CN109263205A - 一种pvc板及其制造方法 - Google Patents

一种pvc板及其制造方法 Download PDF

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CN109263205A
CN109263205A CN201810781664.4A CN201810781664A CN109263205A CN 109263205 A CN109263205 A CN 109263205A CN 201810781664 A CN201810781664 A CN 201810781664A CN 109263205 A CN109263205 A CN 109263205A
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pvc
parts
polyvinyl chloride
chloride resin
pvc board
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袁俊
钱海庆
薛华
蒋蓉
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Jiangsu Fuhua New Material Technology Co Ltd
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Abstract

本发明公开了一种PVC板及其制造方法。本发明的PVC板包括耐磨涂层、PVC耐磨层，PVC底层；所述PVC耐磨层与PVC底层相互热压挤出一体成型，所述耐磨涂层涂覆在在PVC耐磨层上方。本发明通过耐磨涂层的设置可以增加PVC板的耐磨性能，提高了使用寿命；耐磨层内加入了纳米材料，可以使得PVC板具有良好的除臭和杀菌效果，解决了PVC板容易滋生细菌的问题；底层通过加入阻燃剂进一步提高了PVC板的防火性能。

Description

一种PVC板及其制造方法
技术领域
本发明涉及装饰板材技术领域，具体涉及一种PVC板及其制造方法。
背景技术
PVC地板是一种新型轻体地面装饰材料，也称为轻体地材，在欧美及亚洲的日本和韩国广受欢迎，风靡全球。PVC地板至今在国内的大中城市已经得到普遍认可，在室内家居、医院、学校、办公楼、工厂、超市、商场、体育场馆等各种场所，使用非常广泛。聚氯乙烯(PVC)复合地板与瓷砖、木地板相比，维护成本低，无甲醛、无辐射，使用过程安全环保，具有非常突出的优点。但是，目前的PVC地板也存在一些不足之处，主要表现有耐磨性能不高，有臭味、容易滋生细菌等，这些问题给使用者带来诸多困扰，也在一定程度上妨碍了PVC地板的推广和普及。
发明内容
为解决上述问题，本发明提供了一种PVC板及其制造方法，可以解决PVC板的耐磨性能不高及有臭味的问题。
为实现上述目的，本发明采取的技术方案为：一种PVC板，包括耐磨涂层、PVC耐磨层，PVC底层；所述PVC耐磨层与PVC底层相互热压挤出一体成型，所述耐磨涂层涂覆在在PVC耐磨层上方。
作为本发明的一个优选的技术方案：所述PVC耐磨层包括PVC树脂、增塑剂、稳定剂、抗氧剂、纳米材料，具体组成及重量份为：PVC树脂100份、增塑剂5-35份，稳定剂1-15份，抗氧剂1-10份，纳米材料1-10份。
作为本发明的一个优选的技术方案：所述PVC树脂为7型PVC树脂，所述增塑剂为邻苯二甲酸二异壬酯，所述稳定剂为钙锌复合稳定剂，所述抗氧剂为抗氧剂1010，所述纳米材料为二氧化矽材料。
作为本发明的一个优选的技术方案：所述PVC底层包括PVC树脂、增塑剂、阻燃剂、碳酸钙、稳定剂、润滑剂，具体组成及重量份为：PVC树脂100份，增塑剂10-40份，阻燃剂2-10份，稳定剂2-10份，润滑剂1-3份。
作为本发明的一个优选的技术方案：所述PVC树脂为7形PVC树脂，所述增塑剂为邻苯二甲酸二异壬酯，所述阻燃剂为氢氧化镁，所述稳定剂为钙锌复合稳定剂。
作为本发明的一个优选的技术方案：所述耐磨涂层为三氧化二铝晶体材料。
本发明还提供了一种PVC板的制造方法，包括以下步骤：
步骤一、将PVC树脂、增塑剂、稳定剂、抗氧剂、纳米材料按上述比例投入到高速搅拌机中将其混合均匀后，经过密炼机密炼，开炼机开炼后，采用四辊压延的方法制成耐磨层待用；
步骤二、将PVC树脂、增塑剂、阻燃剂、碳酸钙、稳定剂、润滑剂按上述比例投入到高速搅拌机中将其混合均匀后，经过密炼机密炼、开炼机开炼后，采用四辊压延的方法制成底层待用；
步骤三、将步骤一制成的耐磨层、步骤二制成的底层，按照顺序叠放，经油压机热压贴合成复合层；
步骤四、将耐磨涂料涂覆在步骤三制成的复合层上。
本发明具有以下有益效果：
1、通过耐磨涂层的设置可以增加PVC板的耐磨性能，提高了使用寿命。
2、耐磨层内加入了纳米材料，可以使得PVC板具有良好的除臭和杀菌效果，解决了PVC板容易滋生细菌的问题。
3、底层通过加入阻燃剂进一步提高了PVC板的防火性能。
附图说明
图1为本发明PVC板的结构示意图。
具体实施方式
为了使本发明的目的及优点更加清楚明白，以下结合实施例对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图1所示，本发明实施例提供了一种PVC板，包括耐磨涂层1、PVC耐磨层2，PVC底层3；PVC耐磨层2与PVC底层3相互热压挤出一体成型，耐磨涂层1涂覆在在PVC耐磨层2上方。
PVC耐磨层2由PVC树脂、增塑剂、稳定剂、抗氧剂、纳米材料混合后制成的透明层，具有良好的耐磨性能，具体组成及重量份为：PVC树脂100份、增塑剂5-35份，稳定剂1-15份，抗氧剂1-10份，纳米材料1-10份。PVC树脂为7型PVC树脂，增塑剂为邻苯二甲酸二异壬酯，稳定剂为钙锌复合稳定剂，抗氧剂为抗氧剂1010，纳米材料为二氧化矽材料；耐磨层内加入了纳米材料，可以使得PVC板具有良好的除臭和杀菌效果，解决了PVC板容易滋生细菌的问题。
PVC底层3包括PVC树脂、增塑剂、阻燃剂、碳酸钙、稳定剂、润滑剂，具体组成及重量份为：PVC树脂100份，增塑剂10-40份，阻燃剂2-10份，稳定剂2-10份，润滑剂1-3份；PVC树脂为7形PVC树脂，增塑剂为为邻苯二甲酸二异壬酯，阻燃剂为氢氧化镁，稳定剂为钙锌复合稳定剂，底层3通过加入阻燃剂进一步提高了PVC板的防火性能。
耐磨涂层1一般为三氧化二铝晶体材料；通过耐磨涂层的设置可以增加PVC板的耐磨性能，提高了使用寿命。
此外，本发明还提供了一种PVC板的制造方法，包括以下步骤：
步骤一、将PVC树脂、增塑剂、稳定剂、抗氧剂、纳米材料按上述比例投入到高速搅拌机以1000～1200转/分的转速，搅拌3-6分钟后，将其混合均匀后，经过密炼机经过3-6分钟的密炼后，开炼机以180-210℃的棍温开炼后，采用四辊压延的方法冷却至制成耐磨层待用；
步骤二、将PVC树脂、增塑剂、阻燃剂、碳酸钙、稳定剂、润滑剂按上述比例以1000～1200转/分的转速，搅拌3-6分钟后，将其混合均匀后，经过密炼机经过3-6分钟的密炼后，开炼机以180-220℃的棍温开炼后，采用四辊压延的方法制成底层待用；
步骤三、将步骤一制成的耐磨层、步骤二制成的底层，按照顺序叠放，在温度为125～165℃，压合压力为9～16MPa的环境下，经油压机热压贴合成复合层；
步骤四：将耐磨涂料涂覆在步骤三制成的复合层上，制成PVC板。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (7)

