CN111490122A - Photovoltaic module bag sealer - Google Patents
Photovoltaic module bag sealer Download PDFInfo
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- CN111490122A CN111490122A CN202010323797.4A CN202010323797A CN111490122A CN 111490122 A CN111490122 A CN 111490122A CN 202010323797 A CN202010323797 A CN 202010323797A CN 111490122 A CN111490122 A CN 111490122A
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- assembly
- adhesive tape
- pressing
- edge
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- 230000007246 mechanism Effects 0.000 claims abstract description 133
- 239000002390 adhesive tape Substances 0.000 claims abstract description 79
- 238000007789 sealing Methods 0.000 claims abstract description 42
- 230000000903 blocking effect Effects 0.000 claims abstract description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims description 65
- 238000012546 transfer Methods 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 11
- 230000009194 climbing Effects 0.000 claims description 11
- 238000013519 translation Methods 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 2
- 238000002407 reforming Methods 0.000 description 14
- 239000011521 glass Substances 0.000 description 6
- 230000007704 transition Effects 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a photovoltaic module edge bonding machine which comprises a rack, a conveying mechanism, a blocking and correcting mechanism, a jacking mechanism, a transferring mechanism and an edge bonding mechanism, wherein two ends of the conveying mechanism are erected on the rack, the blocking and correcting mechanism is arranged around the conveying mechanism, the jacking mechanism is arranged below a gap of the conveying mechanism, a lower sucker is arranged at the top of the jacking mechanism, an upper sucker is arranged at the top of the rack, the transferring mechanism is arranged around the rack, the edge bonding mechanism is driven to move by the transferring mechanism, and an electric control cabinet is arranged in the rack. The automatic edge sealing device is compact in overall structure, stable in position of the photovoltaic assembly and high in automation degree, ensures accurate cutting of the adhesive tape, and realizes high-quality automatic edge sealing of the photovoltaic assembly.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a photovoltaic module edge bonding machine.
Background
At present, the slow development of photovoltaic market mainstream product all adopts the dual-glass photovoltaic module of glass board around, because of it has better light transmissivity and efficiency and obtains everybody's favor. To two glass photovoltaic module, traditional banding scheme is for adding the frame, but this is great increase manufacturing cost. And for reasons of cost, maintenance and the like, the double-glass photovoltaic module is required to be of a frameless design in the market. Therefore, the edge adhesive tape is attached to the edge of the double-glass photovoltaic assembly in the prior art, and the problem that the edge adhesive tape is attached is that the edge adhesive tape is complicated and easily causes edge-wrapping difference due to the fact that most of existing attaching processes are manually attached, appearance and performance of the assembly are affected, and the existing technology needs to be improved based on the defects.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the photovoltaic module edge bonding machine which is compact in structure and high in automation degree, can automatically perform adhesive tape edge bonding on the double-glass photovoltaic module, and ensures that the adhesive tape can be cut quickly and conveniently.
In order to solve the technical problem, the invention provides a photovoltaic module edge bonding machine which comprises a rack, a conveying mechanism, a blocking and correcting mechanism, a jacking mechanism, a transferring mechanism and an edge bonding mechanism, wherein two ends of the conveying mechanism are erected on the rack, the blocking and correcting mechanism is arranged on the periphery of the conveying mechanism, the jacking mechanism is arranged below a gap of the conveying mechanism, a lower sucker is arranged at the top of the jacking mechanism, an upper sucker is arranged at the top of the rack, the transferring mechanism is arranged on the periphery of the rack, the edge bonding mechanism is driven to move by the transferring mechanism, and an electric control cabinet is arranged in the rack.
Furthermore, the conveying mechanism comprises a conveying motor, a transmission shaft, a conveying belt and support columns, the support columns are erected on the rack, the two ends of each support column are connected with driving wheels, the transmission shaft is connected with the driving wheels at one ends of the support columns, the conveying motor is connected with the transmission shaft, and the conveying belt surrounds the driving wheels at the two ends of the support columns to form a circle.
Further, it reforms the subassembly including stopping subassembly, tip components of reforming and side components of reforming to block the mechanism, it is located respectively to stop subassembly and tip components of reforming to be located conveying mechanism discharge end and feed end, it includes the wheel of stopping and blocks the cylinder to block the subassembly, it promotes to block the cylinder the wheel lift stops, tip components of reforming and side components of reforming all include the wheel of reforming and translation cylinder, the translation cylinder promotes the translation of the wheel of reforming, the tip components of reforming still includes the lift cylinder, the lift cylinder promotes the wheel of reforming goes up and down.
