CN103367492A - Adhesive tape type solar cell assembly - Google Patents
Adhesive tape type solar cell assembly Download PDFInfo
- Publication number
- CN103367492A CN103367492A CN2012100871249A CN201210087124A CN103367492A CN 103367492 A CN103367492 A CN 103367492A CN 2012100871249 A CN2012100871249 A CN 2012100871249A CN 201210087124 A CN201210087124 A CN 201210087124A CN 103367492 A CN103367492 A CN 103367492A
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- Prior art keywords
- laminate
- foam tape
- adhesive tape
- type solar
- tape type
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention relates to an adhesive tape type solar cell assembly. The assembly comprises a laminated member, an assembly frame, a conjunction box and a foam tape. The laminated member is arranged inside the assembly frame; the conjunction box is arranged on a backboard of the laminated member; the laminated member and the assembly frame are bonded and sealed by the foam tape; and the conjunction box and the backboard of the laminated member are bonded and sealed by the foam tape. Compared with the prior art, the solar cell assembly of the invention has such advantages as simple processing technology, being free of solidification time, good aging resistance performance, no corrosion to the diode, and wide application.
Description
Technical field
The present invention relates to a kind of solar module, especially relate to a kind of adhesive tape type solar module.
Background technology
High speed development and people's improving constantly modern life quality requirements along with World Economics; a large amount of exploitations of the conventional energy resource such as oil and coal and utilization have caused the short supply crisis day by day serious; become and caused the great number of issues that waits that ecological natural environmental pollution and environment for human survival worsen, the emerging energy of searching sustainable use has become current emphasis and hot issue.In various emerging energies, the advantage such as that solar energy has is pollution-free, sustainable, total amount large, it is wide to distribute, application form is various is constantly used in people's life and is developed.
Changing solar energy into electric energy by photovoltaic power generation technology is the major fields that solar energy uses, because it has cleaning, safety, facility, the characteristics such as efficient, the emerging energy industry that has become the countries in the world common concern and given priority to.The main forms that has obtained at present the solar energy generation technology of industrialization utilization is crystal silicon and non-crystal silicon solar cell, its modular construction form is first battery laminate to be connected silica gel to connect to seal with frame substantially, then terminal box is bonded on the laminate backboard with silica gel.
Solar module has good sealing property with the sticking sealing of silica gel, and processing technology is complicated in assembly production and the use procedure, curing time is long, ageing-resistant performance is general, diode is had certain problems such as corrosivity but also exist.For solving and alleviation series of problems as mentioned above, just need to actively strive to find a kind of encapsulant of alternative silica gel.
Summary of the invention
Purpose of the present invention be exactly provide in order to overcome the defective that above-mentioned prior art exists a kind of processing technology simple, good without curing time, ageing-resistant performance, to the non-corrosive adhesive tape type of diode solar module.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of adhesive tape type solar module, comprise laminate, module frame, terminal box and foam tape, described laminate is located in the module frame, described terminal box is located on the backboard of laminate, between described laminate and the module frame, between the backboard of terminal box and laminate all by the foam tape adhering and sealing.
Described module frame is provided with card interface, described card interface comprises card article and lower card article, the lower surface of described upper card article is the plane, and the upper surface of described lower card article is the inclined-plane, is bonded and sealed in the plug card interface after the described laminate stickup foam tape.
The section shape of described card interface is trapezoidal shape.
Described foam tape is the adhesive tape of even thickness.
Described laminate is formed by glass, encapsulating material, cell piece, encapsulating material and backboard successively lamination.
Described encapsulating material comprises ethylene-vinyl acetate copolymer.
Compared with prior art, the present invention substitutes the adhering and sealing that silica gel carries out solar energy layer casting die and frame, terminal box and laminated sheet backboard with special adhesive tape, profile is the same with the conventional solar module of using the silica gel adhering and sealing with performance, tool has a broad prospect of the use, and the battery component processing technology is simple, good without curing time, ageing-resistant performance, to the diode non-corrosiveness.
Description of drawings
Fig. 1 is stickup foam tape schematic diagram of the present invention;
Fig. 2 is foam tape collar shaping schematic view of the present invention
Fig. 3 is laminate schematic diagram of the present invention;
Fig. 4 is end to end overlapping schematic diagram of foam tape of the present invention;
Fig. 5 is the laminate schematic diagram of bonding foam tape of the present invention;
Fig. 6 is module frame schematic diagram of the present invention;
Fig. 7 is front schematic view of the present invention;
Fig. 8 is module frame of the present invention and the bonding schematic cross-section of laminate;
Fig. 9 is bonding schematic diagram at the bottom of foam tape of the present invention and the terminal box box;
Figure 10 is schematic rear view of the present invention;
[figure number explanation]
1. laminate; 2. foam tape; 3. sealing-tape machine; 4. collar briquetting roller; 5. pressure wheel; 6. stitching wheel; 7. collar moulding junction point; 8. foam tape overlay segment end to end; 9. foam tape coating; 10. foam tape body; 11. module frame; 12. upper card article; 13. lower card article; 14. terminal box.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Embodiment
Shown in Fig. 1-10, a kind of adhesive tape type solar module, comprise laminate 1, module frame 11, terminal box 14 and foam tape 2, between laminate 1 and the module frame 11, between the backboard of terminal box 14 and laminate 1 all by foam tape 2 adhering and sealings.
