CN107398988A - A kind of steel skeleton production of construction materials system of automation - Google Patents

A kind of steel skeleton production of construction materials system of automation Download PDF

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Publication number
CN107398988A
CN107398988A CN201710627373.5A CN201710627373A CN107398988A CN 107398988 A CN107398988 A CN 107398988A CN 201710627373 A CN201710627373 A CN 201710627373A CN 107398988 A CN107398988 A CN 107398988A
Authority
CN
China
Prior art keywords
cloth
conveying
shaping
blanking
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201710627373.5A
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Chinese (zh)
Inventor
朱林军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710627373.5A priority Critical patent/CN107398988A/en
Publication of CN107398988A publication Critical patent/CN107398988A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/04Undulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/20Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/247Controlling the humidity during curing, setting or hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0875Mixing in separate stages involving different containers for each stage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0422Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
    • B28C7/0431Weighing predetermined amounts of ingredients, e.g. for consecutive delivery using a weighing belt or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0481Plant for proportioning, supplying or batching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32Filling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems
    • B65G69/182Preventing escape of dust by means of sealed systems with aspiration means

Abstract

The invention discloses a kind of steel skeleton production of construction materials system of automation, including for producing the auxiliary production line of steel-wire carcass, for producing the main line of steel skeleton building materials, master control system and supplementary controlled system;Steel-wire carcass is added by flowing water lines conveying equipment from the micro-vibration hydrostatic profile system, its filling material adds the micro-vibration hydrostatic profile system and steel-wire carcass composite molding after the raw material supply conveying system, automatic weighing and dispensing system, two-stage are stirred system processing by movable charge system, and product is made after drying.The present invention, which pointedly devises, integrates conveying, dispensing, mixing, cloth, shaping, drying and the automatic main of stacking production line, with integrate tangent line blanking, cloth welding, deburring, framework shaping, word muscle shaping and integral solder semi-automatic auxiliary production line, coordinated by the linking of each process, automated production that is quantitative, accurate, efficient, completing steel skeleton building materials in large quantity.

Description

A kind of steel skeleton production of construction materials system of automation
Technical field
The present invention relates to steel skeleton production of construction materials system, is the steel skeleton building materials life for being related to a kind of automation specifically Production system.
Background technology
Steel-wire carcass novel environment friendly building material product, abbreviation steel skeleton building materials are one kind braided steel wires into product (brick, block Block, plate etc.) " skeleton ", corresponding self-heat conserving (or non-self-heat conserving) material is subsequently filled, finally by static pressure and micro-vibration, low temperature The building material product of the physical techniques such as composite drying shaping.
Each process to steel skeleton building materials is all each to carry out respectively in the prior art, in the early stage product testing stage energy Enough meet simple production requirement, but as production-scale expansion, the production of independent equipment can not then meet that steel skeleton is built Material large-scale batch production is, it is necessary to design special production line, based on automated control technology, to ensure steel skeleton building materials Production efficiency and quality.
The content of the invention
For above-mentioned the deficiencies in the prior art, the present invention provides a kind of steel skeleton production of construction materials system of automation.
To achieve these goals, the technical solution adopted by the present invention is as follows:
A kind of steel skeleton production of construction materials system of automation, include the auxiliary of the steel-wire carcass for producing steel skeleton building materials Production line, the main line for being used to produce steel skeleton building materials being connected with auxiliary production line, and aid in production line for controlling Supplementary controlled system and master control system for controlling main line;
The main line includes raw material supply conveying system, automatic weighing and dispensing system, the two-stage stirring being sequentially connected Hybrid system, movable charge system, micro-vibration hydrostatic profile system, front end Filtting device, low temperature composite drying tunnel system Palletizing apparatus is moved with rear end;The auxiliary production line includes horizontally disposed flowing water lines conveying equipment, is set in turn in flowing water Interfaced cloth welding post, deburring station, the word muscle welding post of framework shaping station sum by lines conveying equipment, with frame What body formed station was arranged side by side word muscle shaping station, the reciprocating gantry with cloth bracket being arranged on cloth welding post Welding machine, the first steel wire straightening blanking device of stock, the steel wire deburring being arranged on deburring station are provided for cloth bracket Machine, five surface frame forming machines being arranged in framework shaping station, in the word muscle shaping station of setting word muscle forming machine, for it Word muscle forming machine provides the second steel wire straightening blanking device of stock, and the framework on the word muscle welding post being arranged at Bonding machine;
Wherein, the steel-wire carcass of steel skeleton building materials is added by flowing water lines conveying equipment from the micro-vibration hydrostatic profile system Enter, the filling material of steel skeleton building materials is stirred through the raw material supply conveying system, automatic weighing and dispensing system, two-stage and is The micro-vibration hydrostatic profile system and steel-wire carcass composite molding are added by movable charge system after system processing, and through low Steel skeleton building material product is made after warm composite drying tunnel system processing.
Specifically, the raw material supply conveying system carries conveying discharging opening including top with conveying charging aperture and bottom Big volume storage tank, the cyclone separator being installed at the conveying charging aperture of big volume storage tank, be arranged at cyclone separator The rotary feeder of bottom, the conveying pulse dust collector being all connected with cyclone separator and rotary feeder, is removed with conveying pulse The roots blower of dirt device connection, the raw material adding trough being arranged on ground, and it is connected to cyclone separator and raw material adding trough Between conveyance conduit, wherein, the quantity of big volume storage tank is corresponding with the species of filling material;The conveying discharging opening with from Dynamic weighing and dispensing system connection, the cyclone separator, rotary feeder, conveying pulse dust collector and roots blower are and master control System connection processed;
The automatic weighing and dispensing system includes the main conveying proportioner with main dispensing discharging opening, and multiple carries Secondary dispensing discharging opening is simultaneously connected to the secondary conveying proportioner on main conveying proportioner by secondary dispensing discharging opening, wherein, it is described Main conveying proportioner and secondary conveying proportioner are connected with master control system, the secondary dispensing on the secondary conveying proportioner Discharging opening with alternative form be distributed in it is main conveying proportioner on, and one it is main conveying proportioner main dispensing charging aperture and The conveying discharging opening of the secondary dispensing charging aperture and big volume storage tank of multiple secondary conveying proportioners connects one to one.
Specifically, the main conveying proportioner is included in the main dispensing carriage moved towards from low to high, is arranged at master and matches somebody with somebody The dispensing conveying roller at carriage height both ends is expected, for driving the main dispensing of the high-end dispensing conveying roller of main dispensing carriage to drive Motor, the main dispensing conveyer belt being wire-wrapped on two dispensing conveying rollers, is arranged at the surrounding edge of main dispensing conveyer belt both sides, is arranged at On main dispensing carriage and to the main dispensing help roll of support on the upside of main dispensing conveyer belt, and it is arranged at main dispensing auxiliary roll shaft The weight sensor in portion, wherein, main dispensing motor and weight sensor are connected with master control system, its main dispensing discharging Mouth is high-end positioned at main dispensing carriage, and the main dispensing carriage low side is the main dispensing charging docked with big volume storage tank Mouthful;The structure of the secondary conveying proportioner is identical with the structure of main conveying proportioner.
