CN104829970A - 一种驱蚊木塑磁性地板及其制备方法 - Google Patents

一种驱蚊木塑磁性地板及其制备方法 Download PDF

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CN104829970A
CN104829970A CN201510244114.5A CN201510244114A CN104829970A CN 104829970 A CN104829970 A CN 104829970A CN 201510244114 A CN201510244114 A CN 201510244114A CN 104829970 A CN104829970 A CN 104829970A
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赵景歧
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Abstract

本发明公开了一种驱蚊木塑磁性地板及其制备方法，属于建筑装潢用材技术领域。该木塑磁性地板由以下重量份的原料制成：复合木粉28～35份、PVC回收废料30～40份、PVC树脂15～20份、AC发泡剂0.2～0.4份、发泡调节剂7～8份、CPE 3.5～4.5份、活性轻钙5～10份、复合稳定剂2.8～3.5份、复合润滑剂1.5～1.8份、增强剂8～9份、硼酸锌15～20份、亚磷酸酯0.5～1份、纳米Fe3O4粒子0.01～0.03份。本发明的木塑地板组分中添加有艾叶、驱蚊草以及纳米磁性粒子，产品具有驱蚊和磁性功能，用于室内为消费者提供舒适、健康的生活环境。

Description

一种驱蚊木塑磁性地板及其制备方法
技术领域
本发明涉及一种具有驱蚊功能的木塑磁性地板，属于建筑装潢用材技术领域，具体地说是一种驱蚊木塑磁性地板及其制备方法。
背景技术
木塑复合材料是以木材为主要原料，经过适当的处理使其与各种塑料通过不同的复合方法生成的高性能、高附加值的新型复合材料。我国是一个森林资源相对贫乏的国家，森林覆盖率为12.7％，人均森林面积不足世界平均水平的1/4；与此同时，塑料制品在生活和生产中的应用，随着经济发展越来越广泛，因塑料废品处理不当而造成的“白色污染”问题已经成为一大环保难题。在这种背景下，将木制纤维与废旧塑料经过特殊处理合成新的材料，也就说木塑复合材料在我国得到了快速发展。此外，木塑复合材料还因其有性能优良，用途广泛，利于环保等特点，受到广大消费者的喜爱，具有广阔的发展前景。
近年来，随着木塑复合材料研发的深入，木塑地板已在室内装潢领域中得到广泛应用。其相关报道很多，并且根据市场需求已生产出不同功能的木塑地板，如专利CN 104086917A公开了题为《一种木塑地板的生产方法》的报道，披露了以“脱脂秸秆粉7～8份、茶粕粉0.5～0.8份、艾叶粉0.01～0.02份、轻质碳酸钙8～10份、滑石粉1～2份、钛白粉0.1～0.2份、聚氯乙烯PVC 70～75份、丙烯酸酯共聚物0.2～0.3份、KM-318F改性剂0.5～0.8份、ABS改性剂0.3～0.5份、硬脂酸0.2～0.3份、硬脂酸锌0.1～0.2份、丙烯酸酯类发泡调节剂4～4.5份、偶氮二甲酰胺0.2～0.5份、阻燃剂0.01～0.02份、活性碳酸钙5～8份、氯化聚乙烯1～1.5份”为原料，经“共混、挤出、冷却、切割”工艺步骤制备的木塑地板，其使用茶粕粉、艾叶粉、农林桔杆等废弃纤维作为基材，对废物进行回收再利用，具有环保、节能、生产成本低等优点，该木塑地板还有抗弯曲、抗拉伸、抗冲击强度等性能，且能阻燃，防蛀，防腐，适合露天使用，而且再次加工的性能好。然而，目前消费者对木塑地板的功能提出了更高的要求，该产品显然不能满足消费者的功能化需求。此外，该地板在实际应用过程中，由于气温、湿度等因素的影响，容易出现接合口密封度低等现象。
发明内容
本发明的目的在于：提供一种驱蚊木塑磁性地板及其制备方法，克服现有木塑地板功能不足的问题，该地板在加工过程中加入驱蚊成分，应用于室内具有一定的驱蚊效果；还加入了磁性纳米粒子，使得地板具有磁性功能，为消费者提供一个安全舒适的休息环境，满足消费者需求。
为了实现上述目的，本发明采用如下技术方案：
一种驱蚊木塑磁性地板，其特征在于：由以下重量份的原料制成：复合木粉28～35份、PVC回收废料30～40份、PVC树脂15～20份、AC发泡剂0.2～0.4份、发泡调节剂7～8份、CPE 3.5～4.5份、活性轻钙5～10份、复合稳定剂2.8～3.5份、复合润滑剂1.5～1.8份、增强剂8～9份、硼酸锌15～20份、亚磷酸酯0.5～1份、纳米Fe3O4粒子0.01～0.03份。
进一步，所述的复合木粉是在锯末或秸秆粉末中添加含水量低于1.2％的艾叶和驱蚊草复配而成。
