CN109120223B - Four-side synchronous attaching equipment for foam adhesive tape - Google Patents

Four-side synchronous attaching equipment for foam adhesive tape Download PDF

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Publication number
CN109120223B
CN109120223B CN201811129452.4A CN201811129452A CN109120223B CN 109120223 B CN109120223 B CN 109120223B CN 201811129452 A CN201811129452 A CN 201811129452A CN 109120223 B CN109120223 B CN 109120223B
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CN
China
Prior art keywords
positioning
edge sealing
frame
side edge
sealing assembly
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Application number
CN201811129452.4A
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Chinese (zh)
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CN109120223A (en
Inventor
徐世财
陈斌
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Suzhou Xinben Intelligent Technology Co ltd
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Suzhou Xinben Intelligent Technology Co ltd
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Priority to CN201811129452.4A priority Critical patent/CN109120223B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses four-side synchronous attaching equipment for foam tapes, which comprises a frame, a feeding conveyer belt arranged on the frame, a positioning mechanism and a jacking mechanism which are arranged on the frame and are matched with the feeding conveyer belt for use, a left side edge sealing assembly and a right side edge sealing assembly which are correspondingly arranged on the frame, and a front side edge sealing assembly and a rear side edge sealing assembly which are correspondingly arranged on the frame, wherein a foam tape supply material roll device is arranged on the frame; the left side banding subassembly and right side banding subassembly all slidable adjustment set up in the frame, and one of them slidable adjustment of front side banding subassembly and rear side banding subassembly sets up in the frame. According to the invention, the foam adhesive tape is used for replacing silica gel as a framing adhesive material, so that the required cost in framing adhesion and production is reduced; the foam adhesive tape is synchronously attached to the four sides, so that the preparation efficiency of the product is ensured; the four-side attached foam adhesive tape is set in an adjustable mode, and can be used for four-side attached foam adhesive tapes aiming at photovoltaic modules with different specifications.

