CN108937305A - The convenient assembling sofa of one kind and its manufacture craft - Google Patents
The convenient assembling sofa of one kind and its manufacture craft Download PDFInfo
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- CN108937305A CN108937305A CN201811085519.9A CN201811085519A CN108937305A CN 108937305 A CN108937305 A CN 108937305A CN 201811085519 A CN201811085519 A CN 201811085519A CN 108937305 A CN108937305 A CN 108937305A
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- handrail frame
- frame
- back rest
- front beam
- right handrail
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
- A47C17/04—Seating furniture, e.g. sofas, couches, settees, or the like, with movable parts changeable to beds; Chair beds
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Combinations Of Kitchen Furniture (AREA)
Abstract
The present invention provides a kind of convenient assembling sofa and its manufacture crafts.It solves existing sofa using integral structure, and overall space occupancy is big, and very inconvenient handling and transport, and without technical problems such as corresponding production methods.This convenient assembling sofa, including skeleton and the filled layer being coated on the outside of skeleton, skeleton includes left handrail frame, right handrail frame, front beam, back rest and seat frame, front beam setting left handrail frame and right handrail frame between the two, and front beam is close to the front of skeleton, and it is connected by detachable structure one with left handrail frame and right handrail frame, back rest setting left handrail frame and right handrail frame between the two, and back rest is close to the rear portion of skeleton, and it is connected by detachable structure two with left handrail frame and right handrail frame, seat frame setting front beam and back rest between the two, and it is connected by support construction with front beam and back rest.The present invention has the advantages that easily to dismount and transport.
Description
Technical field
The invention belongs to sofa technical fields, are related to the convenient assembling sofa of one kind and its manufacture craft.
Background technique
For sofa as a kind of household items, it includes backrest, main body and handrail etc..Sofa is an alien word, according to English
Word sofa transliteration.It can be divided into function sofa, fixed back sofa, electrodeless automatic control sofa, manual sofa, Electric sofa and
Band TV sofa etc..
Through retrieving, as Chinese patent literature discloses a kind of sofa [application number: 201710090556.8；Publication number: CN
106667120A].This sofa, it is characterised in that: the cushion including frame, and on frame, the cushion include outer
Cloth set and multiple cleaning sets in outer cloth set inside are provided with cavernous body in cleaning set, and clean the shape of set
Shape is matched with the shape of outer cloth set, and multiple cleaning sets are located in outer cloth set in superposition shape, is provided with and is used in the outer cloth set
The fixed mechanism of fixed cleaning set position.
Although sofa cleaning difficulty disclosed in the patent is small, which uses integral structure, and overall space accounts for
Dosage is big, and very inconvenient handling and transport, and without corresponding production method, therefore, it is husky to design a kind of convenient assembling
Hair and its manufacture craft are necessary.
Summary of the invention
The first purpose of this invention is the presence of the above problem in view of the prior art, and it is husky to propose a kind of convenient assembling
Hair, the sofa have the characteristics that easily to dismount and transport.
The first purpose of this invention can be realized by the following technical scheme: a kind of convenient assembling sofa, including skeleton
With the filled layer being coated on the outside of skeleton, which is characterized in that the skeleton includes left handrail frame, right handrail frame, front beam, backrest
Frame and seat frame, front beam setting left handrail frame and right handrail frame between the two, and front beam is close to the front of skeleton, and passes through
Detachable structure one is connected with left handrail frame and right handrail frame, back rest setting left handrail frame and right handrail frame between the two,
And back rest is connected close to the rear portion of skeleton, and by detachable structure two with left handrail frame and right handrail frame, seat frame setting exists
Front beam and back rest between the two, and are connected by support construction with front beam and back rest.
Using the above structure, front beam is connected by detachable structure one with left handrail frame and right handrail frame, and back rest is logical
Detachable structure two to be crossed to be connected with left handrail frame and right handrail frame, seat frame is connected by support construction with front beam and back rest,
To be movable structure between left handrail frame, right handrail frame, front beam, back rest and seat frame, during transportation, can incite somebody to action
It dismantles transport, and during use, it can quickly be fitted together, easily dismount and transport.
The detachable structure one includes two positioning pipe one and two support legs one, and positioning pipe one is separately fixed at a left side and helps
In hand cradle and right handrail frame, there is the card slot one being caught in for front beam end on positioning pipe one, also there is positioning on positioning pipe one
Kong Yi, front beam both ends also have threaded hole one, and the upper end of support leg one passes through location hole and is connected together with threaded hole one, supports
The lower end of foot one is front support.
Using the above structure, front beam end is snapped onto the card slot one of positioning pipe one, the upper end of support leg one is worn
Location hole one is crossed, and is connected with threaded hole one, so that it may front beam and left handrail frame and right handrail frame link together, dismount
It is convenient.
The detachable structure two includes two one, two connection sheets of connection sheet of support leg two, two of positioning pipe two, two
Two and two locking bolts, back rest include rear cross beam, and positioning pipe two is separately fixed on left handrail frame and right handrail frame, positioning
There is the card slot two being caught in for rear cross beam end on pipe two, also there is location hole two on positioning pipe two, rear cross beam both ends also have
Threaded hole two, the upper end of support leg two pass through location hole two and are connected with threaded hole two, and the lower end of support leg two is rear support portion；
Connection sheet one is separately fixed at back rest two sides, has location hole three in connection sheet one, connection sheet two is separately fixed at left handrail
On frame and right handrail frame, there is threaded hole three in connection sheet two, locking bolt passes through location hole three and is connected with threaded hole three.
Using the above structure, rear cross beam end is snapped onto the card slot two of positioning pipe two, the upper end of support leg two is worn
Location hole two is crossed, and is connected with threaded hole two, meanwhile, locking bolt is passed through into location hole three, and be connected with threaded hole three, so that it may
It is convenient for disassembly and assembly back rest and left handrail frame and right handrail frame to link together.
The support construction includes multiple supporting blocks one and multiple supporting blocks two, and supporting block one is fixed in the middle part of front beam,
And the side of outermost two supporting blocks one leans with left handrail frame, right handrail frame respectively, supporting block two is fixed on backrest
On frame, and the side of outermost two supporting blocks two leans with left handrail frame, right handrail frame respectively, seat frame front and support
Block one leans, and seat frame rear portion leans with supporting block two.
