CN208970530U - Photovoltaic module automatic edger - Google Patents
Photovoltaic module automatic edger Download PDFInfo
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- CN208970530U CN208970530U CN201821905412.XU CN201821905412U CN208970530U CN 208970530 U CN208970530 U CN 208970530U CN 201821905412 U CN201821905412 U CN 201821905412U CN 208970530 U CN208970530 U CN 208970530U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a kind of photovoltaic module automatic edgers, the photovoltaic module automatic edger includes rack, elevating mechanism, conveying mechanism, edge sealing sucker platform, regulatory mechanism and sealed adhesive tape mould group, elevating mechanism is installed on workbench in rack, conveying mechanism for conveying double glass photovoltaic modulies is installed on the lifting platform of elevating mechanism, the edge sealing sucker platform for controlling lifting and adsorption production is additionally provided on workbench in rack, conveying mechanism surrounding is respectively provided with regulatory mechanism and sealed adhesive tape mould group, and rack is built-in with power control cabinet.By the above-mentioned means, the utility model is compact-sized, run smoothly, high degree of automation can carry out edge sealing processing to double glass photovoltaic modulies automatically, be adhered to adhesive tape smoothly, firmly on product, strong applicability.
Description
Technical field
The utility model relates to photovoltaic module production technical fields, more particularly to a kind of photovoltaic module automatic edger.
Background technique
With the rapid development of photovoltaic power generation, double glass photovoltaic modulies are increasingly becoming a big master of domestic photovoltaic power generation construction
Stream, the basic structure of double glass photovoltaic modulies are double glazing laminate, i.e., by upper layer glass, lower layer's glass and positioned at the two
Between packaging adhesive film and photovoltaic cell be laminated into an entirety, double glass photovoltaic modulies are in transport and in routine use, component
Edge inevitably collides with, and edge, which collides with, to be easy to produce burr or even component is caused to rupture, therefore is carried out to double glass photovoltaic module edges
Edge sealing processing is necessary measure, and industry generallys use bound edge technology to the edge-protected of double glass photovoltaic modulies at present, such as adopts
With edge adhesive tape gluing at the edge of double glass photovoltaic modulies, but the problem is exactly the paste process of edge adhesive tape therewith,
It is pasted by hand since existing barbola work mostly uses greatly, difference that is more complicated and extremely easily causing edge bound edge influences
The appearance and performance of component are based on disadvantages described above and deficiency, it is necessary to be improved existing technology.
Utility model content
The utility model is compact-sized mainly solving the technical problems that provide a kind of photovoltaic module automatic edger, fortune
It goes steadily, high degree of automation can carry out edge sealing processing to double glass photovoltaic modulies automatically, and adhesive tape be made smoothly, firmly to bond
Onto product, strong applicability.
In order to solve the above technical problems, the technical solution that the utility model uses is: provide a kind of photovoltaic module from
Dynamic edge banding machine, which includes rack, elevating mechanism, conveying mechanism, edge sealing sucker platform, regulatory mechanism
With sealed adhesive tape mould group, elevating mechanism is installed on the workbench in rack, is equipped on the lifting platform of elevating mechanism for conveying
The conveying mechanism of double glass photovoltaic modulies, the edge sealing being additionally provided with for controlling lifting and adsorption production on the workbench in rack are inhaled
Disk platform, conveying mechanism surrounding are respectively provided with regulatory mechanism and sealed adhesive tape mould group, and rack is built-in with power control cabinet.
Preferably, the elevating mechanism is made of fixed plate, cylinder, lifting platform and guiding axis, is equipped in fixed plate
Cylinder is equipped with lifting platform on the piston rod of cylinder, and lifting platform lower part is equipped with four guiding axis, after guiding axis passes through fixed plate
It is fixed on connecting plate.
Preferably, the conveying mechanism is connected by conveyer, transmission shaft and motor form, three groups of conveyers by transmission shaft
It connects, the rotation of motor driven transmission shaft.
Preferably, the edge sealing sucker platform includes shaft, pedestal, the first rotating bar, connecting rod, servo-drive group
Part, the second drive rod, ears seat, crane, Suction cup assembly and tappet, two shafts parallel to each other are installed by bearing block
In on pedestal, being equipped with rotating bar in two shafts, two rotating bars are flexibly connected by connecting rod, are equipped with servo on workbench
Driving assembly, the output rod of servo-drive component are flexibly connected with one of rotating bar, are respectively mounted in shaft there are two second
Drive rod, the second drive rod extension end are movably hinged with ears seat, crane are fixed on four ears seats, is installed on crane
There are six groups of Suction cup assemblies, the Suction cup assembly bottom of two sides is connect by line slide rail with crane, the Suction cup assembly side of two sides
It is flexibly connected by tappet with frame side wall；The servo-drive component includes screw rod, servo motor, feed screw nut, approaches
Switch, linear guide, link block and output rod, bottom plate are fixed on the worktable, and servo motor, screw both end are equipped on bottom plate
It being fixed on bottom plate by support, the motor shaft of servo motor is connect by shaft coupling with screw rod, feed screw nut is cased on screw rod,
It is equipped on the bottom plate of screw rod right end close to switch, is also equipped with linear guide on bottom plate, is equipped on the sliding block of linear guide
Link block, link block are flexibly connected with one end of output rod；The Suction cup assembly includes fixed bracket, gas bar bracket, sucker gas
Cylinder and sucker, fixed bracket are set on crane, and support bracket fastened upper flat plate lower plane is at least equipped with two groups of gas bar brackets,
Sucker cylinder is installed on the bottom plate of gas bar bracket, sucker is installed on the piston rod of sucker cylinder, sucker passes through fixed bracket
Upper flat plate.