Specifically, the two-stage, which is stirred system, includes pair with one-level stirring charging aperture and one-level stirring discharging opening Axle agitating device, it conveys entrance and is arranged under one-level stirring discharging opening and in the groove profile stirring conveying dress moved towards from low to high Put, be connected to groove profile stirring conveying device conveying outlet lower section two level agitating device, be respectively arranged at Double shaft stirring device, Stirring dust shield on groove profile stirring conveying device and two level agitating device, and be connected by pipeline with all stirring dust shields Stirring deduster, wherein, one-level stirring charging aperture is connected with automatic weighing and dispensing system;Two level agitating device is provided with Two level stirs charging aperture and two level stirring discharging opening, and two level stirring charging aperture is located at the conveying of the groove profile stirring conveying device Outlet lower section;
It is in the stirring bucket of double arcs that the Double shaft stirring device, which includes open topped and bottom, and two are arranged side by side in stirring Bucket bottom and the agitating shaft being connected by bearing with stirring bucket, it is several to shift to install in the puddler on agitating shaft, it is angularly disposed In the blade on puddler, it is outer and with stirring the stirring deceleration commutator of axis connection to be arranged at stirring bucket, slows down commutation with stirring The stirring motor of device connection, the external watering of its import and its outlet are laid in the stirring filler pipe on stirring bucket top, Yi Jishe On stirring filler pipe plus hydroelectric machine and flowmeter are placed in, wherein, two agitating shafts are located at two centers of double arcs respectively, and Its rotation direction is on the contrary, one-level stirring discharging opening is located at the stirring bucket bottom of one end of the mixing shaft, the one-level stirring charging Mouth is located at the stirring bucket top of the agitating shaft other end, and the stirring dust shield is located above stirring bucket;The stirring motor, Jia Shui Motor and flowmeter are connected with master control system.
Specifically, the cloth that the movable charge system includes setting in micro-vibration hydrostatic profile system side by side is fixed Frame, the cloth supporting plate being arranged in the middle part of cloth fixed mount, the cloth bucket being arranged in cloth supporting plate are arranged at cloth bucket two The cloth material roller of side lower, be arranged at the cloth guide rail on cloth bucket two sides top, be placed on cloth fixed mount and and cloth Expect the cloth guide wheel of guide rail, be connected to cloth bucket rear portion and pushed away by cylinder body connecting seat with the cloth that cloth supporting plate is connected Dynamic cylinder, the cloth material mouth of cloth bucket front bottom surface is arranged at, is arranged at the cloth cleaning brush of the anterior upside of cloth bucket, and be arranged at Pressure blanking agitator in cloth bucket, wherein, the two-stage is stirred system from cloth fixed mount top and face cloth Struggle against feeding;The cloth bucket stretches into/exited micro-vibration hydrostatic profile system along cloth guide rail;Under the cloth promotes cylinder and forced Material agitator is connected with master control system.
Specifically, the micro-vibration hydrostatic profile system includes the hydrostatic profile machine being arranged side by side with movable charge system Frame, shaping hydraulic cylinder, shaping hydraulic pressure head and the lift shaping mold frame being from top to bottom set in turn in hydrostatic profile frame, It is horizontally through hydrostatic profile frame lower and horizontally disposed shaping moves material guide rail, being placed in shaping by guide wheel moves on material guide rail And with hydrostatic profile station and be molded discharge station shifting material platform, be arranged at move material platform hydrostatic profile station on and with lifting Formula shaping mold frame matches somebody with somebody the formed sole template of synthesis type, for driving the shifting material promotion cylinder for moving material platform and moving back and forth, is arranged at static pressure Forming frame bottom and the vibrating base that platform is expected less than shifting, the vibra shoot being opened on vibrating base, are placed in vibra shoot simultaneously The vibrating mass contacted with moving material platform, is uniformly laid in the supporting buffer member that vibrating mass bottom supports to it, is horizontally set at vibration The vibration rotating shaft of block bottom, the vibration cam contacted in vibration rotating shaft and with vibrating mass bottom is arranged at, and is vibration rotating shaft The vibrating motor and vibration decelerator of power are provided, wherein, vibration cam at least has two and is distributed in vibrating mass bottom Diverse location, the area of the vibrating mass is less than the inside casing area of lift shaping mold frame;The movable charge system is stretched Enter to be molded and cloth is carried out between hydraulic pressure head and lift shaping mold frame, the shaping discharge station for moving material platform is moved with front end Device docks;The shaping hydraulic cylinder, move and expect to promote cylinder and vibrating motor to be connected with master control system.
Specifically, the low temperature composite drying tunnel system includes the tunnel body for being built-in with thermal insulation layer, is arranged at tunnel Intrinsic conveying inner support, is arranged at conveying inner support top side and space in tunnel body is divided into positioned at bottom by both sides Conveying dry place and superposed heat cycles space heat energy back plate, relative to conveying dry place be arranged at heat The heater of energy reflecting plate behind, is arranged at the air inlet and moisture exhausting port of tunnel body upper part, is arranged at heat cycles space Supply circulating fan that is interior and being connected with air inlet, positioned at tunnel body exterior and the circulation that is all connected with air inlet and moisture exhausting port Dehumidification system, at least two overlapped ways are placed in the dry conveyer that on conveying inner support and space is moved towards along tunnel body Structure, provide the drying feeder motor of power for dry conveyer structure and dry decelerator, and be arranged in tunnel body and be used for The temperature sensor and humidity sensor of corresponding state are detected, wherein, the heater, supply circulating fan, circulating dehumidification System, dry feeder motor, temperature sensor and humidity sensor are connected with master control system, the heat energy back plate and tunnel There is gap, the gap make it that conveying dry place and heat cycles space forms inner recirculation flow between the inwall of road body both sides Road;The front end Filtting device is docked by dry conveyer structure in the porch of the tunnel body, in the tunnel body Exit the rear end docked by dry conveyer structure move palletizing apparatus;
The dry conveyer structure correspondingly conveys on prosopyle position and corresponded to conveying including being respectively arranged at conveying inner support Strainer on deutostoma position, conveying driven voller is dried by what axle sleeve was connected with strainer on mouth position before transporting, Conveying drive roll is dried by what axle sleeve was connected with strainer on mouth position upon delivery, two side by side around being connected on dry conveying Drying chain body on driven voller and drying conveying drive roll, it is connected to each correspondence of two dry chain bodies Drying conveying connection rod between node, the Stainless Steel Chain Board being buckled on the adjacent dry conveying connection rod of each two, is arranged at each Several air-vents in Stainless Steel Chain Board, positioned at drying at chain body each node and be connected with drying conveying connection rod Conveying support guide wheel is dried, the anti-deflector sheave of the external side of dry chain is horizontally set at, is arranged at conveying inner support side And with drying the L-shaped support sliver for conveying support guide wheel and anti-deflector sheave and matching, and be respectively arranged on conveying inner support Corresponding conveying prosopyle position and corresponding conveying deutostoma position and the dry conveying transition roller flushed with conveyor surface, wherein, drying is defeated Drive roll is sent to receive to carry out self-desiccation feeder motor and dry the power input of decelerator;The dry conveying transition roller respectively with it is preceding Palletizing apparatus docking is moved in end Filtting device and rear end;
The circulation dehumidification system includes the dehumidification pipe that both ends are connected with moisture exhausting port and air inlet respectively, is coated on dehumidification pipe On heat-insulation layer, condenser, drier and the wet-emitting blower being sequentially connected on dehumidification pipe, and the collection being connected with condenser Device, wherein wet-emitting blower are connected with master control system.
