径为100～300μm及以上的水滴通过，提高透气透湿性能，打孔后的胚布再与TPU膜热压复合，可提高面料的防水性。
优选的，所述S2步骤中处理液含1.4g/L的低温练漂剂、2.1g/L的双氧水活化剂、1.6g/L的防皱剂、3.3g/L的液碱。
优选的，所述S3步骤中分散染料2.0％(o.w.f.)，分散剂NNO为2.5mL/L。
优选的，所述S4步骤中烘干的温度80-90℃，烘干时间为30-40min。
优选的，所述S5步骤中激光打孔的孔径为0.5-15μm；
优选的，所述S6步骤中热压的复合温度为64-68℃，固化时间20-22h，复合压力为6.0-6.5MPa。
本发明的有益效果是：竹炭纤维纱和涤纶丝编织成胚布，面料的透气性较好，对胚布的经线和纬线进行激光打孔可进一步增加经线和纬线上的孔，孔径为0.5-20μm，允许直径0.0004μm水汽分子通过而不允许直径为100～300μm及以上的水滴通过，提高透气透湿性能，打孔后的胚布再与TPU膜热压复合，可提高面料的防水性。
具体实施方式
实施例1
一种防水透气面料的生产工艺，包括如下步骤：
S1、将竹炭纤维纱和涤纶丝编织成胚布，；
S2、将前处理工艺，对胚布进行前处理，处理液含1.3g/L的低温练漂剂、2.0g/L的双氧水活化剂、1.5g/L的防皱剂、3.2g/L的液碱；
S3、染色工艺，对处理后的胚布用分散染料进行染色，分散染料1.8％(o.w.f.)，分散剂NNO为2.2mL/L，染色温度120-125℃，染色时间40-50min；
S4、烘干工艺，对胚布进行烘干，烘干的温度80-90℃，烘干时间为30-40min；
S5、胚布的激光打孔，用布料激光打孔机对胚布上的经线和纬线进行打孔，孔径为0.5μm；
S6、将高透湿TPU膜作为表层，胚布作为底层，用热压粘合在一起，复合温度为64-68℃，固化时间20-22h，复合压力为6.0-6.5Mpa，制成防水透气的面料。
实施例2
一种防水透气面料的生产工艺，包括如下步骤：
S1、将竹炭纤维纱和涤纶丝编织成胚布；
S2、将前处理工艺，对胚布进行前处理，处理液含1.5g/L的低温练漂剂、2.2g/L的双氧水活化剂、1.7g/L的防皱剂、3.4g/L的液碱；
S3、染色工艺，对处理后的胚布用分散染料进行染色，分散染料2.2％(o.w.f.)，分散剂NNO为2.8mL/L，染色温度120-125℃，染色时间40-50min；
S4、烘干工艺，对胚布进行烘干，烘干的温度80-90℃，烘干时间为30-40min；
S5、胚布的激光打孔，用布料激光打孔机对胚布上的经线和纬线进行打孔，孔径为15μm；
S6、将高透湿TPU膜作为表层，胚布作为底层，用热压粘合在一起，复合温度为64-68℃，固化时间20-22h，复合压力为6.0-6.5Mpa，制成防水透气的面料。
实施例3
一种防水透气面料的生产工艺，包括如下步骤：
S1、将竹炭纤维纱和涤纶丝编织成胚布；
S2、将前处理工艺，对胚布进行前处理，处理液含1.4g/L的低温练漂剂、2.1g/L的双氧水活化剂、1.6g/L的防皱剂、3.3g/L的液碱；
S3、染色工艺，对处理后的胚布用分散染料进行染色，分散染料2.0％(o.w.f.)，分散剂NNO为2.5mL/L，染色温度120-125℃，染色时间40-50min；
S4、烘干工艺，对胚布进行烘干，烘干的温度80-90℃，烘干时间为30-40min；
S5、胚布的激光打孔，用布料激光打孔机对胚布上的经线和纬线进行打孔，孔径为5μm；
S6、将高透湿TPU膜作为表层，胚布作为底层，用热压粘合在一起，复合温度为64-68℃，固化时间20-22h，复合压力为6.0-6.5Mpa，制成防水透气的面料。
