CN203218306U - Frame silica-gel packaging apparatus for photovoltaic assembly - Google Patents
Frame silica-gel packaging apparatus for photovoltaic assembly Download PDFInfo
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- CN203218306U CN203218306U CN2013201537096U CN201320153709U CN203218306U CN 203218306 U CN203218306 U CN 203218306U CN 2013201537096 U CN2013201537096 U CN 2013201537096U CN 201320153709 U CN201320153709 U CN 201320153709U CN 203218306 U CN203218306 U CN 203218306U
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- frame
- assembly
- gel packaging
- loader
- framing machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a frame silica-gel packaging apparatus for a photovoltaic assembly. The apparatus comprises a framing machine. Ejection rods are respectively arranged on four corners of the framing machine. Press-down cylinders are respectively mounted between two short edges of a rectangle formed by the four corners of the framing machine. Length of the four ejection rods is adjustable. A universal ball is disposed on the top of the ejection rod. The four ejection rods are fixedly connected with four extruding cutter heads of the framing machine respectively. The beneficial effects of the frame silica-gel packaging apparatus provided by the utility model are that through the ejection rods and the press-down cylinders mounted on corresponding positions of the conventional framing machine, a sealant flow direction in a pre-assembled aluminium frame can be effectively controlled in a frame assembly process, so that sealant on a back side of an assembly edge can be uniform and packaging quality of the assembly frame is raised.
Description
Technical field
The utility model relates to the manufacturing technology field of solar photovoltaic assembly.
Background technology
Solar-energy photo-voltaic cell is called for short photovoltaic cell, is used for solar energy is converted into electric energy.Compare with conventional energy resource, photovoltaic cell is a kind of renewable and clean energy resource, is conducive to environmental protection, so photovoltaic cell has broad application prospects.
The making of photovoltaic module comprises following technological process in the prior art: weld, lay, lamination, frame up and test, concrete grammar is: the cell sheet of some is welded into the solar cell string, lays component lamination, deburring, frame up, weld terminal box, assembly curing and cleaning and electric performance test.When welding solar cell string, need the battery sheet of some be followed series connection principle polyphone with the band that confluxes and weld together, form the solar cell string.The battery strings of welding photovoltaic module requirement, a plurality of battery strings after the welding are set type to be laid in form the battery strings group on the toughened glass that is covered with the EVA glued membrane, after the assay was approved, battery strings group, toughened glass, EVA and backboard established according to certain hierarchical sequence form battery component, again battery component is put into laminating machine, by vacuumizing the air in the battery component is extracted out, make the EVA fusing so that battery strings group, toughened glass and backboard are bonded together after the heating, assembly is taken out in cooling at last.EVA fusing back solidify to form burr owing to the pressure effect stretches out during lamination, therefore need carry out follow-up deburring and handle.The laggard luggage frame of deburring in the work of framing up, is given in the coating groove of aluminium frame earlier and is coated silica gel, respectively four aluminium frames that scribble silica gel is installed on four limits of photovoltaic cell component again, aluminium frame group frame group angle is fixed together at last again.Frame up behind the end-of-job, in lead-in wire place, the back side of photovoltaic cell component welding terminal box, treat that silica gel solidifies after, carry out a series of tests, obtain the finished product photovoltaic cell component at last.
In the actual production, in the component lamination process following state can take place:
The heating plate of the direct contact layer press in the bottom surface of toughened glass, because toughened glass is poor conductor of heat, perk phenomenon around can taking place under being heated situation in single face moment found through experiments before assembly is pressurized, it is smooth that heated toughened glass does not also recover.EVA glued membrane above the toughened glass can be heated and melt and cure under pressure under temperature maintenance situation, thereby battery sheet, toughened glass and backboard etc. are bonded together, this process occurs in toughened glass and does not also recover the smooth stage, therefore assembly has certain flexibility behind the lamination, and the assembly schematic cross-section of bending as shown in Figure 1 behind the lamination.
Fig. 2 is the result of use schematic cross-section of present photovoltaic component frame silica gel packaging system, and assembly is bending in the process of framing up, and glue few situation in many back side of glue, front appears in the bight of assembly after causing framing up; Glue many situations in the few back side of front glue appear in assembly minor face intermediate section, and monoblock unit can not well be encapsulated.
The utility model content
It is even that technical problem to be solved in the utility model provides a kind of fluid sealant at the positive back side, assembly edge that can make, and improves the photovoltaic component frame silica gel packaging system of the package quality of module frame.
For solving the problems of the technologies described above, technical solution adopted in the utility model is:
A kind of photovoltaic component frame silica gel packaging system comprises frame loader, is provided with push rod respectively at the place, four group angles of frame loader, and air cylinder down is set respectively between two minor faces of the rectangle that four groups of frame loader dihedral becomes.
The length of described four push rods is all adjustable, and its top is equipped with a universal ball; Four push rods are fixedlyed connected with four extruding cutter heads of frame loader respectively.
Described two following air cylinders are fixedlyed connected with the top frame of frame loader respectively; The bottom of described each following air cylinder is equipped with pressure plare, and it presses down highly all adjustable.
Using method of the present utility model is as follows: the aluminium frame that will scribble fluid sealant is assembled in advance with photovoltaic module to be packaged; The photovoltaic module that assembles is in advance grasped the pressure angle group frame station of putting into frame loader by automatic manipulator, four angles of the feasible photovoltaic module that assembles in advance place the place, four group angles of frame loader respectively, the bottom surface at four angles of the pre-like this photovoltaic module that assembles contacts with four push rods, and the upper surface middle part of two minor faces of assembly contacts with the pressure plare face of two following air cylinders; At first make assembly keep smooth by the top lift of push rod and the downforce of following air cylinder when framing up, organize the frame action afterwards again, the pressure angle group frame station that is frame loader pushes the aluminium frame of the photovoltaic module that assembles in advance, makes fluid sealant evenly flow to the positive back side of assembly.
