CN109130433A - 一种印花陶瓷蓄热面料的制备方法 - Google Patents

一种印花陶瓷蓄热面料的制备方法 Download PDF

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CN109130433A
CN109130433A CN201811063807.4A CN201811063807A CN109130433A CN 109130433 A CN109130433 A CN 109130433A CN 201811063807 A CN201811063807 A CN 201811063807A CN 109130433 A CN109130433 A CN 109130433A
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张谋生
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Abstract

本发明公开了一种印花陶瓷蓄热面料的制备方法,包括如下步骤:S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间20~50s,热压温度100~110℃,热压压力0.6~0.8Mpa;S2.将远红外聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为60~80℃,压力为0.5~0.7Mpa,时间为0.6~1小时。本发明通过合理的组分比例和工艺方法,得到的印花陶瓷蓄热面料,防水透气透湿性好,远红外升温高,吸光蓄热性能好。

Description

一种印花陶瓷蓄热面料的制备方法
技术领域
本发明属于纺织产品制造技术领域,主要涉及防护功能的纺织面料加工技术,具体涉及一种印花陶瓷蓄热面料的制备方法。
背景技术
远红外线有较强的渗透力和辐射力,具有显著的温控效应和共振效应,它易被物体吸收并转化为物体的内能。远红外线被人体吸收后,可使体内水分子产生共振,使水分子活化,增强其分子间的结合力,从而活化蛋白质等生物大分子,使生物体细胞处于最高振动能级。由于生物细胞产生共振效应,可将远红外热能传递到人体皮下较深的部分,以下深层温度上升,产生的温热由内向外散发。这种作用强度,使毛细血管扩张,促进血液循环,强化各组织之间的新陈代谢,增加组织的再生能力,提高机体的免疫能力,调节精神的异常兴奋状态,从而起到医疗保健的作用,远红外的温热效应加速血液循环,改善脑组织微循环状况,使脑细胞得以充分的氧气及养料供给,加强新陈代谢,使大脑皮层失衡状况得以改变,加深抑制过程,起到镇静、安眠作用。人体吸收大量远红外后的热效应一方面使皮肤温度升高,刺激了皮内热感应器,通过丘脑反射使血管平滑肌松弛,血管扩张血流加快。另一方面引起血管活性物质的释放,血管张力降低,使小动脉、毛细动脉及毛细静脉扩张,促使血流加快,从而带动人体大循环的加快。由于血流加快,使大量远红外能量被带到全身各组织器官中,作用到微循环系统,调节了微循环血管的收缩功能。一方面使纤细的管径变粗,加强血液流动,另一方面使瘀滞扩张的血管变滞流为线流,这就是远红外对微循环血管的双向调节。
申请公布号CN107447536A提出了一种保暖面料,包括基布和保暖涂层,所述保暖涂层附于所述基布的至少一侧,所述保暖涂层按照质量份由以下材料组成:聚氨酯80-100份、增稠剂2-3份、交联剂 4-8份、发泡剂3-5份、氨水1.5-3份、防粘剂5-7份、稳泡剂8-10份、远红外漂珠15-30份。上述技术中保暖面料不具备防水透气性能,且升温效果较差,不利于汗液的排出。申请公布号CN104055254A提出了一种远红外混纺保健面料,所述的远红外混纺保健面料由纳米远红外陶瓷纤维、纳米竹炭纤维、纳米远红外涤纶短纤维以及罗布麻纤维四种面料纤维混纺编织而成,所述的远红外混纺保健面料中各面料纤维成分所占重量百分比分别为:所述纳米远红外陶瓷纤维占10%-14%,所述纳米竹炭纤维占15%-19%,所述纳米远红外涤纶短纤维占32%-36%,所述罗布麻纤维占31%-43%。上述发明申请文件制备工艺复杂、原料成本高、且文中并没有提及升温效果,而本领域技术人员从文中的描述也无法推导出其升温效果如何。
因此,目前急需一种工艺简单、操作方便,且防水透气性能好,升温效果好的面料制备方法。
发明内容
针对现有技术中的缺陷,本发明的目的是提供一种工艺简单、操作方便,且防水透气性能好,升温效果好的印花陶瓷蓄热面料的制备方法,由此制备方法获得的面料防水透气性能好,升温效果好。
本发明的另一目的是提供所述制备方法得到的面料。
为实现上述目的,本发明提供的技术方案如下:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间20~50s,热压温度100~110℃,热压压力0.6~0.8Mpa;
S2.将远红外聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为60~80℃,压力为0.5~0.7Mpa,时间为0.6~1小时;
