CN109020485B - 一种免除铁环保沙漠白陶瓷及其制备工艺 - Google Patents

一种免除铁环保沙漠白陶瓷及其制备工艺 Download PDF

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CN109020485B
CN109020485B CN201811078889.XA CN201811078889A CN109020485B CN 109020485 B CN109020485 B CN 109020485B CN 201811078889 A CN201811078889 A CN 201811078889A CN 109020485 B CN109020485 B CN 109020485B
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颜巍峰
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Fujian Dehua Mingyuan Ceramic Co ltd
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Abstract

本发明涉及陶瓷制造领域，具体的涉及一种免除铁环保沙漠白陶瓷及其制备工艺。该种免除铁环保沙漠白陶瓷，所述陶瓷坯体的原料包括高岭土、白云石、长石、石英、碳酸钡、针铁矿、黑云母、钛铁矿。本发明提供了一种免除铁环保沙漠白陶瓷及其制备工艺，该种沙漠白陶瓷具有白瓷的基底，且在白瓷基底的表面均匀的分布了黑色的铁砂斑点，在烧制时引入含硫气体，使白瓷基底上形成了淡黄色的釉面效果，使得该种沙漠白陶瓷形成了沙漠一样的斑纹、增添了沙漠的感觉，具有独特的艺术效果，其釉面效果是现有的陶瓷中所未出现的；适合作为高档家用陶瓷、工艺陶瓷的制作及艺术陶瓷的制作，将瓷土中的铁作为白瓷的装饰效果，一举多得、节能环保。

