CN105173009A - Production process of ship seats - Google Patents
Production process of ship seats Download PDFInfo
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- CN105173009A CN105173009A CN201510616809.1A CN201510616809A CN105173009A CN 105173009 A CN105173009 A CN 105173009A CN 201510616809 A CN201510616809 A CN 201510616809A CN 105173009 A CN105173009 A CN 105173009A
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Abstract
The invention discloses a production process of ship seats. The production process comprises the steps of seat framework design and production, trimming treatment, punching setting, coating treatment, steel plate welding, seat framework fixing through screws, framework spring component adding, injection molding of backrests, headrest arranging, seat armrest manufacturing, seat cushion preparing, foaming body cooling, seat belt manufacturing, seat cushion height adjusting, mask production, mask assembly, ship seat quality detection and packaging and storing. According to the invention, the modular operation mode is adopted, the manufacture process procedures are formed, and the manufacture requirement for the high-quality and high-standard seats is met.
Description
Technical field
The present invention relates to chair art, particularly relate to a kind of ship seat production technology.
Background technology
Seat is automobile, steamer, the vitals in the vehicle such as aircraft in interior trimming parts, wherein ship seat generally comprises cushion frame, seat cover, seat sponge seat cushion, seat is produced has very strong professional and complexity, traditional manufacturing process speed and inefficiency, for this reason, the invention provides a kind of ship seat production technology, efficiency is high, detects easily.
Summary of the invention
The technical matters that the present invention mainly solves is to provide a kind of ship seat production technology, and process efficiency is high, achieves modularization assembling, and error correction is easy.
Described a kind of ship seat production technology, comprises the steps:
The first step: cushion frame is produced and design, and cushion frame adopts steel plate rolling, and cold-rolling steel selects hydraulic plate shears blanking, adopts pipe cutting machine, excision forming, and cushion frame is set to the structure of steamer customization, as " mouth " font formula;
Second step: the steel plate after seat cutting is carried out deburring process, and carries out burring, go to sharp-pointed portion;
3rd step: carry out punching setting on steel plate, adopts punch to arrange bolt cell body, screw hole;
4th step: skeleton is carried out application process, spray paint, dry, anti-corrosion treatment;
5th step: Plate Welding, carries out welding operation the cushion frame set, and welding adopts bonding machine to carry out;
6th step: adopt screw that cushion frame is fixed, and connection sets support, adopts and is screwed;
7th step: the interpolation of skeleton spring members, spring integrated setting on skeleton, thus can play damping effect;
8th step: the injection moulding of backrest, backrest adopts injection mould to realize the operation of injection mould blocking, and injection moulding adopts injection machine, and material selection PVC plastic and fluoroplastic mix mutually, and injection molding process process mainly comprises 4 stages such as filling, pressurize, cooling, the demoulding;
A kind of optimal technical scheme, in order to improve the comfort level of seat, described backrest is provided with massage block, relieving fatigue;
9th step: be provided with headrest on described backrest, head battle array adopts Polyurethane foam, adopts cold die injection technology, and make headrest middle part soft, both sides are harder;
Tenth step: the making of armrest, is provided with circular framework of steel reinforcement, at skeleton outsourcing Polyurethane foam in the middle of handrail hand;
11 step: the preparation of seat cushion, seat cushion adopts foaming machines, and isocyanates, polyalcohol, foaming agent, catalyst, auxiliary material are transported in the teeter chamber of pouring head through measuring pump, mix, and after stirring, injection foaming is in-molded.Described foaming machine internal pressure remains on 15 ~ 18MPa, and is heated to 150 degrees Celsius, carries out vulcanization reaction 10 ~ 20min, to arriving foaming body slaking.
12 step: foaming body cools, and adds silica gel, fluorocarbon resin cooling and demolding.
13 step: the making of seatbelt, seatbelt adopts nonwoven fabrics, and adds macromolecular fibre composite material, resistance to contraction, extends.