Specifically, the first steel wire straightening blanking device includes the straightening blanking frame steadily disposed, in straightening blanking The straightening being arranged side by side successively in frame feeds guide block, straightening charging clip wheel, rotation bar straightening mechanism, blanking traction clip wheel, blanking Discharge guide block and blanking cutting mechanism, for driving the blanking traction electric machine of blanking traction clip wheel, is connected with straightening blanking frame The discharging retention groove to stretch out after blanking cutting mechanism, it is arranged in discharging retention groove and moves towards consistent scale with it, pacify Loaded in discharging retention groove and direction adjusting position can be moved towards along it and the blanking inductor that is connected with blanking cutting mechanism, with And the blanking receiving hopper under discharging retention groove is arranged at, it is opened on straightening charging guide block and blanking discharging guide block and is passed through for steel wire Steel wire guide hole, and be arranged at straightening charging clip wheel and blanking haulage clip wheel surface crossed beam trunking;
The blanking cutting mechanism includes being arranged at the blanking cutting with blanking discharging guide block side by side in straightening blanking frame Support, it is in the blanking cutting guide groove vertically moved towards to be arranged at both sides on the inside of blanking cutting support, and both ends are installed in corresponding blanking Shear in guide groove and its lower end carries the blanking shears stripping and slicing of cutting edge, be installed on blanking cutting support and be connected with blanking shears stripping and slicing Blanking cutting cylinder, and be close to below the blanking shears stripping and slicing and with blanking discharging guide block the blanking cushion block set;Wherein, The blanking traction electric machine, blanking inductor, rotation bar straightening mechanism and blanking cutting cylinder are connected with supplementary controlled system;Institute Blanking receiving hopper is stated to dock with cloth bracket;
The structure of the second steel wire straightening blanking device is identical with the structure of the first steel wire straightening blanking device.
Specifically, the reciprocating gantry welder includes being placed on cloth welding post and mainly by portal frame and setting The gantry welder body that welding tooth in the middle part of portal frame is formed, two through portal frame and parallel in welding tooth both sides and arrange That puts is used to dispose the feeding guide of cloth bracket, for disposing the feeding pedestal of feeding guide, is fixed on feeding pedestal side simultaneously The positioning clamping elevating mechanism being flexibly connected with cloth bracket, and along feeding guide trend be placed in feeding pedestal bottom and with The lifting clamping thrust gear that cloth bracket is flexibly connected, wherein, the cloth bracket each cloth on the feeding guide of portal frame both sides Put two and moved under control along feeding guide, and receive to fill from the first steel wire straightening blanking in feeding guide medium position The steel wire cloth put, the lifting clamping thrust gear correspond to the respectively configuration one of each cloth bracket;The gantry welder body, determine Position clamping elevating mechanism and lifting clamping thrust gear are connected with supplementary controlled system;The cloth bracket is in feeding guide end Dock the flowing water lines conveying equipment in position;
The cloth bracket includes the main frame of cloth for the rectangular shape being connected by guide wheel with feeding guide, installed in cloth master At least one cloth of inframe is framed, be arranged at the main frame rear portion of cloth be used for connect lift clamping thrust gear cloth connect Plate, and it is opened in the cloth lifting positioning hole for being used to connect positioning clamping elevating mechanism of the main frame two sides of cloth;
The vertical main brace bar and transversely walk that the framed edge being connected including both ends with the main frame of cloth of the cloth is longitudinally oriented To horizontal main brace bar, the horizontal auxiliary stay positioned at vertical main brace bar close to end position being connected with vertical main brace bar, with horizontal main brace bar company The vertical auxiliary stay positioned at horizontal main brace bar close to end position connect, be spaced apart located at vertical main brace bar, vertical auxiliary stay, horizontal main brace bar and The cloth neck for holding steel wire on horizontal auxiliary stay, protrudes from vertical main brace bar or horizontal main brace bar sets and forms flute profile bayonet socket Cloth card, the cloth press strip for being used to push down steel wire being placed in the bayonet socket that the cloth card is formed, with the main frame of cloth The end location-plate of adjustable connection, and vertical auxiliary stay and the cloth side block bar at horizontal auxiliary stay both ends are arranged at, wherein, the weldering Connect and offered on tooth for avoiding vertical main brace bar and indulging the breach of auxiliary stay position.
Specifically, the steel wire trimmer includes the deburring pedestal being placed on deburring station, is horizontally placed on deburring Deburring articles holding table on pedestal, the deburring hatchway being square being opened in the middle part of deburring articles holding table, is vertically arranged at deburring liter Drop a pair of mouth it is diagonal or two pairs it is diagonal on L-shaped trimming orientation guide rail, be placed in deburring hatchway and its angle distinguished With the deburring elevator of angular contact in the L-shaped of trimming orientation guide rail, be installed on deburring elevator side with trimming orientation guide rail Block on trimming shear side by side, be arranged at deburring hatchway edge and with block under the trimming shear of Block- matching on trimming shear, peace The deburring motor and deburring decelerator being placed in deburring pedestal, the deburring with the drive connection of deburring decelerator are driven flywheel, Deburring transmission flywheel axle center and the deburring power transmission shaft being laterally positioned in below deburring hatchway are connected to, is installed on deburring power transmission shaft Deburring is driven wheel disc, and eccentric setting is articulated with wheel brace rod in the wheel brace rod on deburring transmission wheel disc, and one end And the other end is articulated with the deburring elevating lever of deburring elevator bottom, wherein, the thickness of block is determined with deburring on the trimming shear Position rail thicknesses it is consistent, on the deburring elevator, trimming shear the section of block and trimming orientation guide rail be spliced to form one with Deburring hatchway form fit it is square;The deburring motor is connected with supplementary controlled system, deburring articles holding table and flowing water Lines conveying equipment docks.
Specifically, the five surface frames forming machine includes the shaping chassis being placed in framework shaping station, vertical by being molded Post is connected to the shaping upper frame on shaping chassis, is arranged at the contoured support substrate of the rectangular shape of shaping chassis top middle portion, One group be arranged at shaping upper frame in vertical direction trend shaping lifting guide pillar, be connected to shaping lifting guide pillar lower end and with into The formed clamp plate of type supporting substrate matching, is placed on shaping upper frame and the formed clamp plate cylinder that is connected with formed clamp plate, four The turnover block on the side of contoured support substrate four is hingedly connected to, is placed in shaping chassis and is hinged with the forming folding block back side Turnover cylinder, and be arranged at the shaping alignment pin in the middle part of contoured support substrate, wherein, the turnover cylinder is four, with It is one-to-one be hinged to turn down block;The turnover cylinder is connected with supplementary controlled system, and shaping chassis top fills with streamline conveying Put docking.