Further, climbing mechanism includes the jacking frame, install a plurality of sucking disc hoisting framves on the jacking frame, down the sucking disc install in sucking disc hoisting frame top, jacking frame below is connected with lead screw lifting unit, lead screw lifting unit with frame fixed connection, the jacking frame by lead screw lifting unit drive goes up and down.
Further, it moves the mechanism and moves the subassembly and move the subassembly including the tip, the tip moves and moves the subassembly both ends and erects in through the support frame feed end and discharge end top, the side moves and moves the unit mount in the frame both sides, the tip moves and moves the subassembly and the side moves and moves the subassembly and all include the straight line and move and carry module and perpendicular to the adjustment guide rail that the module was moved to the straight line, the straight line move carry the module with the adjustment guide rail links to each other, banding mechanism pass through the aircraft nose fixed plate connect in the tip moves and moves the mechanism below, the side moves and moves the subassembly top and be connected with banding mechanism, banding mechanism is at same height.
Further, the banding mechanism includes the base plate, be provided with sticky tape bonding subassembly, sticky tape compress tightly subassembly, cutting element and banding pinch roller subassembly on the base plate, sticky tape bonding subassembly set up in base plate one end, sticky tape compress tightly the subassembly and is located in the middle of the sticky tape bonding subassembly, sticky tape compresses tightly the subassembly and includes clamp plate and clamp plate connecting plate, the clamp plate connecting plate stretches out sticky tape compresses tightly the subassembly front side, the clamp plate install in clamp plate connecting plate front end, the clamp plate centre gripping photovoltaic module, the banding pinch roller subassembly is located the base plate other end, cutting element set up in between sticky tape bonding subassembly and the banding pinch roller subassembly, the sticky tape passes through in proper order sticky tape bonding subassembly, cutting element and banding pinch roller subassembly, and follows pass between clamp plate and the clamp plate connecting plate.
Furthermore, the adhesive tape bonding assembly comprises a bonding cylinder, a bonding connecting plate, an adhesive tape disc, a guide shaft and a bonding shaft, the bonding cylinder is obliquely arranged on the base plate, the bonding connecting plate is connected with the bonding cylinder push rod, the adhesive tape disc, the guide shaft and the bonding shaft are arranged on the top surface of the bonding connecting plate, the bonding shafts are arranged in a plurality, the connecting lines of the bonding shafts are parallel to the edge sealing direction, and the adhesive tape compressing assembly is located between the bonding shafts.
Furthermore, the adhesive tape pressing assembly further comprises a pressing cylinder, the pressing cylinder is mounted on the bonding connecting plate, and the pressing plate connecting plate is connected with a push rod of the pressing cylinder.
Furthermore, a cutting groove is formed in the position, corresponding to the adhesive tape cutting assembly, of the pressing plate.
Further, the banding pinch roller subassembly include the banding cylinder and through the mounting panel with the banding cylinder consecutive gradual change wheel, pinch roller and pinch roller, gradual change wheel and the vertical setting of pinch roller, be equipped with the slant wheel face that acts on to the sticky tape on the gradual change takes turns, be equipped with the annular groove unanimous with photovoltaic module thickness on the pinch roller, pinch roller horizontal parallel is provided with a plurality ofly, the pinch roller connect respectively in the upper portion and the lower part of mounting panel.
Compared with the prior art, the photovoltaic module edge bonding machine has the advantages of compact overall structure, stable position of the photovoltaic module, high automation degree, guarantee of accurate cutting of the adhesive tape and realization of high-quality automatic edge bonding of the photovoltaic module.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the delivery mechanism of the present invention;
FIG. 3 is a schematic view of a jacking mechanism of the present invention;
FIG. 4 is a schematic view of a side transfer assembly of the present invention;
FIG. 5 is a schematic view of an end transfer assembly of the present invention;
FIG. 6 is a schematic view of the edge banding mechanism of the present invention;
FIG. 7 is a schematic view of the adhesive tape bonding assembly of the present invention;
FIG. 8 is a top view of a second embodiment of the present invention;
figure 9 is a schematic view of the edge sealing puck assembly of the present invention.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1, a schematic diagram of an embodiment of an edge bonding machine for photovoltaic modules according to the present invention is shown. The edge bonding machine comprises a rack 100, a conveying mechanism 200, a blocking and restoring mechanism 300, a jacking mechanism 400, a transferring mechanism 500 and edge bonding mechanisms 600, wherein the rack 100 provides support and protection for each part, the conveying mechanism 200 is used for conveying a photovoltaic module, then the blocking and restoring mechanism 300 blocks the photovoltaic module to be edge bonded from being conveyed continuously and restores the photovoltaic module, the photovoltaic module is jacked and fixed by the jacking mechanism 400, and the transferring mechanism 500 drives the edge bonding mechanisms 600 to move along four sides of the photovoltaic module to edge bond the four sides of the photovoltaic module. Conveying mechanism 200 