Preferably, the regulatory mechanism include regulatory cylinder, Y-direction line slide rail, pushing block, push plate, Z-direction line slide rail,
Lifter plate, jacking cylinder and regulatory idler wheel, regulatory cylinder and Y-direction line slide rail are fixed on lifting platform, the cunning of Y-direction line slide rail
Pushing block is installed, pushing block side is equipped with vertical push plate, and piston rod and the push plate of regulatory cylinder are fixed, installed in push plate on block
There is Z-direction line slide rail, lifter plate is installed on the sliding block of Z-direction line slide rail, jacking cylinder, jacking cylinder are also equipped in push plate
Piston rod fixed with lifter plate, the horizontal ends of lifter plate are equipped with regulatory idler wheel.
Preferably, the sealed adhesive tape mould group includes uniaxial driver, push-and-pull cylinder, rubberizing guide rail, rubberizing push plate, adhesive tape
Fixing seat, edge sealing start device, edge sealing pinch roller assembly, cut component, adhesive tape holds down assembly and stop pillar, the uniaxial driving
Device is fixed on the worktable, and the output end of uniaxial driver is equipped with push-and-pull cylinder and two rubberizing guide rails, the cunning of rubberizing guide rail
Rubberizing push plate is fixed on block, piston rod and the rubberizing push plate of push-and-pull cylinder are fixed, be provided in rubberizing push plate for placing glue
Adhesive tape fixing seat with coiled strip, edge sealing start device, edge sealing pinch roller assembly, cut component and adhesive tape holds down assembly, edge sealing is started
Be provided with blocking pillar between device and edge sealing pinch roller assembly, adhesive tape successively pass through edge sealing start device, cut component, edge sealing pressure
Wheel assembly and adhesive tape hold down assembly；The adhesive tape fixing seat include axis pedestal, axis, adhesive tape fixed disk, spring base, spring pressure head and
Spring, the axis pedestal are fixed in rubberizing push plate, and axis is equipped on axis pedestal, and axis top is equipped with bearing, is set on bearing
There is adhesive tape fixed disk, adhesive tape fixed disk lower end extends horizontally outward is equipped with fixed part, and fixed part is used to support adhesive tape coiled strip,
Array is equipped with three grooves in adhesive tape fixed disk, and spring base, which is connected by screw to, is fixed on groove, and spring base is equipped with ladder
Hole, the biggish one end in aperture is in adhesive tape fixed disk, stepped hole equipped with slidably spring pressure head, the phase of spring pressure head and groove
Opposite is equipped with spring groove, and spring is housed in spring groove, and the extension end upper and lower part of the spring pressure head is equipped with guiding surface, leads
To inclined-plane convenient for placement adhesive tape coiled strip.
Preferably, the edge sealing start device include bearing fixed seat, pen cylinder, edge sealing bottom plate, tension assembly, with
Moving axis, guide roller, guide plate, rotary fixing base, roller mounting plate, directive wheel and pinch roller, two bearings fixing seat are fixed on patch
In glue push plate, pen cylinder and edge sealing bottom plate, the piston rod and edge sealing of pen cylinder are separately installed on two bearing fixed seats
One end of bottom plate is hinged, and the piston rod stretching, extension of pen cylinder drives the rotation of edge sealing bottom plate, is equipped with tension assembly on edge sealing bottom plate,
Servo axis, guide roller and guide plate are provided on edge sealing bottom plate on front side of tension assembly, the adhesive tape on adhesive tape coiled strip is through being tensioned
Successively pass through servo axis, guide roller and guide plate after component, rotary fixing base be installed on the edge sealing bottom plate on rear side of guide plate,
Two pieces of roller mounting plates are installed on the movable plate of rotary fixing base, directive wheel and pinch roller is fitted in two roller mounting plates, leads
It is close to adhesive tape to wheel and pinch roller；The tension assembly includes tensioning cylinder, rolling wheel support frame, tightener sheave, adhesive tape limit shaft, light
Electric fixed plate, adhesive tape guide groove and adhesive tape detection switch, the tensioning cylinder are fixed on edge sealing bottom plate, the slide unit of tensioning cylinder
On rolling wheel support frame is installed, be fitted with tightener sheave and adhesive tape limit shaft on rolling wheel support frame, on the slide unit of tensioning cylinder also
Photoelectricity fixed plate is installed, photoelectricity fixed plate lower end is equipped with adhesive tape guide groove and adhesive tape detection switch, sets on adhesive tape guide groove
There are the guiding slot port and detection notch in cross setting, adhesive tape is after guiding slot port by tightener sheave；The guide plate
Extension end is open slot；The pinch roller is equipped with annular groove, and annular groove width is consistent with opening groove height.
