Automatic bale breaker of xiLin bottle
Technical Field
The utility model relates to a full-automatic production line of medicine syringe embedment in advance, concretely relates to automatic bale breaker of xiLin bottle.
Background
At present, the medical penicillin bottle filling production line basically realizes full-automatic washing, filling and sealing operation, but the penicillin bottle feeding part at the forefront end of the production line adopts manual operation mostly in the plastic film unpacking process and the penicillin bottle feeding process due to the specification, the packaging form and the plastic film diversity of packaging of the penicillin bottles, so that the time consumption is long, the efficiency is low, and the labor intensity is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide an automatic bale breaker of xiLin bottle, it can demolish automatically and seal the membrane of moulding outside xiLin bottle group to can reduce the labour cost, help improving the production efficiency of pharmaceutical factory, promoted xiLin bottle filling line's full automatization level simultaneously.
The purpose of the utility model is realized like this: an automatic bale breaker of penicillin bottles is provided with four stations and comprises a base, a penicillin bottle group feeding and conveying device, a long-edge plastic film cutting device, short-edge plastic film cutting devices, an upper film clamping jaw lifting and waste film removing device, an edge removing device and a transfer output device, wherein the penicillin bottle group feeding and conveying device is arranged on the base; wherein,
the penicillin bottle group feeding and conveying device is arranged between a first station and a second station, and the edge removing device is arranged at a third station; the transfer output device is arranged at a fourth station;
the penicillin bottle group feeding and conveying device comprises two groups of feeding and conveying chains arranged in parallel, a chain driving mechanism, a conveying bottom plate fixed between the two groups of feeding and conveying chains, a plurality of pairs of push plates arranged on the two groups of feeding and conveying chains at intervals and a pair of feeding guardrails arranged on the outer sides of the two groups of feeding and conveying chains;
the long-edge cutting device of the plastic film is arranged at the first station and comprises a pair of supports which are correspondingly arranged on a pair of feeding guardrails one by one, a cutting knife driving cylinder which is bridged on the pair of supports and a long-edge cutting knife which is arranged on a piston of the cutting knife driving cylinder and has a backward cutting edge;
the short edge cutting devices on two sides of the plastic film are arranged on the second station and comprise two short edge cutters which are correspondingly arranged on the feeding guardrails one by one and symmetrically, and the cutting edges of the two short edge cutters are opposite;
the film feeding clamping jaw lifting and waste film removing device is arranged on the end side of the second station and comprises a frame, a clamping jaw lifting cylinder, a ball spline, a clamping jaw rotating cylinder and a film feeding clamping jaw; the frame is mounted on the top surface of the base; the clamping jaw lifting cylinder is arranged in the frame, and the end of the piston rod is connected with the middle of the bottom surface of a clamping jaw lifting plate; the ball spline is inserted at one end of the clamping jaw lifting plate; the clamping jaw rotating cylinder is connected with the lower end of the ball spline; the upper film clamping jaw comprises a clamping jaw arm and a plurality of clamping jaws which are arranged on the clamping jaw arm at intervals, and one end of the clamping jaw arm is connected with the upper end of the ball spline;
the edge removing device is arranged on the front side of an outlet of the penicillin bottle group feeding and conveying device and comprises a supporting plate, a supporting plate lifting cylinder, a plate frame and three rows of round rods; the supporting plate is rectangular and is matched with the peripheral size of the penicillin bottle group; the supporting plate lifting cylinder is arranged on the base, and the piston rod is connected with the bottom surface of the supporting plate; the plate frame is surrounded by a front end plate and two side plates connected with two ends of the front end plate to form a U-shaped neutral space, the shape of the U-shaped neutral space is matched with the shape of the plane projection of the supporting plate, and the plate frame is arranged above the supporting plate through a vertical frame in a mode that the neutral space of the vertical frame is aligned with the supporting plate; the three rows of round rods are arranged on the top surfaces of the two side plates and the front end plate of the plate frame in a one-to-one corresponding and downward inclined manner;
the transfer output device is arranged above the edge removing device and comprises a support frame, a discharging cylinder, a push plate lifting cylinder and a pair of clamping push plates; the supporting frame comprises a plurality of upright posts and a supporting plate arranged on the upright posts, the rear part of the supporting plate is provided with a supporting plate through hole which is matched with the supporting plate in shape and is positioned right above the supporting plate, and the supporting plate is also provided with a cylinder bracket in tandem; the discharging cylinder is a rodless cylinder and is bridged on the pair of cylinder supports; the push plate lifting cylinder is arranged on a piston of the discharging cylinder; and the pair of clamping push plates are arranged on a piston rod of the push plate lifting cylinder, and the spacing distance of the pair of clamping push plates is matched with the width of the supporting plate.