As shown in Figure 1, laminate 1 is formed by glass, encapsulating material, cell piece, encapsulating material and backboard successively lamination, and wherein encapsulating material comprises ethylene-vinyl acetate copolymer (EVA).Before the bonding foam tape 2 in laminate 1 four limits, must clean up with four limits of the cleaning means such as rag with laminate, not allow the foreign material such as residual EVA.Then, the foam tape 2 of lopping is installed on the sealing-tape machine 3, foam tape 2 is walked around collar briquetting roller 4, and the front end of foam tape 2 begins bonding at the 2nd or 3 cell piece place at laminate top.At this moment, whether the foam tape 2 that note laminate 1 top and bottom smooth symmetry, if having obvious inconsistent phenomenon need readjust foam tape 2 on collar briquetting roller 4 position, the left and right sides until the foam tape of laminate top and bottom without obvious dislocation.The handle that grasps again sealing-tape machine 3 advances along four limits of laminate 1, need firmly press sealing-tape machine 3 when advancing bonding foam tape 2, like this foam tape 2 just can with the complete bonding tight in four limits of laminate 1.When bonding foam tape, the function of 4 doubling foam tape 2 of collar briquetting roller, 5 functions that compress foam tape 2 and top, laminate 1 four limit of pressure wheel, the function that 6 again pressing foam tape of stitching wheel 2 are bonding with laminate 1 four limits.
As shown in Figure 2, laminate 1 is when bonding foam tape 2, and the four limits top pressing of the inner ring of collar briquetting roller 4 and laminate 1 forms collar moulding junction point 7 at the horizontal extension line, and begin doubling foam tape 2 and be bonded on the laminate 1 this moment.
Shown in Fig. 3 and 4, foam tape 2 needs fully bonding firmly four limits of laminate 1, and push down its head with the afterbody of foam tape 2, at the foam tape overlapping foam tape overlay segment 8 end to end that forms 2-10mm end to end, foam tape 2 has just formed self sealss end to end like this, enters laminate inside to prevent water gas by the lap-joint of foam tape.
As shown in Figure 5, foam tape 2 comprises that foam tape coating 9 and foam tape body 10 are two-layer, and what play bonding and sealing function is foam tape body 10, and its material forms and is generally acrylic resin and derivative thereof.Before adhering and sealing laminate 1, need to cut the coincidence foam tape at four jiaos of places and tear whole foam tape coating 9, can not have residual.
As shown in Figure 6, the surface structure of module frame 11 is the same with frame with conventional solar module, module frame 11 is provided with card interface, card interface comprises card article 12 and lower card article 13, the lower surface of upper card article 12 is the plane, and the upper surface of lower card article 3 is the inclined-plane, and card article does not have protrusion up and down, the section shape of card interface is trapezoidal shape, and laminate 1 is pasted in the foam tape 2 rear plug card interfaces and is bonded and sealed.
Shown in Fig. 7 and 8, before assembled layers casting die 1 and module frame 11, use first the foam tape body without corrosion and the easy air-dry wetting foam tape body 10 of lubricating fluid, the foam tape body 10 that is conducive to like this to have toughness is advanced in the card interface of module frame 11 fully, realizes the bonding of laminate 1 and sealing.After module frame 11 and laminate 1 assembled, laminate 1 exposed and fold without obvious adhesive tape with junction, module frame 11 4 limit in appearance.
As shown in Figures 9 and 10, foam tape 2 will stick on terminal box 14 bottoms fully and keep overlapping, and the edge skew range should be in 0.5mm, and stickup will accomplish that smooth corrugationless, binding face are without bubble.Foam tape even thickness, the defective that does not allow the impacts such as cavity, crack to seal, the size cutting has not accurately allowed fold, flexural deformation, especially lead-out wire open area.After tearing the foam tape coating on the foam tape, terminal box 14 and laminate 1 backboard is bonding, and the adhesive tape at the bottom of the box and backboard are fully bonding, accomplish smooth, gapless.Terminal box 14 is the adhesive tape special junction box, need make planarizing process at the bottom of the box, size can be made suitable modification according to stressing conditions.
In sum, processing technology of the present invention is simple, good without curing time, ageing-resistant performance, to the diode non-corrosiveness, and profile is the same with the conventional solar module of using the silica gel adhering and sealing with performance, can be widely used in the fields such as photovoltaic plant and photovoltaic-architecture-integral, so offer application for a patent for invention in accordance with the law; This paper is to be described in detail principle of the present invention and implementation method, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof, can embodiment and range of application be replaced and be modified not breaking away from this patent core concept for the personnel that are familiar with the technology.