Preferably, the edge sealing pinch roller assembly includes the first pinch roller cylinder, side pinch roller, the second pinch roller cylinder, compresses
Fixing seat, pressure surface component, caging bolt and support shaft, first pinch roller cylinder and the second pinch roller cylinder are fixed on rubberizing push plate
On, the slip front of the first pinch roller cylinder is equipped with connecting plate, and side pinch roller is fitted on connecting plate, is set on the side pinch roller
There is the annular groove with double glass photovoltaic module consistency of thickness, the slide unit front end of the second pinch roller cylinder, which is equipped with, is fixed seat, pressure
The opening of fastening reservation upper and lower part is fitted with the elevator of pressure surface component, is horizontally installed with caging bolt on elevator,
It is fixed seat and is equipped with the pilot hole matched with caging bolt；The pressure surface component includes elevator, pressure surface screw, pinch roller
Fixed plate, buffer spring and pinch roller, elevator upper end are equipped with two cushion holes, and two pressure surface screws are fixed on pressure after passing through cushion hole
Fixed plate is taken turns, is cased with buffer spring on the pressure surface screw at cushion hole, pinch roller fixed plate lower end is equipped with pinch roller, and pinch roller is in
Ladder-like, two pressure surface components are oppositely arranged and by support axis connections.
Preferably, the component that cuts includes cutting cylinder and cutting knife, cuts cylinder and is fixed on the first pinch roller cylinder
On, it cuts and cutting knife is installed on the slide unit of cylinder, the cutting knife is vertically arranged and oblique direction adhesive tape.
Preferably, the adhesive tape holds down assembly including being fixed plate, fixing seat, housing screw, pinch roller support and pressure
Bearing up pulley, the plate that is fixed are fixed in rubberizing push plate, are fixed board ends and are equipped with fixing seat, are fitted in fixing seat
Two housing screws, housing screw extension end are fixed in pinch roller support, and two pinch roller supports are opposite, and two are fitted in pinch roller support
The contact roller of a level is cased with spring on the housing screw between pinch roller support and fixing seat.
Compared with prior art, the utility model has the beneficial effects that it is compact-sized, it runs smoothly, edge sealing sucker platform
Crane adjustable height is controlled using servo screw, sucker sucks double glass photovoltaic modulies, guarantees the smooth of edge sealing glass；
The spring pressure head and spring of adhesive tape fixing seat design, and reload convenient for being fixed on for material volume, axis and the fixed dish axle of adhesive tape
Connection is held, material volume rotation separates adhesive tape preferably；
Tension assembly makes adhesive tape coiled strip reserved part separation gel band, avoids removing the pulling force mistake of coiled strip because of edge sealing starting point adhesive tape
Adhesive tape start position inaccuracy, is bonded together adhesive tape with product side caused by big；
Edge sealing pinch roller assembly and adhesive tape, which hold down assembly, to be used cooperatively, and keeps adhesive tape and product side and top and bottom smooth, secured
Be bonded together.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of photovoltaic module automatic edger.
Fig. 2 is the top view of photovoltaic module automatic edger.
Fig. 3 is the elevating mechanism structural schematic diagram of photovoltaic module automatic edger.
Fig. 4 is the conveying mechanism structural schematic diagram of photovoltaic module automatic edger.
Fig. 5 is the edge sealing sucker platform structure schematic diagram of photovoltaic module automatic edger.
Fig. 6 is the edge sealing sucker platform side view of photovoltaic module automatic edger.
Fig. 7 is the servo-drive component structure diagram of photovoltaic module automatic edger.
Fig. 8 is the regulatory mechanism structure schematic diagram of photovoltaic module automatic edger.
Fig. 9 is the sealed adhesive tape modular structure schematic diagram of photovoltaic module automatic edger.
Figure 10 is the sealed adhesive tape mould group partial side elevation view of photovoltaic module automatic edger.
Figure 11 is the adhesive tape fixed seat structure schematic diagram of photovoltaic module automatic edger.
Figure 12 is the adhesive tape fixing seat cross-sectional view of photovoltaic module automatic edger.
Figure 13 is that the edge sealing of photovoltaic module automatic edger is started device first structure diagram.
Figure 14 is that the edge sealing of photovoltaic module automatic edger is started the second structural schematic diagram of device.
Figure 15 is the sealed adhesive tape mould group partial structure diagram of photovoltaic module automatic edger.
Figure 16 is the edge sealing pinch roller assembly cross-sectional view of photovoltaic module automatic edger.
Specific embodiment
The utility model preferred embodiment is described in detail with reference to the accompanying drawing, so that the advantages of utility model and spy
Sign can be easier to be readily appreciated by one skilled in the art, to make apparent specific boundary to the protection scope of the utility model
It is fixed.
Fig. 1 to Figure 16 is please referred to, the utility model embodiment includes:
A kind of photovoltaic module automatic edger, the photovoltaic module automatic edger include rack 1, elevating mechanism 2, conveyer
Structure 3, edge sealing sucker platform 4, regulatory mechanism 5 and sealed adhesive tape mould group 6 are equipped with elevating mechanism 2 on the workbench in rack 1, rise
Conveying mechanism 3 for conveying double glass photovoltaic modulies is installed on the lifting platform of descending mechanism 2, is also set on the workbench in rack 1
It is equipped with the edge sealing sucker platform 4 for controlling lifting and adsorption production, 2 surrounding of conveying mechanism is respectively provided with regulatory mechanism 5 and sealing
Band mould group 6, rack 1 are built-in with power control cabinet.