Description

Four-side synchronous attaching equipment for foam adhesive tape
Technical Field
The invention relates to the technical field of automated production technology and automated production equipment thereof, in particular to four-side synchronous attaching equipment for foam adhesive tapes.
Background
The photovoltaic module is a product composed of glass, battery pieces and the like, the glass and the battery pieces belong to fragile products, and aluminum profile frames similar to photo frames are required to be arranged on four sides in the production process of the photovoltaic module, so that the functions of protecting the photovoltaic module, being difficult to deform, being convenient to transport, being easy to install and the like are achieved.
The aluminum profile frame is provided with grooves, and four sides of the photovoltaic module are respectively inserted into the grooves on the four aluminum profiles to form a rectangular frame; in order to ensure the firmness of the aluminum profile frame formed around the photovoltaic module, firm connection is required to be formed at the joint part to form a whole.
At present, the photovoltaic module and the aluminum profile frame are firmly connected in the following two modes:
1) The aluminum profile groove is coated with the silica gel, the silica gel is solidified to enable the photovoltaic module and the aluminum profile frame to form firm connection, the single mode is easy to overflow the silica gel, the photovoltaic module is polluted, the cleaning process is increased, long solidification time is needed, the workshop area and corresponding equipment are needed to be occupied by solidification, the silica gel is odorous, blackens after hydrolysis, the cost is high and the like;
2) Carry out attached foam sticky tape, make photovoltaic module and aluminium alloy frame form firm connection through foam sticky tape bonding force and interference fit, foam dress at present stage adopts unilateral going on, needs to dispose photovoltaic module and turns to equipment simultaneously, and the structure is bloated and seriously wastes production resources, and the banding process is loaded down with trivial details many times, influences product preparation efficiency.
Therefore, it is necessary to provide a four-side synchronous attaching device for foam tapes to solve the above problems.
Disclosure of Invention
The invention aims to provide four-side synchronous attaching equipment for foam adhesive tapes.
The technical proposal is as follows:
a foam tape four-sided synchronous attachment apparatus comprising: the device comprises a frame, a feeding conveyer belt arranged on the frame, a positioning mechanism and a jacking mechanism which are arranged on the frame and matched with the feeding conveyer belt for use, a left side edge sealing assembly and a right side edge sealing assembly which are correspondingly arranged on the frame, and a front side edge sealing assembly and a rear side edge sealing assembly which are correspondingly arranged on the frame, wherein a foam adhesive tape supply roll device which is matched with the left side edge sealing assembly, the right side edge sealing assembly, the front side edge sealing assembly and the rear side edge sealing assembly for use is arranged on the frame; the left side banding subassembly and right side banding subassembly all slidable adjustment set up in the frame, and one of them slidable adjustment of front side banding subassembly and rear side banding subassembly sets up in the frame.
Further, the left side edge sealing assembly, the right side edge sealing assembly, the front side edge sealing assembly and the rear side edge sealing assembly are respectively connected with the linear driving piece; the linear driving piece connected with one of the front side edge sealing assembly and the rear side edge sealing assembly is connected with the front-rear distance adjusting cylinder; the linear driving piece connected with one of the left side edge sealing assembly and the right side edge sealing assembly is connected with the left-right distance adjusting cylinder.
Further, left side banding subassembly, right side banding subassembly, front side banding subassembly, rear side banding subassembly all include the bottom plate, set up the photovoltaic module direction wheelset on the bottom plate, set up on the bottom plate and with the cotton sticky tape direction wheelset of bubble of photovoltaic module direction wheelset cooperation use, all need the banding wheelset that corresponds the setting with the cotton sticky tape direction wheelset of photovoltaic module direction wheelset and bubble.
Further, the banding wheelset is including four sets of banding wheels that correspond the setting, four sets of the interval is the shrink setting between the banding wheels, and the laminating of bubble cotton tape middle part is behind photovoltaic module side, and the banding wheelset marches forward, because four sets of the interval is the shrink setting between the banding wheels, forms the simulation gradually pressing formula and pushes down the laminating in photovoltaic module's upper and lower terminal surface with the bubble cotton tape of photovoltaic module upper and lower side.
Further, the photovoltaic module guide wheel group comprises a plurality of photovoltaic module guide wheels arranged on the guide frame, and the photovoltaic module guide wheels are gradually lifted up in a step-shaped manner; the foam adhesive tape guide wheel group consists of a plurality of foam adhesive tape guide wheels which are correspondingly arranged.
