CN108974525A - The Processes and apparatus of photovoltaic module attaching foam tape - Google Patents
The Processes and apparatus of photovoltaic module attaching foam tape Download PDFInfo
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- CN108974525A CN108974525A CN201810897742.7A CN201810897742A CN108974525A CN 108974525 A CN108974525 A CN 108974525A CN 201810897742 A CN201810897742 A CN 201810897742A CN 108974525 A CN108974525 A CN 108974525A
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- photovoltaic module
- foam tape
- lifting rotation
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- 239000006260 foam Substances 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 39
- 230000008569 process Effects 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 159
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 230000000630 rising effect Effects 0.000 claims abstract description 8
- 239000002390 adhesive tape Substances 0.000 claims abstract 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000344 soap Substances 0.000 claims 2
- 230000007423 decrease Effects 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 claims 1
- 230000004807 localization Effects 0.000 claims 1
- 238000002407 reforming Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 239000000853 adhesive Substances 0.000 description 22
- 230000001070 adhesive effect Effects 0.000 description 22
- 239000003292 glue Substances 0.000 description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- 239000000741 silica gel Substances 0.000 description 12
- 229910002027 silica gel Inorganic materials 0.000 description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 238000004026 adhesive bonding Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- 238000009432 framing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000010606 normalization Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
- B65C9/04—Devices for moving articles, e.g. containers, past labelling station having means for rotating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种光伏组件贴附泡棉胶带的工艺及设备。The invention relates to a process and equipment for attaching foam tape to a photovoltaic module.
背景技术Background technique
光伏组件是由玻璃、电池片等组成的产品,且玻璃、电池片都属于易碎品,光伏组件生产过程中要在四条边上装上铝型材边框,类似相框一样,以达到保护光伏组件、不易变形、方便运输、易安装等功能。铝型材边框上有凹槽,光伏组件四条边分别插入四条铝型材上的凹槽内,形成一个矩形框。光伏组件四周形成的铝型材框是不牢固的,必需要在结合部位形成牢固的连接成为一体,现有两种工艺能使光伏组件与铝型材边框形成牢固的连接:1.在铝型材凹槽内涂上硅胶,硅胶固化后使光伏组件与铝型材边框形成牢固的连接,其缺点是容易溢胶,弄脏光伏组件、增加清洗工艺、需要很长的固化时间、固化需要占用车间面积及相应的设备、硅胶有气味、水解后发黑、成本高等;2.采用国外进口设备贴附泡棉胶带,通过泡棉胶带粘接力和过盈配合使光伏组件与铝型材边框形成牢固的连接。该设备采用六轴机器人抓取光伏组件到贴附机构上完成贴泡棉胶带的工艺,贴完第一条边,六轴机器人把光伏组件旋转90度,回到起始位置,贴第二条边,如此循环贴完成四条边贴泡棉胶带。购买该设备要整线采购整条光伏组件生产线,贴附泡棉胶带的设备不单卖,单件光伏组件完成此工艺节拍长,客户投资额巨大、交期长,不能兼容现有的生产线。Photovoltaic modules are products composed of glass, battery sheets, etc., and glass and battery sheets are fragile products. During the production process of photovoltaic modules, aluminum profile frames must be installed on the four sides, similar to photo frames, to protect the photovoltaic modules. Deformation, convenient transportation, easy installation and other functions. There are grooves on the frame of the aluminum profile, and the four sides of the photovoltaic module are respectively inserted into the grooves on the four aluminum profiles to form a rectangular frame. The aluminum profile frame formed around the photovoltaic module is not firm, and it must form a firm connection at the joint part to form a whole. There are two existing processes that can make the photovoltaic module and the aluminum profile frame form a firm connection: 1. In the groove of the aluminum profile Coat the inside with silica gel. After the silica gel is cured, the photovoltaic module and the aluminum profile frame form a firm connection. The disadvantage is that it is easy to overflow the glue, dirty the photovoltaic module, increase the cleaning process, require a long curing time, and the curing needs to occupy the workshop area and corresponding 2. Imported equipment is used to attach foam tape, and the photovoltaic module and the aluminum profile frame form a firm connection through the adhesive force and interference fit of the foam tape. The equipment uses a six-axis robot to grab the photovoltaic module and attach it to the attachment mechanism to complete the process of pasting the foam tape. After pasting the first side, the six-axis robot rotates the photovoltaic module by 90 degrees, returns to the starting position, and pastes the second strip. side, so that the loop is pasted to complete the four sides of the foam tape. To purchase this equipment, you need to purchase the entire photovoltaic module production line. The equipment attached to the foam tape is not sold separately. The process of completing this process for a single photovoltaic module takes a long time. The customer has a huge investment and a long delivery period, which is not compatible with the existing production line.