Claims (6)
1. adhesive tape type solar module, it is characterized in that, comprise laminate, module frame, terminal box and foam tape, described laminate is located in the module frame, described terminal box is located on the backboard of laminate, between described laminate and the module frame, between the backboard of terminal box and laminate all by the foam tape adhering and sealing.
2. a kind of adhesive tape type solar module according to claim 1, it is characterized in that, described module frame is provided with card interface, described card interface comprises card article and lower card article, the lower surface of described upper card article is the plane, the upper surface of described lower card article is the inclined-plane, is bonded and sealed in the plug card interface after the described laminate stickup foam tape.
3. a kind of adhesive tape type solar module according to claim 2 is characterized in that the section shape of described card interface is trapezoidal shape.
4. a kind of adhesive tape type solar module according to claim 1 is characterized in that described foam tape is the adhesive tape of even thickness.
5. a kind of adhesive tape type solar module according to claim 1 is characterized in that described laminate is formed by glass, encapsulating material, cell piece, encapsulating material and backboard successively lamination.
6. a kind of adhesive tape type solar module according to claim 5 is characterized in that described encapsulating material comprises ethylene-vinyl acetate copolymer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100871249A CN103367492A (en) | 2012-03-28 | 2012-03-28 | Adhesive tape type solar cell assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100871249A CN103367492A (en) | 2012-03-28 | 2012-03-28 | Adhesive tape type solar cell assembly |
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| Publication Number | Publication Date |
|---|---|
| CN103367492A true CN103367492A (en) | 2013-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100871249A Pending CN103367492A (en) | 2012-03-28 | 2012-03-28 | Adhesive tape type solar cell assembly |
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| CN (1) | CN103367492A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107010850A (en) * | 2017-05-17 | 2017-08-04 | 善仁（浙江）新材料科技有限公司 | Double glass edge sealing frocks |
| CN108974525A (en) * | 2018-08-08 | 2018-12-11 | 苏州鑫本智能科技有限公司 | The Processes and apparatus of photovoltaic module attaching foam tape |
Citations (8)
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| JP3861890B2 (en) * | 2004-07-27 | 2006-12-27 | 富士電機ホールディングス株式会社 | Installation method of solar cell module |
| CN201000893Y (en) * | 2006-12-29 | 2008-01-02 | 万向集团公司 | Novel solar energy component using two-faced adhesive tape |
| CN201681958U (en) * | 2010-01-13 | 2010-12-22 | 常熟阿特斯阳光电力科技有限公司 | Tape machine for solar battery pack |
| WO2011027226A2 (en) * | 2009-09-04 | 2011-03-10 | Alcan Aluminium-Presswerke Gmbh | Profile member for a solar panel frame |
| CN201985132U (en) * | 2011-01-28 | 2011-09-21 | 昆山恒辉新能源有限公司 | Mounting structure for junction box of solar photovoltaic power generation component |
| CN202094150U (en) * | 2011-05-20 | 2011-12-28 | 海南英利新能源有限公司 | Fixed frame for solar cell assembly |
| CN102386261A (en) * | 2010-08-30 | 2012-03-21 | 星电株式会社 | Terminal box |
| CN202601656U (en) * | 2012-03-28 | 2012-12-12 | 中电电气(上海)太阳能科技有限公司 | A solar battery assembly employing splice of adhesive tape |
-
2012
- 2012-03-28 CN CN2012100871249A patent/CN103367492A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3861890B2 (en) * | 2004-07-27 | 2006-12-27 | 富士電機ホールディングス株式会社 | Installation method of solar cell module |
| CN201000893Y (en) * | 2006-12-29 | 2008-01-02 | 万向集团公司 | Novel solar energy component using two-faced adhesive tape |
| WO2011027226A2 (en) * | 2009-09-04 | 2011-03-10 | Alcan Aluminium-Presswerke Gmbh | Profile member for a solar panel frame |
| CN201681958U (en) * | 2010-01-13 | 2010-12-22 | 常熟阿特斯阳光电力科技有限公司 | Tape machine for solar battery pack |
| CN102386261A (en) * | 2010-08-30 | 2012-03-21 | 星电株式会社 | Terminal box |
| CN201985132U (en) * | 2011-01-28 | 2011-09-21 | 昆山恒辉新能源有限公司 | Mounting structure for junction box of solar photovoltaic power generation component |
| CN202094150U (en) * | 2011-05-20 | 2011-12-28 | 海南英利新能源有限公司 | Fixed frame for solar cell assembly |
| CN202601656U (en) * | 2012-03-28 | 2012-12-12 | 中电电气(上海)太阳能科技有限公司 | A solar battery assembly employing splice of adhesive tape |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107010850A (en) * | 2017-05-17 | 2017-08-04 | 善仁（浙江）新材料科技有限公司 | Double glass edge sealing frocks |
| CN108974525A (en) * | 2018-08-08 | 2018-12-11 | 苏州鑫本智能科技有限公司 | The Processes and apparatus of photovoltaic module attaching foam tape |
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Application publication date: 20131023 |