Using the above structure, by the way that seat frame to be put into skeleton, so that seat frame front is leant with supporting block one, make seat frame
Rear portion leans with supporting block two, thus the assembling of achievable seat frame.
The shape of the supporting block one and supporting block two is L shape.
The convenient assembling sofa is one-seater sofa, loveseat or sofa for three persons.
Using the above structure, the convenient assembling sofa can be made to use for one, double and three people.
Second object of the present invention is the presence of the above problem in view of the prior art, proposes a kind of convenient assembling sofa
Manufacture craft, which has the characteristics that simple for production.
Second object of the present invention can be realized by the following technical scheme: a kind of production work of convenient assembling sofa
Skill, which comprises the steps of: a, outsourcing: existing accessory, accessory include clamping screw, support in the market for purchase
Foot one and support leg two；B, skeleton forming: the production including left handrail frame, right handrail frame, front beam, back rest and seat frame；It is logical
Cross pipe cutting machine and cutting stock carried out to materials in the tube, bar stock cutting by punching is carried out to plate by punching machine, by the way of welding by materials in the tube and
Plate welds together, and carries out deburring to it, obtains left handrail frame, right handrail frame, front beam, back rest and the seat of semi-finished product
Frame；C, skeleton sprays: by spray equipment to left handrail frame, right handrail frame obtained in step b, front beam, back rest and seat
Frame sprays protective coating, coating thickness 0.12-0.18mm；D, filled layer group enters: by packing material, group enters into step c respectively
In obtained left handrail frame, right handrail frame, front beam, back rest and seat frame, then fabric is laid one's hand on to left handrail frame, right handrail respectively
In frame, front beam, back rest and seat frame；E, seat cushion and back cushion production；F, it is packed in storage: all components of sofa is beaten
Packet, is put in storage after inspection.
Pipe cutting machine in the step b is laser pipe cutter.
Welding in the step b uses carbon dioxide welding machine.
Protective coating in the step c is by weight are as follows: 20-30 parts of epoxy resin, it is silicon resin 10-16 parts organic,
5-12 parts of inositol hexaphosphate, 1-3 parts of fatty acid quaternary ammonium salt, 6-9 parts of nano diatomite, 2-7 parts of metasilicic acid barium, nano-graphene
3-8 parts, 3-5 parts of defoaming agent and 4-8 parts of tung oil.
The spray equipment includes pedestal, and circular rails are fixed on pedestal, and multiple Mobile bases are provided in circular rails, mobile
The driving structure that seat can be such that it moves back and forth with one is connected, and rack is fixed on Mobile base, is had on rack for placing
Left handrail frame, right handrail frame, front beam, back rest and seat frame placing groove, be also provided with auxiliary tank on Mobile base, auxiliary tank
Section is rounded, drain pipe is also connected on Mobile base, and drain pipe is connected with auxiliary tank, electromagnetism is provided on drain pipe
Valve is also disposed with feed mechanism, spraying mechanism, drying mechanism and cutting agency on pedestal.
The principle of spray equipment is as follows: by feed mechanism by left handrail frame, right handrail frame, front beam, back rest and seat
Frame is put on the corresponding position of placing groove, moves back and forth Mobile base by driving structure, and Mobile base drives rack back and forth
It is mobile, protective coating is sprayed to left handrail frame, right handrail frame, front beam, back rest and seat frame by spraying mechanism, passes through drying
Left handrail frame, right handrail frame, front beam, back rest and seat frame are dried in mechanism, by cutting agency by left handrail frame, right handrail
Frame, front beam, back rest and seat frame are removed, to complete the spraying operation of skeleton, spraying is convenient.
The driving structure includes gear ring, driving motor and driving wheel, and gear ring is fixed in circular rails, and driving motor is fixed
On Mobile base, straight down, driving wheel is fixed on the output shaft end of driving motor, and driving wheel to the output shaft of driving motor
It is meshed with gear ring.
When needing moves back and forth Mobile base, control driving motor drive driving wheel rotation, driving wheel gradually with gear ring
It is meshed, moves back and forth Mobile base along circular rails, Mobile base can be made to move back and forth.
The feed mechanism includes bottom plate one and manipulator one, and bottom plate one is fixed on the base, and bottom plate one is close to annular
One end of rail, manipulator one is connected with bottom plate one, and the other end of manipulator one has the clamping jaw one for clamping material.
Using the above structure, left handrail frame, right handrail frame, front beam, back rest and seat frame are pressed from both sides respectively by clamping jaw one
Firmly, drive clamping jaw one mobile by manipulator one, so as to put it into.
The spraying mechanism includes bottom plate two, bracket one, lifter plate, barrier cover, duct, pump, material storing box sum aggregate
Liquid box one, bottom plate two is fixed on the base, and bottom plate two, close to circular rails, bracket one is fixed on bottom plate two, lifter plate setting
On bracket one, lifter plate can drive the moving structure one of lower movement to be thereon connected with one, and master is also vertically arranged on lifter plate
Axis, the dynamic structure that main shaft upper end can drive it to rotate with one are connected, and main shaft lower end is connected with barrier cover, and obstructing cover can be with shifting
Dynamic seat leans, and is fixed with mounting ring in barrier cover, multiple spray pipes is fixed in mounting ring, and spray pipe is arranged vertically,
Spraying tube side part has multiple spraying holes, and sprays hole inclination upward, and spray pipe lower end is closed end, and spray pipe upper end passes through company
Adapter tube is connected with delivery pipe one end, and the delivery pipe other end is connected with material storing box, and material storing box is fixed on bottom plate two, delivery pump
It is arranged in delivery pipe, liquid-collecting box one is fixed on bottom plate two, and liquid-collecting box one can be located at the underface of drain pipe；On bottom plate two
It is additionally provided with the feed supplement structure that feed liquid can be supplemented into material storing box.