Specifically, described word muscle forming machine includes the shaping support body that top is table top, is arranged on rear side of shaping support body Be molded vertical frame, it is multiple be arranged side by side in shaping vertical frame bottom and arrangement form for multiple concave shapes shaping under backform, protrude The forming cylinder frame that type vertical frame top is set, it is multiple to be placed on forming cylinder frame and with being molded multiple concave shapes one on lower backform Forming cylinder corresponding to one, backform in the shaping for being installed on the piston rod of each forming cylinder and being matched with the concave shape, The auxiliary bending plush copper of the upper backform side of shaping is arranged at, at least four locating slots at the top of the lower backform of shaping are arranged side by side, And be arranged on table top word muscle splicing groove, wherein, the pressing gap in shaping between backform and the lower backform of shaping is formed More warpage wire shapeds of word muscle form fit therewith;The forming cylinder is connected with supplementary controlled system, by the second steel wire straightening Steel conveying raw material between backform is descended in blanking device backform and shaping on being molded.
Compared with prior art, the invention has the advantages that:
(1) present invention the characteristics of be directed to steel skeleton production of construction materials, specially devise collect conveying, dispensing, mixing, cloth, into The automatic main production line that type, drying and stacking are integrated, and collection tangent line blanking, cloth welding, deburring, framework be molded, word The semi-automatic auxiliary production line that the word muscle of muscle shaping sum is welded as a whole, is coordinated by the linking of each process, quantitative, accurate, Efficiently, the automated production process of steel skeleton building materials is completed in large quantity, and flow is smooth, linking transition is close, has protrusion Substantive distinguishing features and significant progress, and present inventive concept is novel, it is ingenious in design, it is easy to use, it is easy to accomplish, have extensive Application prospect, be adapted to popularization and application.
(2) lightweight of the various particulate starting materials of raw material supply conveying system combination steel skeleton building materials is special in the present invention Point, it is ingenious that feedstock transportation is carried out using principle of negative pressure, main transfer unit is concentrated on to a small range of storage tank, compared to normal The Belt Conveying mode of rule, greatly reduces the space shared by equipment, greatlys save land resource cost, meets industry Change production requirement, and secondary separation purification is carried out to raw material using cyclone separator and conveying pulse dust collector, extend sieve The service life of thatch blower fan, ensure that reducing negative pressure source spill loss causes conveying power simultaneously for stable charging using rotary feeder The problem of reduction, reach the effect of efficient conveying.
(3) weight sensor is dexterously arranged on the help roll of conveyer belt by automatic weighing and dispensing system of the invention, The effect for conveying while weighing and sense metering is realized, rapidly and efficiently, coordinates the design of surrounding edge and splashproof shell, avoids raw material from letting out Leakage and debris introduce, and ensure that the amount of transferring raw material is stable, and by processing of the control system to all the sensors data and to master The control of secondary dispensing motor, so as to realize that the accurate conveying of various raw materials is measured.
(4) two-stage of the invention is stirred system and realized by designing two-stage agitating device to steel skeleton building materials raw material It is sufficiently mixed, drastically increases the raw material mixture homogeneity during conveying, and ensure the stabilization that discharged after being stirred, really The steel skeleton building material product quality of subsequent production is protected, maintains the mode that steel skeleton production of construction materials line conveys while stirring, Steel skeleton production of construction materials efficiency is improved compared to conventional mixing plant.
(5) movable charge system of the invention ensures accurate discharge quantity using quantitative cloth bucket, using under pressure Expect that agitator forces blanking, and moveable cloth bucket facilitates uniform distribution and convenient charging, reduces the production of steel skeleton building materials The compressing difficulty of product, the standard for the steel skeleton building material product produced is improved, while the cleaning brush configured can also be in cloth When forming machine corresponding site is cleaned, facilitate follow-up pressing process.
(6) micro-vibration hydrostatic profile system of the invention is based on existing static pressure equipment structure to mixed material and steel wire bone Frame carries out static pressure composite molding, the ingenious design for employing vibrating bottom formula, micro-vibration is produced simultaneously in static pressure, promotes mixing former Material is dispersed in forming module, substantially increases the consolidation consistency of steel skeleton building material product, ensure that product quality, and And the reciprocating action moved on material platform causes upper ledge-cloth-static pressure-discharging Four processes to form perfect circulation, substantially increases life Produce efficiency.
(7) low temperature composite drying tunnel system of the invention is concentrated heat caused by heater using heat energy back plate Dissipated on to conveying mechanism, steel skeleton building material product is dried while being transmitted on dry conveyer structure, it is defeated to reach side The scientific and reasonable flash drying effect for sending side to dry, and utilize and supply in circulating fan and inner recirculation flow road promotion tunnel body Damp-heat air circulates, it is easier to takes away the moisture on product, promotes drying effect, while reduce by circulation dehumidification system Humidity in tunnel body, improve drying effect and utilization efficiency of heat energy.
(8) present invention by supporting multiple steel wire straightening blanking devices respectively and meanwhile shearing blanking different length steel Silk, cloth welding for follow-up steel wire and the shaping of word muscle to provide reliable and accurate raw material basic, also pass through rotation Bar straightening mechanism changes the surrender amount of deflection of steel wire in itself and realizes steel wire straightening with reference to 360 ° of rotations repeatedly in blanking distraction procedure, profit Measured with blanking inductor spacing and the accurate cutting of steel wire is realized by blanking cutting mechanism.
(9) cloth bracket of the invention is designed for the cruciform plan steel wire before the shaping of steel wire screen frame, passes through cloth Expect framed accurate progress steel wire cloth, be very easy to gantry welder and disposable multi-point welding is carried out to steel wire, realize The rapid welding shaping of steel wire, and liftable regulation, the cloth bracket that is reciprocally moveable is perfect on the gantry welder realizes The operation circulation of cloth-welding-material returned, drastically increase the production efficiency and the quality of production of steel wire;And it can also lead to The production of the adjustment framed steel wire for realizing different model of cloth is crossed, autgmentability is strong.
(10) the positioning clamping elevating mechanism of gantry welder is realized to cloth by the action of cloth positioning cylinder in the present invention The positioning clamping of frame, the lifting action of cloth bracket is realized by cloth lift cylinder, and lifting clamping thrust gear passes through feed clamp Hold cylinder and grip block and realize and be flexibly connected with cloth bracket, and moved with cloth bracket when required by the realization of feeding jacking cylinder That makees keeps away bit manipulation, the automated production circulation that the ingenious cloth for realizing cloth bracket-passage-is welded-given up the throne, and passes through two The design of individual cloth bracket, the process stand-by period in production is greatlyd save, further increases production efficiency, met quick The demand of production.
(11) shear constitution up and down of steel wire trimmer ingehious design of the invention hatchway position carries out steel wire The trimming of burrs on edges, the disposable deburring in two edges of steel wire corner can be directed to, it is convenient and swift, and ingenious make use of L The trimming orientation guide rail interior angle of shape to the lifting action of deburring elevator effectively stably keep, using its exterior angle to steel wire Network edge carries out matching positioning, simplifies equipment construction, the same part is realized multiple use, and substantially increase shearing and repair The efficiency on side, also using holding of the flywheel to motor kinetic energy, the energy has been saved to a certain extent.