发明内容Contents of the invention
为克服上述缺点,本发明的目的在于提供一种取代了光伏组件装框通过硅胶固化粘接的工艺、没有硅胶固化粘接工艺的所有缺点、且大大降低生产成本、单件光伏组件完成贴附泡棉胶带工艺节拍短、更好的兼容现场生产线设备的光伏组件贴附泡棉胶带的工艺及设备。In order to overcome the above shortcomings, the purpose of the present invention is to provide a process that replaces the process of photovoltaic module framing through silica gel curing and bonding, without all the shortcomings of the silica gel curing and bonding process, and greatly reduces production costs. A single photovoltaic module can be attached The foam tape process has a short cycle time and is better compatible with the process and equipment of the photovoltaic modules attached to the foam tape of the on-site production line equipment.
为了达到以上目的,本发明采用的技术方案是:一种光伏组件贴附泡棉胶带的工艺,包括以下步骤:传送步骤,将光伏组件由输送机构运输至升降旋转机构;归正步骤,归正机构将所述升降旋转机构上的光伏组件按照升降旋转机构的旋转中心为基准归正;贴附步骤,定位机构将光伏组件固定在所述升降旋转机构上,所述升降旋转机构带动光伏组件上升,贴胶头对上升后的光伏组件的第一边进行贴附泡棉胶带,所述第一边贴附完成后,由胶带切断机构切断泡棉胶带,所述贴胶头复位,所述升降旋转机构带动光伏组件旋转90°,再依次对光伏组件的第二边、第三边、第四边贴附,直至四边均贴附完成;送料步骤,所述升降旋转机构带动四边均贴附有泡棉胶带的光伏组件下降,所述定位机构松开升降旋转机构上的光伏组件,所述输送机构将四边均贴附有泡棉胶带的光伏组件输送至下一个工位,上一工位待贴泡棉胶带的光伏组件由输送机构输送至升降旋转机构,再按以上步骤循环。In order to achieve the above objectives, the technical solution adopted by the present invention is: a process for attaching foam tape to photovoltaic modules, including the following steps: the transport step, transporting the photovoltaic modules from the conveying mechanism to the lifting and rotating mechanism; the normalizing step, normalizing The mechanism normalizes the photovoltaic module on the lifting and rotating mechanism according to the rotation center of the lifting and rotating mechanism; in the attaching step, the positioning mechanism fixes the photovoltaic module on the lifting and rotating mechanism, and the lifting and rotating mechanism drives the photovoltaic module to rise , the gluing head attaches the foam tape to the first side of the rising photovoltaic module, after the first side is attached, the foam tape is cut off by the tape cutting mechanism, the gluing head resets, and the lifting The rotating mechanism drives the photovoltaic module to rotate 90°, and then attaches the second side, the third side, and the fourth side of the photovoltaic module in sequence until all four sides are attached; in the feeding step, the lifting and rotating mechanism drives the four sides to attach The photovoltaic module of the foam tape is lowered, the positioning mechanism releases the photovoltaic module on the lifting and rotating mechanism, and the conveying mechanism transports the photovoltaic module with the foam tape attached to the four sides to the next station. The photovoltaic modules pasted with foam tape are transported by the conveying mechanism to the lifting and rotating mechanism, and then circulated according to the above steps.
本发明光伏组件贴附泡棉胶带的工艺的有益效果是,其一,采用泡棉胶带取代了光伏组件装框通过硅胶固化粘接的工艺,采用泡棉胶带装框,没有硅胶固化粘接工艺所带来的易溢胶,弄脏光伏组件、增加清洗工艺、需要很长的固化时间、固化需要占用车间面积及相应的设备、硅胶有气味、水解后发黑、成本高问题;其二,单件光伏组件通过上述工艺完成贴附泡棉胶带的工艺节拍短、更好的兼容现场生产线设备,无需购买该设备要整线采购整条光伏组件生产线,降低了生产成本,与现有采用硅胶固化粘接工艺技术相比,本申请光伏组件贴附泡棉胶带的工艺流程更合理,不需要固化时间,减少了光伏组件生产的工艺数量及设备数量,减少了生产车间的面积。The beneficial effects of the process of attaching the foam tape to the photovoltaic module of the present invention are as follows: firstly, the foam tape is used to replace the process of framing the photovoltaic module through silica gel curing and bonding, and the foam tape is used to mount the frame without the curing and bonding process of silica gel The resulting glue is prone to spillage, dirtying photovoltaic modules, increasing the cleaning process, requiring a long curing time, curing needs to occupy the workshop area and corresponding equipment, silica gel has an odor, blackens after hydrolysis, and high cost; second, A single photovoltaic module is attached to the foam tape through the above process. The process cycle is short, and it is better compatible with the on-site production line equipment. It is not necessary to purchase the entire photovoltaic module production line, which reduces the production cost. Compared with the existing silica gel Compared with curing and bonding technology, the technological process of attaching foam tape to photovoltaic modules in this application is more reasonable, does not require curing time, reduces the number of processes and equipment for photovoltaic module production, and reduces the area of the production workshop.