未激光打孔前的胚布和实施例1-3制备的防水透气面料进行性能测试，透气性测试仪器采用KES-F8-AP1透气仪，KES KATO TECH CO.,LTD，测试方法：在温度为20℃、相对湿度为65％的环境下，设定速率为0.2cm/sec，敏感度为L，在同一试样上取不同部位测试10次，取平均值，得到试样的阻气值R；透湿性测试仪器采用DH-400型透湿试验装置，日本大荣科学精器制作所，测试方法：设定透湿仪的湿球温度为36.5℃，干球温度为38℃。参照GB/T12704-1991《织物透湿量测定方法透湿杯法》，把盛有吸湿剂的杯口封上直径为70mm圆形试样，放置于透湿装置中，根据一定时间内透湿杯(包括试样和吸湿剂)质量的变化计算出透湿量；防水性能采用GB/T 4745–1997《纺织织物表面抗湿性测定沾水试验》来进行测定。
表1实施例1-3制备的防水透气面料的主要性能测试结果
由表1可知，未打孔前的胚布的透气透湿和防水性能均不如实施例1-3的面料，由于激光打孔提高了透气性能，TPU膜在增加面料防水性的同时对透气透湿性能影响较小。·
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (6)
1.一种防水透气面料的生产工艺，其特征在于，包括如下步骤：
S1、将竹炭纤维纱和涤纶丝编织成胚布；
S2、将前处理工艺，对胚布进行前处理，处理液含1.3-1.5g/L的低温练漂剂、2.0-2.2g/L的双氧水活化剂、1.5-1.7g/L的防皱剂、3.2-3.4g/L的液碱；
S3、染色工艺，对处理后的胚布用分散染料进行染色，分散染料1.8-2.2％(o.w.f.)，分散剂NNO为2.2-2.8mL/L，染色温度120-125℃，染色时间40-50min；
S4、烘干工艺，对胚布进行烘干；
S5、胚布的激光打孔，用布料激光打孔机对胚布上的经线和纬线进行打孔，孔径为0.5-20μm；
S6、将高透湿TPU膜作为表层，胚布作为底层，用热压粘合在一起，制成防水透气的面料。
2.根据权利要求1所述的一种防水透气面料的生产工艺，其特征在于，所述S2步骤中处理液含1.4g/L的低温练漂剂、2.1g/L的双氧水活化剂、1.6g/L的防皱剂、3.3g/L的液碱。
3.根据权利要求1所述的一种防水透气面料的生产工艺，其特征在于,所述S3步骤中分散染料2.0％(o.w.f.)，分散剂NNO为2.5mL/L。
4.根据权利要求1所述的一种防水透气面料的生产工艺，其特征在于，所述S4步骤中烘干的温度80-90℃，烘干时间为30-40min。
5.根据权利要求1所述的一种防水透气面料的生产工艺，其特征在于，所述S5步骤中激光打孔的孔径为0.5-15μm。
6.根据权利要求1所述的一种防水透气面料的生产工艺，其特征在于，所述S6步骤中热压的复合温度为64-68℃，固化时间20-22h，复合压力为6.0-6.5MPa。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110962430A (zh) * | 2019-12-24 | 2020-04-07 | 绍兴柯桥富强植绒水洗有限公司 | 一种防水透气型面料的制作工艺 |
| CN111926590A (zh) * | 2020-08-10 | 2020-11-13 | 孙晓敏 | 一种服装用的多功能布料的制备方法 |
| CN113638242A (zh) * | 2020-05-11 | 2021-11-12 | 孙晓敏 | 一种用于服装可灭菌杀毒且透气性好的布料的制备方法 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110962430A (zh) * | 2019-12-24 | 2020-04-07 | 绍兴柯桥富强植绒水洗有限公司 | 一种防水透气型面料的制作工艺 |
| CN113638242A (zh) * | 2020-05-11 | 2021-11-12 | 孙晓敏 | 一种用于服装可灭菌杀毒且透气性好的布料的制备方法 |
| CN111926590A (zh) * | 2020-08-10 | 2020-11-13 | 孙晓敏 | 一种服装用的多功能布料的制备方法 |
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