CN109305432B - Automatic bale breaker of xiLin bottle - Google Patents

Automatic bale breaker of xiLin bottle Download PDF

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Publication number
CN109305432B
CN109305432B CN201811344036.6A CN201811344036A CN109305432B CN 109305432 B CN109305432 B CN 109305432B CN 201811344036 A CN201811344036 A CN 201811344036A CN 109305432 B CN109305432 B CN 109305432B
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China
Prior art keywords
plate
clamping jaw
cylinder
feeding
pair
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CN201811344036.6A
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Chinese (zh)
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CN109305432A (en
Inventor
郑效东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongfulong Packaging Technology Shanghai Co ltd
Tofflon Science and Technology Group Co Ltd
Original Assignee
Dongfulong Packaging Technology Shanghai Co ltd
Tofflon Science and Technology Group Co Ltd
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Priority to CN201811344036.6A priority Critical patent/CN109305432B/en
Publication of CN109305432A publication Critical patent/CN109305432A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for
    • B65B69/0033Unpacking of articles or materials, not otherwise provided for by cutting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

The invention discloses an automatic bale breaker for penicillin bottles, which comprises a feeding and conveying device for a group of penicillin bottles, a long-side cutting device for plastic films, two short-side cutting devices for plastic films, an upper film clamping jaw lifting and waste film removing device, a side removing device and a transferring and outputting device. The penicillin bottle group feeding conveying device comprises two groups of feeding conveying chains, a conveying bottom plate, a plurality of pairs of push plates and a pair of feeding guardrails; the long-side cutting device of the plastic film is arranged at the first station; the cutting devices of the short sides of the two sides of the plastic film are arranged at the second station; the upper film clamping jaw lifting and waste film removing device comprises a frame, a clamping jaw lifting cylinder, a ball spline, a clamping jaw rotating cylinder and an upper film clamping jaw; the edge removing device comprises a supporting plate, a supporting plate lifting cylinder, a plate frame and three rows of round bars; the transfer output device comprises a supporting frame, a discharging cylinder, a push plate lifting cylinder and a pair of clamping push plates. The automatic bale breaker of the penicillin bottle can automatically remove plastic films encapsulated outside the penicillin bottle group, thereby reducing labor cost.

Description

Automatic bale breaker of xiLin bottle
Technical Field
The invention relates to a full-automatic production line for prefilling of medical syringes, in particular to an automatic bale breaker for penicillin bottles.
Background
At present, the full automation operation of washing, filling and sealing is basically realized in the medical penicillin bottle filling production line, but the plastic film unpacking process and the penicillin bottle feeding process are mostly operated manually at present due to the specification, the packaging form and the packaging plastic film diversity of the penicillin bottle at the forefront part of the production line, so that the time is long, the efficiency is low and the labor intensity is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an automatic bale breaker for penicillin bottles, which can automatically remove plastic films encapsulated outside a penicillin bottle group, thereby reducing labor cost, being beneficial to improving the production efficiency of a pharmaceutical factory and improving the full automation level of a penicillin bottle filling production line.
