CN111926590A - 一种服装用的多功能布料的制备方法 - Google Patents
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Abstract
本发明公开一种服装用的多功能布料的制备方法，包括有以下步骤：(1)取至少三层胚布，并对每层胚布进行镭射，以形成多个密集排布的透气孔；(2)对每层胚布进行染色，染色采用的染料包括有以下质量份组分：组分A：18‑22份，组分B：30‑37份，组分C：35‑42份，组分D：15‑20份，组分E：3‑8份，组分F：5‑10份，组分G：10‑14份，组分H：3‑6份；组分I：5‑9份,组分J：8‑12份；组分L：15‑18份；组分M：12‑15份；组分N：6‑8份；通过采用本发明配方制得染料，在胚布上经还原清洗，牢度表现优异，有优异的抗污性能和抗菌杀菌能力。
Description
技术领域
本发明涉及服装领域技术，尤其是指一种服装用的多功能布料的制备方法。
背景技术
随着环保事业的全球化发展，绿色产品及其消费开始成为主导国际贸易的新潮流，对环境质量的需求已成为消费者生活质量的具体目标之一，这在西方国家消费者身上体现得尤其明显。欧洲可以说是倡导环保消费品的先锋，继德国及荷兰先后禁止服装采用偶氮染料后，欧洲现正考虑要求纺织品符合OEKO-TEX STANDARD100标准。OEKO-TEXSTANDARD 100是由国际生态学研究测试协会发布的纺织品和服装生态标准，其针对染料主要内容如下：可萃取重金属、氯化苯酚、多环芳香烃、色牢度等项目。
目前的染料普遍存在牢度差、含有OEKO-TEX STANDARD100的禁用物质缺陷，并且不具有灭菌杀毒功能，并且目前用于手术服、防护服和口罩等医用品布料普遍抗污性能和透气性差，穿着佩戴不舒适，不能满足使用的需要。
发明内容
有鉴于此，本发明针对现有技术存在之缺失，其主要目的是提供一种服装用的多功能布料的制备方法，其色牢度优异、水洗牢度突出的且环保要求能符合OEKO-TEXSTANDARD 100，并且具有抗污、灭菌杀毒和透气性好的特点，满足使用的需要。
为实现上述目的，本发明采用如下之技术方案：
一种服装用的多功能布料的制备方法，包括有以下步骤：
(1)取至少三层胚布，并对每层胚布进行镭射，以形成多个密集排布的透气孔；
(2)对每层胚布进行染色，染色采用的染料包括有以下质量份组分：组分A：18-22份，组分B：30-37份，组分C：35-42份，组分D：15-20份，组分E：3-8份，组分F：5-10份，组分G：10-14份，组分H：3-6份；组分I： 5-9份,组分J：8-12份；组分L：15-18份；组分M：12-15份；组分N：6-8 份；其中，
所述组分A的结构式为：
所述组分B的结构式为：
所述组分C的结构式为：
所述组分D的结构式为：
所述组分E为二氯丙烷；所述组分F为二甲基甲酰胺；所述组分G为二甲基亚砜；所述组分H为脂肪醇聚氧乙烯醚；所述组分I为银离子；所述组分J 为铜离子；所述组分L为十八烷基二甲基氯化铵；所述组分M为氯代丙基三甲氧基硅烷；所述组分N为十六醇聚乙烯醚；
(3)将三层胚布上下叠合在一起，并在上下相邻的两胚布之间局部涂覆热熔胶，且上下相邻的两胚布的上透气孔彼此错位；
(4)将三层胚布进行热压即得布料。
优选的，所述染料包括有以下质量份组分：组分A：19-20份，组分B： 32-33份，组分C：36-38份，组分D：15-16份，组分E：3-5份，组分F：5-7 份，组分G：10-11份，组分H：3-4份，组分I：5-6份,组分J：8-9份，组分L：16-18份，组分M：13-15份，组分N：7-8份。
优选的，所述染料包括有以下质量份组分：组分A：19份，组分B：32 份，组分C：36份，组分D：16份，组分E：5份，组分F：7份，组分G：10份，组分H：3份；组分I：6份,组分J：9份，组分L：17份，组分M：14份，组分N：7份。
本发明与现有技术相比具有明显的优点和有益效果，具体而言，由上述技术方案可知：
通过采用本发明配方制得染料，在胚布上经还原清洗，牢度表现优异，有优异的抗污性能和抗菌杀菌能力，并配合在每层胚布上开设有透气孔，使得本产品具有很好的透气性，功能多样，可以很好的使用于手术服、防护服和口罩等医用品，使穿着佩戴舒适；且有SGS检测报告，证明染料不含禁用物质，满足使用的需要。
为更清楚地阐述本发明的结构特征和功效，下面结合附图与具体实施例来对本发明进行详细说明：
附图说明
图1是本发明之较佳实施例的截面示意图。
附图标识说明：
10、胚布 11、透气孔
12、染料 20、热熔胶
具体实施方式
本发明揭示了一种服装用的多功能布料的制备方法，包括有以下步骤：
(1)取至少三层胚布10，并对每层胚布10进行镭射，以形成多个密集排布的透气孔11。
(2)对每层胚布10进行染色，染色采用的染料12包括有以下质量份组分：组分A：18-22份，组分B：30-37份，组分C：35-42份，组分D：15-20 份，组分E：3-8份，组分F：5-10份，组分G：10-14份，组分H：3-6份；组分I：5-9份,组分J：8-12份；组分L：15-18份；组分M：12-15份；组分N： 6-8份；其中，
所述组分A的结构式为：
所述组分B的结构式为：
所述组分C的结构式为：