S2所述远红外聚氨酯复合溶液包括以下重量份数的组分:
聚氨酯树脂 100~110份;
纳米陶瓷粉 10~30份;
流平剂4~8份;
固化剂 3~6份;
丙酮 30~60份;
碳粉 5~10份;
陶瓷粉 1-50um 5~10份;
所述纳米陶瓷粉的尺寸为30-80nm,按重量百分数为CaCl2 5-8%、MgCl2 5-8%、Al2O320-25%、SiCl4 16-20%、TiCl4 20-25%、ZrO215-18%、CeO2 5-10%、表面活性剂 0.5-1%、乳化剂0.5-1%、乳化稳定剂0.5-1%,重量之和为100%。
首先,本发明在基布表面热压粘合了TPU防水透湿膜,通过控制热压工艺,使粘合效果良好且不影响防水透湿性。其次,本发明在TPU防水透湿膜表面贴合一层远红外聚氨酯膜,通过膜转移工艺贴合到TPU防水透湿膜表面,形成防水透气性能好,升温效果好、蓄热效果好的复合面料。远红外聚氨酯膜组分中含有纳米陶瓷粉、陶瓷粉、碳粉等发热助剂,其中发明人还研究了纳米陶瓷粉的配方组成,使远红外发热效果显著,此外陶瓷粉、碳粉也具有远红外发热功效。最后,本发明通过控制远红外聚氨酯膜中各组分的选择以及用量配比,使成膜性好,纳米陶瓷粉、陶瓷粉、碳粉分散性好,远红外发热均匀。此外,本发明远红外聚氨酯膜可根据客户需求设定各种图案,美观大方。本发明通过合理的组分比例和工艺方法,得到的印花陶瓷蓄热面料,防水透气透湿性好,远红外升温性能好,吸光蓄热性能好。
优选地,所述纳米陶瓷粉按重量百分数为CaCl2 6%、MgCl2 5%、Al2O3 25%、SiCl420%、TiCl4 20%、ZrO2 15%、CeO2 7%、表面活性剂 1%、乳化剂0.5%、乳化稳定剂0.5%。组分比例合理,发热效果显著。
优选地,所述TPU防水透湿膜包括以下重量份数的组分:二苯甲烷二异氰酸10~30份、异佛尔酮二异氰酸酯20~30份,聚乙烯醇60~80份,聚苯胺10~30份,扩链剂5~15份;
更优选地,所述TPU防水透湿膜包括以下重量份数的组分:二苯甲烷二异氰酸20份、异佛尔酮二异氰酸酯30份,聚乙烯醇75份,聚苯胺15份,扩链剂10份。
所述基布为常用布料,如棉布、麻布、丝绸、呢绒、皮革、化纤、混纺等。
优选地,S2所述远红外聚氨酯复合溶液包括以下重量份数的组分:
聚氨酯树脂 100份;
纳米陶瓷粉 20份;
流平剂5份;
固化剂 5份;
丙酮 50份;
碳粉 8份;
陶瓷粉 10份。
优选地,S2所述远红外聚氨酯复合溶液涂布量为18-25g/m2,薄膜厚度为30-50µm。
更优选地,S2所述远红外聚氨酯复合溶液涂布量为20g/m2,薄膜厚度为35µm。
优选地,S2所述远红外聚氨酯复合溶液还包括印花染料,所述印花染料颜色为黑色、蓝色、黄色、红色中的一种。
优选地,S2所述远红外聚氨酯复合溶液的固化工艺为分段式加热,温度依次为60℃、70℃、80℃、100℃、120℃,每段的加热时间为10-30min。在梯度升温的固化温度中,涂层的固化效果更好,得到的薄膜成膜性好且韧性好。
优选地,所述碳粉选自竹炭、备长炭、竹炭纤维中的一种或多种。
优选地,S1所述热压时间30s,热压温度100℃,热压压力0.6Mpa。
优选地,S3所述贴合温度为80℃,压力为0.6Mpa,时间为1小时。
与现有技术相比,本发明的有益效果:
(1)本发明在基布表面热压粘合了TPU防水透湿膜,通过控制热压工艺,使粘合效果良好且不影响防水透湿性。
(2)本发明在TPU防水透湿膜表面贴合一层远红外聚氨酯膜,通过膜转移工艺贴合到TPU防水透湿膜,形成防水透气性能好,升温效果好的面料。远红外聚氨酯膜组分中含有纳米陶瓷粉、陶瓷粉、碳粉等发热助剂,其中发明人还研发了纳米陶瓷粉的配方组成,使远红外发热效果显著,此外碳粉也具有远红外发热功效。
(3)本发明通过控制远红外聚氨酯膜中各组分的选择以及用量配比,使成膜性好,纳米陶瓷粉、陶瓷粉、碳粉分散好,远红外发热均匀。
(4)本发明远红外聚氨酯膜可根据客户需求设定各种图案,美观大方。通过合理的组分比例和工艺方法,得到的印花陶瓷蓄热面料,防水透气透湿性好,远红外升温高,吸光蓄热性能好。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合具体实施例,对本发明进一步详细说明,但本发明要求的保护范围并不局限于实施例。
下述实施例和对比例所用碳粉选自竹炭、备长炭、竹炭纤维中的一种或多种,纳米陶瓷粉的尺寸为30-80nm,陶瓷粉的尺寸为1-50um。
实施例1:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间20s,热压温度110℃,热压压力0.8Mpa;
S2.将远红外聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为18g/m2,膜层厚度为30µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为60℃,压力为0.7Mpa,时间为0.6小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 100 Kg;