The purpose of the invention is realized in the following way: an automatic bale breaker of penicillin bottles is provided with four stations and comprises a base, a penicillin bottle group feeding and conveying device, a plastic film long-side cutting device, plastic film two-side short-side cutting devices, an upper film clamping jaw lifting and waste film removing device, a edge removing device and a transferring and outputting device, wherein the penicillin bottle group feeding and conveying device is arranged on the base; wherein,
the penicillin bottle group feeding and conveying device is arranged between the first station and the second station, and the edge removing device is arranged at the third station; the transfer output device is arranged at a fourth station;
the penicillin bottle group feeding and conveying device comprises two groups of feeding and conveying chains which are arranged in parallel, a chain driving mechanism, a conveying bottom plate which is fixed between the two groups of feeding and conveying chains, a plurality of pairs of push plates which are arranged on the two groups of feeding and conveying chains at intervals, and a pair of feeding guardrails which are arranged on the outer sides of the two groups of feeding and conveying chains;
the long-side cutting device of the plastic film is arranged at the first station and comprises a pair of brackets, a cutter driving cylinder and a long-side cutter, wherein the brackets are arranged on a pair of feeding guardrails in a one-to-one correspondence manner, the cutter driving cylinder is bridged on the pair of brackets, and the long-side cutter is arranged on a piston of the cutter driving cylinder and has a backward cutting edge;
the two short side cutting devices on the two sides of the plastic film are arranged on the second station and comprise two short side cutting knives which are arranged on a pair of feeding guardrails in a one-to-one correspondence and symmetrical manner, and the cutting edges of the two short side cutting knives are opposite;
the upper film clamping jaw lifting and waste film removing device is arranged at one side of the end of the second station and comprises a frame, a clamping jaw lifting cylinder, a ball spline, a clamping jaw rotating cylinder and an upper film clamping jaw; the frame is mounted on the top surface of the base; the clamping jaw lifting cylinder is arranged in the frame, and the end head of the piston rod is connected with the middle part of the bottom surface of a clamping jaw lifting plate; the ball spline is inserted into one end of the clamping jaw lifting plate; the clamping jaw rotating cylinder is connected with the lower end of the ball spline; the upper film clamping jaw comprises a clamping jaw arm and a plurality of clamping jaws which are arranged on the clamping jaw arm at intervals, and one end of the clamping jaw arm is connected with the upper end of the ball spline;
the edge removing device is arranged at the front side of the outlet of the penicillin bottle group feeding and conveying device and comprises a supporting plate, a supporting plate lifting cylinder, a plate frame and three rows of round bars; the supporting plate is rectangular and is matched with the peripheral size of the penicillin bottle group; the supporting plate lifting cylinder is arranged on the base, and the piston rod is connected with the bottom surface of the supporting plate; the plate frame is formed by enclosing a front end plate and two side plates connected to the two ends of the front end plate into a U-shaped neutral space, the shape of the U-shaped neutral space is matched with the plane projection shape of the supporting plate, and the plate frame is arranged above the supporting plate in a mode that the neutral space is aligned with the supporting plate through a vertical frame; the three rows of round bars are correspondingly arranged on the top surfaces of the two side plates of the plate frame and the top surface of the front end plate in a downward inclined manner one by one;
the transfer output device is arranged above the edge removing device and comprises a support frame, a discharging cylinder, a push plate lifting cylinder and a pair of clamping push plates; the support frame comprises a plurality of upright posts and a support plate arranged on the upright posts, the rear part of the support plate is provided with a support plate perforation which is matched with the shape of the support plate and is positioned right above the support plate, and the support plate is also provided with a cylinder support in a tandem way; the discharging cylinder is a rodless cylinder and is connected with a pair of cylinder brackets in a bridging way; the push plate lifting cylinder is arranged on a piston of the discharging cylinder; the pair of clamping pushing plates are arranged on the piston rod of the pushing plate lifting cylinder, and the spacing distance of the pair of clamping pushing plates is matched with the width of the supporting plate.
The automatic bale breaker of penicillin bottles comprises a driving motor arranged at one end of a feeding underframe, two driving sprockets arranged on an output shaft of the driving motor, and two tensioning sprockets arranged at the other end of the feeding underframe.
The automatic bale breaker of penicillin bottle, wherein, still cross over connection two guide bars between a pair of support in the long limit cutting device of plastic film, long limit cutting knife passes through the uide bushing and installs on two guide bars.
The automatic bale breaker of penicillin bottle, wherein, long limit cutting knife and minor face cutting knife are the elasticity hot melt sword.
The automatic bale breaker for the penicillin bottles, wherein the transfer output device further comprises a pair of penicillin bottle guardrails which are arranged on the supporting plate in a mode that the interval distance is matched with the length of the supporting plate.
Above-mentioned automatic bale breaker of xiLin bottle, wherein, the layer board promotes the cylinder and is three-position cylinder.