both ends are erect in on the frame 100, vacate conveying mechanism 200 below space, be convenient for install climbing mechanism 400, climbing mechanism 400 set up in conveying mechanism 200 clearance below, when photovoltaic module passes through from conveying mechanism 200, climbing mechanism 400 is located conveying mechanism 200 below, and climbing mechanism 400 does not have the interference to photovoltaic module's transport. Conveying mechanism 200 is provided with all around block mechanism 300 of reforming, block mechanism 300 of reforming and block that photovoltaic module that treats the banding continues to remove, reforms photovoltaic module wholly simultaneously, guarantees that banding mechanism 600 can cooperate with photovoltaic module. After photovoltaic module reforms, climbing mechanism 400 holds up photovoltaic module, makes it carry out the banding with banding mechanism 600 cooperation, because directly stack between each layer of photovoltaic module of treating the banding and do not have fixedly, consequently for preventing photovoltaic module emergence dislocation when banding is carried out to photovoltaic module four sides to the banding, climbing mechanism 400 top is provided with down sucking disc 401, frame 100 top is provided with sucking disc 101, and lower sucking disc 401 adsorbs the photovoltaic module lower surface, and climbing mechanism 400 makes photovoltaic module upper surface and the contact of last sucking disc 101 with photovoltaic module jack-up, and last sucking disc 101 adsorbs the photovoltaic module upper surface, and photovoltaic module upper and lower floor is all adsorbed fixedly, guarantees the stability of photovoltaic module position when the banding, ensures the banding quality. In order to realize edge sealing of the edge sealing mechanism 600 to the whole side edge of the photovoltaic component, the frame 100 is provided with the transferring mechanism 500 all around, and the edge sealing mechanism 600 is driven to move by the transferring mechanism 500. An electric control cabinet is arranged in the frame 100 and used for controlling the operation of the edge bonding machine.
Specifically, referring to fig. 2, a schematic diagram of the conveying mechanism 200 of the present invention is shown. The conveying mechanism 200 comprises a conveying motor 201, a transmission shaft 202, a conveying belt 203 and support columns 204, the support columns 204 are erected on the rack 100, transmission wheels 205 are connected to two ends of the support columns 204, the transmission shaft 202 is connected with the transmission wheels 205 at one ends of the support columns 204, the conveying motor 201 is connected with the transmission shaft 202, and the conveying belt 203 surrounds the transmission wheels 205 at two ends of the support columns 204 to form a circle. The conveying motor 201 drives the transmission shaft 202 to rotate, the transmission wheel 205 on the transmission shaft 202 rotates along with the transmission wheel, the conveying belt 203 is driven by the transmission wheel 205 to move, the photovoltaic module on the conveying belt 203 moves along with the conveying belt 203, and the supporting column 204 provides support for conveying the photovoltaic module because the conveying belt 203 is made of soft materials. Referring to fig. 2 and 4, barrier reforming mechanism 300 includes a barrier assembly 310, an end reforming assembly 320, and a side reforming assembly 330. In this embodiment, the position of the blocking component 310 is used as a reference edge, after the blocking component 310 blocks the movement of the photovoltaic component, the end portion restoring component 320 and the side edge restoring component 330 respectively move to the other three edges of the photovoltaic component, and the four edges of the photovoltaic component are clamped, so that the photovoltaic component is integrally restored. To make the edge bonding machine more compact, in this embodiment, the blocking assembly 310 and the end-centering assembly 320 are attached to the sides of the support columns 204 of the conveying mechanism 200, and the side-centering assembly 330 is attached to the side-transferring assembly. The blocking component 310 and the end part correcting component 320 are respectively located at the discharging end and the feeding end of the conveying mechanism 200, the blocking component 310 comprises a blocking wheel 311 and a blocking cylinder 312, the blocking cylinder 312 pushes the blocking wheel 311 to ascend and descend, when the photovoltaic component enters the conveying mechanism 200, the blocking cylinder 312 pushes the blocking wheel 311 upwards, and when the photovoltaic component moves to the position of the blocking wheel 311, the photovoltaic component is blocked by the blocking wheel 311 and cannot move forwards continuously. The end correcting assembly 320 and the side correcting assembly 330 both comprise a correcting wheel 321 and a translation cylinder 322, and the translation cylinder 322 pushes the correcting wheel 321 to translate to correct the photovoltaic assembly from the other three sides. Because the end part righting component 320 is positioned at the feeding end of the photovoltaic component, in order to prevent the end part righting component 320 from interfering with the photovoltaic component, the end part righting component 320 further comprises a lifting cylinder 323, the lifting cylinder 323 pushes the righting wheel 321 to lift, when the photovoltaic component passes through, the lifting cylinder 323 drives the righting wheel 321 to retract, the photovoltaic component passes through the upper part of the end part righting component 320, when the photovoltaic component is in place, the lifting cylinder 323 drives the righting wheel 321 to extend out, and each translation cylinder 322 pushes the corresponding righting wheel 321 to righte each side of the photovoltaic component.