Further, positioning mechanism is including corresponding side locating component and the front and back locating component that set up in the frame, side locating component is including setting up telescopic link in the frame, set up a set of side locating plate in telescopic link both ends, all be provided with the location cylinder that one of them set up in the frame of locating wheel on a set of side locating plate, and through synchronous direction telescopic component interconnect, synchronous direction telescopic component is including rotatable the rotor plate that sets up in the frame, the rotor plate both ends are connected with the pulling pole respectively, the pulling pole other end is connected in side locating plate.
Further, the front and rear positioning assembly comprises a correspondingly arranged adjusting lifting positioning module and a rotating positioning module.
Further, the adjusting lifting positioning module comprises a positioning adjusting cylinder arranged on the frame, a positioning adjusting table connected with the positioning adjusting cylinder and a lifting positioning cylinder arranged on the positioning adjusting table, wherein the lifting positioning cylinder is connected with a positioning lifting plate, and lifting positioning wheels are arranged on the positioning lifting plate.
Further, the rotation positioning module comprises a rotation table arranged on the frame, and a rotation positioning column rotatably connected to the rotation table in the middle, wherein one end of the rotation positioning column is connected to the other end of the rotation driving cylinder, and a rotation square positioning wheel is arranged at the other end of the rotation driving cylinder.
Further, the jacking mechanism comprises a jacking cylinder arranged on the frame, a jacking frame connected to the jacking cylinder and a plurality of jacking columns arranged on the jacking frame, wherein the top end of the jacking column is provided with a jacking adsorption fixing body formed by a vacuum adsorption sucker.
The invention performs the concrete steps of four-side synchronous edge sealing of a photovoltaic module as follows:
1) The left side edge sealing assembly, the right side edge sealing assembly, the front side edge sealing assembly and the rear side edge sealing assembly are all provided with linear driving parts connected with the left side edge sealing assembly, the right side edge sealing assembly, the front side edge sealing assembly and the rear side edge sealing assembly to drive the linear driving parts to move forwards, and the foam adhesive tape is pulled out;
2) The photovoltaic module is conveyed by an external conveying line to carry out feeding conveying belts, and the conveying belts reach corresponding positions;
3) The front and rear positioning components are used for positioning and the side positioning components are used for correcting;
4) The jacking mechanism jacks the photovoltaic module;
5) The left side banding subassembly, right side banding subassembly, front side banding subassembly, rear side banding subassembly are reset the action, because four sets of the interval is the shrink setting between the banding wheel, forms the cotton sticky tape of bubble of simulation gradual compression formula with photovoltaic module upper and lower side and pushes down laminating in photovoltaic module's upper and lower terminal surface.
Compared with the prior art, the invention has the beneficial effects that:
1) The foam adhesive tape is used for replacing silica gel as a framing adhesive material, so that the required cost in framing adhesion and production is reduced;
2) The foam adhesive tape is synchronously attached to the four sides, so that the preparation efficiency of the product is ensured;
3) The four-side attached foam adhesive tape is set in an adjustable mode, and can be used for four-side attached foam adhesive tapes aiming at photovoltaic modules with different specifications.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a second schematic structural view of the present invention.
FIG. 3 is a third schematic diagram of the structure of the present invention.
FIG. 4 is a schematic diagram of the structure of the present invention.
FIG. 5 is a schematic diagram of the structure of the present invention.
FIG. 6 is a sixth schematic diagram of the structure of the present invention.
Detailed Description
Examples:
referring to fig. 1 to 6, the present embodiment shows a four-edge synchronous attachment device for foam tapes, which includes a frame 1, a feeding conveyor belt 2 disposed on the frame 1, a positioning mechanism 3 and a lifting mechanism 4 disposed on the frame 1 and used in cooperation with the feeding conveyor belt 2, a left edge sealing assembly 5 and a right edge sealing assembly 6 correspondingly disposed on the frame 1, and a front edge sealing assembly 7 and a rear edge sealing assembly 8 correspondingly disposed on the frame 1, wherein a foam tape supply roll device 9 respectively used in cooperation with the left edge sealing assembly 5, the right edge sealing assembly 6, the front edge sealing assembly 7 and the rear edge sealing assembly 8 is disposed on the frame 1; the left side edge sealing assembly 5 and the right side edge sealing assembly 6 are arranged on the frame 1 in a sliding and adjusting mode, and one of the front side edge sealing assembly 7 and the rear side edge sealing assembly 8 is arranged on the frame 1 in a sliding and adjusting mode.
The left side edge sealing assembly 5, the right side edge sealing assembly 6, the front side edge sealing assembly 7 and the rear side edge sealing assembly 8 are respectively connected with the linear driving piece 10; a linear driving piece 10 connected with one of the front side edge sealing assembly 7 and the rear side edge sealing assembly 8 is connected with a front-rear distance adjusting cylinder 11; a linear driving member 10 connected to one of the left side edge sealing assembly 5 and the right side edge sealing assembly 6 is connected to the left-right distance adjusting cylinder.