(12) five surface frame forming machines of the invention are ingenious promotes turnover block in criss-cross steel wire using turnover cylinder The edge wing of net carries out bending and molding, and clamping in the middle part of steel wire is kept by pressing plate and supporting substrate, also using alignment pin Carry out holding positioning wire net, it is efficient and convenient so as to the basic configuration that direct one-shot forming is five surface frames, greatly improve steel wire The shaping efficiency and Forming Quality of frame.
(13) present invention is pressed into by the disposable bending of the word muscle shape of the realization of backform up and down of upper and lower Corresponding matching Type, and by the design of upper and lower backform width and locating slot, the effect of a plurality of word muscle of disposable accurate forming is realized, significantly Improve shaping efficiency, and the auxiliary bending plush copper structure of ingehious design solve the shaping of word muscle when to possess bending excessive Problem, the accurate forming for the word muscle that ensure that.
Brief description of the drawings
Fig. 1 is the structured flowchart of the present invention.
Fig. 2 is the structured flowchart of auxiliary production line.
Fig. 3 is a kind of structural representation of the steel-wire carcass of steel skeleton building materials.
Fig. 4 is another topology view of the steel-wire carcass of steel skeleton building materials.
Fig. 5 is the structural representation of raw material supply conveying system.
Fig. 6 is the structural representation of conveying pulse dust collector.
Fig. 7 is the structural representation of automatic weighing and dispensing system.
The structural representation of proportioner is conveyed based on Fig. 8.
Fig. 9 is the structural representation that two-stage is stirred system.
Figure 10 is the structural representation of Double shaft stirring device.
Figure 11 is the structural representation of movable charge system.
Figure 12 is the overlooking the structure diagram of micro-vibration hydrostatic profile system.
Figure 13 is the side structure schematic view of micro-vibration hydrostatic profile system.
Figure 14 is the cross section structure diagram of vibrating base part in micro-vibration hydrostatic profile system.
Figure 15 is the structural representation of low temperature composite drying tunnel system.
Figure 16 is the structural representation of dry conveyer structure in low temperature composite drying tunnel system.
Figure 17 is the structural representation of the first steel wire straightening blanking device.
Figure 18 is the structural representation of reciprocating gantry welder.
Figure 19 is the structural representation of cloth bracket.
Figure 20 is the structural representation of positioning clamping elevating mechanism.
Figure 21 is the structural representation of lifting clamping thrust gear.
Figure 22 is the structural representation of steel wire trimmer.
Figure 23 is the overlooking the structure diagram of the hatchway part of steel wire trimmer.
Figure 24 is the structural representation of five surface frame forming machines.
Figure 25 for it under the shaping of word muscle forming machine backform top, side schematic diagram.
The structural representation of Figure 26 word muscle forming machines for it.
Figure 27 is the structural representation of framework welding rack.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples, and embodiments of the present invention include but is not limited to The following example.
Embodiment
As shown in Fig. 1 to Figure 27, the steel skeleton production of construction materials system of the automation, including for producing steel skeleton building materials The auxiliary production line of steel-wire carcass, what is be connected with auxiliary production line is used to produce the main line of steel skeleton building materials, and is used for The supplementary controlled system of control auxiliary production line and the master control system for controlling main line;
As shown in figure 1, the main line include be sequentially connected raw material supply conveying system 1, automatic weighing and burden system System 2, two-stage are stirred system 3, movable charge system 4, micro-vibration hydrostatic profile system 5, front end Filtting device 6, low temperature Palletizing apparatus 8 is moved in composite drying tunnel system 7 and rear end;As shown in Fig. 2 the auxiliary production line includes horizontally disposed stream Waterline conveying device 10, be set in turn in interfaced cloth welding post 31 by flowing water lines conveying equipment, deburring station 32, The word muscle welding post 35 of the sum of framework shaping station 33, with framework shaping station be arranged side by side word muscle shaping station 34, if The reciprocating gantry welder 9 with cloth bracket 906 being placed on cloth welding post, the first steel of stock is provided for cloth bracket Silk straightening blanking device 11, the steel wire trimmer 13 being arranged on deburring station, five faces being arranged in framework shaping station Frame forming machine 14, in the word muscle shaping station of setting word muscle forming machine 15, for it word muscle forming machine stock is provided Frame welder 16 on second steel wire straightening blanking device 12, and the word muscle welding post being arranged at;
Wherein, the steel-wire carcass of steel skeleton building materials is added by flowing water lines conveying equipment from the micro-vibration hydrostatic profile system Enter, the filling material of steel skeleton building materials is stirred through the raw material supply conveying system, automatic weighing and dispensing system, two-stage and is The micro-vibration hydrostatic profile system and steel-wire carcass composite molding are added by movable charge system after system processing, and through low Steel skeleton building material product is made after warm composite drying tunnel system processing.The flowing water lines conveying equipment is using existing adjustable The conveyer belt structure of transfer rate, the master control system and supplementary controlled system can use existing PLC control system, and Inductive switch and limited block can be configured to be moved to each apparatus structure in relevant position matching according to the content that the present invention records Position is accurately controlled, and it is existing mature technology, and the present invention repeats no more.
For the steel-wire carcass structure of steel skeleton building materials, inventor is to original steel-wire carcass by six steel wire splicings Structure is improved, and steel-wire carcass is formed using the frame structure of integral type, substantially increases the structural strength of steel-wire carcass. Specifically, the steel-wire carcass is by integral type pentahedron frame 21 is capped net 23, double integral type pentahedron frames 21 splice or double-U-shaped frame It is spliced to form, and the crisscross uniform a plurality of word muscle 22 in ground in it.The integral type pentahedron frame 21 is by cruciform plan steel Silk screen turns down 90 ° along the inside edge of each of which wing 24 and welds the two sides composition of adjacent foil, the cruciform plan steel wire Form side by side and crisscrossly wide criss-cross vertical muscle 25 and horizontal bar 26 including several, and be connected to vertical muscle with one end or Horizontal bar with one end end muscle 27, wherein, the end muscle that is connected on vertical muscle and away from all vertical between the nearest horizontal bar of the end muscle Muscle locally collectively forms a wing, and all horizontal bars being connected between the end muscle on horizontal bar and the vertical muscle away from the end muscle recently are local Also a wing is formed, wing muscle 28 is additionally provided with the wing.U-shaped frame both ends as corresponding to rectangle plane steel wire by its long side are equal 90 ° of compositions of turnover, the rectangle plane steel wire by several side by side and the vertical muscle and horizontal bar that are criss-cross arranged are connected with each other structure Into.The forming process of the steel-wire carcass being spliced to form by double integral type pentahedron frames as shown in Figure 3, passes through identical integral type Pentahedron frame is spliced, and streamline structure of block diagram that can be as shown in Figure 2 is realized, the formula that is directly made into one only is needed in anterior process Pentahedron frame, process flow and used equipment can be saved to a certain extent;It is as shown in Figure 4 by the face of integral type five The forming process for the steel-wire carcass that body frame capping net is spliced to form, is also needed to individually on the basis of the formula pentahedron frame that is made into one One production line balance cover net, the cover net are the rectangle plane steel wire matched with integral type pentahedron frame top surface breach, should Cover net streamline includes steel wire straightening blanking device, the cloth bracket of rectangle plane steel wire, welding machine (gantry welder) and steel wire Trimmer, at a framework shaping station on the streamline shown in Fig. 2 a five surface frame forming machines can be replaced to access main flow Waterline, so as to realize the production line balance of overall steel-wire carcass.