The elevating mechanism 2 is made of fixed plate 21, cylinder 22, lifting platform 23 and guiding axis 24, is installed in fixed plate 21
There is cylinder 22, lifting platform 23 is installed on the piston rod of cylinder 22,23 lower part of lifting platform is equipped with four guiding axis 24, guiding axis
24 are fixed on connecting plate after fixed plate 21.
The conveying mechanism 3 is made of conveyer 31, transmission shaft 32 and motor 33, and three groups of conveyers 31 pass through transmission shaft 32
Connection, motor 33 drive transmission shaft 32 to rotate.
The edge sealing sucker platform 4 includes shaft 41, pedestal 42, the first rotating bar 43, connecting rod 44, servo-drive component
45, the second drive rod 46, ears seat 47, crane 48, Suction cup assembly 49 and tappet 410, two shafts 41 parallel to each other
It is installed on pedestal 42 by bearing block, rotating bar 43 is installed in two shafts 41, two rotating bars 43 are living by connecting rod 44
It is dynamic to connect, servo-drive component 45, the output rod 457 of servo-drive component 45 and one of rotating bar are installed on workbench
43 are flexibly connected, and servo-drive component 45 drives shaft 41 to rotate, and are respectively mounted in shaft 41 there are two the second drive rod 46, second
46 extension end of drive rod is movably hinged with ears seat 47, and crane 48 is fixed on four ears seats 47, is installed on crane 48
There are six groups of Suction cup assemblies 49,49 bottom of Suction cup assembly of two sides is connect by line slide rail with crane 48, the sucker group of two sides
49 side of part is flexibly connected by tappet 410 with 1 side wall of rack；The servo-drive component 45 includes screw rod 451, servo electricity
Machine 452, feed screw nut 453, close switch 454, linear guide 455, link block 456 and output rod 457, bottom plate is fixed on work
Servo motor 452 is installed, 451 both ends of screw rod are fixed on bottom plate by support, the electricity of servo motor 452 on platform, on bottom plate
Arbor is connect by shaft coupling with screw rod 451, and feed screw nut 453 is cased on screw rod 451, is installed on the bottom plate of 451 right end of screw rod
There is close switch 454, close to switch 454 for detecting feed screw nut 453, linear guide 455 is also equipped on bottom plate, straight line is led
Link block 456 is installed, link block 456 is flexibly connected with one end of output rod 457 on the sliding block of rail 455；The Suction cup assembly
49 include fixed bracket 491, gas bar bracket 492, sucker cylinder 493 and sucker 494, and fixed bracket 491 is set to crane 48
On, the upper flat plate lower plane of fixed bracket 491 is at least equipped with two groups of gas bar brackets 492, installs on the bottom plate of gas bar bracket 492
There is sucker cylinder 493, sucker 494 is installed on the piston rod of sucker cylinder 493, sucker 494 passes through the upper flat of fixed bracket 491
Plate.
The regulatory mechanism 5 includes regulatory cylinder 51, Y-direction line slide rail 52, pushing block 53, push plate 54, Z-direction line slide rail
55, lifter plate 56, jacking cylinder 57 and regulatory idler wheel 58, regulatory cylinder 51 and Y-direction line slide rail 52 are fixed on lifting platform 23,
Pushing block 53 is installed, 53 side of pushing block is equipped with vertical push plate 54, the work of regulatory cylinder 51 on the sliding block of Y-direction line slide rail 52
Stopper rod and push plate 54 are fixed, are equipped with Z-direction line slide rail 55 in push plate 54, lifting is equipped on the sliding block of Z-direction line slide rail 55
Plate 56 is also equipped with jacking cylinder 57 in push plate 54, and the piston rod and lifter plate 56 of jacking cylinder 57 are fixed, the water of lifter plate 56
Flush end is equipped with regulatory idler wheel 58.
The sealed adhesive tape mould group 6 includes uniaxial driver 61, push-and-pull cylinder 62, rubberizing guide rail 63, rubberizing push plate 64, adhesive tape
Fixing seat 65, edge sealing start device 66, edge sealing pinch roller assembly 67, cut component 68, adhesive tape hold down assembly 69 and stop pillar
610, the single shaft driver 61 is fixed on the worktable, and the output end of uniaxial driver 61 is equipped with push-and-pull cylinder 62 and two
Rubberizing guide rail 63 is fixed with rubberizing push plate 64, the piston rod of push-and-pull cylinder 62 and rubberizing push plate 64 on the sliding block of rubberizing guide rail 63
It is fixed, the adhesive tape fixing seat 65 for placing adhesive tape coiled strip is provided in rubberizing push plate 64, edge sealing is started device 66, edge sealing pinch roller
Component 67 cuts component 68 and adhesive tape holds down assembly 69, and edge sealing, which is started, is provided with resistance between device 66 and edge sealing pinch roller assembly 67
Keep off pillar 610, adhesive tape successively pass through edge sealing start device 66, cut component 68, edge sealing pinch roller assembly 67 and adhesive tape and hold down assembly
69；The adhesive tape fixing seat 65 includes axis pedestal 651, axis 652, adhesive tape fixed disk 653, spring base 654,655 and of spring pressure head
Spring 656, the axis pedestal 651 are fixed in rubberizing push plate 64, and axis 652, the installation of 652 top of axis are equipped on axis pedestal 651
There is bearing, adhesive tape fixed disk 653 is set on bearing, 653 lower end of adhesive tape fixed disk extends horizontally outward is equipped with fixed part
6530, fixed part 6530 is used to support adhesive tape coiled strip, and array is equipped with three grooves in adhesive tape fixed disk 653, and spring base 654 passes through
Screw is connected and fixed on groove, and spring base 654 is equipped with stepped hole, and the biggish one end in aperture is close to adhesive tape fixed disk 653, rank
Equipped with slidably spring pressure head 655 in terraced hole, the opposite face of spring pressure head 655 and groove is equipped with spring groove, is equipped in spring groove
Spring 656, the extension end upper and lower part of the spring pressure head 655 are equipped with guiding surface, and guiding surface is convenient for placement tape roll
Material.