Using the above structure, make sliding seats in the underface of barrier cover, lifter plate or more is driven by moving structure one
Mobile, lifter plate drives barrier cover to move up and down, and barrier cover is touched with auxiliary tank bottom connection, and barrier can be made to cover between Mobile base
With preferable leakproofness, delivery pump is opened, the protective coating in material storing box is transported in spray pipe by delivery pipe, and from
Spraying exports in hole, meanwhile, control dynamic structure drives main axis, and main shaft drives barrier cover rotation, and barrier cover drives installation
Ring rotation, mounting ring drive spray pipe rotation, by protective coating be sprayed on left handrail frame, right handrail frame, front beam, back rest and
In seat frame；Feed liquid is added in material storing box by feed supplement structure.
Barrier cover lower part is connected with multiple idler wheels, and idler wheel can be touched with auxiliary tank bottom connection.
Using the above structure, barrier can be made to cover between Mobile base for rolling friction by idler wheel.
The moving structure one includes guide rod one, guide sleeve one and push-rod electric machine one, and guide rod one is fixed on vertically on bracket one,
Guide sleeve one is arranged on guide rod one, and push-rod electric machine one is fixed on bracket one, and straight down, push rod is electric for the push rod of push-rod electric machine one
The push rod end of machine one is connected with guide sleeve one, and lifter plate is connected by connecting rod one with guide sleeve one.
Using the above structure, control push-rod electric machine one drives guide sleeve one to move up and down, and guide sleeve one drives about one connecting rod
Mobile, connecting rod one drives lifter plate to move up and down, and lifter plate can be made to move up and down.
The dynamic structure includes stepper motor, driving gear and driven gear, and stepper motor is fixed on lifter plate, step
Into motor output shaft straight up, driving wheel is fixed on the output shaft end of stepper motor, and driven wheel is fixed on main shaft end,
And driving wheel is meshed with driven wheel.
Using the above structure, control stepper motor drives driving gear rotation, and driving gear drives driven gear rotation, from
Moving gear drives main axis, so as to make main axis.
The feed supplement structure includes batcher, feed supplement pipe, feed supplement pump, adjustable shelf, guide post one, guide post two, guide block one, guide block
Two, interlocking bar, rotary electric machine and rotation seat, batcher are fixed on bottom plate two, and ingredient upper box part has feed inlet, at feed inlet
It is provided with solenoid valve one, ingredient lower box part has discharge port, and discharge outlet is provided with solenoid valve two, discharge port and feed supplement pipe one end
It is connected, the feed supplement pipe other end is connected with material storing box side, and adjustable shelf passes through the top phase on the inside of connecting spring and batcher
Even, rotary electric machine is fixed on adjustable shelf by mounting rod one, the output shaft of rotary electric machine straight down, the output of rotary electric machine
Shaft end portion is connected with rotation seat, and guide post one is horizontally fixed on adjustable shelf, and guide block one is arranged on guide post one, one end of guide post two
It is connected with guide block one, and guide post two, in horizontally disposed, the other end of guide post two is connected with limited block, the setting of guide block two is in guide post two
On, interlocking bar is slidably arranged on rotation seat, and interlocking bar one end is connected with connector, the upper surface rotation of connector and guide block two
It connects, is also arranged with support spring in interlocking bar, support spring one end and link block lean, the support spring other end and rotation
Seat leans, and the lower surface of guide block two is further fixed on mounting plate, and servo motor, the output shaft of servo motor are fixed on mounting plate
Straight down, the output shaft end of servo motor is connected with helical stirring sheet；Vibrating motor is further fixed on adjustable shelf.
Using the above structure, all kinds of raw materials are put into batcher from feed inlet, control rotary electric machine drives rotation seat
Rotation, rotation seat drive interlocking bar rotation, and interlocking bar moves back and forth guide block two along guide post two by connector, and makes guide block
One moves back and forth along guide post one, under the common cooperation of interlocking bar, guide post one, guide post two, guide block one and guide block two, makes guide block
The run trace of dimorphism squarely, meanwhile, control servo motor drives stirring sheet rotation, and stirring sheet can be to the original of batcher everywhere
Material is stirred, and so as to stir evenly all kinds of raw materials in batcher, opens feed supplement pump, will be in batcher by feed supplement pipe
Protective coating be transported in material storing box, feed supplement is reliable；At the same time, control vibrating motor shakes adjustable shelf up and down, thus
Up-down vibration is had when stirring sheet can be made to work.
The drying mechanism includes bottom plate three, bracket two, drying cover and liquid-collecting box two, and bottom plate three is fixed on the base, and
Bottom plate three is fixed on bottom plate three close to circular rails, bracket two, and drying cover is arranged on bracket two, and drying cover energy and Mobile base
It leans, drying cover can drive the moving structure two of lower movement to be thereon connected with one, and electric heating tube is provided in drying cover, dry
It is horizontally fixed with mounting rod two in cover, guiding subassembly is provided on mounting rod two, liquid-collecting box two is fixed on bottom plate three, and liquid collecting
Box two can be located at the underface of drain pipe.
Using the above structure, make sliding seats in the underface of drying cover, drying cover or more is driven by moving structure two
Movement, drying cover and auxiliary tank bottom connection touch, and can make have preferable leakproofness between drying cover and Mobile base, be added by electricity
Heat pipe makes heating in drying cover, dries to left handrail frame, right handrail frame, front beam, back rest and seat frame.
The guiding subassembly includes multiple shafts, and shaft is horizontally set on mounting rod two, in shaft one end and diversion pipe
Portion is connected, and air pump is provided on diversion pipe, and the shaft other end is connected with driven wheel, is further fixed on power motor on mounting rod two,
The output shaft of power motor is horizontally disposed, and the output shaft end of power motor is connected with driving wheel, between driving wheel and driven wheel
Also it is arranged with transmission belt.
Using the above structure, air pump is opened, meanwhile, control power motor drives driving wheel rotation, and driving wheel passes through transmission
Band drives driven wheel rotation, and driven wheel drives shaft rotation, and shaft drives diversion pipe rotation, so that diversion pipe can quickly make to dry
Uniformly heating in cover.
The moving structure two includes guide rod two, guide sleeve two and push-rod electric machine two, and guide rod two is fixed on vertically on bracket two,
Guide sleeve two is arranged on guide rod two, and push-rod electric machine two is fixed on bracket two, and straight down, push rod is electric for the push rod of push-rod electric machine two
The push rod end of machine two is connected with guide sleeve two, and drying cover is connected by connecting rod two with guide sleeve two.