优选地,在所述贴附步骤过程中,还包括对贴附的泡棉胶带的外部刷上肥皂水步骤,利于后期装框。Preferably, during the attaching step, a step of brushing soapy water on the outside of the attached foam tape is also included, which is beneficial for framing later.
优选地,所述归正机构对位于升降旋转机构上的光伏组件的前后左右侧进行归正。对升降旋转机构上光伏组件四边进行归正,保证了光伏组件在升降旋转机构上的位置的精确性。Preferably, the normalizing mechanism normalizes the front, rear, left, and right sides of the photovoltaic module on the lifting and rotating mechanism. The four sides of the photovoltaic module on the lifting and rotating mechanism are corrected to ensure the accuracy of the position of the photovoltaic module on the lifting and rotating mechanism.
优选地,所述贴胶头由两轴移动机构驱动,所述贴胶头通过控制器控制两轴移动机构的移动位置,来控制贴胶头在水平方向的位置。不管何种尺寸的光伏组件,控制器通过两轴移动机构始终能将贴胶头调整至光伏组件的外侧,适用性强。Preferably, the gluing head is driven by a two-axis moving mechanism, and the position of the gluing head in the horizontal direction is controlled by controlling the moving position of the two-axis moving mechanism through a controller. Regardless of the size of the photovoltaic module, the controller can always adjust the glue head to the outside of the photovoltaic module through the two-axis moving mechanism, which has strong applicability.
一种光伏组件贴附泡棉胶带设备,包括设置在机架上的输送机构、升降旋转机构、归正机构以及贴胶头,所述输送机构用以传送待贴附泡棉胶带的光伏组件;所述升降旋转机构位于输送机构内,用以将光伏组件从输送机构上顶起并旋转,所述升降旋转机构每次旋转90°,所述升降旋转机构的顶部设置有用以固定光伏组件不晃动的定位机构;所述归正机构设置在升降旋转机构的外侧,用以将升降旋转机构上的光伏组件归正;所述贴胶头通过两轴移动机构滑动设置在机架上,所述贴胶头位于上升后的升降旋转机构的一侧并能沿其一侧来回滑动,所述贴胶头上设置有胶带切断机构。A photovoltaic module attaching foam tape equipment, including a conveying mechanism arranged on a frame, a lifting and rotating mechanism, a normalizing mechanism and a glue applicator, and the conveying mechanism is used to convey the photovoltaic module to be attached with foam tape; The lifting and rotating mechanism is located in the conveying mechanism to lift and rotate the photovoltaic module from the conveying mechanism. The lifting and rotating mechanism rotates 90° each time. The positioning mechanism; the normalizing mechanism is arranged on the outside of the lifting and rotating mechanism to normalize the photovoltaic modules on the lifting and rotating mechanism; The glue head is located on one side of the raised lifting and rotating mechanism and can slide back and forth along one side, and the glue applying head is provided with a tape cutting mechanism.
本发明光伏组件贴附泡棉胶带设备的有益效果是,其一,贴胶头将泡棉胶带贴附在升降旋转机构上光伏组件上,通过升降旋转机构、来回移动贴胶头、胶带切断机构的工作来实现对光伏组件的四边贴附泡棉胶带,取代了光伏组件装框通过硅胶固化粘接的工艺,采用泡棉胶带装框,没有硅胶固化粘接工艺所带来的易溢胶,弄脏光伏组件、增加清洗工艺、需要很长的固化时间、固化需要占用车间面积及相应的设备、硅胶有气味、水解后发黑、成本高问题;其二,单件光伏组件通过上述设备完成贴附泡棉胶带的工艺节拍短,能更好的兼容现场生产线设备,结构更简单,采购成本更低,无需购买该设备要整线采购整条光伏组件生产线,降低了生产成本,与现有采用硅胶固化粘接工艺技术相比,本申请光伏组件贴附泡棉胶带设备的工艺流程更合理,不需要固化时间,减少了光伏组件生产的工艺数量及设备数量,减少了生产车间的面积。The beneficial effects of the device for attaching foam tape to photovoltaic modules of the present invention are as follows: First, the adhesive head attaches the foam tape to the photovoltaic module on the lifting and rotating mechanism, and moves the adhesive head and tape cutting mechanism back and forth through the lifting and rotating mechanism The four sides of the photovoltaic module are attached with foam tape, which replaces the process of framing photovoltaic modules through silica gel curing and bonding. The foam tape is used to mount the frame without the glue that is easily spilled due to the silica gel curing and bonding process. Contamination of photovoltaic modules, increased cleaning process, long curing time, workshop area and corresponding equipment required for curing, odor of silica gel, blackening after hydrolysis, high cost; second, a single photovoltaic module is completed by the above equipment The process cycle of attaching the foam tape is short, which is better compatible with the on-site production line equipment, the structure is simpler, and the procurement cost is lower. There is no need to purchase the equipment to purchase the entire photovoltaic module production line, which reduces the production cost. Compared with the existing Compared with the silica gel curing and bonding process technology, the process flow of the photovoltaic module attachment foam tape equipment in this application is more reasonable, does not require curing time, reduces the number of processes and equipment for photovoltaic module production, and reduces the area of the production workshop.