The automatic bale breaker of the penicillin bottle has the following characteristics:
1. the plastic film encapsulated outside the penicillin bottle group can be automatically removed, manual unpacking is replaced, labor cost can be reduced, the production efficiency of a pharmaceutical factory can be improved, and the full-automatic level of a penicillin bottle filling production line is improved;
2. compared with the existing automatic bale breaker at home and abroad, the automatic bale breaker has the advantages that the structure is simple, the servo control is not needed, and the automatic bale breaker can be realized only by an air cylinder and a common motor, so that the cost can be reduced;
3. the original edge removing device utilizes the gaps between adjacent penicillin bottles in the penicillin bottle group, and adopts a method of inserting round bars into the gaps to prevent plastic films around the penicillin bottle group from being lifted so as to realize edge removing.
Drawings
FIG. 1 is an isometric view of an automatic bale breaker of the penicillin bottle of the present invention;
FIG. 2 is an isometric view of a long side cutting device of a plastic film of an automatic bale breaker of the penicillin bottles of the present invention;
fig. 3 is an isometric view of a two-side short side cutting device of a plastic film of an automatic bale breaker of the penicillin bottle of the present invention;
fig. 4 is an isometric view of an upper film clamping jaw lifting and waste film removing device of the automatic bale breaker of the penicillin bottle of the present invention;
fig. 5 is an isometric view of a selvedge removing device of the automatic bale breaker of the penicillin bottle of the present invention;
fig. 6 is an isometric view of a transfer output device of the automatic bale breaker of the penicillin bottle of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 6, the automatic bale breaker for penicillin bottles of the present invention is provided with four stations, including a base 700, a penicillin bottle group feeding and conveying device 100, a plastic film long side cutting device 200, plastic film two side short side cutting devices 300, an upper film clamping jaw lifting and waste film removing device 400, a edge removing device 500 and a transferring and outputting device 600, which are mounted on the base 700.
The penicillin bottle group feeding and conveying device 100 is arranged between the first station 1a and the second station 2a, and the edge removing device 500 is arranged at the third station 3a; the transfer output device 600 is provided at the fourth station 4a.
The penicillin bottle group feeding and conveying device 100 comprises a feeding underframe 10, two groups of feeding conveying chains 11 which are arranged in parallel, a chain driving mechanism arranged on the feeding underframe 10, a conveying bottom plate 12 fixed between the two groups of feeding conveying chains 11, a plurality of pairs of push plates 13 arranged on the two groups of feeding conveying chains 11 at intervals, and a pair of feeding guardrails 14 arranged on the outer sides of the two groups of feeding conveying chains 11. The chain driving mechanism comprises a driving motor arranged at one end of the feeding underframe, two driving chain wheels arranged on the output shaft of the driving motor and two tensioning chain wheels arranged at the other end of the feeding underframe 10.
The long-side cutting device 200 of the plastic film is arranged at the first station 1a and comprises a pair of brackets 21 which are arranged on the pair of feeding guardrails 14 in a one-to-one correspondence manner, a cutter driving cylinder 22 which is bridged on the pair of brackets 21, and a long-side cutter 23 which is arranged on a piston of the cutter driving cylinder 22 and has a rearward cutting edge 230; the cutter driving cylinder 22 is a rodless cylinder; two guide rods 24 are also bridged between the pair of brackets 21, and the long-side cutter 23 is arranged on the two guide rods 24 through a guide sleeve 25; the long-side cutter 23 is an elastic hot-melt cutter.
The two short edge cutting devices 300 on two sides of the plastic film are arranged on the second station 2a and comprise two short edge cutters 31 which are respectively arranged on a pair of feeding guardrails 14 in a one-to-one correspondence and symmetrically through mounting plates 30, and the cutting edges 310 of the two short edge cutters 31 are opposite; the two short edge cutters 31 are also elastic hot melt cutters.
The upper film clamping jaw lifting and reject device 400 is arranged at one end side of the second station 2a and comprises a frame 40, a clamping jaw lifting cylinder 41, a ball spline 43, a clamping jaw rotating cylinder 44 and an upper film clamping jaw 45; wherein the frame 40 is mounted on the top surface of the base 700; the clamping jaw lifting cylinder 41 is arranged in the frame 40, and the end head of the piston rod is connected with the middle part of the bottom surface of a clamping jaw lifting plate 42; the ball spline 43 is inserted into one end of the jaw lifting plate 42; the jaw rotating cylinder 44 is connected with the lower end of the ball spline 43; the upper film clamp 45 includes a clamp arm 451 and a plurality of clamp arms 452 mounted on the clamp arm 451 at intervals, one end of the clamp arm 451 being connected to the upper end of the ball spline 43.