所述组分D的结构式为：
所述组分E为二氯丙烷；所述组分F为二甲基甲酰胺；所述组分G为二甲基亚砜；所述组分H为脂肪醇聚氧乙烯醚；所述组分I为银离子；所述组分J 为铜离子；所述组分L为十八烷基二甲基氯化铵；所述组分M为氯代丙基三甲氧基硅烷；所述组分N为十六醇聚乙烯醚。
(3)将三层胚布10上下叠合在一起，并在上下相邻的两胚布10之间局部涂覆热熔胶20，且上下相邻的两胚布10的上透气孔11彼此错位。
(4)将三层胚布10进行热压即得布料。
下面以多个实施例对本发明做进一步详细说明：
| 组分 | 实施例1 | 实施例2 | 实施例3 | 实施例4 | 实施例5 | 实施例6 |
| 组分A | 19Kg | 18Kg | 22Kg | 18.5Kg | 19.5Kg | 18.4Kg |
| 组分B | 32Kg | 33Kg | 34Kg | 35Kg | 30Kg | 37Kg |
| 组分C | 36Kg | 38Kg | 37Kg | 42Kg | 39Kg | 35Kg |
| 组分D | 16Kg | 15Kg | 17Kg | 18Kg | 20Kg | 16.5Kg |
| 组分E | 5Kg | 3Kg | 4Kg | 7Kg | 8Kg | 6Kg |
| 组分F | 7Kg | 6Kg | 5Kg | 8Kg | 9Kg | 10Kg |
| 组分G | 10Kg | 11Kg | 12Kg | 10.5Kg | 14Kg | 12Kg |
| 组分H | 3Kg | 4Kg | 5Kg | 6Kg | 4.5Kg | 5Kg |
| 组分I | 6Kg | 5Kg | 8Kg | 7Kg | 9Kg | 6Kg |
| 组分J | 9Kg | 8Kg | 10Kg | 12Kg | 9.5Kg | 10Kg |
| 组分L | 17Kg | 15Kg | 18Kg | 16Kg | 15.5Kg | 16.5Kg |
| 组分M | 14Kg | 12Kg | 15Kg | 12.5Kg | 13Kg | 13.5Kg |
| 组分N | 7Kg | 6Kg | 8Kg | 6.5Kg | 7.5Kg | 7Kg |
按上述配比，将各个组分依次添加到容器中充分搅拌均分均匀既得成品；将上述实施制得的染料进行性能测试，测试方法如下：
取成品染料，对各层胚布10进行染色，然后制得布料，采用 GB/T3921-1997、GB/T5718-1997、GB/T5713-1997法进行牢度测试并按照医疗防护进行灭菌性能测试，并进行抗污性能测试，测试结果如下表所示：
上述测试结果表明：本发明所提供的布料，牢度表现优异，有优异的抗污性能和抗菌杀菌能力，并且透气非常好，功能多样，可以很好的使用于手术服、防护服和口罩等医用品；且有SGS检测报告，证明染料不含禁用物质。
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理，而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释，本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式，这些方式都将落入本发明的保护范围之内。
Claims (3)
1.一种服装用的多功能布料的制备方法，其特征在于：包括有以下步骤：
(1)取至少三层胚布，并对每层胚布进行镭射，以形成多个密集排布的透气孔；
(2)对每层胚布进行染色，染色采用的染料包括有以下质量份组分：组分A：18-22份，组分B：30-37份，组分C：35-42份，组分D：15-20份，组分E：3-8份，组分F：5-10份，组分G：10-14份，组分H：3-6份；组分I：5-9份,组分J：8-12份；组分L：15-18份；组分M：12-15份；组分N：6-8份；其中，
所述组分A的结构式为：
所述组分B的结构式为：
所述组分C的结构式为：
所述组分D的结构式为：
所述组分E为二氯丙烷；所述组分F为二甲基甲酰胺；所述组分G为二甲基亚砜；所述组分H为脂肪醇聚氧乙烯醚；所述组分I为银离子；所述组分J为铜离子；所述组分L为十八烷基二甲基氯化铵；所述组分M为氯代丙基三甲氧基硅烷；所述组分N为十六醇聚乙烯醚；
(3)将三层胚布上下叠合在一起，并在上下相邻的两胚布之间局部涂覆热熔胶，且上下相邻的两胚布的上透气孔彼此错位；
(4)将三层胚布进行热压即得布料。
2.如权利要求1所述的一种服装用的多功能布料的制备方法，其特征在于：所述染料包括有以下质量份组分：组分A：19-20份，组分B：32-33份，组分C：36-38份，组分D：15-16份，组分E：3-5份，组分F：5-7份，组分G：10-11份，组分H：3-4份，组分I：5-6份,组分J：8-9份，组分L：16-18份，组分M：13-15份，组分N：7-8份。
3.如权利要求1所述的一种服装用的多功能布料的制备方法，其特征在于：所述染料包括有以下质量份组分：组分A：19份，组分B：32份，组分C：36份，组分D：16份，组分E：5份，组分F：7份，组分G：10份，组分H：3份；组分I：6份,组分J：9份，组分L：17份，组分M：14份，组分N：7份。
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