Using the above structure, control push-rod electric machine two drives guide sleeve two to move up and down, and guide sleeve two drives about two connecting rods
Mobile, connecting rod two drives drying cover to move up and down, and drying cover can be made to move up and down.
The cutting agency includes bottom plate four and manipulator two, and bottom plate four is fixed on the base, and bottom plate four is close to annular
One end of rail, manipulator two is connected with bottom plate four, and the other end of manipulator two has the clamping jaw two for clamping material.
Using the above structure, left handrail frame, right handrail frame, front beam, back rest and seat frame are pressed from both sides respectively by clamping jaw two
Firmly, drive clamping jaw two mobile by manipulator two, so as to be removed.
Compared with prior art, this convenient assembling sofa and its manufacture craft have the advantages that this:
1, front beam is connected by detachable structure one with left handrail frame and right handrail frame in the present invention, and back rest passes through can
Detaching structure two is connected with left handrail frame and right handrail frame, and seat frame is connected by support construction with front beam and back rest, thus
It can be torn open during transportation between left handrail frame, right handrail frame, front beam, back rest and seat frame for movable structure
Transport is opened, and during use, it can quickly be fitted together, easily dismount and transport.
2, pass through the behaviour such as outsourcing, skeleton forming, skeleton spray, filled layer group enters, the production of seat cushion and back cushion, packaging and warehousing
Make, so that it may the production of sofa is rapidly completed, it is simple for production.
Detailed description of the invention
Fig. 1 is the perspective view of the explosion of sofa.
Fig. 2 is the schematic perspective view of back rest in sofa.
Fig. 3 is the schematic perspective view of front beam in sofa.
Fig. 4 is the schematic perspective view that part is removed in sofa.
Fig. 5 is the schematic perspective view of sofa.
Fig. 6 is that the plane of spray equipment connects schematic diagram.
Fig. 7 is the planar structure schematic diagram of driving structure in spray equipment.
Fig. 8 is the schematic perspective view that spray equipment removes part.
Fig. 9 is the planar structure schematic diagram of feed mechanism in spray equipment.
Figure 10 is the planar structure schematic diagram of spraying mechanism in spray equipment.
Figure 11 is the schematic perspective view of feed supplement structure in spray equipment.
Figure 12 is the partial enlarged view in Figure 10 at A.
Figure 13 is the planar structure schematic diagram of drying mechanism in spray equipment.
Figure 14 is the planar structure schematic diagram of guiding subassembly in spray equipment.
Figure 15 is the planar structure schematic diagram of cutting agency in spray equipment.
In figure, 1, left handrail frame；2, support leg two；3, back rest；3a, rear cross beam；3a1, threaded hole two；4, right handrail
Frame；5, locking bolt；6, support leg one；7, front beam；7a, threaded hole one；8, seat frame；9, connection sheet one；9a, location hole three；
10, supporting block two；11, supporting block one；12, connection sheet two；12a, threaded hole three；13, positioning pipe two；13a, card slot two；13b,
Location hole two；14, positioning pipe one；14a, card slot one；14b, location hole one；20, pedestal；21, bottom plate one；22, Mobile base；22a,
Auxiliary tank；23, gear ring；24, circular rails；25, bottom plate two；26, bottom plate three；27, bottom plate four；28, driving motor；29, driving wheel；
30, rack；31, manipulator one；32, clamping jaw one；33, solenoid valve；34, drain pipe；35, liquid-collecting box one；36, material storing box；37,
Delivery pump；38, delivery pipe；39, bracket one；40, guide rod one；41, guide sleeve one；42, push-rod electric machine one；43, connecting rod one；44,
Batcher；44a, feed inlet；44b, discharge port；45, guide post one；46, guide block one；47, servo motor；48, mounting plate；49, it stirs
Mix piece；50, vibrating motor；51, solenoid valve two；52, feed supplement pumps；53, feed supplement pipe；54, guide post two；55, mounting rod one；56, it limits
Position block；57, rotary electric machine；58, adjustable shelf；59, connecting spring；60, solenoid valve one；61, rotation seat；62, support spring；63,
Interlocking bar；64, connector；65, guide block two；66, main shaft；67, driven gear；68, driving gear；69, stepper motor；70, it rises
Plate drops；71, connecting tube；72, barrier cover；73, mounting ring；74, spray pipe；75, idler wheel；76, bracket two；77, guide rod two；78,
Guide sleeve two；79, push-rod electric machine two；80, connecting rod two；81, mounting rod two；82, electric heating tube；83, drying cover；84, liquid-collecting box
Two；85, diversion pipe；86, air pump；87, power motor；88, driving wheel；89, transmission belt；90, driven wheel；91, shaft；92, machine
Tool hand two；93, clamping jaw two.
Specific embodiment
As Figure 1-Figure 5, this convenient assembling sofa, including skeleton and the filled layer being coated on the outside of skeleton, filled layer
Using the prior art, meanwhile, this sofa further includes seat cushion and back cushion；Skeleton includes left handrail frame 1, right handrail frame 4, preceding cross
Beam 7, back rest 3 and seat frame 8, the setting of front beam 7 left handrail frame 1 and right handrail frame 4 between the two, and front beam 7 is close to bone
The front of frame, and be connected by detachable structure one with left handrail frame 1 and right handrail frame 4, back rest 3 is arranged in left handrail frame 1
Between the two with right handrail frame 4, and back rest 3 is close to the rear portion of skeleton, and passes through detachable structure two and left handrail frame 1 and the right side
Arm-rest frame 4 is connected, the setting of seat frame 8 front beam 7 and back rest 3 between the two, and pass through support construction and front beam 7 and backrest
Frame 3 is connected；The skeleton is that brandreth can also use yoke instead certainly according to the actual situation.
Detachable structure one includes that two positioning pipes 1 and two support legs 1, positioning pipe 1 are separately fixed at a left side
On arm-rest frame 1 and right handrail frame 4, positioning pipe 1 is separately fixed at left handrail frame 1 and right handrail frame 4 by welding
On；There is one 14a of card slot being caught in for 7 end of front beam on positioning pipe 1, also there is location hole one on positioning pipe 1
14b, 7 both ends of front beam also have one 7a of threaded hole, the upper end of support leg 1 pass through one 14b of location hole and with one 7a of threaded hole
It is connected, the lower end of support leg 1 is front support.