The edge removing device 500 is arranged at the front side of the outlet of the penicillin bottle group feeding and conveying device 100 and comprises a supporting plate 51, a supporting plate lifting cylinder 52, a plate frame 53 and three rows of round bars 54; wherein the supporting plate 51 is rectangular and is matched with the peripheral size of the penicillin bottle group 800; the supporting plate lifting air cylinder 52 is a three-position air cylinder and is arranged on the base 700, and a piston rod of the supporting plate lifting air cylinder 52 is connected with the bottom surface of the supporting plate 51; the plate frame 53 is enclosed by a front end plate and two side plates connected to the two ends of the front end plate to form a U-shaped neutral space, the shape of the U-shaped neutral space is matched with the plane projection shape of the supporting plate 51, and the plate frame 53 is arranged above the supporting plate 51 through a vertical frame 50 in a mode that the neutral space is aligned with the supporting plate 51; three rows of round bars 54 are mounted on the top surfaces of the two side plates of the pallet 53 and the top surface of the front end plate in one-to-one correspondence and downward inclination.
The transferring and outputting device 600 is arranged above the edge removing device 500 and comprises a supporting frame, a discharging cylinder 64, a push plate lifting cylinder 65, a pair of clamping push plates 66 and a pair of penicillin bottle guardrails 68; the support frame comprises six upright posts 60 which are arranged in two rows and three rows and a support plate 61 which is arranged on the six upright posts 60, wherein a support plate perforation 62 which is matched with the shape of the support plate 51 and is positioned right above the support plate 61 is arranged at the rear part of the support plate 61, and a cylinder bracket 63 is arranged on the support plate 61 in sequence; the discharging cylinder 64 is a rodless cylinder and is connected across a pair of cylinder brackets 63; the push plate lifting cylinder 65 is arranged on the piston of the discharging cylinder 64 through a support 66; a pair of clamping pushplates 67 are mounted on the piston rods of the pushup-down cylinder 65 by a hanger 68, the pair of clamping pushplates 67 being spaced apart by a distance that is adapted to the width of the pallet 51; a pair of penicillin bottle guardrails 69 are mounted on the support plate 61 in such a manner that the interval distance is adapted to the length of the pallet 51.
The working flow of the automatic bale breaker of the penicillin bottle is as follows:
the penicillin bottle group 800 encapsulated by plastic film is conveyed from an inlet of the penicillin bottle group feeding and conveying device 100 to an outlet side by a feeding and conveying chain 11 driven by a common motor, when a position detection sensor detects that the penicillin bottle group 800 with the plastic film reaches a first station 1a, a control system of the bale breaker controls the feeding and conveying chain 11 to stop, and a long-side cutter 23 with a spring mechanism in the long-side cutting device 200 for the plastic film cuts at a long side under the action of a cutter driving cylinder 22; the penicillin bottle group 800 continues to be conveyed forwards, and stops at the second station 2a without action, after passing through the second station 2a, the short side cutters 31 with the spring mechanisms in the short side cutting devices 300 on the two sides of plastic films on the two sides of the feeding conveying chain 11 start to cut the plastic films on the two sides of the penicillin bottle group 800, meanwhile, after the position sensor detects the position of the penicillin bottle group 800, the clamping jaws 452 of the upper film clamping jaw 45 in the upper film clamping jaw lifting and waste film removing device 400 clamp the upper plastic films on the penicillin bottle group 800 and immediately lift the plastic films by a clamping jaw lifting cylinder 41. The penicillin bottle group 800 continues to move forwards until the pushing plates 13 arranged on the pushing plates 13 on the two groups of feeding conveying chains 11 move downwards along the tensioning chain wheels, and then the penicillin bottle group 800 stops and enters the third station 3a and is just placed on the supporting plate 51 of the edge removing device 500; because the two side plates and the front end plate of the plate frame 53 are provided with a plurality of round bars 54 which are inclined downwards, the round bars 54 are just suspended above adjacent xiLin bottle gaps in the xiLin bottle group 800, when the