The automatic bale breaker of xiLin bottle, wherein, chain drive mechanism includes installs the driving motor who installs in pan feeding chassis one end, two install the driving sprocket on driving motor's output shaft and two install the tight sprocket that rises at pan feeding chassis another end.
The automatic bale breaker of xiLin bottle, wherein, still cross-over connection two guide bars between a pair of support among the long limit cutting device of moulding the membrane, long limit cutting knife passes through the uide bushing and installs on two guide bars.
In the automatic bale breaker for penicillin bottles, the long-edge cutter and the short-edge cutter are both elastic hot melting cutters.
The automatic bale breaker of xiLin bottle, wherein, transfer output device still includes a pair of xiLin bottle guardrail of interval distance and the length adaptation of layer board install in the backup pad.
The automatic bale breaker of xiLin bottle, wherein, layer board lift cylinder is the tribit cylinder.
The utility model discloses an automatic bale breaker of xiLin bottle has following characteristics:
1. the plastic film encapsulated outside the penicillin bottle group can be automatically removed, manual unpacking is replaced, labor cost can be reduced, the production efficiency of a pharmaceutical factory is improved, and the full automation level of a penicillin bottle filling production line is improved;
2. compared with the existing automatic bale breaker at home and abroad, the automatic bale breaker has simple structure and no servo control, and can be realized only by a cylinder and a common motor, thereby reducing the cost;
3. the edge removing device is originally created, the gaps of adjacent penicillin bottles in the penicillin bottle group are utilized, and the method that the round rods are inserted into the gaps is adopted to prevent the plastic film around the penicillin bottle group from being lifted, so that edge removing is realized.
Drawings
Fig. 1 is an axonometric view of the automatic bale breaker of penicillin bottles of the utility model;
fig. 2 is an axonometric view of a long-edge cutting device of the plastic film of the automatic bale breaker of the penicillin bottle;
fig. 3 is an axonometric view of the cutting devices of the short edges at both sides of the plastic film of the automatic bale breaker of penicillin bottles;
fig. 4 is an axonometric view of the upper film clamping jaw lifting and waste film removing device of the automatic bale breaker of the penicillin bottle of the utility model;
fig. 5 is an axonometric view of the edge removing device of the automatic bale breaker of penicillin bottles of the utility model;
fig. 6 is an axonometric view of the transfer output device of the automatic bale breaker of penicillin bottles of the utility model.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Referring to fig. 1 to 6, the automatic bale breaker for penicillin bottles of the present invention has four stations, including a base 700, a penicillin bottle group feeding and conveying device 100 installed on the base 700, a long-edge cutting device 200 for plastic film, two-side short-edge cutting devices 300 for plastic film, an upper film clamping jaw lifting and waste film removing device 400, a side removing device 500, and a transfer output device 600.
The penicillin bottle group feeding and conveying device 100 is arranged between the first station 1a and the second station 2a, and the edge removing device 500 is arranged at the third station 3 a; the transfer output device 600 is provided at the fourth station 4 a.
Penicillin bottle group feeding conveying device 100 comprises a feeding chassis 10, two groups of feeding conveying chains 11 arranged in parallel, a chain driving mechanism arranged on feeding chassis 10, a conveying bottom plate 12 fixed in the middle of two groups of feeding conveying chains 11, a plurality of pairs of push plates 13 arranged on two groups of feeding conveying chains 11 at intervals, and a pair of feeding guardrails 14 arranged on the outer sides of two groups of feeding conveying chains 11. The chain driving mechanism comprises a driving motor arranged at one end of the feeding chassis, two driving chain wheels arranged on an output shaft of the driving motor and two tensioning chain wheels arranged at the other end of the feeding chassis 10.