Detachable structure two includes two one 9, two connection sheets of connection sheet of support leg 22, two of positioning pipe 2 13, two
2 12 and two locking bolts 5, back rest 3 includes rear cross beam 3a, and positioning pipe 2 13 is separately fixed at left handrail frame 1 and right handrail
On frame 4, positioning pipe 2 13 is separately fixed at by welding on left handrail frame 1 and right handrail frame 4；Have on positioning pipe 2 13
There is two 13a of card slot being caught in for the end rear cross beam 3a, also there is two 13b of location hole on positioning pipe 2 13, the both ends rear cross beam 3a are also
With two 3a1 of threaded hole, the upper end of support leg 22 passes through two 13b of location hole and is connected with two 3a1 of threaded hole, support leg 22
Lower end is rear support portion；Connection sheet 1 is separately fixed at 3 two sides of back rest, and connection sheet 1 is fixed respectively by welding
In 3 two sides of back rest；There is three 9a of location hole, connection sheet 2 12 is separately fixed at left handrail frame 1 and right handrail in connection sheet 1
On frame 4, connection sheet 2 12 is separately fixed at by welding on left handrail frame 1 and right handrail frame 4；Have in connection sheet 2 12
There is three 12a of threaded hole, locking bolt 5 passes through three 9a of location hole and is connected with three 12a of threaded hole.
Support construction includes multiple supporting blocks 1 and multiple supporting blocks 2 10, and the quantity of supporting block 1 is two, branch
The quantity of bracer 2 10 is two；Supporting block 1 is fixed on 7 middle part of front beam, and supporting block 1 is fixed by welding
At 7 middle part of front beam；And the side of outermost two supporting blocks 1 leans with left handrail frame 1, right handrail frame 4 respectively,
Supporting block 2 10 is fixed on back rest 3, and supporting block 2 10 is fixed on by welding on back rest 3；And it is outermost
The side of two supporting blocks 2 10 leans with left handrail frame 1, right handrail frame 4 respectively, and 8 front of seat frame offsets with supporting block 1
It leans on, 8 rear portion of seat frame leans with supporting block 2 10；The lower surface of 8 front of seat frame and the upper surface of supporting block 1 lean, seat
The lower surface at 8 rear portion of frame and the upper surface of supporting block 2 10 lean；The shape of supporting block 1 and supporting block 2 10 is L
Shape.
Convenient assembling sofa is one-seater sofa, loveseat or sofa for three persons；Convenient assembling sofa is one-seater
Sofa；The convenient assembling sofa can be made to use for one, double and three people.
7 end of front beam is snapped onto one 14a of card slot of positioning pipe 1, the end rear cross beam 3a is snapped into positioning pipe
In 2 13 two 13a of card slot；The upper end of support leg 1 is passed through into one 14b of location hole, and is connected with one 7a of threaded hole, by preceding cross
Beam 7 links together with left handrail frame 1 and right handrail frame 4, meanwhile, the upper end of support leg 22 is passed through into two 13b of location hole, and
It is connected with two 3a1 of threaded hole, meanwhile, locking bolt 5 is passed through into three 9a of location hole, and be connected with three 12a of threaded hole, by back rest
3 link together with left handrail frame 1 and right handrail frame 4；By the way that seat frame 8 to be put into skeleton, make 8 front of seat frame and supporting block
One 11 lean, and 8 rear portion of seat frame is made to lean with supporting block 2 10；To complete the assembling operation of entire sofa.
The manufacture craft of this convenient assembling sofa, includes the following steps: a, outsourcing: buying existing accessory in the market, match
Part includes clamping screw, support leg one and support leg two；B, it skeleton forming: including left handrail frame, right handrail frame, front beam, leans on
The production of backrest and seat frame；Cutting stock is carried out to materials in the tube by pipe cutting machine, bar stock cutting by punching is carried out to plate by punching machine, is used
The mode of welding welds together materials in the tube and plate, carries out deburring to it, obtains left handrail frame, the right handrail of semi-finished product
Frame, front beam, back rest and seat frame；What cutting stock, bar stock cutting by punching, welding and deburring were all made of is the prior art；C, bone
Frame spraying: left handrail frame, right handrail frame obtained in step b, front beam, back rest and seat frame are sprayed by spray equipment anti-
Protect coating, coating thickness 0.12-0.18mm；Coating thickness is 0.15mm；D, filled layer group enters: by packing material, group enters respectively
Left handrail is laid one's hand on respectively into left handrail frame, right handrail frame obtained in step c, front beam, back rest and seat frame, then by fabric
In frame, right handrail frame, front beam, back rest and seat frame；Packing material is using the current material that can be bought in the market；E, seat cushion
It is made with back cushion；The production of seat cushion and back cushion is also using the prior art；F, it is packed in storage: all components of sofa is carried out
It is packaged, is put in storage after inspection；During transport, individual packaging can also be used using individually packaging for big component
Transport, this is also the design point of this sofa.
Pipe cutting machine in step b is laser pipe cutter.
Welding in step b uses carbon dioxide welding machine.
Protective coating in step c is by weight are as follows: 20-30 parts of epoxy resin, silicon resin 10-16 parts organic, inositol
Six 5-12 parts of phosphates, 1-3 parts of fatty acid quaternary ammonium salt, 6-9 parts of nano diatomite, 2-7 parts of metasilicic acid barium, nano-graphene 3-8
Part, 3-5 parts of defoaming agent and 4-8 parts of tung oil；Protective coating in step c is by weight are as follows: 24 parts of epoxy resin, organosilicon tree
12 parts of ester, 7 parts of inositol hexaphosphate, 1 part of fatty acid quaternary ammonium salt, 8 parts of nano diatomite, 5 parts of metasilicic acid barium, nano-graphene 4
Part, 3 parts of defoaming agent and 7 parts of tung oil；Fatty acid quaternary ammonium salt and defoaming agent are all made of the existing product that can be bought in the market.