优选地,所述机架上设置有肥皂水系统,所述肥皂水系统通过管路与喷嘴连接,所述喷嘴设置在所述贴胶头上,所述喷嘴对准所述上升后的升降旋转机构的一侧。在贴好泡棉胶带后,再在光伏组件的泡棉胶带外侧刷有肥皂水,利于后期光伏组件装框。Preferably, the frame is provided with a soapy water system, and the soapy water system is connected to a nozzle through a pipeline, and the nozzle is arranged on the glue application head, and the nozzle is aligned with the rising lifting rotation side of the institution. After pasting the foam tape, brush soapy water on the outer side of the foam tape of the photovoltaic module, which is conducive to the later mounting of the photovoltaic module.
优选地,所述归正机构设置有四组,分别位于所述升降旋转机构的前、后、左、右侧。对升降旋转机构上光伏组件四边进行归正,保证了光伏组件在升降旋转机构上的位置的精确性。Preferably, there are four sets of the correcting mechanism, which are respectively located at the front, rear, left and right sides of the lifting and rotating mechanism. The four sides of the photovoltaic module on the lifting and rotating mechanism are corrected to ensure the accuracy of the position of the photovoltaic module on the lifting and rotating mechanism.
优选地,还包括泡棉胶带上料机构,所述泡棉胶带上料机构滑动设置在机架上并位于贴胶头的下方。泡棉胶带上料机构为贴胶头提供泡棉胶带,使其能把泡棉胶带贴附在光伏组件上。Preferably, a foam tape feeding mechanism is also included, and the foam tape feeding mechanism is slidably arranged on the frame and located below the glue application head. The foam tape feeding mechanism provides the foam tape to the adhesive head so that it can attach the foam tape to the photovoltaic module.
优选地,所述定位机构为吸盘或夹爪。Preferably, the positioning mechanism is a suction cup or a jaw.
附图说明Description of drawings
图1为本实施例光伏组件贴附泡棉胶带的设备对光伏组件第二/四边贴附泡棉胶带的第一种角度的立体图;Fig. 1 is the perspective view of the first angle of attaching the foam tape to the second/four sides of the photovoltaic module by the equipment for attaching the foam tape to the photovoltaic module in this embodiment;
图2为本实施例光伏组件贴附泡棉胶带的设备对光伏组件的第一种角度的立体图;Fig. 2 is a perspective view of the first angle of the device for attaching foam tape to the photovoltaic module in this embodiment;
图3为本实施例光伏组件贴附泡棉胶带的设备对光伏组件的第二种角度的立体图;FIG. 3 is a perspective view of a second angle of the photovoltaic module to the photovoltaic module by the device for attaching the foam tape to the photovoltaic module in this embodiment;
图4为本实施例光伏组件贴附泡棉胶带的设备中升降旋转机构的立体图;Fig. 4 is a perspective view of the lifting and rotating mechanism in the equipment for attaching foam tape to photovoltaic modules in this embodiment;
图5为本实施例光伏组件贴附泡棉胶带的设备中输送机构与升降旋转机构配合的立体图;Fig. 5 is a perspective view of the cooperation between the conveying mechanism and the lifting and rotating mechanism in the equipment for attaching foam tape to photovoltaic modules in this embodiment;
图6为本实施例光伏组件贴附泡棉胶带的设备中贴胶头的立体图。Fig. 6 is a perspective view of the adhesive head in the device for attaching the foam tape to the photovoltaic module of this embodiment.