The edge sealing start device 66 include bearing fixed seat 661, pen cylinder 662, edge sealing bottom plate 663, tension assembly
664, servo axis 665, guide roller 666, guide plate 667, rotary fixing base 668, roller mounting plate 669,6610 and of directive wheel
Pinch roller 6611, two bearings fixing seat 661 are fixed in rubberizing push plate 64, are separately installed with pen shape on two bearing fixed seats 661
One end of cylinder 662 and edge sealing bottom plate 663, the piston rod and edge sealing bottom plate 663 of pen cylinder 662 is hinged, pen cylinder 662
Piston rod stretching, extension drives edge sealing bottom plate 663 to rotate, and tension assembly 664,664 front side of tension assembly are equipped on edge sealing bottom plate 663
Edge sealing bottom plate 663 on be provided with servo axis 665, guide roller 666 and guide plate 667, the adhesive tape on adhesive tape coiled strip is through being tensioned
Successively pass through servo axis 665, guide roller 666 and guide plate 667, the edge sealing bottom plate 663 of 667 rear side of guide plate after component 664
On rotary fixing base 668 is installed, two pieces of roller mounting plates 669 are installed, two idler wheels peace on the movable plate of rotary fixing base 668
Directive wheel 6610 and pinch roller 6611 are fitted in loading board 669, directive wheel 6610 and pinch roller 6611 are close to adhesive tape；The tension assembly
664 include tensioning cylinder 6641, rolling wheel support frame 6642, tightener sheave 6643, adhesive tape limit shaft 6644, photoelectricity fixed plate
6645, adhesive tape guide groove 6646 and adhesive tape detection switch 6647, the tensioning cylinder 6641 are fixed on edge sealing bottom plate 663,
Rolling wheel support frame 6642 is installed on the slide unit of tight cylinder 6641, tightener sheave 6643 and glue are fitted on rolling wheel support frame 6642
With limit shaft 6644, photoelectricity fixed plate 6645,6645 lower end of photoelectricity fixed plate peace are also equipped on the slide unit of tensioning cylinder 6641
Equipped with adhesive tape guide groove 6646 and adhesive tape detection switch 6647, adhesive tape guide groove 6646 is equipped with the guiding slot port in cross setting
66461 and detection notch 66462, adhesive tape pass through guiding slot port 66461 after by tightener sheave 6643；The guide plate 667
Extension end is open slot；The pinch roller 6611 is equipped with annular groove, and annular groove width is consistent with opening groove height.
The edge sealing pinch roller assembly 67 includes the first pinch roller cylinder 671, side pinch roller 672, the second pinch roller cylinder 673, pressure
Fasten reservation 674, pressure surface component 675, caging bolt 676 and support shaft 677, first pinch roller cylinder 671 and the second pinch roller
Cylinder 673 is fixed in rubberizing push plate 64, and the slip front of the first pinch roller cylinder 671 is equipped with connecting plate, is inserted on connecting plate
There is side pinch roller 672, the side pinch roller 672 is equipped with the annular groove with double glass photovoltaic module consistency of thickness, the second pinch roller
The slide unit front end of cylinder 673, which is equipped with, is fixed seat 674, and the opening for being fixed 674 upper and lower part of seat is fitted with pressure
The elevator 6751 of face component 675 is horizontally installed with caging bolt 676 on elevator 6751, be fixed seat 674 be equipped with
The pilot hole 6740 that caging bolt 676 matches；The pressure surface component 675 includes elevator 6751, pressure surface screw 6752, pinch roller
Fixed plate 6753, buffer spring 6754 and pinch roller 6755,6751 upper end of elevator are equipped with two cushion holes, two pressure surface screws 6752
It is fixed on pinch roller fixed plate 6753 after cushion hole, is cased with buffer spring on the pressure surface screw 6752 at cushion hole
6754,6753 lower end of pinch roller fixed plate is equipped with pinch roller 6755, and pinch roller 6755 is stepped, and two pressure surface components 675 are oppositely arranged
And it is connected by support shaft 677.
The component 68 that cuts includes cutting cylinder 681 and cutting knife 682, cuts cylinder 681 and is fixed on the first pinch roller gas
It on cylinder 671, cuts and cutting knife 682 is installed on the slide unit of cylinder 681, the cutting knife 682 is vertically arranged and oblique direction glue
Band.