14 step: adopt screw to be connected on skeleton on backrest, and at backrest upper binding head pillow, handrail is arranged on skeleton both sides, and seat cushion is placed on skeleton, and seat cushion is stablized;
15 step: the adjustment of bench height, is connected and is provided with air bag and shock absorber between skeleton with seat cushion, adopts air pressure adjustment bench height;
16 step: face shield is produced, weaving face fabric selected by cloth, adopt warp, weft knit, weaving face fabric also adds end liner, and fabric size reduced by practical reduction machine, and use stitching sewing machine, a kind of optimal technical scheme, in order to make face shield have fire retardancy, is provided with one deck aramid fiber outside face shield;
17 step: the assembling of face shield, makes face shield unified as a whole on cushion frame and backrest, and adjusts outward appearance setting;
18 step: ship seat carries out quality testing, then packs warehouse-in.
The invention has the beneficial effects as follows: a kind of ship seat production technology of the present invention, adopt modular operation mode, technique Making programme, achieves high quality, the making requirement of high standard seat.
Detailed description of the invention
Below preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Described a kind of ship seat production technology, comprises the steps:
The first step: cushion frame is produced and design, and cushion frame adopts steel plate rolling, and cold-rolling steel selects hydraulic plate shears blanking, adopts pipe cutting machine, excision forming, and cushion frame is set to the structure of steamer customization, as " mouth " font formula;
Second step: the steel plate after seat cutting is carried out deburring process, and carries out burring, go to sharp-pointed portion;
3rd step: carry out punching setting on steel plate, adopts punch to arrange bolt cell body, screw hole;
4th step: skeleton is carried out application process, spray paint, dry, anti-corrosion treatment;
5th step: Plate Welding, carries out welding operation the cushion frame set, and welding adopts bonding machine to carry out;
6th step: adopt screw that cushion frame is fixed, and connection sets support, adopts and is screwed;
7th step: the interpolation of skeleton spring members, spring integrated setting on skeleton, thus can play damping effect;
8th step: the injection moulding of backrest, backrest adopts injection mould to realize the operation of injection mould blocking, and injection moulding adopts injection machine, and material selection PVC plastic and fluoroplastic mix mutually, and injection molding process process mainly comprises 4 stages such as filling, pressurize, cooling, the demoulding;
A kind of optimal technical scheme, in order to improve the comfort level of seat, described backrest is provided with massage block, relieving fatigue;
9th step: be provided with headrest on described backrest, head battle array adopts Polyurethane foam, adopts cold die injection technology, and make headrest middle part soft, both sides are harder;
Tenth step: the making of armrest, is provided with circular framework of steel reinforcement, at skeleton outsourcing Polyurethane foam in the middle of handrail hand;
11 step: the preparation of seat cushion, seat cushion adopts foaming machines, and isocyanates, polyalcohol, foaming agent, catalyst, auxiliary material are transported in the teeter chamber of pouring head through measuring pump, mix, and after stirring, injection foaming is in-molded.Described foaming machine internal pressure remains on 15 ~ 18MPa, and is heated to 150 degrees Celsius, carries out vulcanization reaction 10 ~ 20min, to arriving foaming body slaking.
12 step: foaming body cools, and adds silica gel, fluorocarbon resin cooling and demolding.
13 step: the making of seatbelt, seatbelt adopts nonwoven fabrics, and adds macromolecular fibre composite material, resistance to contraction, extends.