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
参见附图1-3所示,本实施例的一种光伏组件贴附泡棉胶带的工艺,包括以下步骤:Referring to Figures 1-3, a process for attaching foam tape to photovoltaic modules in this embodiment includes the following steps:
传送步骤,将光伏组件1由输送机构2运输至升降旋转机构3;Transport step, transporting the photovoltaic module 1 from the conveying mechanism 2 to the lifting and rotating mechanism 3;
归正步骤,归正机构4将升降旋转机构3上的光伏组件1按照升降旋转机构3的旋转中心为基准归正,为了实现更好的精确定位,归正机构4可以对位于升降旋转机构3上的光伏组件1的前后左右侧进行归正;In the normalization step, the normalization mechanism 4 normalizes the photovoltaic module 1 on the lifting and rotating mechanism 3 according to the rotation center of the lifting and rotating mechanism 3. In order to achieve better precise positioning, the normalizing mechanism 4 can be positioned on the lifting and rotating mechanism 3 The front, back, left, and right sides of the photovoltaic module 1 on the top are normalized;
贴附步骤,定位机构6将光伏组件1固定在升降旋转机构3上,升降旋转机构3带动光伏组件1上升,贴胶头5对上升后的光伏组件1的第一边进行贴附泡棉胶带,第一边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,升降旋转机构3带动光伏组件1旋转90°,贴胶头5对光伏组件1的第二边进行贴附泡棉胶带,第二边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,升降旋转机构3带动光伏组件1再旋转90°,贴胶头5对光伏组件1的第三边进行贴附泡棉胶带,第三边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,升降旋转机构3带动光伏组件1再旋转90°,贴胶头5对光伏组件1的第四边进行贴附泡棉胶带,第四边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,光伏组件1的四边均贴附有泡棉胶带;In the attaching step, the positioning mechanism 6 fixes the photovoltaic module 1 on the lifting and rotating mechanism 3, and the lifting and rotating mechanism 3 drives the photovoltaic module 1 to rise, and the adhesive head 5 attaches the foam tape to the first side of the raised photovoltaic module 1 , after the attachment of the first side is completed, the foam tape is cut off by the tape cutting mechanism, the adhesive head 5 is reset, the lifting and rotating mechanism 3 drives the photovoltaic module 1 to rotate 90°, and the adhesive head 5 attaches the second side of the photovoltaic module 1 The foam tape is attached. After the second side is attached, the foam tape is cut off by the tape cutting mechanism, the glue head 5 is reset, the lifting and rotating mechanism 3 drives the photovoltaic module 1 to rotate 90° again, and the glue head 5 is aligned with the photovoltaic module 1. The foam tape is attached on the third side. After the attachment of the third side is completed, the foam tape is cut off by the tape cutting mechanism, and the adhesive head 5 is reset. The lifting and rotating mechanism 3 drives the photovoltaic module 1 to rotate 90° again, and the adhesive head 5 Attach the foam tape to the fourth side of the photovoltaic module 1. After the fourth side is attached, the foam tape is cut off by the tape cutting mechanism, the adhesive head 5 is reset, and the four sides of the photovoltaic module 1 are attached with foam tape ;
送料步骤,升降旋转机构3带动四边均贴附有泡棉胶带的光伏组件1下降,定位机构6松开升降旋转机构3上的光伏组件1,输送机构2将四边均贴附有泡棉胶带的光伏组件1输送至下一个工位,上一工位待贴泡棉胶带的光伏组件1由输送机构2输送至升降旋转机构3,再按以上步骤循环。In the feeding step, the lifting and rotating mechanism 3 drives the photovoltaic module 1 attached to the four sides of the foam tape to descend, the positioning mechanism 6 releases the photovoltaic module 1 on the lifting and rotating mechanism 3, and the conveying mechanism 2 pushes the photovoltaic module 1 attached to the four sides of the foam tape. The photovoltaic module 1 is conveyed to the next station, and the photovoltaic module 1 to be pasted with foam tape at the previous station is conveyed by the conveying mechanism 2 to the lifting and rotating mechanism 3, and then circulates according to the above steps.
在贴附步骤过程中还可以对贴附的泡棉胶带的外部刷上肥皂水步骤。There may also be a step of brushing the outside of the attached foam tape with soapy water during the attaching step.
此外,为了匹配不同尺寸/长方形的光伏组件1,贴胶头5由两轴移动机构7驱动,贴胶头5通过控制器控制两轴移动机构7的移动位置,来控制贴胶头5在水平方向的位置。In addition, in order to match different sizes/rectangular photovoltaic modules 1, the glue head 5 is driven by the two-axis moving mechanism 7, and the glue head 5 controls the moving position of the two-axis moving mechanism 7 through the controller to control the glue head 5 in the horizontal direction. The location of the direction.