Specifically, as shown in figure 5, the raw material supply conveying system 1 carries conveying charging aperture 102 and bottom including top Big volume storage tank 101 with conveying discharging opening 103, the cyclonic separation being installed at the conveying charging aperture of big volume storage tank Device 104, the rotary feeder 105 of cyclone separator bottom is arranged at, is all connected with cyclone separator and rotary feeder defeated Expect pulse dust collector 106, the roots blower 107 being connected with conveying pulse dust collector, the raw material adding trough being arranged on ground 108, and the conveyance conduit 109 being connected between cyclone separator and raw material adding trough, wherein, the quantity of big volume storage tank It is corresponding with the species of filling material, such as steel skeleton building materials 5 kinds of filling materials of needs of some formula, then 5 corresponding to configuration Big volume storage tank and corresponding auxiliary facility, are individually deposited to every kind of filling material;The conveying discharging opening with from Dynamic weighing and dispensing system connection, the cyclone separator, rotary feeder, conveying pulse dust collector and roots blower are and master control System connection processed;In order that raw material is easier to collect in raw material adding trough, it is provided with the upper end-face edge of the raw material adding trough Raw material micro-vibration device 110;In order to facilitate nozzle position of the regulation conveyance conduit in negative-pressure suction, it is located at raw material in conveyance conduit One end of adding trough is additionally provided with telescopic head 111, and the telescopic head is enclosed and is coated on holding circle by multiple holdings being coaxially disposed Flexible tube wall is formed.
As shown in fig. 6, the conveying pulse dust collector 106 includes the dedusting tank body independently of the installation of big volume storage tank 112, the dedusting air inlet 113 for being arranged at dedusting tank body side and being all connected with cyclone separator and rotary feeder, it is arranged at Dedusting tank body opposite side and the dedusting exhaust outlet 114 being connected with roots blower, be arranged in dedusting tank body by dedusting air inlet To the oblique multiple dust removal and filtration framves 115 being arranged side by side in dedusting exhaust outlet direction, the dust removal and filtration being placed on dust removal and filtration frame Plate 116, the dust-exhausting port 117 of dedusting tank base is arranged at, the dusting fan 118 being installed on dust-exhausting port, connected with dusting fan The dust collecting sleeve 119 connect, the pulse spout 120 being arranged on each dust removal and filtration frame, the pulse tracheae being connected with pulse spout 121, the compressed gas source 122 being all connected with the top of dedusting tank body and with all pulse tracheaes is arranged at, and be arranged at each pulse Impulse controller 123 on tracheae, the dusting fan and impulse controller are connected with control system;In order to improve dedusting effect Fruit, dust collecting sleeve is can also be configured in the outlet of the roots blower.
Filled as shown in fig. 7, the automatic weighing and dispensing system 2 includes the main conveying dispensing with main dispensing discharging opening 209 Put 210, and it is multiple be connected to secondary dispensing discharging opening 202 and by secondary dispensing discharging opening it is secondary defeated on main conveying proportioner Proportioner 201 is sent, wherein, the main conveying proportioner and secondary conveying proportioner are connected with control system, the pair Secondary dispensing discharging opening on conveying proportioner is distributed on main conveying proportioner with alternative form, and a main conveying is matched somebody with somebody Expect the main dispensing charging aperture 208 of device and secondary dispensing charging aperture 203 and the big volume storage tank of multiple secondary conveying proportioners Conveying discharging opening 103 connects one to one, and if desired for 5 kinds of filling materials, then configures a main conveying proportioner and four pairs Convey proportioner and the conveying discharging opening with each big volume storage tank docks one by one respectively.
Specifically, as shown in figure 8, the main conveying proportioner 210 is included in the main dispensing conveying moved towards from low to high Frame 211, the dispensing conveying roller 212 at main dispensing carriage height both ends is arranged at, for driving main dispensing carriage is high-end to match somebody with somebody Expect the main dispensing motor 213 of conveying roller, the main dispensing conveyer belt 214 being wire-wrapped on two dispensing conveying rollers, be arranged at master The surrounding edge 215 of dispensing conveyer belt both sides, it is arranged on main dispensing carriage and to the main dispensing of support on the upside of main dispensing conveyer belt Help roll 216, is arranged at the weight sensor 217 of main dispensing help roll axle portion, and is placed in matching somebody with somebody on main dispensing carriage Expect protecting crust 218, wherein, main dispensing motor and weight sensor are connected with master control system, its main dispensing discharging opening High-end positioned at main dispensing carriage, the main dispensing carriage low side is the main dispensing charging aperture docked with big volume storage tank; The structure of the secondary conveying proportioner is identical with the structure of main conveying proportioner.
Specifically, as shown in figure 9, the two-stage is stirred system 3 including with one-level stirring charging aperture 302 and one-level The Double shaft stirring device 301 of discharging opening 303 is stirred, its conveying entrance is arranged under one-level stirring discharging opening and is in walk from low to high To groove profile stirring conveying device 304, be connected to groove profile stirring conveying device conveying outlet lower section two level agitating device 305, the stirring dust shield 306 being respectively arranged on Double shaft stirring device, groove profile stirring conveying device and two level agitating device, with And the stirring deduster 307 being connected by pipeline with all stirring dust shields, wherein, the one-level stirring charging aperture claims with automatic The main dispensing discharging opening 209 of recompounding system connects;Two level agitating device is provided with two level stirring charging aperture 308 and two level stirring Discharging opening 309, two level stirring charging aperture are located at the conveying outlet lower section of the groove profile stirring conveying device;The stirring dedusting Device 307 uses and the identical structure of conveying pulse dust collector 106.The upper conveyor surface of the groove profile stirring conveying device passes through auxiliary Roller group is configured to the groove profile in flat V-shape, and the angle of its V words both sides is not less than 30 °.
As shown in Figure 10, the Double shaft stirring device 301 includes open topped and bottom is in the stirring bucket 310 of double arcs, Two are arranged side by side in stirring bucket bottom and the agitating shaft 311 that is connected by bearing with stirring bucket, several to shift to install in stirring Puddler 312 on axle, it is angularly disposed in the blade 313 on puddler, it is arranged at outside stirring bucket and with stirring stirring for axis connection Deceleration commutator 314 is mixed, with the stirring motor 315 that be connected of stirring deceleration commutator, the external watering of its import and its outlet cloth Stirring filler pipe 316 located at stirring bucket top, and be arranged on stirring filler pipe and add hydroelectric machine 317 and flowmeter 318, Wherein, two agitating shafts are respectively positioned at two centers of double arcs, and its rotation direction is on the contrary, one-level stirring discharging opening position In the stirring bucket bottom of one end of the mixing shaft, the one-level stirring charging aperture is located at the stirring bucket top of the agitating shaft other end, described Stirring dust shield is located above stirring bucket;The stirring motor plus hydroelectric machine and flowmeter are connected with master control system.In order to That improves stirring filler pipe adds outlet capacity and anti-dust performance, and exit branch 319 is additionally provided with the stirring filler pipe, and at this Multiple dust prevention sprinklers 320 are arranged side by side on exit branch.In order to improve mixture homogeneity and conveniently discharge, the two of the stirring bucket Gradually narrowed towards stirring discharge gate direction by stirring charging aperture side.The two level agitating device can be used and filled with Double shaft stirring Identical structure is put, general stirring apparatus structure can also be used.