Referring to fig. 3, the jacking mechanism 400 includes a jacking frame 402, a plurality of sucker lifting frames 403 are installed on the jacking frame 402, lower suckers 401 are installed on the tops of the sucker lifting frames 403, a screw rod lifting assembly 410 is connected below the jacking frame 402, the screw rod lifting assembly 410 is fixedly connected with the frame 100, and the jacking frame 402 is driven by the screw rod lifting assembly 410 to lift. Lead screw lifting unit 410 includes lift mounting panel 412, lead screw 411 is installed lift mounting panel 412 one side, lead screw 411 end connection has driven gear 413, elevator motor installs at lift mounting panel 412 opposite side, the elevator motor output is connected with driving gear 414, driven gear 413 and driving gear 414 pass through the drive belt and connect, be provided with screw-nut on the lead screw 411, be provided with lift guide 415 on the lift mounting panel 412 of lead screw 411 both sides, jacking frame 402 links to each other with screw-nut and lift guide 415, screw-nut drives jacking frame 402 along lift guide 415 reciprocates along with the rotation of lead screw 411. Sucking disc hoisting frame 403 reciprocates along with lift rail 415 to make the lower sucking disc 401 contact photovoltaic module lower surface at sucking disc hoisting frame 403 top, set up lower sucking disc 401 in sucking disc hoisting frame 403 top, in order to avoid conveying mechanism 200 on the one hand, on the other hand guarantees that lower sucking disc 401 can adsorb photovoltaic module completely.
Referring to fig. 4 and 5, in order to ensure the compactness of the structure of the edge bonding machine, the transfer mechanism 500 comprises an end transfer component 510 and a side transfer component 520, the two ends of the end transfer component 510 are erected above the feed end and the discharge end of the rack 100 through a support frame 513, the side transfer component 520 is installed on the two sides of the rack 100, and the end transfer component 510 is erected above the side transfer component 520, so that the end transfer component 510 and the side transfer component 520 can be arranged close to the photovoltaic component, and the initial position and the final position of the end transfer component and the side transfer component cannot interfere with each other, thereby reducing the floor area of the edge bonding machine, reducing the arrangement of the linear module of the directional photovoltaic component, and enabling the structure of the edge bonding machine to be simpler. The end part transferring assembly 510 and the side edge transferring assembly 520 both comprise a linear transferring module 511 and an adjusting guide rail 512 perpendicular to the linear transferring module 511, the linear transferring module 511 is connected with the adjusting guide rail 512, and the linear transferring module 511 is firstly fixed at the corresponding position of the adjusting guide rail 512 according to the difference of the size of the photovoltaic module to be edge sealed, so as to ensure that the edge sealing mechanism 600 can be matched with the photovoltaic module during working. Because the end transfer mechanism 500 and the side transfer mechanism 500 have different heights, in order to make the edge sealing mechanism 600 at the same height, in this embodiment, the edge sealing mechanism 600 is connected below the end transfer mechanism 500 through the head fixing plate 514, and the edge sealing mechanism 600 is connected above the side transfer mechanism 500, so that the edge sealing mechanisms 600 at four sides can be simultaneously matched with the photovoltaic modules to seal edges.