14 step: adopt screw to be connected on skeleton on backrest, and at backrest upper binding head pillow, handrail is arranged on skeleton both sides, and seat cushion is placed on skeleton, and seat cushion is stablized;
15 step: the adjustment of bench height, is connected and is provided with air bag and shock absorber between skeleton with seat cushion, adopts air pressure adjustment bench height;
16 step: face shield is produced, weaving face fabric selected by cloth, adopt warp, weft knit, weaving face fabric also adds end liner, and fabric size reduced by practical reduction machine, and use stitching sewing machine, a kind of optimal technical scheme, in order to make face shield have fire retardancy, is provided with one deck aramid fiber outside face shield;
17 step: the assembling of face shield, makes face shield unified as a whole on cushion frame and backrest, and adjusts outward appearance setting;
18 step: ship seat carries out quality testing, then packs warehouse-in.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (3)
1. a ship seat production technology, is characterized in that, comprises the steps:
The first step: cushion frame is produced and design, and cushion frame adopts steel plate rolling, and cold-rolling steel selects hydraulic plate shears blanking, adopts pipe cutting machine, excision forming, and cushion frame is set to the structure of steamer customization;
Second step: the steel plate after seat cutting is carried out deburring process, and carries out burring, go to sharp-pointed portion;
3rd step: carry out punching setting on steel plate, adopts punch to arrange bolt cell body, screw hole;
4th step: skeleton is carried out application process, spray paint, dry, anti-corrosion treatment;
5th step: Plate Welding, welds the cushion frame set, and welding adopts bonding machine to carry out;
6th step: adopt screw that cushion frame is fixed, and connection sets support;
7th step: the interpolation of skeleton spring members, spring integrated setting on skeleton;
8th step: the injection moulding of backrest, backrest adopts injection mould to realize the operation of injection mould blocking, and injection moulding adopts injection machine, and material selection PVC plastic and fluoroplastic mix mutually;
9th step: be provided with headrest on described backrest, head battle array adopts Polyurethane foam;
Tenth step: the making of armrest, is provided with circular framework of steel reinforcement, at skeleton outsourcing Polyurethane foam in the middle of handrail hand;
11 step: the preparation of seat cushion, seat cushion adopts foaming machines, isocyanates, polyalcohol, foaming agent, catalyst, auxiliary material are transported in the teeter chamber of pouring head through measuring pump, mix, and after stirring, injection foaming is in-molded;
12 step: foaming body cools, and adds silica gel, fluorocarbon resin cooling and demolding;
13 step: the making of seatbelt, seatbelt adopts nonwoven fabrics, and adds macromolecular fibre composite material;
14 step: adopt screw to be connected on skeleton on backrest, and at backrest upper binding head pillow, handrail is arranged on skeleton both sides, and seat cushion is placed on skeleton;
15 step: the adjustment of bench height, is connected and is provided with air bag and shock absorber between skeleton with seat cushion, adopts air pressure adjustment bench height;
16 step: face shield is produced, weaving face fabric selected by cloth, and adopt warp, weft knit, weaving face fabric also adds end liner, and fabric size reduced by practical reduction machine, and uses stitching sewing machine;
17 step: the assembling of face shield, makes face shield unified as a whole on cushion frame and backrest;
18 step: ship seat carries out quality testing, then packs warehouse-in.
2. a kind of ship seat production technology according to claim 1, is characterized in that, in the 8th described step, in order to improve the comfort level of seat, described backrest is provided with massage block.
3. a kind of ship seat production technology according to claim 1, is characterized in that, in the 16 described step, in order to make face shield have fire retardancy, is provided with one deck aramid fiber outside face shield.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510616809.1A CN105173009A (en) | 2015-09-25 | 2015-09-25 | Production process of ship seats |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510616809.1A CN105173009A (en) | 2015-09-25 | 2015-09-25 | Production process of ship seats |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105173009A true CN105173009A (en) | 2015-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510616809.1A Pending CN105173009A (en) | 2015-09-25 | 2015-09-25 | Production process of ship seats |