As shown in Fig. 6-Figure 15, spray equipment includes pedestal 20, and circular rails 24 are fixed on pedestal 20, are passed through on pedestal 20
Bolted mode is fixed with circular rails 24；Multiple Mobile bases 22 are provided in circular rails 24, the quantity of Mobile base 22 is four
It is a；The driving structure that Mobile base 22 can be such that it moves back and forth with one is connected, and rack 30, Mobile base 22 are fixed on Mobile base 22
On be fixed with rack 30 by bolted connection；Have on rack 30 for placing left handrail frame, right handrail frame, preceding
The placing groove of crossbeam, back rest and seat frame is also provided with auxiliary tank 22a on Mobile base 22, and the section of auxiliary tank 22a is rounded,
It is also connected with drain pipe 34 on Mobile base 22, and drain pipe 34 is connected with auxiliary tank 22a, is provided with solenoid valve on drain pipe 34
33, feed mechanism, spraying mechanism, drying mechanism and cutting agency are also disposed on pedestal 20.
Driving structure includes gear ring 23, driving motor 28 and driving wheel 29, and gear ring 23 is fixed in circular rails 24, gear ring 23
It is fixed in circular rails 24 by bolted connection, gear ring 23 is using the existing product that can be bought in the market；Driving electricity
Machine 28 is fixed on Mobile base 22, and driving motor 28 is fixed on by bolted connection on Mobile base 22；Driving motor 28
Output shaft straight down, driving wheel 29 is fixed on the output shaft end of driving motor 28, and driving wheel 29 is nibbled with 23 phase of gear ring
It closes.
Feed mechanism includes bottom plate 1 and manipulator 1, and bottom plate 1 is fixed on pedestal 20, and bottom plate 1 passes through
The mode of welding is fixed on pedestal 20；And bottom plate 1 is close to circular rails 24, one 21 phase of one end and bottom plate of manipulator 1
Even, the other end of manipulator 1 has the clamping jaw 1 for clamping material.
Spraying mechanism includes bottom plate 2 25, bracket 1, lifter plate 70, barrier cover 72, delivery pipe 38, delivery pump 37, storage
Hopper 36 and liquid-collecting box 1, bottom plate 2 25 are fixed on pedestal 20, and bottom plate 2 25 is fixed on pedestal 20 by welding
On；And bottom plate 2 25, close to circular rails 24, bracket 1 is fixed on bottom plate 2 25, lifter plate 70 is arranged on bracket 1,
Lifter plate 70 can drive the moving structure one of lower movement to be thereon connected with one, and main shaft 66 is also vertically arranged on lifter plate 70, main
The dynamic structure that 66 upper end of axis can drive it to rotate with one is connected, and 66 lower end of main shaft is connected with barrier cover 72, and obstructs 72 energy of cover
It leans with Mobile base 22, is fixed with mounting ring 73 in barrier cover 72, multiple spray pipes 74, spray pipe are fixed in mounting ring 73
74 quantity is eight；And spray pipe 74 is arranged vertically, 74 side of spray pipe has multiple spraying holes, every 74 side of spray pipe
Portion has ten spraying holes；And the inclination of spraying hole is upward, 74 lower end of spray pipe is closed end, and 74 upper end of spray pipe passes through connecting tube
71 are connected with 38 one end of delivery pipe, and 38 other end of delivery pipe is connected with material storing box 36, and material storing box 36 is fixed on bottom plate 2 25
On, delivery pump 37 is arranged in delivery pipe 38, and liquid-collecting box 1 is fixed on bottom plate 2 25, and liquid-collecting box 1 can be located at drain
The underface of pipe 34；The feed supplement structure that feed liquid can be supplemented into material storing box 36 is additionally provided on bottom plate 2 25.
72 lower parts of barrier cover are connected with multiple idler wheels 75, and the quantity of idler wheel 75 is 20.
Moving structure one includes guide rod 1, guide sleeve 1 and push-rod electric machine 1, and guide rod 1 is fixed on bracket vertically
On one 39, guide sleeve 1 is arranged on guide rod 1, and push-rod electric machine 1 is fixed on bracket 1, and push-rod electric machine 1 pushes away
Straight down, the push rod end of push-rod electric machine 1 is connected bar with guide sleeve 1, and lifter plate 70 passes through connecting rod 1 and guide sleeve
One 41 are connected.
Dynamic structure includes stepper motor 69, driving gear 68 and driven gear 67, and stepper motor 69 is fixed on lifter plate
On 70, stepper motor 69 is fixed on by bolted connection on lifter plate 70；The output shaft of stepper motor 69 straight up,
Driving wheel 88 is fixed on the output shaft end of stepper motor 69, and driven wheel 90 is fixed on 66 upper end of main shaft, and driving wheel 88 with from
Driving wheel 90 is meshed.