The left side banding subassembly 5, right side banding subassembly 6, front side banding subassembly 7, rear side banding subassembly 8 all include bottom plate 51, set up photovoltaic module direction wheelset 52 on bottom plate 51, set up on bottom plate 51 and with the cotton tape guide wheelset 53 of bubble of photovoltaic module direction wheelset 52 cooperation use, with photovoltaic module direction wheelset 52 and the banding wheelset 54 that all need correspond the setting of cotton tape guide wheelset 53.
The edge sealing wheel set 54 comprises four groups of edge sealing wheels 541 which are correspondingly arranged, the spaces between the four groups of edge sealing wheels 541 are in a reduced arrangement, after the middle part of the foam adhesive tape is attached to the side edge of the photovoltaic module, the edge sealing wheel set 54 forwards advances, and because the spaces between the four groups of edge sealing wheels 541 are in a reduced arrangement, the foam adhesive tape which is arranged above and below the photovoltaic module is pressed down and attached to the upper end face and the lower end face of the photovoltaic module in a simulated gradual-pressing mode.
The photovoltaic module guiding wheel set 52 comprises a plurality of photovoltaic module guiding wheels 521 arranged on a guiding frame 522, and the photovoltaic module guiding wheels 521 are gradually lifted upwards in a step-shaped arrangement; in the present embodiment, the photovoltaic module guide wheels 521 are provided in four numbers, but the number is not limited to four;
the foam tape guide wheel group 53 is composed of a plurality of foam tape guide wheels which are correspondingly arranged; in the embodiment, the number of the foam tape guide wheels is set to be three, but the number is not limited to be three;
the positioning mechanism 3 comprises a side positioning assembly 31 and a front positioning assembly 32 which are correspondingly arranged on the frame 1, the side positioning assembly 31 comprises a telescopic rod 311 arranged on the frame 1, a group of side positioning plates 312 arranged at two ends of the telescopic rod 311, positioning cylinders 314 arranged on the frame 1 are connected with one another by one of positioning wheels 313 arranged on the group of side positioning plates 312, and the positioning cylinders are connected with one another by a synchronous guiding telescopic assembly 315, the synchronous guiding telescopic assembly 315 comprises a rotating plate 316 rotatably arranged on the frame 1, two ends of the rotating plate 316 are respectively connected with a pulling rod 317, and the other ends of the pulling rods 317 are connected with the side positioning plates 312.
The front-rear positioning assembly 32 comprises a correspondingly arranged adjusting lifting positioning module 321 and a rotating positioning module 322.
The lifting and positioning adjusting module 321 comprises a positioning and adjusting cylinder 3211 arranged on the frame 1, a positioning and adjusting table 3212 connected to the positioning and adjusting cylinder 3211, and a lifting and positioning cylinder 3213 arranged on the positioning and adjusting table 3212, wherein the lifting and positioning cylinder 3213 is connected with a positioning lifting plate 3214, and lifting and positioning wheels 3125 are arranged on the positioning lifting plate 3214.
The rotation positioning module 322 comprises a rotation table 3221 arranged on the frame 1, and a rotation positioning column 3222 rotatably connected to the rotation table 3221 in the middle, wherein one end of the rotation positioning column 3222 is connected to a rotation driving cylinder 3224, and a rotation direction positioning wheel 3223 is arranged at the other end of the rotation positioning column 3222.
The jacking mechanism 4 comprises a jacking cylinder 41 arranged on the frame 1, a jacking frame 42 connected with the jacking cylinder 41, and a plurality of jacking columns 43 arranged on the jacking frame 42, wherein the top ends of the jacking columns 43 are provided with jacking adsorption fixing bodies 44 formed by vacuum adsorption suction discs.
The invention performs the concrete steps of four-side synchronous edge sealing of a photovoltaic module as follows:
1) The left side edge sealing assembly 5, the right side edge sealing assembly 6, the front side edge sealing assembly 7 and the rear side edge sealing assembly 8 are respectively provided with a linear driving piece 10 connected with the left side edge sealing assembly 5, the right side edge sealing assembly 6 and the rear side edge sealing assembly 8 to drive forward and pull out the foam adhesive tape;
2) The photovoltaic module is conveyed by an external conveying line to carry out feeding conveying belts, and the conveying belts reach corresponding positions;
3) The front and rear positioning components 32 are positioned and are normalized through the side positioning components 31;
4) The jacking mechanism 4 jacks the photovoltaic module;
5) The left side banding subassembly 5, right side banding subassembly 6, front side banding subassembly 7, rear side banding subassembly 8 are reset the action, and banding wheelset 54 march forward, because four sets of interval is the shrink setting between banding wheel 541, form the cotton sticky tape of bubble of simulation gradual compression formula with photovoltaic module upper and lower side and push down the laminating in photovoltaic module's upper and lower terminal surface.
Compared with the prior art, the invention has the beneficial effects that:
1) The foam adhesive tape is used for replacing silica gel as a framing adhesive material, so that the required cost in framing adhesion and production is reduced;
2) The foam adhesive tape is synchronously attached to the four sides, so that the preparation efficiency of the product is ensured;
3) The four-side attached foam adhesive tape is set in an adjustable mode, and can be used for four-side attached foam adhesive tapes aiming at photovoltaic modules with different specifications.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.