Country Status (1)
| Country | Link |
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| CN (1) | CN105173009A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108937305A (en) * | 2018-09-18 | 2018-12-07 | 浙江心梦享家居有限公司 | The convenient assembling sofa of one kind and its manufacture craft |
| CN109434465A (en) * | 2018-11-07 | 2019-03-08 | 南通中远海运川崎船舶工程有限公司 | A kind of production welding procedure of the big cabin rib cage of ship |
| CN110064898A (en) * | 2019-05-05 | 2019-07-30 | 甘肃顺耀国际能源科技有限公司 | A kind of high intensity PU seat and preparation method thereof |
| CN110281336A (en) * | 2019-07-22 | 2019-09-27 | 南京林业大学 | A kind of wooden assembled auxiliary device of outdoor seat production of modeling |
| CN113602168A (en) * | 2021-06-21 | 2021-11-05 | 南京科邦复合材料有限公司 | Safety seat with energy absorption and shock absorption functions and manufacturing method thereof |
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| US4296967A (en) * | 1978-07-20 | 1981-10-27 | Ignaz Vogel | Passenger seat |
| JPH1075848A (en) * | 1996-09-02 | 1998-03-24 | Koito Ind Ltd | Shoes box for seat |
| DE102006061638A1 (en) * | 2006-12-27 | 2008-07-03 | Lear Corp., Southfield | Vehicle e.g. boat, seat arrangement for resting occupant, has adjusting mechanism with link having projections connected with supports, such that supports can move from locked to unlocked position when releasing mechanism is operated |
| CN102632822A (en) * | 2012-03-31 | 2012-08-15 | 北京华盛荣镁业科技有限公司 | Passenger car seat frame, manufacturing method thereof and passenger car seat |
| CN202879751U (en) * | 2012-11-09 | 2013-04-17 | 无锡市鸿声船用玻璃钢有限公司 | High-speed work boat driving seat |
| CN104055345A (en) * | 2014-05-21 | 2014-09-24 | 苏州标图高级座椅有限公司 | Chair machining process |
| CN204161186U (en) * | 2014-10-09 | 2015-02-18 | 上海通用汽车有限公司 | A kind of motor vehicle seat back with headrest |
| CN104401238A (en) * | 2014-10-29 | 2015-03-11 | 郑州精益达汽车零部件有限公司 | Vehicle seat sponge, manufacturing method, module and vehicle seat |
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2015
- 2015-09-25 CN CN201510616809.1A patent/CN105173009A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4296967A (en) * | 1978-07-20 | 1981-10-27 | Ignaz Vogel | Passenger seat |
| JPH1075848A (en) * | 1996-09-02 | 1998-03-24 | Koito Ind Ltd | Shoes box for seat |
| DE102006061638A1 (en) * | 2006-12-27 | 2008-07-03 | Lear Corp., Southfield | Vehicle e.g. boat, seat arrangement for resting occupant, has adjusting mechanism with link having projections connected with supports, such that supports can move from locked to unlocked position when releasing mechanism is operated |
| CN102632822A (en) * | 2012-03-31 | 2012-08-15 | 北京华盛荣镁业科技有限公司 | Passenger car seat frame, manufacturing method thereof and passenger car seat |
| CN202879751U (en) * | 2012-11-09 | 2013-04-17 | 无锡市鸿声船用玻璃钢有限公司 | High-speed work boat driving seat |
| CN104055345A (en) * | 2014-05-21 | 2014-09-24 | 苏州标图高级座椅有限公司 | Chair machining process |
| CN204161186U (en) * | 2014-10-09 | 2015-02-18 | 上海通用汽车有限公司 | A kind of motor vehicle seat back with headrest |
| CN104401238A (en) * | 2014-10-29 | 2015-03-11 | 郑州精益达汽车零部件有限公司 | Vehicle seat sponge, manufacturing method, module and vehicle seat |
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| Title |
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| 翁明鸣: "汽车座椅生产工艺探讨", 《建筑工程技术与设计》 * |
| 阮兵等: "汽车工艺与材料", 《汽车工艺与材料》 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108937305A (en) * | 2018-09-18 | 2018-12-07 | 浙江心梦享家居有限公司 | The convenient assembling sofa of one kind and its manufacture craft |
| CN109434465A (en) * | 2018-11-07 | 2019-03-08 | 南通中远海运川崎船舶工程有限公司 | A kind of production welding procedure of the big cabin rib cage of ship |
| CN110064898A (en) * | 2019-05-05 | 2019-07-30 | 甘肃顺耀国际能源科技有限公司 | A kind of high intensity PU seat and preparation method thereof |
| CN110281336A (en) * | 2019-07-22 | 2019-09-27 | 南京林业大学 | A kind of wooden assembled auxiliary device of outdoor seat production of modeling |
| CN113602168A (en) * | 2021-06-21 | 2021-11-05 | 南京科邦复合材料有限公司 | Safety seat with energy absorption and shock absorption functions and manufacturing method thereof |
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Application publication date: 20151223 |