上述的光伏组件贴附泡棉胶带的工艺可以使用本实施例中的光伏组件贴附泡棉胶带的设备,一种光伏组件贴附泡棉胶带的设备,包括设置在机架8上的输送机构2、升降旋转机构3、归正机构4以及贴胶头5,输送机构2用以传送待贴附泡棉胶带的光伏组件1;升降旋转机构3位于输送机构2内,用以将光伏组件1从输送机构2上顶起并旋转,升降旋转机构3每次旋转90°,升降旋转机构3的顶部设置有用以固定光伏组件1不晃动的定位机构6;归正机构4设置在升降旋转机构3的外侧,用以将升降旋转机构3上的光伏组件1归正,归正机构4可以设置有四组,分别位于升降旋转机构3的前、后、左、右侧;贴胶头5通过两轴移动机构7滑动设置在机架8上,贴胶头5位于上升后的升降旋转机构3的一侧并能沿其一侧来回滑动,贴胶头5上设置有胶带切断机构。The above-mentioned process of attaching foam tape to photovoltaic modules can use the equipment for attaching foam tape to photovoltaic modules in this embodiment, a device for attaching foam tape to photovoltaic modules, including a conveying mechanism arranged on the frame 8 2. The lifting and rotating mechanism 3, the normalizing mechanism 4 and the adhesive head 5, the conveying mechanism 2 is used to transport the photovoltaic module 1 to be attached with the foam tape; the lifting and rotating mechanism 3 is located in the conveying mechanism 2 to place the photovoltaic module 1 Lift up and rotate from the conveying mechanism 2, the lifting and rotating mechanism 3 rotates 90° each time, the top of the lifting and rotating mechanism 3 is provided with a positioning mechanism 6 for fixing the photovoltaic module 1 from shaking; the normalizing mechanism 4 is set on the lifting and rotating mechanism 3 The outer side of the lifting and rotating mechanism 3 is used to normalize the photovoltaic module 1 on the lifting and rotating mechanism 3. The normalizing mechanism 4 can be provided with four groups, which are respectively located at the front, rear, left and right sides of the lifting and rotating mechanism 3; The shaft moving mechanism 7 is slidably arranged on the frame 8, and the glue-applying head 5 is positioned at one side of the lifting and rotating mechanism 3 after the rise and can slide back and forth along its side, and the glue-applying head 5 is provided with a tape cutting mechanism.
机架8上设置有肥皂水系统9,肥皂水系统9通过管路与喷嘴91连接,喷嘴设置在贴胶头5上,喷嘴91对准上升后的升降旋转机构3的一侧。Frame 8 is provided with soapy water system 9, and soapy water system 9 is connected with nozzle 91 by pipeline, and nozzle is arranged on the gluing head 5, and nozzle 91 is aimed at the side of lifting rotating mechanism 3 after rising.
光伏组件贴附泡棉胶带的设备还包括泡棉胶带上料机构10,泡棉胶带上料机构10滑动设置在机架8上并位于贴胶头5的下方,可以由电机驱动,并通过控制器控制其与贴胶头5一同滑动。The equipment for attaching foam tape to photovoltaic modules also includes a foam tape feeding mechanism 10. The foam tape feeding mechanism 10 is slidably arranged on the frame 8 and is located below the glue head 5. It can be driven by a motor and controlled by The controller controls it to slide together with the glue head 5.
如图2所示,输送机构2可以为两条对应输送皮带,每个归正机构4均包括归正用的推板41、归正驱动源42,所述归正驱动源42可以为电机或气缸,当采用气缸时,推板41与气缸的伸缩杆固定,推板41由气缸控制其靠近或远离升降旋转机构3上的光伏组件1,当四组推板41靠近光伏组件1四侧时,实现了定位;当采用电机时,可以配合丝杆组件控制推板41靠近或远离升降旋转机构3上的光伏组件1,同样,当四组推板41靠近光伏组件1四侧时,实现了对光伏组件1的定位。As shown in Figure 2, the conveying mechanism 2 can be two corresponding conveying belts, and each resetting mechanism 4 all includes a push plate 41 and a resetting driving source 42 for resetting, and the resetting driving source 42 can be a motor or Cylinder, when the cylinder is used, the push plate 41 is fixed to the telescopic rod of the cylinder, and the push plate 41 is controlled by the cylinder to be close to or away from the photovoltaic module 1 on the lifting and rotating mechanism 3. When four groups of push plates 41 are close to the four sides of the photovoltaic module 1 , to achieve positioning; when the motor is used, the push plate 41 can be controlled to approach or stay away from the photovoltaic module 1 on the lifting and rotating mechanism 3 with the help of the screw assembly. Similarly, when four groups of push plates 41 are close to the four sides of the photovoltaic module 1, the Positioning of photovoltaic module 1.