Description

一种免除铁环保沙漠白陶瓷及其制备工艺
技术领域
本发明涉及陶瓷制造领域，具体的涉及一种免除铁环保沙漠白陶瓷及其制备工艺。
背景技术
白瓷是我国最为具有代表性的品种之一，古代白瓷的制作，并不是在釉料中加进白色呈色剂，而是选择含铁量较少的瓷土和釉料加工精制，使含铁量降低到最少的程度。这样在洁白的瓷胎上施以纯净的透明釉，就能烧制白度很高的白瓷。在白瓷表面的装饰通常采用的是使用青花、粉彩等装饰手法，其主要是通过白瓷的底色承托出图案的效果。
现有的，白瓷在制造过程中必须保持含铁量较少，因此在胎和釉的制备时必须经过多道除铁程序，其成本高、效率慢，此外，陶瓷制品在我国使用非常广泛，制备陶瓷的技术也是非常成熟。传统的陶瓷表面装饰方法是在陶瓷制品表面上釉，釉层光滑、亮度高，既可使陶瓷制品外观更美，又可以增加其耐受度。随着人们生活水平的不断提高，审美需求也在不断的变化，在釉面上会辅以特殊的纹理进行装饰，尤其是随着人们对古朴、粗旷风格提升，传统的白瓷装饰方式具有更多的提升空间。
发明内容
为了解决上述问题，本发明提供一种免除铁环保沙漠白陶瓷及其制备工艺。
一种免除铁环保沙漠白陶瓷，其特征在于，包括陶瓷坯体和附着于陶瓷坯体外的透明釉，所述陶瓷坯体的原料组份如下：高岭土50-60份、白云石10-15份、长石5-10份、石英5-10份、碳酸钡1-5份、针铁矿5-10份、黑云母5-10份、钛铁矿1-5份。
优化的，陶瓷坯体的原料组份如下：高岭土53份、白云石13份、长石10份、石英6份、碳酸钡2份、针铁矿6份、黑云母7份、钛铁矿3份。
优化的，陶瓷坯体的原料组份如下：高岭土58份、白云石11份、长石6份、石英7份、碳酸钡3份、针铁矿8份、黑云母5份、钛铁矿2份。
优化的，陶瓷坯体的原料组份如下：高岭土55份、白云石12份、长石7份、石英8份、碳酸钡1份、针铁矿7份、黑云母6份、钛铁矿4份。
一种免除铁环保沙漠白陶瓷的制备工艺，所述具体步骤如下：
步骤1，将高岭土、白云石、长石、石英、碳酸钡按比例配置，在湿球磨机中混合球磨；
步骤2，将针铁矿、黑云母、钛铁矿按照比例配置，依次经粉碎、混合干球磨后过100目筛，获得粉料；
步骤3，将步骤2获得的粉料加入步骤1的球磨机中，经球磨1-2小时混合球磨后获得陶瓷坯体浆料；
步骤4：将陶瓷坯体浆料制成陶瓷坯体；
步骤5：等待陶瓷坯体表面干燥后放入窑炉中烧制成型。
进一步的，步骤1中湿球磨机中按料：球：水＝1:1-2:2-3的比例混合球磨。
进一步的，步骤3的浆料过200目筛后制成陶瓷坯体。
进一步的，步骤4的陶瓷坯体表面施透明釉。
进一步的，步骤5中窑炉的升温控制如下：
预热升温，窑炉1-3小时，由常温预热升温至500-600℃；
快速升温，窑炉内为还原气氛，窑炉经2-3小时升温至1100-1150℃；
高温烧成，向窑炉中通入含硫气体，经4-5小时快速升温至1250℃-1350℃烧制成型；
缓慢降温段，经2-5小时降温至常温，即得免除铁环保沙漠白陶瓷。
进一步的，窑炉中通入含硫气体的含硫量为3.5-3.8％。
本发明提供了一种免除铁环保沙漠白陶瓷及其制备工艺，该种沙漠白陶瓷具有白瓷的基底，且在白瓷基底的表面均匀的分布了黑色的铁砂斑点，在烧制时引入含硫气体，使白瓷基底上形成了淡黄色的釉面效果，使得该种沙漠白陶瓷形成了沙漠一样的斑纹、增添了沙漠的感觉，具有独特的艺术效果，其釉面效果是现有的陶瓷中所未出现的；经过测试本发明提供的免除铁环保沙漠白陶瓷无铅隔析出、吸水率3-5％，适合作为高档家用陶瓷、工艺陶瓷的制作及艺术陶瓷的制作，在坯体的制备过程中免去了除铁的程序，将瓷土中的铁作为白瓷的装饰效果，一举多得、节能环保。
具体实施方式
以下通过具体实施方式对本发明作进一步的描述。
一种免除铁环保沙漠白陶瓷，其特征在于，包括陶瓷坯体和附着于陶瓷坯体外的透明釉，所述陶瓷坯体的原料组份如下：高岭土50-60份、白云石10-15份、长石5-10份、石英5-10份、碳酸钡1-5份、针铁矿5-10份、黑云母5-10份、钛铁矿1-5份。
具体实施例一：
一种免除铁环保沙漠白陶瓷，包括陶瓷坯体和附着于陶瓷坯体外的透明釉，所述陶瓷坯体的原料组份如下：高岭土53份、白云石13份、长石10份、石英6份、碳酸钡2份、针铁矿6份、黑云母7份、钛铁矿3份。
具体实施例二：
一种免除铁环保沙漠白陶瓷，包括陶瓷坯体和附着于陶瓷坯体外的透明釉，所述陶瓷坯体的原料组份如下：高岭土58份、白云石11份、长石6份、石英7份、碳酸钡3份、针铁矿8份、黑云母5份、钛铁矿2份。
具体实施例三：
一种免除铁环保沙漠白陶瓷，包括陶瓷坯体和附着于陶瓷坯体外的透明釉，所述陶瓷坯体的原料组份如下：高岭土55份、白云石12份、长石7份、石英8份、碳酸钡1份、针铁矿7份、黑云母6份、钛铁矿4份。
一种免除铁环保沙漠白陶瓷的制备工艺，所述具体步骤如下：
步骤1，将高岭土、白云石、长石、石英、碳酸钡按比例配置，在湿球磨机中混合球磨，湿球磨机中按料：球：水＝1:1-2:2-3的比例混合球磨，减少了原有的坯体除铁的过程，简化制作工艺；
步骤2，将针铁矿、黑云母、钛铁矿按照比例配置，依次经粉碎、混合干球磨后过100目筛，获得粉料；
步骤3，将步骤2获得的粉料加入步骤1的球磨机中，经球磨1-2小时混合球磨后获得陶瓷坯体浆料，浆料过200目筛；
步骤4：将陶瓷坯体浆料制成陶瓷坯体，陶瓷坯体表面施透明釉，此时由针铁矿、黑云母、钛铁混合成的粉料均匀的分布于坯体的表面并被透明釉所覆盖，粉料在烧成后可形成黑色的铁砂斑点，由于粉料的颗粒小，能保证坯体表面的平整，提高烧成率；
步骤5：等待陶瓷坯体表面干燥后放入窑炉中烧制成型，
窑炉的升温控制如下：
预热升温，窑炉1-3小时，由常温预热升温至500-600℃；
快速升温，窑炉内为还原气氛，窑炉经2-3小时升温至1100-1150℃；
高温烧成，向窑炉中通入含硫量为3.5-3.8％含硫气体，经4-5小时快速升温至1250℃-1350℃烧制成型，含硫气体与陶瓷坯体表面的粉体进行反应，产生黑色铁砂斑点，在大火阶段的使用原焰,使釉面的Fe2O3呈淡黄色，淡黄色的深浅由釉面的厚薄进行控制；
缓慢降温段，经2-5小时降温至常温，即得免除铁环保沙漠白陶瓷。
本发明提供了一种免除铁环保沙漠白陶瓷及其制备工艺，该种沙漠白陶瓷具有白瓷的基底，且在白瓷基底的表面均匀的分布了黑色的铁砂斑点，在烧制时引入含硫气体，使白瓷基底上形成了淡黄色的釉面效果，使得该种沙漠白陶瓷形成了沙漠一样的斑纹、增添了沙漠的感觉，具有独特的艺术效果，其釉面效果是现有的陶瓷中所未出现的；经过测试本发明提供的免除铁环保沙漠白陶瓷无铅隔析出、吸水率3-5％，适合作为高档家用陶瓷、工艺陶瓷的制作及艺术陶瓷的制作，在坯体的制备过程中免去了除铁的程序，将瓷土中的铁作为白瓷的装饰效果，一举多得、节能环保。
上述仅为本发明的具体实施方式，但本发明的设计构思并不局限于此，凡利用此构思对本发明进行非实质性的改动，均应属于侵犯本发明保护范围的行为。