The adhesive tape holds down assembly 69 including being fixed plate 691, fixing seat 692, housing screw 693, pinch roller support 694
With contact roller 695, the plate 691 that is fixed is fixed in rubberizing push plate 64, is fixed 691 both ends of plate and is equipped with fixing seat
692, two housing screws 693 are fitted in fixing seat 692,693 extension end of housing screw is fixed in pinch roller support 694, and two
Pinch roller support 694 is opposite, and there are two horizontal contact roller 695, pinch roller support 694 and fixing seats 692 for inserting in pinch roller support 694
Between housing screw 693 on be cased with spring.
When the utility model photovoltaic module automatic edger works, conveying mechanism 3 is risen in the work of elevating mechanism 2, double glass
Photovoltaic module moves at conveying mechanism 3, the regulatory mechanism 5 of 2 surrounding of conveying mechanism double glass photovoltaic modulies are carried out it is regulatory before edge sealing,
Regulatory cylinder 51 and jacking cylinder 57 are with the use of regulatory 58 position of idler wheel is adjusted, and regulatory idler wheel 58 is for adjusting double glass photovoltaic groups
Part position, pre-preparation edge sealing, it is ensured that edge sealing and edge sealing effect, regulatory rear conveying mechanism 3 decline, and edge sealing sucker platform 4 works, and inhales
Disk cylinder 493 ejects, and sucker 494 sucks double glass photovoltaic modulies, and sucker cylinder 493 resets, and double glass photovoltaic modulies are placed in fixed branch
On the upper flat plate of frame 491, guarantee that the smooth of edge sealing glass, servo-drive component 45 drive shaft 41 to rotate, shaft 41 drives the
The rotation of two drive rods 46, the second drive rod 46 drive crane 48 to go up and down, and adhesive tape coiled strip is placed in adhesive tape fixing seat 65, and adhesive tape rises
Point installation is in place, and uniaxial driver 61 and the linkage of push-and-pull cylinder 62 prepare edge sealing, and the piston rod stretching, extension of pen cylinder 662 drives envelope
Side bottom plate 663 rotates, while tensioning cylinder 6641 is withdrawn, and reserves stripping tape, and edge sealing bottom plate 663 drives on guide plate 667
Open slot blocks double glass photovoltaic module sides, and adhesive tape starting point and double glass photovoltaic module sides are pasted at this time, uniaxial 61 band of driver
Dynamic edge sealing device 66 of starting moves horizontally, and edge sealing pinch roller assembly 67 works, and the first pinch roller cylinder 671, which is stretched out, drives side pinch roller
672 push down adhesive tape and product side, and it is firm to be allowed to paste with side, and the second pinch roller cylinder 673 is stretched out, and double glass photovoltaic modulies are placed in
Between two pressure surface components 675, adhesive tape up and down paste by extension end and product top and bottom, and adhesive tape is C-shape, in buffer spring 6754
Under effect, pinch roller 6755 pushes down the adhesive tape of double glass photovoltaic module top and bottom, and hold down assembly 69 contact roller 695 of subsequent adhesive tape compresses
Adhesive tape is securely adhered to adhesive tape smoothly together with product top and bottom, after edge sealing is completed in a side of double glass photovoltaic modulies,
The stretching of cylinder 681 is cut, cutting knife 682 cuts off adhesive tape, above step is repeated, until four sides of double glass photovoltaic modulies are equal
Complete edge sealing movement.
The utility model photovoltaic module automatic edger, it is compact-sized, it runs smoothly, high degree of automation can be automatic
Edge sealing processing is carried out to double glass photovoltaic modulies, is adhered to adhesive tape smoothly, firmly on product, strong applicability.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of photovoltaic module automatic edger, it is characterised in that: the photovoltaic module automatic edger includes rack, elevator
Structure, conveying mechanism, edge sealing sucker platform, regulatory mechanism and sealed adhesive tape mould group are equipped with elevating mechanism on the workbench in rack,
Conveying mechanism for conveying double glass photovoltaic modulies is installed on the lifting platform of elevating mechanism, is also set up on the workbench in rack
There is the edge sealing sucker platform for controlling lifting and adsorption production, conveying mechanism surrounding is respectively provided with regulatory mechanism and sealed adhesive tape mould
Group, rack are built-in with power control cabinet.
2. photovoltaic module automatic edger according to claim 1, it is characterised in that: the elevating mechanism by fixed plate,
Cylinder, lifting platform and guiding axis form, and are equipped with cylinder in fixed plate, lifting platform, lifting platform are equipped on the piston rod of cylinder
Lower part is equipped with four guiding axis, and guiding axis is fixed on connecting plate after passing through fixed plate.
3. photovoltaic module automatic edger according to claim 1, it is characterised in that: the conveying mechanism by conveyer,
Transmission shaft and motor form, three groups of conveyers pass through transmission axis connection, the rotation of motor driven transmission shaft.