如图3所示,升降旋转机构3包括升降气缸组件31、旋转电机组件32、光伏组件固定板33,所述旋转电机组件32设置在升降气缸组件31上方,所述升降气缸组件31的升降气缸能控制旋转电机组件32升降,光伏组件固定板33设置在旋转电机组件32上,所述旋转电机组件32的旋转电机控制光伏组件固定板33旋转。该升降旋转机构3未上顶旋转时,光伏组件固定板33与两条对应输送皮带等高,当该升降旋转机构3上顶后,光伏组件固定板33高于两条对应输送皮带,光伏组件固定板33的旋转不受限制。As shown in Figure 3, the lifting and rotating mechanism 3 includes a lifting cylinder assembly 31, a rotating motor assembly 32, and a photovoltaic module fixing plate 33. The rotating motor assembly 32 is arranged above the lifting cylinder assembly 31, and the lifting cylinder of the lifting cylinder assembly 31 The rotating motor assembly 32 can be controlled to rise and fall, and the photovoltaic module fixing plate 33 is arranged on the rotating motor assembly 32 , and the rotating motor of the rotating motor assembly 32 controls the photovoltaic module fixing plate 33 to rotate. When the lifting and rotating mechanism 3 is not up and rotating, the photovoltaic module fixing plate 33 is at the same height as the two corresponding conveying belts. When the lifting and rotating mechanism 3 is lifted, the photovoltaic module fixing plate 33 is higher than the two corresponding conveying belts. The rotation of the fixed plate 33 is not restricted.
定位机构6设置在光伏组件固定板33的顶部,定位机构6可以采用吸盘或夹爪,本实施例中采用的是吸盘,均匀分布在光伏组件固定板33上。The positioning mechanism 6 is arranged on the top of the photovoltaic module fixing plate 33 , and the positioning mechanism 6 can use suction cups or clamping claws. In this embodiment, suction cups are used, which are evenly distributed on the photovoltaic module fixing plate 33 .
贴胶头5可以采用市面上的结构,仅需用以将泡棉胶带贴附在光伏组件1的侧面,并使泡棉胶带与光伏组件1上表面、侧面、下表面粘贴在一起,使泡棉胶带成“[”形,如图4所示,本实施例中的贴胶头5可以采用如下结构,贴胶头5包括由若干滚轮51带动的贴胶皮带52、变形用的多组上下对应的圆锥台状的导向轮53、上压紧轮54以及下压紧轮55,所述滚轮51、导向轮53、上压紧轮54、下压紧轮55均能绕其自身中心轴旋转,多组上下对应的圆锥台状的导向轮53位于贴胶皮带52与上压紧轮54之间,所述下压紧轮55位于上压紧轮54下方且均平行设置,所述多组上下对应的圆锥台状的导向轮53的中心轴与水平面垂直,所述多组上下对应的圆锥台状的导向轮53从贴胶皮带52到上、下压紧轮54、55的圆锥台的坡度不断减小,用以实现泡棉胶带形成“[”形,上压紧轮54、下压紧轮55用以压紧光伏组件1侧边的上下表面的泡棉胶带。Adhesive head 5 can adopt the structure on the market, and only needs to be used to attach the foam tape to the side of the photovoltaic module 1, and make the foam tape stick together with the upper surface, side surface and lower surface of the photovoltaic module 1, so that the foam tape Cotton tape becomes "[" shape, and as shown in Figure 4, the adhesive head 5 in the present embodiment can adopt following structure, the adhesive head 5 comprises the adhesive belt 52 that is driven by some rollers 51, the multi-group up and down of deformation usefulness Corresponding truncated conical guide wheel 53, upper pinch wheel 54 and lower pinch wheel 55, described roller 51, guide wheel 53, last pinch wheel 54, lower pinch wheel 55 all can rotate around its own central axis , multiple groups of up and down corresponding truncated conical guide wheels 53 are located between the rubber belt 52 and the upper pinch wheel 54, and the lower pinch wheel 55 is located below the upper pinch wheel 54 and is all arranged in parallel. The central axis of the truncated conical guide wheel 53 corresponding up and down is perpendicular to the horizontal plane, and the corresponding truncated conical guide wheels 53 of the plurality of groups up and down are from the truncated cone of the rubber belt 52 to the upper and lower pressing wheels 54,55. The slope is continuously reduced to form a "[" shape of the foam tape, and the upper pressing wheel 54 and the lower pressing wheel 55 are used to press the foam tape on the upper and lower surfaces of the sides of the photovoltaic module 1 .
如图4所示,肥皂水系统9的喷嘴91设置在上压紧轮54、下压紧轮55的一侧,喷嘴91设置有两个,两个喷嘴91分别对准光伏组件1侧边泡棉胶带的上下端面,如图1所示,肥皂水系统9还包括供肥皂水排入的驱动泵92以及肥皂水储水桶93,驱动泵92、肥皂水储水桶93设置在机架8上,驱动泵92通过管路将肥皂水储水桶93内的液体打入喷嘴91。As shown in Figure 4, the nozzles 91 of the soapy water system 9 are arranged on one side of the upper pressing wheel 54 and the lower pressing wheel 55, and there are two nozzles 91, and the two nozzles 91 are respectively aimed at the side bubbles of the photovoltaic module 1. The upper and lower end faces of the cotton tape, as shown in Figure 1, the soapy water system 9 also includes a driving pump 92 and a soapy water storage bucket 93 for the soapy water to enter, and the driving pump 92 and the soapy water storage bucket 93 are arranged on the frame 8, Drive the pump 92 to drive the liquid in the soapy water storage tank 93 into the nozzle 91 through the pipeline.