纳米陶瓷粉 10 Kg;
流平剂4 Kg;
固化剂 3 Kg;
丙酮 30 Kg;
碳粉 5 Kg;
陶瓷粉 5 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 5%、MgCl2 7%、Al2O3 20%、SiCl4 20%、TiCl420%、ZrO215%、CeO2 10%、表面活性剂 1%、乳化剂1%、乳化稳定剂1%,重量之和为100%。
实施例2:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间50s,热压温度100℃,热压压力0.6Mpa;
S2.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为25g/m2,膜层厚度为50µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为80℃,压力为0.5Mpa,时间为1小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 110 Kg;
纳米陶瓷粉 30 Kg;
流平剂8 Kg;
固化剂 6 Kg;
丙酮 60 Kg;
碳粉 10 Kg;
陶瓷粉 10 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 8%、MgCl2 5%、Al2O3 21%、SiCl4 16%、TiCl425%、ZrO2 18%、CeO2 5%、表面活性剂1%、乳化剂0.5%、乳化稳定剂0.5%,重量之和为100%。
实施例3:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间30s,热压温度100℃,热压压力0.6Mpa;
S2.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为20g/m2,膜层厚度为35µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为80℃,压力为0.6Mpa,时间为1小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 100 Kg;
纳米陶瓷粉 20 Kg;
流平剂5 Kg;
固化剂 5 Kg;
丙酮 50 Kg;
碳粉 8 Kg;
陶瓷粉 10 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 6%、MgCl2 5%、Al2O3 25%、SiCl4 20%、TiCl420%、ZrO215%、CeO2 7%、表面活性剂 1%、乳化剂0.5%、乳化稳定剂0.5%,重量之和为100%。
实施例4:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间40s,热压温度105℃,热压压力0.7Mpa;
S2.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为23g/m2,膜层厚度为35µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为70℃,压力为0.5Mpa,时间为0.9小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 105 Kg;
纳米陶瓷粉 15 Kg;
流平剂5 Kg;
固化剂 4 Kg;
丙酮 50 Kg;
碳粉 8 Kg;
陶瓷粉 7 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 8%、MgCl2 8%、Al2O3 20%、SiCl4 16%、TiCl421%、ZrO2 15%、CeO2 10%、表面活性剂 0.5%、乳化剂1%、乳化稳定剂0.5%,重量之和为100%。
实施例5:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间25s,热压温度108℃,热压压力00.7Mpa;
S2.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为20g/m2,膜层厚度为35µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为60℃,压力为0.7Mpa,时间为0.7小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 103 Kg;
纳米陶瓷粉 12 Kg;
流平剂6 Kg;
固化剂 4 Kg;
丙酮 55 Kg;
碳粉 6 Kg;
陶瓷粉 7 Kg;