The plastic film long edge cutting device 200 is arranged at the first station 1a and comprises a pair of brackets 21 which are correspondingly arranged on a pair of feeding guardrails 14 one by one, a cutting knife driving cylinder 22 which is bridged on the pair of brackets 21 and a long edge cutting knife 23 which is arranged on a piston of the cutting knife driving cylinder 22 and has a backward cutting edge 230; the cutting knife driving cylinder 22 is a rodless cylinder; two guide rods 24 are bridged between the pair of brackets 21, and the long-edge cutter 23 is arranged on the two guide rods 24 through a guide sleeve 25; the long-edge cutter 23 is an elastic hot-melting cutter.
The short-edge cutting devices 300 on two sides of the plastic film are arranged on the second station 2a and comprise two short-edge cutters 31 which are respectively arranged on a pair of feeding guardrails 14 in a one-to-one correspondence and symmetrical mode through mounting plates 30, and the cutting edges 310 of the two short-edge cutters 31 are opposite; the two short-edge cutters 31 are also elastic hot melting cutters.
The film feeding clamping jaw lifting and waste film removing device 400 is arranged on the end side of the second station 2a and comprises a frame 40, a clamping jaw lifting cylinder 41, a ball spline 43, a clamping jaw rotating cylinder 44 and a film feeding clamping jaw 45; wherein the frame 40 is mounted on the top surface of the base 700; the clamping jaw lifting cylinder 41 is arranged in the frame 40, and the end of the piston rod is connected with the middle part of the bottom surface of a clamping jaw lifting plate 42; the ball spline 43 is inserted at one end of the clamping jaw lifting plate 42; the clamping jaw rotating cylinder 44 is connected with the lower end of the ball spline 43; the upper film holding jaw 45 includes a holding jaw arm 451 and a plurality of holding jaws 452 mounted on the holding jaw arm 451 at intervals, and one end of the holding jaw arm 451 is connected to the upper end of the ball spline 43.
The edge removing device 500 is arranged on the front side of the outlet of the penicillin bottle group feeding and conveying device 100 and comprises a supporting plate 51, a supporting plate lifting cylinder 52, a plate frame 53 and three rows of round rods 54; wherein, the supporting plate 51 is rectangular and is matched with the peripheral size of the penicillin bottle group 800; the supporting plate lifting cylinder 52 is a three-position cylinder and is arranged on the base 700, and a piston rod of the supporting plate lifting cylinder 52 is connected with the bottom surface of the supporting plate 51; the plate frame 53 is enclosed by a front end plate and two side plates connected to two ends of the front end plate to form a U-shaped hollow space, the shape of the U-shaped hollow space is matched with the planar projection shape of the supporting plate 51, and the plate frame 53 is arranged above the supporting plate 51 through a vertical frame 50 in a mode that the hollow space of the vertical frame is aligned with the supporting plate 51; three rows of round bars 54 are installed on the top surfaces of the two side plates and the top surface of the front end plate of the plate frame 53 in a one-to-one correspondence and inclined downward.
The transferring and outputting device 600 is arranged above the edge removing device 500 and comprises a supporting frame, a discharging air cylinder 64, a push plate lifting air cylinder 65, a pair of clamping push plates 66 and a pair of penicillin bottle guardrails 68; the supporting frame comprises six upright posts 60 arranged in two rows and three rows and a supporting plate 61 arranged on the six upright posts 60, the rear part of the supporting plate 61 is provided with a supporting plate through hole 62 which is matched with the supporting plate 51 in shape and is positioned right above the supporting plate 61, and the supporting plate 61 is also provided with a cylinder bracket 63 in tandem; the discharging cylinder 64 is a rodless cylinder and is bridged on the pair of cylinder brackets 63; the push plate lifting cylinder 65 is arranged on the piston of the discharging cylinder 64 through a support 66; a pair of clamping push plates 67 are mounted on the piston rod of the push plate lifting cylinder 65 through a hanger 68, and the spacing distance of the pair of clamping push plates 67 is adapted to the width of the supporting plate 51; a pair of vial guards 69 are mounted on support plate 61 at spaced intervals to match the length of pallet 51.