Claims (8)

1.一种免除铁环保沙漠白陶瓷，其特征在于，包括陶瓷坯体和附着于陶瓷坯体外的透明釉，所述陶瓷坯体的原料组分如下：高岭土50-60份、白云石10-15份、长石5-10份、石英5-10份、碳酸钡1-5份、针铁矿5-10份、黑云母5-10份、钛铁矿1-5份，
制备该陶瓷的步骤如下：
步骤1，将高岭土、白云石、长石、石英、碳酸钡按比例配置，在湿球磨机中混合球磨；
步骤2，将针铁矿、黑云母、钛铁矿按照比例配置，依次经粉碎、混合干球磨后过100目筛，获得粉料；
步骤3，将步骤2获得的粉料加入步骤1的球磨机中，经球磨1-2小时混合球磨后获得陶瓷坯体浆料；
步骤4：将陶瓷坯体浆料制成陶瓷坯体；
步骤5：等待陶瓷坯体表面干燥后放入窑炉中烧制成型，窑炉的升温控制如下：
预热升温，窑炉1－3小时，由常温预热升温至500－600℃；
快速升温，窑炉内为还原气氛，窑炉经2－3小时升温至1100－1150℃；
高温烧成，向窑炉中通入含硫气体，经4－5小时快速升温至1250℃－1350℃烧制成型；
缓慢降温段，经2－5小时降温至常温，即得免除铁环保沙漠白陶瓷。
2.根据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于，陶瓷坯体的原料组分如下：高岭土53份、白云石13份、长石10份、石英6份、碳酸钡2份、针铁矿6份、黑云母7份、钛铁矿3份。
3.据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于，陶瓷坯体的原料组分如下：高岭土58份、白云石11份、长石6份、石英7份、碳酸钡3份、针铁矿8份、黑云母5份、钛铁矿2份。
4.根据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于，陶瓷坯体的原料组分如下：高岭土55份、白云石12份、长石7份、石英8份、碳酸钡1份、针铁矿7份、黑云母6份、钛铁矿4份。
5.根据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于：所述步骤1中湿球磨机中按料：球：水=1:1-2:2-3的比例混合球磨。
6.根据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于：步骤3的浆料过200目筛后制成陶瓷坯体。
7.根据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于：所述步骤4的陶瓷坯体表面施透明釉。
8.根据权利要求1所述的免除铁环保沙漠白陶瓷，其特征在于，窑炉中通入含硫气体的含硫量为3.5-3.8％。
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