Referring to fig. 6, the edge banding mechanism 600 includes a base plate 610, and a tape bonding assembly 620, a tape pressing assembly 630, a cutting assembly 640, and an edge banding pinch roller assembly 650 are disposed on the base plate 610. All parts are uniformly arranged on the substrate 610, so that the edge sealing mechanism 600 is conveniently driven to move integrally. When the device works, the end part moving mechanism 500 and the side edge moving mechanism 500 drive the edge sealing mechanism 600 to be close to the end part of the photovoltaic assembly, the adhesive tape bonding assembly 620 is pushed out, the moving mechanism 500 drives the edge sealing mechanism 600 to move forwards, and an adhesive tape with a certain length is bonded with the side edge of the photovoltaic assembly; the adhesive tape pressing component 630 can press the end of the adhesive tape against the side edge of the photovoltaic component, and the transferring mechanism 500 continues to drive the edge sealing mechanism 600 to move forward; the edge sealing pinch roller assembly 650 is close to the photovoltaic assembly, two sides of the adhesive tape are attached to the upper surface and the lower surface of the photovoltaic assembly, and the transfer mechanism 500 continuously drives the edge sealing mechanism 600 to move forwards until the adhesive tape bonding assembly 620 completes bonding of the adhesive tape and the side edge of the photovoltaic assembly; then the adhesive tape pressing component 630 retracts, the adhesive tape is straightened, the adhesive tape bonding component 620 retracts, the adhesive tape is far away from the photovoltaic component, the adhesive tape cutting component 640 extends out to cut the adhesive tape, the transferring mechanism 500 continues to drive the edge sealing mechanism 600 to move forwards, the edge sealing pinch roller component 650 retracts after completing all edge sealing tasks, and the edge sealing mechanism 600 returns to the starting point under the driving of the transferring mechanism 500 to wait for the next edge sealing.
Specifically, referring to fig. 6, the tape bonding assembly 620 is disposed at one end of the substrate 610, and can first bond a certain length of tape to the side of the photovoltaic module, and the end position of the tape is fixed, so that the tape can be conveniently adhered to the upper and lower surfaces of the photovoltaic module. The adhesive tape pressing component 630 is located in the middle of the adhesive tape bonding component 620, so that the adhesive tape bonded on the side face of the photovoltaic module can be pressed against the side face of the photovoltaic module on the one hand, and on the other hand, the adhesive tape can be driven to be away from the side edge of the photovoltaic module after the comprehensive bonding of the side face of the photovoltaic module is completed, and the adhesive tape is conveniently cut off. The adhesive tape pressing component 630 comprises a pressing plate 631 and a pressing plate connecting plate 632, the pressing plate connecting plate 632 extends out of the front side of the adhesive tape pressing component 630, the pressing plate 631 is installed at the front end of the pressing plate connecting plate 632, and the pressing plate 631 clamps the photovoltaic component. During the banding, the sticky tape is through the bonding subassembly, pass simultaneously between clamp plate 631 and the clamp plate connecting plate 632, press to the photovoltaic module side when the sticky tape, the sticky tape of clamp plate connecting plate 632 side butt its front side, with sticky tape and photovoltaic module side compaction, the banding finishes, clamp plate 631 removes to the direction of keeping away from photovoltaic module, because the blockking of clamp plate 631, the sticky tape can not be the V type and can be moved to the direction of keeping away from the photovoltaic module side by the pulling of clamp plate 631, thereby make things convenient for cutting assembly 640 to cut off the sticky tape, and the sticky surface adhesion of sticky tape is on the clamp plate 631 surface, guarantee the stability of sticky tape tip position, make things convenient for next. The edge sealing pinch roller assembly 650 is located at the other end of the substrate 610 and used for pressing the upper side and the lower side of an adhesive tape attached to the side edge of the photovoltaic assembly on the upper surface and the lower surface of the photovoltaic assembly. Cutting assembly 640 set up in between sticky tape bonding subassembly 620 and the banding pinch roller subassembly 650, the sticky tape passes through in proper order sticky tape bonding subassembly 620, cutting assembly 640 and banding pinch roller subassembly 650, and follow pass between clamp plate 631 and the clamp plate connecting plate 632. Therefore, after the adhesive tape bonding on the side face of the photovoltaic module is finished, the adhesive tape bonding component 620 is firstly cut by the cutting component 640, and then the edge sealing pinch roller component 650 continues to finish all edge sealing, so that the full utilization of the adhesive tape is ensured.