Feed supplement structure includes batcher 44, feed supplement pipe 53, feed supplement pump 52, adjustable shelf 58, guide post 1, guide post 2 54, leads
Block 1, guide block 2 65, interlocking bar 63, rotary electric machine 57 and rotation seat 61, batcher 44 are fixed on bottom plate 2 25, batcher
44 are fixed on by bolted connection on bottom plate 2 25；44 top of batcher has feed inlet 44a, sets at feed inlet 44a
It is equipped with solenoid valve 1,44 lower part of batcher has discharge port 44b, is provided with solenoid valve 2 51, discharge port at discharge port 44b
44b is connected with 53 one end of feed supplement pipe, and 53 other end of feed supplement pipe is connected with 36 side of material storing box, and adjustable shelf 58 passes through connection bullet
Spring 59 is connected with the top of 44 inside of batcher, and rotary electric machine 57 is fixed on adjustable shelf 58 by mounting rod 1, rotation electricity
Straight down, the output shaft end of rotary electric machine 57 is connected the output shaft of machine 57 with rotation seat 61, and guide post 1 is horizontally fixed on
On adjustable shelf 58, guide block 1 is arranged on guide post 1, and one end of guide post 2 54 is connected with guide block 1, and guide post 2 54 is in
Horizontally disposed, the other end of guide post 2 54 is connected with limited block 56, and guide block 2 65 is arranged on guide post 2 54, and interlocking bar 63 is slided
It is arranged on rotation seat 61,63 one end of interlocking bar is connected with connector 64, and the upper surface of connector 64 and guide block 2 65, which rotates, to be connected
It connects, support spring 62 is also arranged in interlocking bar 63,62 one end of support spring and link block 64 lean, and support spring 62 is another
End and rotation seat 61 lean, and the lower surface of guide block 2 65 is further fixed on mounting plate 48, is fixed with servo motor on mounting plate 48
47, straight down, the output shaft end of servo motor 47 is connected the output shaft of servo motor 47 with helical stirring sheet 49；
It is further fixed on vibrating motor 50 on adjustable shelf 58, is further fixed on vibrating motor 50 by bolted connection on adjustable shelf 58；
Using the structure, all kinds of raw materials are put into batcher 44 from feed inlet 44a, control rotary electric machine 57 drives 61 turns of rotation seat
Dynamic, rotation seat 61 drives interlocking bar 63 to rotate, and interlocking bar 63 makes guide block 2 65 along guide post 2 54 to move back by connector 64
It is dynamic, and move back and forth guide block 1 along guide post 1, in interlocking bar 63, guide post 1, guide post 2 54, guide block 1 and lead
Under the common cooperation of block 2 65, guide block 2 65 is made to form rectangular run trace, meanwhile, control servo motor 47 drives stirring sheet
49 rotations, stirring sheet 49 can be stirred the raw material of batcher 44 everywhere, so as to stir all kinds of raw materials in batcher 44
It mixes uniformly, opens feed supplement pump 52, the protective coating in batcher 44 is transported in material storing box 36 by feed supplement pipe 53, feed supplement can
It leans on；At the same time, control vibrating motor 50 shakes about 58 adjustable shelf, and stirring sheet 49 is made to have up-down vibration when working.
Drying mechanism includes bottom plate 3 26, bracket 2 76, drying cover 83 and liquid-collecting box 2 84, and bottom plate 3 26 is fixed on pedestal
On 20, bottom plate 3 26 is fixed on by welding on pedestal 20；And bottom plate 3 26, close to circular rails 24, bracket 2 76 is fixed
On bottom plate 3 26, drying cover 83 is arranged on bracket 2 76, and drying cover 83 can lean with Mobile base 22, drying cover 83 with
One can drive the moving structure two of lower movement to be thereon connected, and electric heating tube 82, level in drying cover 83 are provided in drying cover 83
It is fixed with mounting rod 2 81, guiding subassembly is provided on mounting rod 2 81, liquid-collecting box 2 84 is fixed on bottom plate 3 26, and liquid collecting
Box 2 84 can be located at the underface of drain pipe 34.
Guiding subassembly includes multiple shafts 91, and the quantity of shaft 91 is four；Shaft 91 is horizontally set on mounting rod 2 81
On, it is connected in the middle part of 91 one end of shaft and diversion pipe 85, air pump 86,91 other end of shaft and driven wheel 90 is provided on diversion pipe 85
Be connected, be further fixed on power motor 87 on mounting rod 2 81, the output shaft of power motor 87 is horizontally disposed, power motor 87 it is defeated
Shaft end is connected with driving wheel 88, and transmission belt 89 is also arranged between driving wheel 88 and driven wheel 90；Using the structure, open
Air pump 86, meanwhile, control power motor 87 drives driving wheel 88 to rotate, and driving wheel 88 drives 90 turns of driven wheel by transmission belt 89
Dynamic, driven wheel 90 drives shaft 91 to rotate, and shaft 91 drives diversion pipe 85 to rotate, so that diversion pipe 85 can quickly make drying cover 83
Interior uniform heating.
Moving structure two includes guide rod 2 77, guide sleeve 2 78 and push-rod electric machine 2 79, and guide rod 2 77 is fixed on bracket vertically
On 2 76, guide sleeve 2 78 is arranged on guide rod 2 77, and push-rod electric machine 2 79 is fixed on bracket 2 76, and push-rod electric machine 2 79 pushes away
Straight down, the push rod end of push-rod electric machine 2 79 is connected bar with guide sleeve 2 78, and drying cover 83 passes through connecting rod 2 80 and guide sleeve
2 78 are connected.
Cutting agency includes bottom plate 4 27 and manipulator 2 92, and bottom plate 4 27 is fixed on pedestal 20, and bottom plate 4 27 passes through
The mode of welding is fixed on pedestal 20；And bottom plate 4 27 is close to circular rails 24,4 27 phase of one end and bottom plate of manipulator 2 92
Even, the other end of manipulator 2 92 has the clamping jaw 2 93 for clamping material.
The principle of spray equipment is as follows: clamping jaw 1 is respectively by left handrail frame, right handrail frame, front beam, back rest and seat
Frame is clamped, and is driven clamping jaw 1 mobile by manipulator 1, is respectively put on the corresponding position of placing groove, control is driven
Dynamic motor 28 drives driving wheel 29 to rotate, and driving wheel 29 is gradually meshed with gear ring 23, makes Mobile base 22 along circular rails 24
Return is dynamic, and Mobile base 22 drives rack 30 to move back and forth；Mobile base 22 is set to be located at the underface of barrier cover 72, control push rod electricity
Machine 1 drives guide sleeve 1 to move up and down, and guide sleeve 1 drives connecting rod 1 to move up and down, and connecting rod 1 drives lifting
Plate 70 moves up and down, and lifter plate 70 drives barrier cover 72 to move up and down, and barrier cover 72 is touched with auxiliary tank 22a bottom connection, makes to hinder
There is preferable leakproofness between cover 72 and Mobile base 22, open delivery pump 37, it will be in material storing box 36 by delivery pipe 38
Protective coating is transported in spray pipe 74, and is exported from spraying hole, meanwhile, control stepper motor 69 drives 68 turns of driving gear
Dynamic, driving gear 68 drives driven gear 67 to rotate, and driven gear 67 drives main shaft 66 to rotate, and main shaft 66 drives 72 turns of barrier cover
Dynamic, barrier cover 72 drives mounting ring 73 to rotate, and mounting ring 73 drives spray pipe 74 to rotate, and protective coating is sprayed on left handrail
In frame, right handrail frame, front beam, back rest and seat frame；So that Mobile base 22 is located at the underface of drying cover 83, controls push-rod electric machine
2 79 drive guide sleeves 2 78 move up and down, and guide sleeve 2 78 drives connecting rod 2 80 to move up and down, and connecting rod 2 80 drives drying cover
83 move up and down, and drying cover 83 and auxiliary tank 22a bottom connection touch, and make to have between drying cover 83 and Mobile base 22 preferable close
Feng Xing makes to heat up in drying cover 83 by electric heating tube 82, to left handrail frame, right handrail frame, front beam, back rest and seat frame into
Row drying；Clamping jaw 2 93 respectively clamps left handrail frame, right handrail frame, front beam, back rest and seat frame, passes through manipulator 2 92
It drives clamping jaw 2 93 mobile, it is removed from rack 30 respectively.