Specifically, as shown in figure 11, the movable charge system 4 includes setting in micro-vibration hydrostatic profile system side by side Cloth fixed mount 401, the cloth supporting plate 402 being arranged in the middle part of cloth fixed mount, the cloth being arranged in cloth supporting plate Bucket 403, the cloth material roller 404 of cloth bucket two sides bottom is arranged at, is arranged at the cloth guide rail on cloth bucket two sides top 405, be placed on cloth fixed mount and with the cloth guide wheel 406 of cloth guide rail, be connected to cloth bucket rear portion and pass through cylinder The cloth that body connecting seat 407 is connected with cloth supporting plate promotes cylinder 408, is arranged at the cloth material mouth 409 of cloth bucket front bottom surface, if The cloth cleaning brush 410 of the anterior upside of cloth bucket, and the pressure blanking agitator 411 being arranged in cloth bucket are placed in, wherein, The two level that the two-stage is stirred system stirs the simultaneously face cloth bucket feeding at the top of cloth fixed mount of discharging opening 309;It is described Cloth bucket stretches into/exited micro-vibration hydrostatic profile system along cloth guide rail;The cloth promotes cylinder and forces blanking agitator equal It is connected with master control system.The pressure blanking agitator is arranged using two blanking agitating shafts being arranged side by side and multiple rules It is made in the blanking puddler on blanking agitating shaft, and the motor controlled by controlled system drives.
Specifically, as shown in Figure 12 to Figure 14, the micro-vibration hydrostatic profile system includes and movable charge system The hydrostatic profile frame 501 that cloth fixed mount 401 is arranged side by side, the shaping being from top to bottom set in turn in hydrostatic profile frame Hydraulic cylinder 502, shaping hydraulic pressure head 503 and lift shaping mold frame 504, are horizontally through hydrostatic profile frame lower and horizontal cloth The shaping put moves material guide rail 505, and being placed in shaping by guide wheel moves on material guide rail and with hydrostatic profile station and shaping blanking The shifting material platform 506 of station, it is arranged on the hydrostatic profile station for moving material platform and matches somebody with somebody the shaping of synthesis type with lift shaping mold frame End template 507, for driving the shifting material promotion cylinder 508 for moving material platform and moving back and forth, it is arranged at hydrostatic profile frame lower and is less than The vibrating base 509 of material platform is moved, the vibra shoot 510 being opened on vibrating base, is placed in vibra shoot and is contacted with moving material platform Vibrating mass 511, be uniformly laid in the supporting buffer member 512 that vibrating mass bottom supports to it, be horizontally set at vibrating mass bottom Vibration rotating shaft 513, be arranged in vibration rotating shaft and the vibration cam 514 that contact with vibrating mass bottom, and to vibrate rotating shaft The vibrating motor 515 and vibration decelerator 516 of power are provided, wherein, the vibration rotating shaft can configure multiple, each vibrate rotating shaft On vibration cam at least there are two and be distributed in the diverse location of vibrating mass bottom, the area of the vibrating mass, which is less than, to be risen The inside casing area of drop formula shaping mold frame, vibrating mass can also use multiple fritter forms, diverse location using a bulk form Vibration cam can use dislocation form, it is undulated to make vibration caused by vibrating base surface;During in order to allow vibrating mass to vibrate Stable connection, vibration guide is can also configure between vibrating base and vibrating mass, vibrating mass is put down along vibration guide action Steady vibration;The shaping hydraulic pressure head is produces the Special pressing head of steel skeleton building materials, according to the skeleton frame shape of steel skeleton building materials The compatibility design of progress, multiple small pressure heads correspond to each lattice of skeleton frame, and the lift shaping mold frame is by hydraulic means Or cylinder driving, it is uniformly controlled by master control system;Correspondingly, the steel with steel skeleton building materials is also configured with formed sole template Translot and pod corresponding to silk skeleton structure.The cloth bucket 403 of the movable charge system stretches into shaping hydraulic pressure head and liter Cloth is carried out between drop formula shaping mold frame, the shaping discharge station for moving material platform is docked with front end Filtting device;The shaping Hydraulic cylinder, move and expect to promote cylinder and vibrating motor to be connected with master control system.
Transition of the front end Filtting device 6 between micro-vibration hydrostatic profile system and low temperature composite drying tunnel system Equipment, for the good steel skeleton building materials stage casing product of hydrostatic profile to be inputted into drying alley;Pass through the main body rack of setting, multilayer Structure for conveying and lift structure carry out transition conveying.