进一步，所述的复合润滑剂是由椰子油脂肪酸二乙醇酰胺和硅酸油按照2：1的比例混合而成。
作为优选，所述的一种驱蚊木塑磁性地板，其特征在于：由以下重量份的原料制成：复合木粉30份、PVC回收废料35份、PVC树脂18份、AC发泡剂0.3份、发泡调节剂7.5份、CPE 4份、活性轻钙7份、复合稳定剂3.2份、复合润滑剂1.5份、增强剂8.5份、硼酸锌18份、亚磷酸酯0.8份、纳米Fe3O4粒子0.02份。
本发明还公开了一种驱蚊木塑磁性地板的制备方法，具体工艺步骤如下：
1)将回收的废旧PVC清洗后，用塑料磨粉机磨成60目细粉备用；
2)将艾叶和驱蚊草晒干后，检测含水量低于3％时，用木粉机磨成80目细粉备用；
3)将秸秆、锯末或其他纤维木料晒干后，检测含水量低于5％时，用木粉机磨成80目细粉，然后将步骤2)备用的艾叶和驱蚊草细粉加入其中，搅混均匀并转入干燥箱内，充分干燥12～36小时，得到复合木粉；
4)将步骤1)的废旧PVC细粉、步骤3)的复合木粉以及其余原料加入高速混合打粉机内高温打粉30分钟，当温度达到120度后放料，然后将打好的粉再加入造粒机内造粒备用，造粒前造粒机温度设置为：一区160℃；二区170℃；三区180℃；四区200℃；
5)将造好的粒子加入挤出机挤出成型，挤出机的温度设置为：一区160℃；二区170℃；三区180℃；四区200℃；
6)挤出成型的坯料按92公分定尺切割，并用重砂机砂平、砂光；
7)利用彩色转印机把木纹色转印到步骤6)的坯料上，双端开槽，通过三底二面UV固化，油砂，辊涂，淋涂，流平，并三灯uv固化验收合格，包装，入库。
与现有木塑地板相比，本发明的有益效果在于：
1、本发明的木塑地板的木料组分中添加有艾叶和驱蚊草，产品具有驱蚊功能，在夏季高温蚊虫繁殖季节，可减少蚊虫对消费者的叮咬，给消费者提供一个舒适的环境。
2、本发明的木塑地板中添加有磁性纳米粒子，产品具有一定的磁性功能，而磁性能提高人们的睡眠质量。此外，由于磁性功能的作用，在运输、铺设过程中也很方便，不会出现卷曲现象。
3、本发明的木塑地板采用新旧塑料和复合木料制成，一方面解决了白色污染的问题，具有安全环保、经济实惠、成本低等优点，另一方面，解决了废旧料性能差的问题，也就是说在降低成本的同时，保证了产品质量，符合消费者的需求。
4、本发明的木塑地板适用于室内装潢，为消费者提供舒适、健康的生活环境，也是一种全新的功能化木塑地板。
具体实施方式
下面结合具体实施例对本发明的技术方案作进一步说明，旨在帮助同领域技术人员的理解，并不限制权利范围。
实施例1
一种驱蚊木塑磁性地板，是通过以下方法生产的：
备料：复合木粉30kg、PVC回收废料35kg、PVC树脂18kg、AC发泡剂0.3kg、发泡调节剂7.5kg、CPE 4kg、活性轻钙7kg、复合稳定剂3.2kg、复合润滑剂1.5kg、增强剂8.5kg、硼酸锌18kg、亚磷酸酯0.8kg、纳米Fe3O4粒子0.02kg。
按照上述配比备料，然后通过以下步骤制成：
1)将回收的废旧PVC清洗后，用塑料磨粉机磨成60目细粉备用；
2)将艾叶和驱蚊草晒干后，检测含水量低于3％时，用木粉机磨成80目细粉备用；
3)将秸秆、锯末或其他纤维木料晒干后，检测含水量低于5％时，用木粉机磨成80目细粉，然后将步骤2)备用的艾叶和驱蚊草细粉加入其中，搅混均匀并转入干燥箱内，充分干燥12～36小时，得到复合木粉；
4)将步骤1)的废旧PVC细粉、步骤3)的复合木粉以及其余原料加入高速混合打粉机内高温打粉30分钟，当温度达到120度后放料，然后将打好的粉再加入造粒机内造粒备用，造粒前造粒机温度设置为：一区160℃；二区170℃；三区180℃；四区200℃；
5)将造好的粒子加入挤出机挤出成型，挤出机的温度设置为：一区160℃；二区170℃；三区180℃；四区200℃；
6)挤出成型的坯料按92公分定尺切割，并用重砂机砂平、砂光；
7)利用彩色转印机把木纹色转印到步骤6)的坯料上，双端开槽，通过三底二面UV固化，油砂，辊涂，淋涂，流平，并三灯uv固化验收合格，包装，入库。
实施例2～4：其原料配比见下表1。
表1-原料组分及用量
应当指出的是，在上述表1中，所用原料及助剂均为本领域常用材料，纳米Fe3O4粒子也是通过现有技术制备得到的，其制备方法不属于本发明的权利范围。
将实施例1～4制备的驱蚊木塑磁性地板样品送去质检，其检测结果见下表2。
表2-质检指数
通过上表2质检结果可以看出，本发明制备的驱蚊木塑磁性地板各项指标全部合格，可以应用于实际生产。而对比实施例1与2～4的各项指标可以看出，实施例1的各项指标明显高，说明实施例1的配方用量为最佳配比。
以上实施仅为本发明的较佳实例，并不代表全部配方量。需要说明的是，在本发明配方中加入着色剂并不影响权利范围，根据实际需要可适当加入。