Referring to fig. 7, the tape bonding assembly 620 includes a bonding cylinder 621, a bonding connection plate 622, a tape disc 623, a guide shaft 624 and a bonding shaft 625, the bonding cylinder 621 pushes the bonding connection plate 622 to approach or separate from the photovoltaic module, so that the tape is bonded to the side edge of the photovoltaic module, the tape disc 623 automatically unreels along with the forward movement of the edge sealing mechanism 600, the tape bypasses the guide shaft 624 and the bonding shaft 625, and when the bonding cylinder 621 pushes forward, the bonding shaft 625 presses the tape against the side surface of the photovoltaic module, so that the tape is bonded to the side surface of the photovoltaic module. The bonding cylinder 621 is obliquely arranged on the substrate 610, the bonding connecting plate 622 is connected with a push rod of the bonding cylinder 621, and the adhesive tape disc 623, the guide shaft 624 and the bonding shaft 625 are arranged on the top surface of the bonding connecting plate 622 and are driven by the bonding cylinder 621 to move in a unified manner. In this embodiment, the sticky tape that is when the photovoltaic module side bonds and accomplishes, bonding cylinder 621 retracts, because the stopping of clamp plate 631, the sticky tape is driven and is kept away from the photovoltaic module side, sticky tape between clamp plate 631 tip and the banding pinch roller subassembly 650 forms the hypotenuse, if bonding cylinder 621 drives sticky tape along the perpendicular to direction of bonding withdrawal, then sticky tape length between clamp plate 631 tip and the banding pinch roller subassembly 650 will increase, easily drag the deformation with the sticky tape, and bonding cylinder 621 slope sets up, when bonding cylinder 621 retracts, the distance between clamp plate 631 tip and the banding pinch roller subassembly 650 does not change, guarantee that the sticky tape levels indeformable. In this embodiment, the bonding axle 625 is provided with a plurality ofly, and the line of a plurality of bonding axles 625 is parallel with the banding direction to can guarantee the stability that sticky tape and photovoltaic module side bonded from one section sticky tape compaction in photovoltaic module side from the multiple. Further, the adhesive tape pressing component 630 is located between the bonding shafts 625, and presses the adhesive tape between the two bonding shafts 625 to the side of the photovoltaic module, so as to ensure the stability of adhesive tape bonding.
Referring to fig. 8, a tape bonding assembly 620 is shown in another embodiment. In this embodiment, the adhesive tape pressing assembly 630 further includes a pressing cylinder 633, the pressing cylinder 633 is mounted on the bonding connection plate 622, and the pressing plate connection plate 632 is connected to a pushing rod of the pressing cylinder 633. The pressing cylinder 633 can push the pressing plate connecting plate 632 to move, and when the edge is sealed, the pressing cylinder 633 pushes the pressing plate connecting plate 632 out, so that the side surface of the pressing plate connecting plate 632 compacts the adhesive tape on the side surface of the photovoltaic module, and the adhesive tape bonding stability is ensured; when the adhesive tape is bonded, the pressing cylinder 633 retracts, so that the pressing plate 63131 abuts against the bonding shaft 625 to press the adhesive tape between the pressing plate 631 and the bonding shaft 625, the position of the cut adhesive tape is stable, and the end of the adhesive tape is bonded next time. Simultaneously, when bonding, because sticky tape one end is V type laminating and photovoltaic module side after being banding pinch roller subassembly 650 pressfitting, sticky tape between sticky tape bonding subassembly 620 and the banding pinch roller subassembly 650 still is the V type because the pulling force effect compresses tightly the cylinder 633 and retracts this moment, utilizes pressing plate 631 and the support of bonding axle 625 to press, can flatten the sticky tape for the sticky tape can contact with the cutter completely, thereby makes things convenient for the cutter to cut off the sticky tape.
To ensure that the tape can be cut, in another embodiment of the present invention, a cutting groove 634 is formed on the pressing plate 631 at a position corresponding to the tape cutting assembly 640. The sticky tape bonds and finishes, compresses tightly cylinder 633 and withdraws, compresses tightly the sticky tape between clamp plate 631 and bonding axle 625, and the sticky tape is laminated in the clamp plate 631 surface, and then bonds cylinder 621 and withdraws, and the sticky tape is kept away from the photovoltaic module side, and cutting means 640 stretches out, inserts in grooving 634, guarantees to cut off the sticky tape on clamp plate 631 surface.
Referring to fig. 9, the edge sealing pinch roller assembly 650 includes an edge sealing cylinder 651, and a transition wheel 652, a clamping wheel 653 and a pinch roller 654, which are sequentially connected to the edge sealing cylinder 651 through a mounting plate, the edge sealing cylinder 651 pushes the transition wheel 652, the clamping wheel 653 and the pinch roller 654 out to abut against the side of the photovoltaic module, the transition wheel 652 presses the straight adhesive tape flowing out of the adhesive tape bonding assembly 620 into a V shape, so that the two sides of the adhesive tape are pressed close to the upper and lower surfaces of the photovoltaic module, the clamping wheel 653 presses the V-shaped adhesive tape onto the upper and lower surfaces of the photovoltaic module, so that the adhesive tape is attached to the upper and lower surfaces of the photovoltaic module in a U shape, and the pinch roller 654 presses the adhesive tape from the upper and lower surfaces of. In order to gradually press the straight adhesive tape into a U shape, the gradual change wheel 652 and the clamping wheel 653 are vertically arranged, an inclined wheel surface 655 acting on the adhesive tape is arranged on the gradual change wheel 652, and an annular groove 656 with the same thickness as the photovoltaic module is arranged on the clamping wheel 653. By the guide of the oblique wheel surface 655 and the annular groove 656, the adhesive tape is gradually deformed and finally attached to the upper surface and the lower surface of the photovoltaic module. In order to ensure the stable adhesion of the adhesive tape to the upper surface of the photovoltaic module, a plurality of the pressing wheels 654 are horizontally arranged in parallel, the pressing wheels 654 are respectively connected to the upper part and the lower part of the mounting plate, and the adhesive tape is compacted with the surface of the photovoltaic module from the upper part and the lower part.