Claims (6)

1. Four sides of bubble cotton sticky tape are attached equipment in step, its characterized in that: the device comprises a frame, a feeding conveyer belt arranged on the frame, a positioning mechanism and a jacking mechanism which are arranged on the frame and matched with the feeding conveyer belt for use, a left side edge sealing assembly and a right side edge sealing assembly which are correspondingly arranged on the frame, and a front side edge sealing assembly and a rear side edge sealing assembly which are correspondingly arranged on the frame, wherein a foam adhesive tape supply roll device which is matched with the left side edge sealing assembly, the right side edge sealing assembly, the front side edge sealing assembly and the rear side edge sealing assembly for use is arranged on the frame; the left side edge sealing assembly and the right side edge sealing assembly are both arranged on the frame in a sliding and adjusting manner, and one of the front side edge sealing assembly and the rear side edge sealing assembly is arranged on the frame in a sliding and adjusting manner;
the left side edge sealing assembly, the right side edge sealing assembly, the front side edge sealing assembly and the rear side edge sealing assembly comprise a bottom plate, a photovoltaic assembly guide wheel set arranged on the bottom plate, a foam adhesive tape guide wheel set arranged on the bottom plate and matched with the photovoltaic assembly guide wheel set, and edge sealing wheel sets which are required to be correspondingly arranged with the photovoltaic assembly guide wheel set and the foam adhesive tape guide wheel set;
the edge sealing wheel sets comprise four groups of edge sealing wheels which are correspondingly arranged, the spaces among the four groups of edge sealing wheels are in a reduced arrangement, after the middle part of the foam adhesive tape is attached to the side edge of the photovoltaic module, the edge sealing wheel sets advance forwards, and as the spaces among the four groups of edge sealing wheels are in a reduced arrangement, the simulated gradual compression type foam adhesive tape which is arranged above and below the photovoltaic module is downwards pressed and attached to the upper end face and the lower end face of the photovoltaic module is formed;
the photovoltaic module guide wheel group comprises a plurality of photovoltaic module guide wheels arranged on the guide frame, and a plurality of photovoltaic module guide wheel layers are gradually lifted upwards in a step-shaped manner; the foam adhesive tape guide wheel group consists of a plurality of foam adhesive tape guide wheels which are correspondingly arranged.
2. The foam tape four-side synchronous attaching device according to claim 1, wherein: the positioning mechanism comprises a side positioning assembly and a front positioning assembly and a rear positioning assembly which are correspondingly arranged on a rack, wherein the side positioning assembly comprises a telescopic rod arranged on the rack and a group of side positioning plates arranged at two ends of the telescopic rod, one of the positioning wheels is arranged on the group of side positioning plates and connected with a positioning cylinder arranged on the rack, the positioning cylinders are connected with each other through a synchronous guiding telescopic assembly, the synchronous guiding telescopic assembly comprises a rotating plate which is rotatably arranged on the rack, two ends of the rotating plate are respectively connected with a pulling rod, and the other end of the pulling rod is connected with the side positioning plates.
3. The foam tape four-side synchronous attaching device according to claim 2, wherein: the front and rear positioning assembly comprises an adjusting lifting positioning module and a rotating positioning module which are correspondingly arranged.
4. A foam tape four-sided synchronous attachment apparatus according to claim 3, wherein: the adjusting lifting positioning module comprises a positioning adjusting cylinder arranged on the frame, a positioning adjusting table connected with the positioning adjusting cylinder, and a lifting positioning cylinder arranged on the positioning adjusting table, wherein the lifting positioning cylinder is connected with a positioning lifting plate, and lifting positioning wheels are arranged on the positioning lifting plate.
5. The foam tape four-side synchronous attaching device according to claim 4, wherein: the rotary positioning module comprises a rotary table arranged on the frame, and a rotary positioning column with the middle part rotatably connected to the rotary table, wherein one end of the rotary positioning column is connected to the other end of the rotary driving cylinder, and a rotary square positioning wheel is arranged at the other end of the rotary driving cylinder.
6. The foam tape four-side synchronous attaching device according to claim 5, wherein: the jacking mechanism comprises a jacking cylinder arranged on the frame, a jacking frame connected with the jacking cylinder and a plurality of jacking columns arranged on the jacking frame, wherein the top end of the jacking column is provided with a jacking adsorption fixing body composed of vacuum adsorption suction discs.
CN201811129452.4A 2018-09-27 2018-09-27 Four-side synchronous attaching equipment for foam adhesive tape Active CN109120223B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811129452.4A CN109120223B (en) 2018-09-27 2018-09-27 Four-side synchronous attaching equipment for foam adhesive tape