Claims (4)

1.一种驱蚊木塑磁性地板，其特征在于：由以下重量份的原料制成：复合木粉28～35份、PVC回收废料30～40份、PVC树脂15～20份、AC发泡剂0.2～0.4份、发泡调节剂7～8份、CPE 3.5～4.5份、活性轻钙5～10份、复合稳定剂2.8～3.5份、复合润滑剂1.5～1.8份、增强剂8～9份、硼酸锌15～20份、亚磷酸酯0.5～1份、纳米Fe3O4粒子0.01～0.03份。
2.如权利要求1所述的一种驱蚊木塑磁性地板，其特征在于：由以下重量份的原料制成：复合木粉30份、PVC回收废料35份、PVC树脂18份、AC发泡剂0.3份、发泡调节剂7.5份、CPE 4份、活性轻钙7份、复合稳定剂3.2份、复合润滑剂1.5份、增强剂8.5份、硼酸锌18份、亚磷酸酯0.8份、纳米Fe3O4粒子0.02份。
3.如权利要求1所述的一种驱蚊木塑磁性地板，其特征在于：所述的复合木粉是在锯末或秸秆粉末中添加含水量低于3％的艾叶和驱蚊草复配而成。
4.如权利要求1所述的一种驱蚊木塑磁性地板，其特征在于：所述的复合润滑剂是由椰子油脂肪酸二乙醇酰胺和硅酸油按照2：1的比例混合而成。
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CN105504595A (zh) * 2016-01-20 2016-04-20 吉林森工金桥地板集团有限公司 硅藻针叶环保地板
CN105647139A (zh) * 2016-01-18 2016-06-08 苏州法斯特信息科技有限公司 一种可生物降解塑胶材料及其制备方法
CN106189137A (zh) * 2016-07-29 2016-12-07 佛山市高明区诚睿基科技有限公司 一种驱蚊抗菌型的3d打印磁性材料
CN108047738A (zh) * 2017-12-12 2018-05-18 浙江金华天开电子材料有限公司 一种基于木塑结构的pvc地板及其制备方法
CN108795081A (zh) * 2017-05-01 2018-11-13 张家界恒林生态木有限公司 一种环保木塑复合材料及其制备方法
CN109988432A (zh) * 2019-01-15 2019-07-09 王少卿 一种抗菌防蚊负离子秸塑复合材料及其制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105647139A (zh) * 2016-01-18 2016-06-08 苏州法斯特信息科技有限公司 一种可生物降解塑胶材料及其制备方法
CN105504595A (zh) * 2016-01-20 2016-04-20 吉林森工金桥地板集团有限公司 硅藻针叶环保地板
CN106189137A (zh) * 2016-07-29 2016-12-07 佛山市高明区诚睿基科技有限公司 一种驱蚊抗菌型的3d打印磁性材料
CN108795081A (zh) * 2017-05-01 2018-11-13 张家界恒林生态木有限公司 一种环保木塑复合材料及其制备方法
CN108047738A (zh) * 2017-12-12 2018-05-18 浙江金华天开电子材料有限公司 一种基于木塑结构的pvc地板及其制备方法
CN109988432A (zh) * 2019-01-15 2019-07-09 王少卿 一种抗菌防蚊负离子秸塑复合材料及其制备方法

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