The utility model discloses an automatic bale breaker of xiLin bottle's work flow as follows:
the penicillin bottle group 800 encapsulated by the plastic film is conveyed from an inlet of the penicillin bottle group feeding conveying device 100 to an outlet side by a feeding conveying chain 11 driven by a common motor, when a position detection sensor detects that the penicillin bottle group 800 with the plastic film reaches a first station 1a, a control system of a bale breaker controls the feeding conveying chain 11 to pause, and a long-edge cutting knife 23 with a spring mechanism in the plastic film long-edge cutting device 200 finishes long-edge cutting under the action of a cutting knife driving cylinder 22; the penicillin bottle group 800 is continuously conveyed forwards, the penicillin bottle group is stopped at the second station 2a without action, after the second station 2a, the short edge cutters 31 provided with the spring mechanisms in the short edge cutting devices 300 at two sides of the plastic films at two sides of the feeding conveying chain 11 start to cut the plastic films at two sides of the penicillin bottle group 800, meanwhile, after the position sensor detects the position of the penicillin bottle group 800, the clamping jaws 452 of the upper film clamping jaws 45 in the upper film clamping jaw lifting and waste film removing device 400 clamp the plastic films at the upper end of the penicillin bottle group 800 and immediately lift the plastic films at a certain height through the clamping jaw lifting cylinders 41. The penicillin bottle group 800 continues to move forwards until the push plates 13 on the two groups of feeding conveying chains 11 move downwards along the tensioning chain wheels, and then the penicillin bottle group 800 stops and enters the third station 3a to be just placed on the supporting plate 51 of the edge removing device 500; because the two side plates and the front end plate of the plate frame 53 are provided with the plurality of downward inclined round rods 54, the round rods 54 are just suspended above the gaps between the adjacent penicillin bottles in the penicillin bottle group 800, when the position sensor detects that the penicillin bottle group 800 is placed on the supporting plate 51, the supporting plate lifting cylinder 52 acts to lift the penicillin bottle group 800 on the supporting plate 51 to the free position of the plate frame 53, meanwhile, the round rods 54 on the plate frame 53 turn over the two side edges and the front end edge of the plastic film to the lower part of the supporting plate 51, the rear end edge of the plastic film is also turned over to the lower part of the supporting plate 51 under the driving of the upper film continuously clamped by the upper film clamping jaw 45, when the supporting plate lifting cylinder 52 pushes the penicillin bottle group 800 to the top end, the four sides of the plastic film completely fall off to the supporting plate 51, at this time, the penicillin bottle group 800 with the plastic film removed enters the fourth station 4a, that is the penicillin bottle group 800 on the supporting plate 51 is lifted from the through hole 62, at this time, the discharging cylinder 64 in the transfer output device 600 drives the push plate lifting cylinder 65 and the pair of clamping push plates 67 connected to the push plate lifting cylinder 65 to move to the upper side of the penicillin bottle group 800, then the pair of clamping push plates 67 clamps the front and rear ends of the penicillin bottle group 800 under the action of the push plate lifting cylinder 65, and then the pair of clamping push plates 67 drives the penicillin bottle group 800 to be conveyed forwards to a downstream machine along the penicillin bottle guardrail 69 under the action of the discharging cylinder 64. Meanwhile, the pallet lifting cylinder 52 moves downwards to the middle position, the clamping jaw arm 451 rotates 180 degrees under the action of the clamping jaw rotating cylinder 44 and the ball spline 43, and the clamping jaw 452 carries the plastic film to the outside of the machine to be removed.
The above embodiments are provided only for the purpose of illustration, not for the limitation of the present invention, and those skilled in the relevant art can make various changes or modifications without departing from the spirit and scope of the present invention, therefore, all equivalent technical solutions should also belong to the scope of the present invention, and should be defined by the claims.