The beneficial effect that adopts technique scheme to produce is:
The utility model arranges push rod and following air cylinder by relevant position on original frame loader, make in group frame operation, the fluid sealant that can effectively control in the aluminium frame that assembles in advance flows to, and can make the fluid sealant at the positive back side, assembly edge even, improves the package quality of module frame.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the schematic cross-section of assembly after by lamination in the actual production process;
Fig. 2 is the result of use schematic partial cross-sectional view of module frame glue spreading apparatus in the prior art;
Fig. 3 is the result of use schematic partial cross-sectional view of module frame glue spreading apparatus in the utility model;
Wherein, 1, toughened glass, 2, the EVA glue-line, 3, battery strings, 4, backboard, 5, the aluminium frame, 6, fluid sealant, 7, push rod, 8, air cylinder down.
Embodiment
Embodiment as shown in Figure 3 as can be known, photovoltaic component frame silica gel packaging system described in the utility model, comprise frame loader, be provided with push rod 7 respectively at the place, four group angles of frame loader, air cylinder 8 down is set respectively between two minor faces of the rectangle that four groups of frame loader dihedral becomes.
The above-mentioned length of stating four push rods 7 is all adjustable, and its top is equipped with a universal ball; Four push rods 7 are fixedlyed connected with four extruding cutter heads of frame loader respectively.
Above-mentionedly state two following air cylinders 8 and fixedly connected with the top frame of frame loader respectively; The bottom of described each following air cylinder 8 is equipped with pressure plare, and it presses down highly all adjustable.
The using method of above-mentioned photovoltaic component frame silica gel packaging system is as follows: the aluminium frame that will scribble fluid sealant is assembled in advance with photovoltaic module to be packaged; The photovoltaic module that assembles is in advance grasped the pressure angle group frame station of putting into frame loader by automatic manipulator, four angles of the feasible photovoltaic module that assembles in advance place the place, four group angles of frame loader respectively, the bottom surface at four angles of the pre-like this photovoltaic module that assembles contacts with four push rods 7, and the upper surface middle part of two minor faces of assembly contacts with the pressure plare face of two following air cylinders 8; At first make assembly keep smooth by the top lift of push rod 7 and the downforce of following air cylinder 8 when framing up, organize the frame action afterwards again, the pressure angle group frame station that is frame loader pushes the aluminium frame 5 of the photovoltaic module that assembles in advance, makes fluid sealant 6 evenly flow to the positive back side of assembly.
Claims (3)
1. a photovoltaic component frame silica gel packaging system is characterized in that, comprises frame loader, is provided with push rod (7) respectively at the place, four group angles of frame loader, and air cylinder (8) down is set respectively between two minor faces of the rectangle that four groups of frame loader dihedral becomes.
2. photovoltaic component frame silica gel packaging system according to claim 1 is characterized in that, the length of described four push rods (7) is all adjustable, and its top is equipped with a universal ball; Four push rods (7) are fixedlyed connected with four extruding cutter heads of frame loader respectively.
3. photovoltaic component frame silica gel packaging system according to claim 1 is characterized in that, described two following air cylinders (8) are fixedlyed connected with the top frame of frame loader respectively; The bottom of described each following air cylinder (8) is equipped with pressure plare, and it presses down highly all adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201537096U CN203218306U (en) | 2013-03-29 | 2013-03-29 | Frame silica-gel packaging apparatus for photovoltaic assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201537096U CN203218306U (en) | 2013-03-29 | 2013-03-29 | Frame silica-gel packaging apparatus for photovoltaic assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203218306U true CN203218306U (en) | 2013-09-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201537096U Expired - Fee Related CN203218306U (en) | 2013-03-29 | 2013-03-29 | Frame silica-gel packaging apparatus for photovoltaic assembly |
Country Status (1)
| Country | Link |
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| CN (1) | CN203218306U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108598197A (en) * | 2018-04-26 | 2018-09-28 | 理想动力科技（佛山）有限公司 | A kind of photovoltaic module framing machine |
| CN110112240A (en) * | 2019-05-21 | 2019-08-09 | 江苏友科太阳能科技有限公司 | A kind of solar components frame up technique |
| CN112103370A (en) * | 2020-08-11 | 2020-12-18 | 合肥晶澳太阳能科技有限公司 | Photovoltaic module framing machine and levelness adjusting method |
| CN114050205A (en) * | 2021-11-18 | 2022-02-15 | 江苏宁美新能源有限公司 | Novel photovoltaic module assembling process |
-
2013
- 2013-03-29 CN CN2013201537096U patent/CN203218306U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108598197A (en) * | 2018-04-26 | 2018-09-28 | 理想动力科技（佛山）有限公司 | A kind of photovoltaic module framing machine |
| CN110112240A (en) * | 2019-05-21 | 2019-08-09 | 江苏友科太阳能科技有限公司 | A kind of solar components frame up technique |
| CN110112240B (en) * | 2019-05-21 | 2024-04-09 | 江苏友科太阳能科技有限公司 | Solar module framing process |
| CN112103370A (en) * | 2020-08-11 | 2020-12-18 | 合肥晶澳太阳能科技有限公司 | Photovoltaic module framing machine and levelness adjusting method |
| CN112103370B (en) * | 2020-08-11 | 2022-04-08 | 合肥晶澳太阳能科技有限公司 | Photovoltaic module framing machine and levelness adjusting method |
| CN114050205A (en) * | 2021-11-18 | 2022-02-15 | 江苏宁美新能源有限公司 | Novel photovoltaic module assembling process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130925 Termination date: 20160329 |