切断机构可以设置在贴胶头5上,切断结构可以采用由气缸驱动的切刀。The cutting mechanism can be arranged on the glue head 5, and the cutting structure can adopt a cutter driven by an air cylinder.
光伏组件贴附泡棉胶带的设备的工作原理是:The working principle of the equipment for attaching foam tape to photovoltaic modules is:
光伏组件由两条对应输送皮带输送至升降旋转机构3的光伏组件固定板33上,光伏组件1四侧的推板41对其进行定位,精准定位后,吸盘6吸取光伏组件1,升降气缸组件31的气缸控制旋转电机组件32上升,光伏组件固定板33此时高于输送皮带,贴胶头5对上升后的光伏组件1的第一边进行贴附泡棉胶带,第一边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,旋转电机组件32的电机带动光伏组件1旋转90°,贴胶头5对光伏组件1的第二边进行贴附泡棉胶带,第二边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,旋转电机组件32的电机带动光伏组件1再旋转90°,贴胶头5对光伏组件1的第三边进行贴附泡棉胶带,第三边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,旋转电机组件32的电机带动光伏组件1再旋转90°,贴胶头5对光伏组件1的第四边进行贴附泡棉胶带,第四边贴附完成后,由胶带切断机构切断泡棉胶带,贴胶头5复位,光伏组件1的四边均贴附有泡棉胶带;升降气缸组件31的气缸带动四边均贴附有泡棉胶带的光伏组件1下降,吸盘松开光伏组件1,两条对应输送皮带将四边均贴附有泡棉胶带的光伏组件1输送至下一个工位,上一工位待贴泡棉胶带的光伏组件1由两条对应输送皮带输送至升降旋转机构3,再按以上步骤循环。The photovoltaic module is transported to the photovoltaic module fixing plate 33 of the lifting and rotating mechanism 3 by two corresponding conveyor belts, and the push plates 41 on the four sides of the photovoltaic module 1 position it. After precise positioning, the suction cup 6 absorbs the photovoltaic module 1, and the lifting cylinder assembly The cylinder of 31 controls the rotating motor assembly 32 to rise, and the photovoltaic module fixing plate 33 is higher than the conveying belt at this time, and the adhesive head 5 attaches the foam tape to the first side of the raised photovoltaic module 1, and the first side is attached Finally, the foam tape is cut off by the tape cutting mechanism, the adhesive head 5 is reset, the motor of the rotating motor assembly 32 drives the photovoltaic module 1 to rotate 90°, and the adhesive head 5 attaches the foam tape to the second side of the photovoltaic module 1, After the second side is attached, the foam tape is cut off by the tape cutting mechanism, the adhesive head 5 is reset, the motor of the rotating motor assembly 32 drives the photovoltaic module 1 to rotate 90° again, and the adhesive head 5 is aligned with the third side of the photovoltaic module 1. Attach the foam tape. After the third side is attached, the foam tape is cut off by the tape cutting mechanism, the glue head 5 is reset, the motor of the rotating motor assembly 32 drives the photovoltaic module 1 to rotate 90° again, and the glue head 5 pairs The fourth side of the photovoltaic module 1 is pasted with foam tape. After the fourth side is pasted, the foam tape is cut off by the tape cutting mechanism, and the adhesive head 5 is reset. The four sides of the photovoltaic module 1 are all pasted with foam tape; The cylinder of the lifting cylinder assembly 31 drives the photovoltaic module 1 with foam tape attached on all four sides to descend, the suction cup releases the photovoltaic module 1, and two corresponding conveyor belts transport the photovoltaic module 1 with foam tape attached to the next Station, the photovoltaic module 1 to be pasted with foam tape at the previous station is transported to the lifting and rotating mechanism 3 by two corresponding conveyor belts, and then circulates according to the above steps.
以上实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所做的等效变化或修饰,都应涵盖在本发明的保护范围内。The above embodiments are only to illustrate the technical concept and characteristics of the present invention. All equivalent changes or modifications shall fall within the protection scope of the present invention.
Claims (9)
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| CN110065693B (en) * | 2019-04-30 | 2023-11-21 | 深圳市誉辰智能装备股份有限公司 | Photovoltaic tile double-sided adhesive tape pasting device and photovoltaic tile double-sided adhesive tape pasting method |
| CN110323299A (en) * | 2019-07-30 | 2019-10-11 | 苏州鑫本智能科技有限公司 | Edge sealing structure and edge sealing method for photovoltaic module |
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