position sensor detects that the xiLin bottle group 800 is placed on the plate 51, the plate lifting cylinder 52 acts to lift the xiLin bottle group 800 on the plate 51 into the neutral position of the plate frame 53, meanwhile, the round bars 54 on the plate frame 53 turn both sides and the front end edge of a plastic film below the plate 51, the rear end edge of the plastic film is also turned under the plate 51 under the driving of the upper film continuously clamped by the upper film clamping jaw 45, four edges of the plastic film completely fall under the plate 51 when the plate lifting cylinder 52 pushes the xiLin bottle group 800 to the top, at the moment, the xiLin bottle group 800 with the plastic film removed enters the fourth working position 4a, namely, when the xiLin bottle group 800 on the plate 51 is lifted by the plate lifting cylinder 52 from the perforation 62 of the support plate 61, the discharging cylinder 64 in the transfer output device 600 drives the push plate 65 to clamp the xiLin bottle group 67 to the front end 67 along the push plate 67, and then the pushing plate 65 is clamped under the cylinder 67 along the push plate 67. Simultaneously, the supporting plate lifting cylinder 52 moves downwards to the middle position, and the clamping jaw arm 451 rotates 180 degrees under the action of the clamping jaw rotating cylinder 44 and the ball spline 43, so that the clamping jaw 452 carries plastic film to the outside of the machine to be removed.
The above embodiments are provided for illustrating the present invention and not for limiting the present invention, and various changes and modifications may be made by one skilled in the relevant art without departing from the spirit and scope of the present invention, and thus all equivalent technical solutions should be defined by the claims.

Claims (6)

1. An automatic bale breaker of penicillin bottles is provided with four stations and comprises a base, a penicillin bottle group feeding and conveying device, a plastic film long-side cutting device, plastic film two-side short-side cutting devices, an upper film clamping jaw lifting and waste film removing device, a edge removing device and a transferring and outputting device, wherein the penicillin bottle group feeding and conveying device is arranged on the base; it is characterized in that the method comprises the steps of,
the penicillin bottle group feeding and conveying device is arranged between the first station and the second station, and the edge removing device is arranged at the third station; the transfer output device is arranged at a fourth station;
the penicillin bottle group feeding and conveying device comprises two groups of feeding and conveying chains which are arranged in parallel, a chain driving mechanism, a conveying bottom plate which is fixed between the two groups of feeding and conveying chains, a plurality of pairs of push plates which are arranged on the two groups of feeding and conveying chains at intervals, and a pair of feeding guardrails which are arranged on the outer sides of the two groups of feeding and conveying chains;
the long-side cutting device of the plastic film is arranged at the first station and comprises a pair of brackets, a cutter driving cylinder and a long-side cutter, wherein the brackets are arranged on a pair of feeding guardrails in a one-to-one correspondence manner, the cutter driving cylinder is bridged on the pair of brackets, and the long-side cutter is arranged on a piston of the cutter driving cylinder and has a backward cutting edge;
the two short side cutting devices on the two sides of the plastic film are arranged on the second station and comprise two short side cutting knives which are arranged on a pair of feeding guardrails in a one-to-one correspondence and symmetrical manner, and the cutting edges of the two short side cutting knives are opposite;
the upper film clamping jaw lifting and waste film removing device is arranged at one side of the end of the second station and comprises a frame, a clamping jaw lifting cylinder, a ball spline, a clamping jaw rotating cylinder and an upper film clamping jaw; the frame is mounted on the top surface of the base; the clamping jaw lifting cylinder is arranged in the frame, and the end head of the piston rod is connected with the middle part of the bottom surface of a clamping jaw lifting plate; the ball spline is inserted into one end of the clamping jaw lifting plate; the clamping jaw rotating cylinder is connected with the lower end of the ball spline; the upper film clamping jaw comprises a clamping jaw arm and a plurality of clamping jaws which are arranged on the clamping jaw arm at intervals, and one end of the clamping jaw arm is connected with the upper end of the ball spline;