When the photovoltaic component conveying device works, the position of the transferring module on the adjusting guide rail is adjusted, the conveying mechanism 200 conveys the photovoltaic component, the blocking component 310 extends out to prevent the photovoltaic component from being conveyed continuously, and the end part restoring component 320 and the side edge restoring component 330 extend out to restore the photovoltaic component. And the rear blocking and restoring mechanism 300 resets, the jacking mechanism 400 adsorbs the photovoltaic module and jacks up the photovoltaic module to be matched with the upper sucker 101 to fix the position of the photovoltaic module, the edge sealing mechanism 600 is driven by the transfer mechanism 500 to move to four corners of the photovoltaic module, the bonding cylinders 621 extend out, the bonding shafts 625 press the adhesive tapes to the side faces of the photovoltaic module, and the adhesive tapes are bonded with the side faces of the photovoltaic module. The pressing cylinder 633 extends out, the side face of the pressing plate connecting plate 632 is abutted to the side face of the photovoltaic assembly, and the adhesive tapes between the bonding shafts 625 on the two sides are pressed on the side face of the photovoltaic assembly. The edge sealing mechanism 600 moves along the side edge of the photovoltaic module, the edge sealing cylinder 651 pushes out, the tape blocking shaft, the gradual change wheel 652, the clamping wheel 653 and the pressing wheel 654 abut against the side edge of the photovoltaic module, the tape is attached to the upper surface and the lower surface of the photovoltaic module, and the pressing wheel 654 compacts the tape. The edge sealing mechanism 600 continues to move along the side edge of the photovoltaic module until the side edge of the photovoltaic module is completely bonded with an adhesive tape, at this time, the pressing cylinder 633 retracts to the pressing plate 631 to abut against the bonding shaft 625, the adhesive tape is abutted and flat, the bonding cylinder 621 retracts to drive the adhesive tape to be away from the side edge of the photovoltaic module, then the cutter extends out to be inserted into the cutting groove 634 to cut off the adhesive tape, then the edge sealing mechanism 600 continues to move until the edge sealing pinch roller assembly 650 completes all edge sealing tasks and retracts, and the starting point returns under the driving of the transfer.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
Claims (10)
1. The utility model provides a photovoltaic module bag sealer, its characterized in that includes frame, conveying mechanism, blocks to return mechanism, climbing mechanism, moves and carries mechanism and banding mechanism, the conveying mechanism both ends erect in the frame, conveying mechanism is provided with all around block to return the mechanism, climbing mechanism set up in conveying mechanism clearance below, the climbing mechanism top is provided with down the sucking disc, the frame top is provided with the sucking disc, the frame is provided with all around and moves and carry the mechanism, banding mechanism by move and carry the drive of mechanism and remove, the frame embeds there is automatically controlled cabinet.
2. The edge bonding machine for photovoltaic modules according to claim 1, wherein the conveying mechanism comprises a conveying motor, a transmission shaft, a conveying belt and a support column, the support column is erected on the frame, the two ends of the support column are connected with driving wheels, the transmission shaft is connected with the driving wheels at one end of the plurality of support columns, the conveying motor is connected with the transmission shaft, and the conveying belt surrounds the driving wheels at the two ends of the support column to form a circle.
3. The edge bonding machine for photovoltaic modules of claim 1, wherein the blocking and centering mechanism comprises a blocking assembly, an end centering assembly and a side centering assembly, the blocking assembly and the end centering assembly are respectively positioned at the discharge end and the feed end of the conveying mechanism, the blocking assembly comprises a blocking wheel and a blocking cylinder, the blocking cylinder pushes the blocking wheel to ascend and descend, the end centering assembly and the side centering assembly both comprise a centering wheel and a translation cylinder, the translation cylinder pushes the centering wheel to translate, the end centering assembly further comprises a lifting cylinder, and the lifting cylinder pushes the centering wheel to ascend and descend.
4. The edge bonding machine for photovoltaic modules according to claim 1, wherein the jacking mechanism comprises a jacking frame, a plurality of sucker lifting frames are mounted on the jacking frame, the lower sucker is mounted on the tops of the sucker lifting frames, a screw rod lifting assembly is connected below the jacking frame, the screw rod lifting assembly is fixedly connected with the frame, and the jacking frame is driven by the screw rod lifting assembly to lift.