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811129452.4A CN109120223B (en) 2018-09-27 2018-09-27 Four-side synchronous attaching equipment for foam adhesive tape

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CN109120223A CN109120223A (en) 2019-01-01
CN109120223B true CN109120223B (en) 2023-09-26

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109979865B (en) * 2019-04-29 2024-02-23 苏州鑫本智能科技有限公司 Foam adhesive tape pre-pinching positioning type photovoltaic module edge sealing mechanism
CN210052721U (en) * 2019-04-29 2020-02-11 苏州鑫本智能科技有限公司 Pre-pinching device
CN110323299A (en) * 2019-07-30 2019-10-11 苏州鑫本智能科技有限公司 Photovoltaic module edge sealing structure and edge bonding method

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CN107634116A (en) * 2017-09-26 2018-01-26 苏州英达瑞机器人科技有限公司 A kind of photovoltaic double-glass battery component full automatic edge bander
WO2018042136A1 (en) * 2016-09-02 2018-03-08 Commissariat à l'énergie atomique et aux énergies alternatives Method for encapsulating photovoltaic cells of a photovoltaic module by liquid means
CN207367994U (en) * 2017-11-08 2018-05-15 中赣新能源股份有限公司 A kind of efficient photovoltaic module stacked template
CN208874517U (en) * 2018-09-27 2019-05-17 苏州鑫本智能科技有限公司 Four side of foam tape synchronizes attaching device

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Publication number Priority date Publication date Assignee Title
CN202037674U (en) * 2011-02-18 2011-11-16 林清吉 Welt fitting machine
CN105185853A (en) * 2015-10-08 2015-12-23 阿特斯(中国)投资有限公司 Double-glazed photovoltaic module
WO2018042136A1 (en) * 2016-09-02 2018-03-08 Commissariat à l'énergie atomique et aux énergies alternatives Method for encapsulating photovoltaic cells of a photovoltaic module by liquid means
CN107634116A (en) * 2017-09-26 2018-01-26 苏州英达瑞机器人科技有限公司 A kind of photovoltaic double-glass battery component full automatic edge bander
CN207367994U (en) * 2017-11-08 2018-05-15 中赣新能源股份有限公司 A kind of efficient photovoltaic module stacked template
CN208874517U (en) * 2018-09-27 2019-05-17 苏州鑫本智能科技有限公司 Four side of foam tape synchronizes attaching device

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