1.一种PVC板，其特征在于：包括耐磨涂层（1）、PVC耐磨层（2），PVC底层（3）；所述PVC耐磨层（2）与PVC底层（3）相互热压挤出一体成型，所述耐磨涂层（1）涂覆在在PVC耐磨层（2）上方。
2.根据权利要求1所述的一种PVC板，其特征在于：所述PVC耐磨层（2）包括PVC树脂、增塑剂、稳定剂、抗氧剂、纳米材料，具体组成及重量份为：PVC树脂100份、增塑剂5-35份，稳定剂1-15份，抗氧剂1-10份，纳米材料1-10份。
3.根据权利要求2所述的一种PVC板，其特征在于：所述PVC树脂为7型PVC树脂，所述增塑剂为邻苯二甲酸二异壬酯，所述稳定剂为钙锌复合稳定剂，所述抗氧剂为抗氧剂1010，所述纳米材料为二氧化矽材料。
4.根据权利要求1所述的一种PVC板，其特征在于：所述PVC底层（3）包括PVC树脂、增塑剂、阻燃剂、碳酸钙、稳定剂、润滑剂，具体组成及重量份为：PVC树脂100份，增塑剂10-40份，阻燃剂2-10份，稳定剂2-10份，润滑剂1-3份。
5.根据权利要求4所述的一种PVC板，其特征在于：所述PVC树脂为7形PVC树脂，所述增塑剂为邻苯二甲酸二异壬酯，所述阻燃剂为氢氧化镁，所述稳定剂为钙锌复合稳定剂。
6.根据权利要求1所述的一种PVC板，其特征在于：所述耐磨涂层（1）为三氧化二铝晶体材料。
7.一种如权利要求1-6任一项所述的一种PVC板的制造方法，其特征在于，包括以下步骤：
步骤一、将PVC树脂、增塑剂、稳定剂、抗氧剂、纳米材料按上述比例投入到高速搅拌机中将其混合均匀后，经过密炼机密炼，开炼机开炼后，采用四辊压延的方法制成耐磨层待用；
步骤二、将PVC树脂、增塑剂、阻燃剂、碳酸钙、稳定剂、润滑剂按上述比例投入到高速搅拌机中将其混合均匀后，经过密炼机密炼、开炼机开炼后，采用四辊压延的方法制成底层待用；
步骤三、将步骤一制成的耐磨层、步骤二制成的底层，按照顺序叠放，经油压机热压贴合成复合层；
步骤四、将耐磨涂料涂覆在步骤三制成的复合层上。
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