5. The edge bonding machine for photovoltaic modules according to claim 1, wherein the edge bonding machine comprises an end transfer unit and a side transfer unit, both ends of the end transfer unit are erected above the feeding end and the discharging end of the frame by supporting frames, the side transfer unit is installed on both sides of the frame, the end transfer unit and the side transfer unit each comprise a linear transfer module and an adjusting guide rail perpendicular to the linear transfer module, the linear transfer module is connected with the adjusting guide rail, the edge bonding machine is connected below the end transfer unit by a machine head fixing plate, the edge bonding machine is connected above the side transfer unit, and the edge bonding machines are at the same height.
6. The edge bonding machine for photovoltaic modules of claim 1, wherein the edge bonding mechanism comprises a substrate, the base plate is provided with an adhesive tape bonding assembly, an adhesive tape pressing assembly, a cutting assembly and an edge sealing pinch roller assembly, the adhesive tape bonding assembly is arranged at one end of the substrate, the adhesive tape pressing assembly is positioned in the middle of the adhesive tape bonding assembly, the adhesive tape pressing component comprises a pressing plate and a pressing plate connecting plate, the pressing plate connecting plate extends out of the front side of the adhesive tape pressing component, the pressing plate is arranged at the front end of the pressing plate connecting plate, the pressing plate clamps the photovoltaic assembly, the edge sealing pressing wheel assembly is positioned at the other end of the substrate, the cutting assembly is arranged between the adhesive tape bonding assembly and the edge sealing pinch roller assembly, and the adhesive tape sequentially passes through the adhesive tape bonding assembly, the cutting assembly and the edge sealing pinch roller assembly and passes through the pressing plate and the pressing plate connecting plate.
7. The edge bonding machine for photovoltaic modules of claim 6, wherein the tape bonding module comprises a bonding cylinder, a bonding connection plate, a tape disc, a guide shaft and a bonding shaft, the bonding cylinder is obliquely installed on the base plate, the bonding connection plate is connected with a push rod of the bonding cylinder, the tape disc, the guide shaft and the bonding shaft are arranged on the top surface of the bonding connection plate, the bonding shafts are provided in plurality, the connecting lines of the bonding shafts are parallel to the edge bonding direction, and the tape compressing module is located between the bonding shafts.
8. The edge bonding machine for photovoltaic modules of claim 6, wherein the tape pressing assembly further comprises a pressing cylinder, the pressing cylinder is mounted on the bonding connection plate, and the pressing plate connection plate is connected with a push rod of the pressing cylinder.
9. The edge bonding machine for photovoltaic modules of claim 6, wherein the pressing plate is provided with a cutting groove at a position corresponding to the adhesive tape cutting assembly.
10. The edge bonding machine for photovoltaic modules according to claim 6, wherein the edge bonding roller assembly comprises an edge bonding cylinder, and a gradual change wheel, a clamping wheel and a pressing wheel which are sequentially connected with the edge bonding cylinder through a mounting plate, the gradual change wheel and the clamping wheel are vertically arranged, an oblique wheel surface acting on the adhesive tape is arranged on the gradual change wheel, an annular groove with the thickness consistent with that of the photovoltaic module is arranged on the clamping wheel, a plurality of pressing wheels are horizontally arranged in parallel, and the pressing wheel is respectively connected to the upper part and the lower part of the mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010323797.4A CN111490122A (en) | 2020-04-22 | 2020-04-22 | Photovoltaic module bag sealer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010323797.4A CN111490122A (en) | 2020-04-22 | 2020-04-22 | Photovoltaic module bag sealer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111490122A true CN111490122A (en) | 2020-08-04 |
Family
ID=71794855
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010323797.4A Pending CN111490122A (en) | 2020-04-22 | 2020-04-22 | Photovoltaic module bag sealer |
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| Country | Link |
|---|---|
| CN (1) | CN111490122A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117206137A (en) * | 2023-11-08 | 2023-12-12 | 中辰昊智能装备(江苏)有限公司 | Photovoltaic module edge sealant coating equipment |
-
2020
- 2020-04-22 CN CN202010323797.4A patent/CN111490122A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117206137A (en) * | 2023-11-08 | 2023-12-12 | 中辰昊智能装备(江苏)有限公司 | Photovoltaic module edge sealant coating equipment |
| CN117206137B (en) * | 2023-11-08 | 2024-02-09 | 中辰昊智能装备(江苏)有限公司 | Photovoltaic module edge sealant coating equipment |
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