4. photovoltaic module automatic edger according to claim 1, it is characterised in that: the edge sealing sucker platform includes turning
Axis, pedestal, the first rotating bar, connecting rod, servo-drive component, the second drive rod, ears seat, crane, Suction cup assembly and with
Lever, two shafts parallel to each other are mounted on the base by bearing block, and rotating bar, two rotating bars are equipped in two shafts
Be flexibly connected by connecting rod, servo-drive component be installed on workbench, the output rod of servo-drive component and one of them
Rotating bar is flexibly connected, and is respectively mounted in shaft there are two the second drive rod, and the second drive rod extension end is movably hinged with ears seat,
It is fixed with crane on four ears seats, six groups of Suction cup assemblies are installed on crane, the Suction cup assembly bottom of two sides passes through straight
Line sliding rail is connect with crane, and the Suction cup assembly side of two sides is flexibly connected by tappet with frame side wall；The servo is driven
Dynamic component includes that screw rod, servo motor, feed screw nut, close switch, linear guide, link block and output rod, bottom plate are fixed on
On workbench, servo motor is installed on bottom plate, screw both end is fixed on bottom plate by support, and the motor shaft of servo motor is logical
It crosses shaft coupling to connect with screw rod, feed screw nut is cased on screw rod, be equipped on the bottom plate of screw rod right end close to switch, on bottom plate also
Linear guide is installed, link block is installed on the sliding block of linear guide, link block is flexibly connected with one end of output rod；It is described
Suction cup assembly includes fixed bracket, gas bar bracket, sucker cylinder and sucker, and fixed bracket is set on crane, fixed bracket
Upper flat plate lower plane two groups of gas bar brackets are at least installed, sucker cylinder, sucker cylinder are installed on the bottom plate of gas bar bracket
Piston rod on sucker is installed, sucker passes through support bracket fastened upper flat plate.
5. photovoltaic module automatic edger according to claim 1, it is characterised in that: the regulatory mechanism includes regulatory gas
Cylinder, Y-direction line slide rail, pushing block, push plate, Z-direction line slide rail, lifter plate, jacking cylinder and regulatory idler wheel, regulatory cylinder and Y-direction
Line slide rail is fixed on lifting platform, and pushing block is equipped on the sliding block of Y-direction line slide rail, and pushing block side is equipped with vertical push away
Plate, piston rod and the push plate of regulatory cylinder are fixed, and Z-direction line slide rail is equipped in push plate, is installed on the sliding block of Z-direction line slide rail
There is lifter plate, jacking cylinder is also equipped in push plate, piston rod and the lifter plate of jacking cylinder are fixed, the horizontal ends peace of lifter plate
Equipped with regulatory idler wheel.
6. photovoltaic module automatic edger according to claim 1, it is characterised in that: the sealed adhesive tape mould group includes single shaft
Driver, push-and-pull cylinder, rubberizing guide rail, rubberizing push plate, adhesive tape fixing seat, edge sealing start device, edge sealing pinch roller assembly, cut group
Part, adhesive tape hold down assembly and stop pillar, and the single shaft driver is fixed on the worktable, the output end installation of uniaxial driver
There are push-and-pull cylinder and two rubberizing guide rails, rubberizing push plate, the piston rod and patch of push-and-pull cylinder are fixed on the sliding block of rubberizing guide rail
Glue push plate is fixed, and the adhesive tape fixing seat for placing adhesive tape coiled strip is provided in rubberizing push plate, edge sealing is started device, edge sealing pinch roller
Component cuts component and adhesive tape holds down assembly, and edge sealing, which is started, is provided with blocking pillar, adhesive tape between device and edge sealing pinch roller assembly
Successively by edge sealing start device, cut component, edge sealing pinch roller assembly and adhesive tape and hold down assembly；The adhesive tape fixing seat includes axis
Pedestal, axis, adhesive tape fixed disk, spring base, spring pressure head and spring, the axis pedestal is fixed in rubberizing push plate, on axis pedestal
Axis is installed, axis top is equipped with bearing, and adhesive tape fixed disk, adhesive tape fixed disk lower end horizontal direction extension are set on bearing
It stretches and is equipped with fixed part, fixed part is used to support adhesive tape coiled strip, and array is equipped with three grooves in adhesive tape fixed disk, and spring base passes through spiral shell
Nail is connected and fixed on groove, and spring base is equipped with stepped hole, and the biggish one end in aperture fills in adhesive tape fixed disk, stepped hole
There is a slidably spring pressure head, the opposite face of spring pressure head and groove is equipped with spring groove, and spring, the spring pressure are housed in spring groove
The extension end upper and lower part of head is equipped with guiding surface.
7. photovoltaic module automatic edger according to claim 6, it is characterised in that: edge sealing device of starting includes axis
Hold fixing seat, pen cylinder, edge sealing bottom plate, tension assembly, servo axis, guide roller, guide plate, rotary fixing base, idler wheel peace
Loading board, directive wheel and pinch roller, two bearings fixing seat are fixed in rubberizing push plate, are separately installed with pen shape on two bearing fixed seats
One end of cylinder and edge sealing bottom plate, the piston rod and edge sealing bottom plate of pen cylinder is hinged, and the piston rod of pen cylinder, which stretches, to be driven
Edge sealing bottom plate rotates, and is equipped with tension assembly on edge sealing bottom plate, is provided with servo axis on the edge sealing bottom plate on front side of tension assembly, leads
Way roller and guide plate, the adhesive tape on adhesive tape coiled strip successively pass through servo axis, guide roller and guide plate after tension assembly, lead
Rotary fixing base is installed on the edge sealing bottom plate on rear side of to plate, two pieces of idler wheel installations are installed on the movable plate of rotary fixing base
Plate, directive wheel and pinch roller are fitted in two roller mounting plates, and directive wheel and pinch roller are close to adhesive tape；The tension assembly includes tensioning
Cylinder, rolling wheel support frame, tightener sheave, adhesive tape limit shaft, photoelectricity fixed plate, adhesive tape guide groove and adhesive tape detection switch, it is described
Tensioning cylinder is fixed on edge sealing bottom plate, and rolling wheel support frame is equipped on the slide unit of tensioning cylinder, is fitted on rolling wheel support frame
Tightener sheave and adhesive tape limit shaft are also equipped with photoelectricity fixed plate on the slide unit of tensioning cylinder, and photoelectricity fixed plate lower end is equipped with
Adhesive tape guide groove and adhesive tape detection switch, adhesive tape guide groove are equipped with guiding slot port and detection notch in cross setting, adhesive tape
By tightener sheave after guiding slot port；The extension end of the guide plate is open slot；The pinch roller is equipped with annular groove,
Annular groove width is consistent with opening groove height.