Claims (10)
1. a kind of convenient assembling sofa, including skeleton and the filled layer being coated on the outside of skeleton, which is characterized in that the skeleton packet
Include left handrail frame, right handrail frame, front beam, back rest and seat frame, front beam setting both left handrail frame and right handrail frame it
Between, and front beam is connected close to the front of skeleton, and by detachable structure one with left handrail frame and right handrail frame, backrest is set up
Set left handrail frame and right handrail frame between the two, and back rest is close to the rear portion of skeleton, and passes through detachable structure two and left
Arm-rest frame is connected with right handrail frame, seat frame setting front beam and back rest between the two, and pass through support construction and front beam
It is connected with back rest.
2. convenient assembling sofa according to claim 1, which is characterized in that the detachable structure one includes two positioning
Pipe one and two support leg one, positioning pipe one is separately fixed on left handrail frame and right handrail frame, is had before supplying on positioning pipe one
The card slot one that beam-end is caught in also has location hole one on positioning pipe one, and front beam both ends also have threaded hole one, support leg
One upper end passes through location hole and is connected together with threaded hole one, and the lower end of support leg one is front support.
3. convenient assembling sofa according to claim 1, which is characterized in that the detachable structure two includes two positioning
One, two connection sheet two and two locking bolt of connection sheet of support leg two, two of pipe two, two, back rest includes rear cross beam, fixed
Position pipe two is separately fixed on left handrail frame and right handrail frame, has the card slot two being caught in for rear cross beam end on positioning pipe two,
Also there is location hole two, rear cross beam both ends also have threaded hole two, and the upper end of support leg two passes through location hole two on positioning pipe two
And be connected with threaded hole two, the lower end of support leg two is rear support portion；Connection sheet one is separately fixed at back rest two sides, connection sheet
There is location hole three, connection sheet two is separately fixed on left handrail frame and right handrail frame, has threaded hole in connection sheet two on one
Three, locking bolt passes through location hole three and is connected with threaded hole three.
4. convenient assembling sofa according to claim 1, which is characterized in that the support construction includes multiple supporting blocks one
With multiple supporting blocks two, supporting block one is fixed in the middle part of front beam, and the side of outermost two supporting blocks one respectively with a left side
Arm-rest frame, right handrail frame lean, and supporting block two is fixed on back rest, and the side difference of outermost two supporting blocks two
It leans with left handrail frame, right handrail frame, seat frame front leans with supporting block one, and seat frame rear portion leans with supporting block two.
5. convenient assembling sofa according to claim 4, which is characterized in that the shape of the supporting block one and supporting block two
It is L shape.
6. convenient assembling sofa according to claim 1, which is characterized in that the convenient assembling sofa is that one-seater is husky
Hair, loveseat or sofa for three persons.
7. a kind of manufacture craft of convenient assembling sofa, which comprises the steps of: a, outsourcing: purchase is existing in the market
Some accessories, accessory include clamping screw, support leg one and support leg two；B, skeleton forming: including left handrail frame, right handrail
The production of frame, front beam, back rest and seat frame；Cutting stock is carried out to materials in the tube by pipe cutting machine, plate is carried out by punching machine
Bar stock cutting by punching is welded together materials in the tube and plate by the way of welding, carries out deburring to it, the left side for obtaining semi-finished product is helped
Hand cradle, right handrail frame, front beam, back rest and seat frame；C, skeleton sprays: being helped by spray equipment a left side obtained in step b
Hand cradle, right handrail frame, front beam, back rest and seat frame spray protective coating, coating thickness 0.12-0.18mm；D, filled layer
Group enters: by packing material, group enters to left handrail frame, right handrail frame obtained in step c, front beam, back rest and seat frame respectively
It is interior, then fabric is laid one's hand on respectively in left handrail frame, right handrail frame, front beam, back rest and seat frame；E, seat cushion and back cushion production；
F, it is packed in storage: all components of sofa being packaged, are put in storage after inspection.
8. the manufacture craft of convenient assembling sofa according to claim 7, which is characterized in that the Pipe Cutting in the step b
Machine is laser pipe cutter.
9. the manufacture craft of convenient assembling sofa according to claim 7, which is characterized in that the welding in the step b
Use carbon dioxide welding machine.
10. the manufacture craft of convenient assembling sofa according to claim 6, which is characterized in that the protection in the step c
Coating is by weight are as follows: 20-30 parts of epoxy resin, silicon resin 10-16 parts organic, 5-12 parts of inositol hexaphosphate, fatty acid
1-3 parts of quaternary ammonium salt, 6-9 parts of nano diatomite, 2-7 parts of metasilicic acid barium, 3-8 parts of nano-graphene, 3-5 parts of defoaming agent and tung oil 4-
8 parts.
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| CN201811085519.9A CN108937305B (en) | 2018-09-18 | 2018-09-18 | Convenient assembled sofa and manufacturing process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811085519.9A CN108937305B (en) | 2018-09-18 | 2018-09-18 | Convenient assembled sofa and manufacturing process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109892893A (en) * | 2019-01-11 | 2019-06-18 | 海宁卡雷诺家私有限公司 | A kind of production technology of the electric sofa bed with memory function |
| CN110584380A (en) * | 2019-10-11 | 2019-12-20 | 中源家居股份有限公司 | Modular sofa iron frame, production method and production line |
| CN114158870A (en) * | 2021-12-02 | 2022-03-11 | 佛山市美室优品家居有限公司 | Full-disassembly and assembly single combined furniture produced by module mould |
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| Publication number | Publication date |
|---|---|
| CN108937305B (en) | 2020-12-01 |
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