the edge removing device is arranged at the front side of the outlet of the penicillin bottle group feeding and conveying device and comprises a supporting plate, a supporting plate lifting cylinder, a plate frame and three rows of round bars; the supporting plate is rectangular and is matched with the peripheral size of the penicillin bottle group; the supporting plate lifting cylinder is arranged on the base, and the piston rod is connected with the bottom surface of the supporting plate; the plate frame is formed by enclosing a front end plate and two side plates connected to the two ends of the front end plate into a U-shaped neutral space, the shape of the U-shaped neutral space is matched with the plane projection shape of the supporting plate, and the plate frame is arranged above the supporting plate in a mode that the neutral space is aligned with the supporting plate through a vertical frame; the three rows of round bars are correspondingly arranged on the top surfaces of the two side plates of the plate frame and the top surface of the front end plate in a downward inclined manner one by one;
the transfer output device is arranged above the edge removing device and comprises a support frame, a discharging cylinder, a push plate lifting cylinder and a pair of clamping push plates; the support frame comprises a plurality of upright posts and a support plate arranged on the upright posts, the rear part of the support plate is provided with a support plate perforation which is matched with the shape of the support plate and is positioned right above the support plate, and the support plate is also provided with a cylinder support in a tandem way; the discharging cylinder is a rodless cylinder and is connected with a pair of cylinder brackets in a bridging way; the push plate lifting cylinder is arranged on a piston of the discharging cylinder; the pair of clamping pushing plates are arranged on the piston rod of the pushing plate lifting cylinder, and the spacing distance of the pair of clamping pushing plates is matched with the width of the supporting plate.
2. The automatic bale breaker for penicillin bottles according to claim 1, wherein the chain driving mechanism comprises a driving motor installed at one end of the feeding chassis, two driving sprockets installed on the output shaft of the driving motor, and two tensioning sprockets installed at the other end of the feeding chassis.
3. The automatic bale breaker for penicillin bottles according to claim 1, wherein two guide rods are bridged between a pair of brackets in the long edge cutting device of the plastic film, and the long edge cutter is arranged on the two guide rods through a guide sleeve.
4. The automatic bale breaker for penicillin bottles according to claim 1, wherein the long side cutters and the short side cutters are elastic hot melt cutters.
5. The automatic bale breaker of penicillin bottles as claimed in claim 1 wherein said transfer output means further comprises a pair of penicillin bottle guardrails mounted on said support plate in a spaced apart distance adapted to the length of the pallet.
6. The automatic bale breaker for penicillin bottles according to claim 1 wherein said pallet lifting cylinder is a three-position cylinder.
CN201811344036.6A 2018-11-13 2018-11-13 Automatic bale breaker of xiLin bottle Active CN109305432B (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN201811344036.6A CN109305432B (en) 2018-11-13 2018-11-13 Automatic bale breaker of xiLin bottle

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CN109305432A CN109305432A (en) 2019-02-05
CN109305432B true CN109305432B (en) 2023-12-29

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CN112078910A (en) * 2019-06-12 2020-12-15 山东云晟智能科技有限公司 Automatic unpacking and feeding device for plastic package materials
CN110789762B (en) * 2019-10-29 2024-06-11 重庆药友制药有限责任公司 Automatic demolding and bottle feeding machine
CN113525830B (en) * 2021-07-09 2023-03-14 山东瑞邦智能装备股份有限公司 Automatic unpacking and upper plate production line for gypsum boards
CN115196132B (en) * 2022-08-04 2024-07-16 东富龙科技集团股份有限公司 Full-automatic bale breaker
CN116022429B (en) * 2022-12-30 2024-06-25 东富龙科技集团股份有限公司 Novel three-coordinate full-automatic bale breaker
CN117383226B (en) * 2023-12-12 2024-03-08 常州市钧达轴承有限公司 Loading and unloading conveying system for bearing and working method thereof

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CN105857795A (en) * 2016-05-30 2016-08-17 哈工大机器人集团有限公司 Automatic unpacking equipment for penicillin bottles and unpacking method
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