蓝色印花染料 4 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 8%、MgCl2 8%、Al2O3 20%、SiCl4 16%、TiCl421%、ZrO2 15%、CeO2 10%、表面活性剂 0.5%、乳化剂1%、乳化稳定剂0.5%,重量之和为100%。
实施例6:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间35s,热压温度110℃,热压压力0.8Mpa;
S2.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为25g/m2,膜层厚度为40µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为60℃,压力为0.5Mpa,时间为1小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 103 Kg;
纳米陶瓷粉 14 Kg;
流平剂7 Kg;
固化剂 5 Kg;
丙酮 56 Kg;
碳粉 6 Kg;
陶瓷粉 8 Kg;
黑色印花染料 5 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 8%、MgCl2 5%、Al2O3 21%、SiCl4 16%、TiCl425%、ZrO2 18%、CeO2 5%、表面活性剂1%、乳化剂0.5%、乳化稳定剂0.5%,重量之和为100%。
实施例7:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间26s,热压温度108℃,热压压力0.7Mpa;
S2.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为22g/m2,膜层厚度为36µm;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为68℃,压力为0.6Mpa,时间为0.8小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 105 Kg;
纳米陶瓷粉29 Kg;
流平剂6 Kg;
固化剂 5 Kg;
丙酮 50 Kg;
碳粉 6 Kg;
陶瓷粉 6 Kg;
黑色印花染料 5 Kg;
所述纳米陶瓷粉按重量百分数为CaCl2 8%、MgCl2 5%、Al2O3 21%、SiCl4 16%、TiCl425%、ZrO2 18%、CeO2 5%、表面活性剂1%、乳化剂0.5%、乳化稳定剂0.5%,重量之和为100%。
对比例1:
与实施例3相比,不含有纳米陶瓷粉,其它操作与实施例3相同。
对比例2:
与实施例3相比,纳米陶瓷粉的组分及含量不同,其它操作与实施例3相同。
所述纳米陶瓷粉按重量百分数为CaCl2 36%、MgCl2 37%、Al2O3 25%、表面活性剂 1%、乳化剂0.5%、乳化稳定剂0.5%,重量之和为100%。
对比例3:
与实施例3相比,远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 150 Kg;
纳米陶瓷粉 20 Kg;
流平剂5 Kg;
固化剂 5 Kg;
丙酮 50 Kg;
碳粉 8 Kg;
陶瓷粉 10 Kg。
对比例4:
与实施例3相比,远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 80 Kg;
纳米陶瓷粉 20 Kg;
流平剂5 Kg;
固化剂 5 Kg;
丙酮 50 Kg;
碳粉 8 Kg;
陶瓷粉 10 Kg。
对比例5:
与实施例3相比,不含有TPU防水透湿膜,具体制备工艺如下。
S1.将聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;所述远红外聚氨酯复合溶液涂布量为20g/m2,膜层厚度为35µm;
S3.将S2制得的薄膜与基布复合,然后剥离BOPP膜;所述复合工艺为在基布表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为80℃,压力为0.6Mpa,时间为1小时;
所述远红外聚氨酯复合溶液包括以下组分:
聚氨酯树脂 100 Kg;
纳米陶瓷粉 20 Kg;
流平剂5 Kg;
固化剂 5 Kg;
丙酮 50 Kg;
碳粉 8 Kg;
陶瓷粉 10 Kg。
所述纳米陶瓷粉按重量百分数为CaCl2 6%、MgCl2 5%、Al2O3 25%、SiCl4 20%、TiCl4 20%、ZrO215%、CeO2 7%、表面活性剂 1%、乳化剂0.5%、乳化稳定剂0.5%,重量之和为100%。
对比例6:
与实施例3相比,S1所述热压工艺条件不同,其它操作与实施例3相同。
对比例7:
与实施例3相比,S3所述贴合工艺条件不同,其它操作与实施例3相同。
性能测试:
面料的透气量根据JIS L 1096-2010标准测试,面料的透湿率参照透湿杯法的国家标准GB/T12704-1991测定,面料的防水性按照GB/T4744-2013测试。面料的远红外发射率和远红外辐照温升性能按照GB/T30127-2013测试。面料的吸光蓄热性能按照GTT TM044-2014测试。
测试实施例1-7和对比例1-7制备得到的面料的远红外辐照温升、远红外发射率、吸光蓄热性能、耐静水压、透湿率和透气量。表1是对刚制备出来的面料进行的性能测试得到的结果,表2是对制备出来的面料水洗30次后进行的性能测试所得的结果。
由表1可看出,本发明制备得到的印花陶瓷蓄热面料,防水透气透湿性好,远红外升温高、吸光蓄热性能好。对比例1、2与本发明相比,不含有纳米陶瓷粉或纳米陶瓷粉组分不同于本发明,制备得到的面料远红外辐照温升明显下降、吸光蓄热性下降;同时影响了远红外聚氨酯复合溶液的成膜性,防水透气透湿性也显著下降。对比例3、4与本发明相比,远红外聚氨酯复合溶液组分含量与本发明不同,导致成膜性差,得到的面料性能也下降。对比例5与本发明相比,不含有TPU防水透湿膜,聚氨酯膜与基布的粘合性下降,制备得到的面料性能也相应下降。对比例6、7热压工艺或贴合工艺与本发明不同,导致成膜性、粘合性下降,从而面料的性能显著下降。
由表2可看出,本发明制备得到的印花陶瓷蓄热面料,水洗30次后,防水透气透湿性、远红外升温性能、吸光蓄热性能基本没有变化。而对比例1-7由于膜层组分配比不当或者制备工艺的不妥,容易导致基布与膜层间粘合性变差,因此在水洗30次后性能显著下降。
上述说明本发明通过合理的组分比例和工艺方法,得到的印花陶瓷蓄热面料,防水透气透湿性好,远红外升温高,吸光蓄热性能好。
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。

Claims (10)

1.一种印花陶瓷蓄热面料的制备方法,其特征在于,包括如下步骤:
S1.将基布与TPU防水透湿膜复合,所述复合是在热熔粘合机上进行,热压时间20~50s,热压温度100~110℃,热压压力0.6~0.8Mpa;
S2.将远红外聚氨酯复合溶液在BOPP膜上按照设定的花型纹路涂覆,固化后形成薄膜;
S3.将S2制得的薄膜再与S1所述的TPU防水透湿膜复合,然后剥离BOPP膜;所述复合工艺为在TPU防水透湿膜表面涂刮胶黏剂,通过胶黏剂贴合,贴合温度为60~80℃,压力为0.5~0.7Mpa,时间为0.6~1小时;
S2所述远红外聚氨酯复合溶液包括以下重量份数的组分:
聚氨酯树脂 100~110份;
纳米陶瓷粉 10~30份;
流平剂4~8份;
固化剂 3~6份;
丙酮 30~60份;
碳粉 5~10份;
陶瓷粉 1-50um 5~10份;
所述纳米陶瓷粉的尺寸为30-80nm,按重量百分数为CaCl2 5-8%、MgCl2 5-8%、Al2O320-25%、SiCl4 16-20%、TiCl4 20-25%、ZrO215-18%、CeO2 5-10%、表面活性剂 0.5-1%、乳化剂0.5-1%、乳化稳定剂0.5-1%,重量之和为100%。
2.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,所述纳米陶瓷粉按重量百分数为CaCl2 6%、MgCl2 5%、Al2O3 25%、SiCl4 20%、TiCl4 20%、ZrO2 15%、CeO27%、表面活性剂 1%、乳化剂0.5%、乳化稳定剂0.5%。
3.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,S2所述远红外聚氨酯复合溶液包括以下重量份数的组分:
聚氨酯树脂 100份;
纳米陶瓷粉 20份;
流平剂5份;
固化剂 5份;
丙酮 50份;
碳粉 8份;
陶瓷粉 10份。
4.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,S2所述远红外聚氨酯复合溶液涂布量为18-25g/m2,薄膜厚度为30-50µm。
5.根据权利要求4所述印花陶瓷蓄热面料的制备方法,其特征在于,S2所述远红外聚氨酯复合溶液涂布量为20g/m2,薄膜厚度为35µm。
6.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,S2所述远红外聚氨酯复合溶液还包括印花染料,所述印花染料颜色为黑色、蓝色、黄色、红色中的一种。
7.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,所述碳粉选自竹炭、备长炭、竹炭纤维中的一种或多种。
8.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,S1所述热压时间30s,热压温度100℃,热压压力0.6Mpa。
9.根据权利要求1所述印花陶瓷蓄热面料的制备方法,其特征在于,S3所述贴合温度为80℃,压力为0.6Mpa,时间为1小时。
10.权利要求1-9任一所述印花陶瓷蓄热面料的制备方法制备得到的面料。
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