8. photovoltaic module automatic edger according to claim 6, it is characterised in that: the edge sealing pinch roller assembly includes the
One pinch roller cylinder, the second pinch roller cylinder, is fixed seat, pressure surface component, caging bolt and support shaft at side pinch roller, and described
One pinch roller cylinder and the second pinch roller cylinder are fixed in rubberizing push plate, and the slip front of the first pinch roller cylinder is equipped with connecting plate,
Side pinch roller is fitted on connecting plate, the side pinch roller is equipped with the annular groove with double glass photovoltaic module consistency of thickness, the
The slide unit front end of two pinch roller cylinders, which is equipped with, is fixed seat, and the opening for being fixed a upper and lower part is fitted with pressure surface group
The elevator of part is horizontally installed with caging bolt on elevator, is fixed seat and is equipped with the guiding matched with caging bolt
Hole；The pressure surface component includes elevator, pressure surface screw, pinch roller fixed plate, buffer spring and pinch roller, and elevator upper end is equipped with two
Cushion hole, two pressure surface screws are fixed on pinch roller fixed plate after passing through cushion hole, are cased on the pressure surface screw at cushion hole
Buffer spring, pinch roller fixed plate lower end are equipped with pinch roller, and pinch roller is stepped, and two pressure surface components are oppositely arranged and pass through support shaft
Connection.
9. photovoltaic module automatic edger according to claim 6, it is characterised in that: the component that cuts includes cutting gas
Cylinder and cutting knife cut cylinder and are fixed in the first pinch roller cylinder, cut and be equipped with cutting knife on the slide unit of cylinder, described to cut
Knife is vertically arranged and oblique direction adhesive tape.
10. photovoltaic module automatic edger according to claim 6, it is characterised in that: the adhesive tape hold down assembly including
It is fixed plate, fixing seat, housing screw, pinch roller support and contact roller, the plate that is fixed is fixed in rubberizing push plate, pressure
It fastens board ends and fixing seat is installed, two housing screws are fitted in fixing seat, pinch roller is fixed in housing screw extension end
On bracket, two pinch roller supports are opposite, and there are two horizontal contact rollers for inserting in pinch roller support, between pinch roller support and fixing seat
Spring is cased on housing screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821905412.XU CN208970530U (en) | 2018-11-19 | 2018-11-19 | Photovoltaic module automatic edger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821905412.XU CN208970530U (en) | 2018-11-19 | 2018-11-19 | Photovoltaic module automatic edger |
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| Publication Number | Publication Date |
|---|---|
| CN208970530U true CN208970530U (en) | 2019-06-11 |
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ID=66765544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821905412.XU Active CN208970530U (en) | 2018-11-19 | 2018-11-19 | Photovoltaic module automatic edger |
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| Country | Link |
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| CN (1) | CN208970530U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109326668A (en) * | 2018-11-19 | 2019-02-12 | 苏州晟成光伏设备有限公司 | Photovoltaic module automatic edger |
| WO2022095334A1 (en) * | 2020-11-07 | 2022-05-12 | 苏州晟成光伏设备有限公司 | Double-glass-hole adhesive tape sticking machine for photovoltaic module |
| CN115172519A (en) * | 2022-07-11 | 2022-10-11 | 苏州晟成光伏设备有限公司 | Efficient and automatic assembling method for back ribs of photovoltaic modules |
-
2018
- 2018-11-19 CN CN201821905412.XU patent/CN208970530U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109326668A (en) * | 2018-11-19 | 2019-02-12 | 苏州晟成光伏设备有限公司 | Photovoltaic module automatic edger |
| CN109326668B (en) * | 2018-11-19 | 2024-02-13 | 苏州晟成光伏设备有限公司 | Automatic edge bonding machine for photovoltaic module |
| WO2022095334A1 (en) * | 2020-11-07 | 2022-05-12 | 苏州晟成光伏设备有限公司 | Double-glass-hole adhesive tape sticking machine for photovoltaic module |
| CN115172519A (en) * | 2022-07-11 | 2022-10-11 | 苏州晟成光伏设备有限公司 | Efficient and automatic assembling method for back ribs of photovoltaic modules |
| CN115172519B (en) * | 2022-07-11 | 2024-03-22 | 苏州晟成光伏设备有限公司 | Efficient automatic assembling method for back ribs of photovoltaic modules |
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