Specifically, as shown in Figure 15 and Figure 16, the low temperature composite drying tunnel system 7 includes being built-in with thermal insulation layer 702 Tunnel body 701, be arranged at tunnel it is intrinsic conveying inner support 703, be arranged at conveying inner support top side and both sides general Space is divided into positioned at the conveying dry place 705 of bottom and the heat in superposed heat cycles space 706 in tunnel body Energy reflecting plate 704, the heater 707 being arranged at relative to conveying dry place after heat energy back backboard, is arranged at tunnel sheet The air inlet 708 and moisture exhausting port 709 on body top, the supply circulating fan for being arranged in heat cycles space and being connected with air inlet 710, positioned at tunnel body exterior and the circulation dehumidification system 711 that is all connected with air inlet and moisture exhausting port, at least two stacking sides Formula is placed in the dry conveyer structure 712 that on conveying inner support and space is moved towards along tunnel body, is carried for dry conveyer structure Drying feeder motor 713 and dry decelerator 714 for power, and be arranged in tunnel body and be used to detect corresponding state Temperature sensor 715 and humidity sensor 716, wherein, the heater, supply circulating fan, circulation dehumidification system, drying Feeder motor, temperature sensor and humidity sensor are connected with master control system, the heat energy back plate and tunnel body two There is gap 717, the gap make it that conveying dry place and heat cycles space forms inner recirculation flow road between the inwall of side;Humidity The position of sensor and temperature sensor can be arranged on corresponding position according to demand, and settable multiple;The heater By electricity or/and natural gas energy supply, and can be according to energy service condition free switching.In order to concentrate heat energy and improve heat energy utilization effect Rate, the side of the heat energy back plate towards conveying dry place are configured to minute surface, and the heat energy back plate is by SUS304 stainless steels It is made.Distributed to reduce heat from inlet and outlet, the tunnel body both ends are additionally provided with check apron 718, simultaneously because drying conveying Mechanism is sandwich construction, and in order to ensure normal input and output material conveying, the check apron uses multistage form, i.e., defeated for each layer of drying The inlet and outlet of mechanism is sent to block respectively, blocking position is from when layer dry conveyer structure top is to when layer conveyor surface.Described The front end Filtting device is docked in the porch of tunnel body by dry conveyer structure, leads in the exit of the tunnel body Cross the dry conveying mechanism docking rear end and move palletizing apparatus;
Including being respectively arranged at, conveying inner support correspondingly conveys on prosopyle position the dry conveyer structure 712 and correspondence is defeated Send the strainer 720 on deutostoma position, before transporting on mouth position by axle sleeve be connected with strainer dry conveying from Dynamic roller 721, drying be connected upon delivery on mouth position by axle sleeve with strainer convey drive roll 722, two side by side around It is connected on and dries conveying driven voller and dry the drying chain body 723 on conveying drive roll, is connected to two dry carrier chains Drying conveying connection rod 724 between each corresponding node of bar body, it is buckled on the adjacent dry conveying connection rod of each two not Become rusty steel chain plate 725, the several air-vents being arranged in each Stainless Steel Chain Board, positioned at drying at chain body each node And the conveying of drying being connected with drying conveying connection rod supports guide wheel 726, is horizontally set at the anti-bias of the external side of dry chain Guide wheel 727, it is arranged at conveying inner support side and with drying the L-shaped support sliver for conveying support guide wheel and anti-deflector sheave and matching 728, and it is respectively arranged on conveying inner support corresponding conveying prosopyle position and the corresponding deutostoma position and neat with conveyor surface of conveying Flat dries conveying transition roller 729, wherein, dry conveying drive roll and receive to carry out self-desiccation feeder motor and dry the dynamic of decelerator Power inputs;The front end Filtting device 6 is docked by drying conveying transition roller in the porch of the tunnel body, in the tunnel Palletizing apparatus 8 is moved by drying the conveying transition roller docking rear end in the exit of road body;By with the stainless of air-vent Steel chain plate improves thermally equivalent and aqueous vapor of the steel skeleton building material product in course of conveying and distributed, by supporting guide wheel and L-shaped The cooperation of support sliver ensure that effective support in conveying to a large amount of steel skeleton building material products, be ensured by anti-deflector sheave defeated Send direction stable.
The circulation dehumidification system 711 includes the dehumidification pipe 730 that both ends are connected with moisture exhausting port and air inlet respectively, is coated on Heat-insulation layer 731 on dehumidification pipe, condenser 732, drier 733 and the wet-emitting blower 734 being sequentially connected on dehumidification pipe, and The collector 735 being connected with condenser, wherein wet-emitting blower are connected with master control system.This kind of form is primarily to prevent tunnel The effect for drying evaporation is reduced when humidity is larger in road body, the moisture for being separated out damp-heat air by collector recycles, The heat energy dissipation in cyclic process is reduced available for other processes, and by the heat-insulation layer on dehumidification pipe, will also also be protected after dehumidifying Stay the air of certain temperature to be sent into tunnel body, improve utilization efficiency of heat energy.Further, it is additionally provided with the air inlet dry Dry device 733, the drier are mainly used in the dehumidifying to external feed stream, are introduced newly into tunnel body when avoiding ambient humidity larger Wind increases interior humidity.
The drying that the structure for conveying docking tunnel body exit that palletizing apparatus 8 passes through corresponding multilayer is moved in the rear end is defeated That send mechanism dries conveying transition roller, enables the arrangement that misplaced after discharging of dried steel skeleton building material product to be easy to rear end to remove Move, by the manipulator clamping mechanism of corresponding configuration, by steel skeleton building material product, the stacking on glove bottom plate is in heaps, afterwards can root Warehouse for finished product storage is moved with fork truck or entrucking pulls in construction site and used according to situation, it is very convenient.
Specifically, as shown in figure 17, the first steel wire straightening blanking device 11 includes the straightening blanking machine steadily disposed Frame 1101, the straightening charging guide block 1102 being arranged side by side successively in straightening blanking frame, straightening charging clip wheel 1103, rotation are adjusted Straight mechanism 1120, blanking traction clip wheel 1104, blanking discharging guide block 1105 and blanking cutting mechanism 1110, for driving blanking to lead Draw the blanking traction electric machine 1106 of clip wheel, the discharging to stretch out after blanking cutting mechanism is connected to straightening blanking frame and is kept Groove 1107, it is arranged in discharging retention groove and moves towards consistent scale 1108 with it, be installed in discharging retention groove and can be walked along it To direction adjusting position and the blanking inductor 1109 that is connected with blanking cutting mechanism, and be arranged under discharging retention groove Blanking receiving hopper 1116, the steel wire guide hole 1117 passed through on straightening charging guide block and blanking discharging guide block for steel wire is opened in, with And it is arranged at the crossed beam trunking of straightening charging clip wheel and blanking haulage clip wheel surface;The straightening charging clip wheel and blanking traction clip wheel It is to be set in the form of a pair of wheels, to keep the clamping effect to steel wire, and one of wheel can be configured to rise Falling tone section form, clamped so as to match the charging of the steel wire of different-diameter, realize to consolidate.
The blanking cutting mechanism 1110 includes being arranged at the blanking with blanking discharging guide block side by side in straightening blanking frame Support 1111 is sheared, it is in the blanking cutting guide groove 1112 vertically moved towards to be arranged at both sides on the inside of blanking cutting support, and both ends are pacified In corresponding blanking cutting guide groove and its lower end carries the blanking shears stripping and slicing 1113 of cutting edge, is installed on blanking cutting support simultaneously The blanking cutting cylinder 1114 being connected with blanking shears stripping and slicing, and be close to below blanking shears stripping and slicing and with blanking discharging guide block The blanking cushion block 1115 of setting;Wherein, the blanking traction electric machine, blanking inductor, rotation bar straightening mechanism and blanking cutting gas Cylinder is connected with supplementary controlled system;The blanking receiving hopper docks with cloth bracket.
Including being installed on, straightening blanking frame is upper to lead the rotation bar straightening mechanism 1120 in straightening charging clip wheel and blanking Draw between clip wheel and keep two straightening support axle bed 1121 of a determining deviation, both ends pass through bearing and support axle bed with straightening respectively The straightening swivel mount 1122 of rotation connection, the straightening belt grooves 1123 being arranged on straightening swivel mount side, is placed under straightening The straightening motor 1124 being connected by driving belt in material frame and with the straightening belt grooves on the straightening swivel mount, and it is horizontal To the straightener cube 1125 for the multiple troughs of belt being placed on straightening swivel mount, wherein, all straightener cube grooves are arranged to relatively dislocation, The straightening swivel mount both ends are equipped with cable-through hole 1126, and the straightening motor is connected with supplementary controlled system;The straightening Block can be configured to mode connects for screw form, coordinate corresponding pad to adjust the radial position of the straightener cube by the elasticity of screw, So as to change the flexibility that formed wave crosses line face, realize that the application to soft or hard different steel wire matches.
The structure of the second steel wire straightening blanking device 12 is identical with the structure of the first steel wire straightening blanking device 11.
Specifically, as shown in Figure 18 to Figure 21, the reciprocating gantry welder 9 include be placed on cloth welding post and The gantry welder body 901 being mainly made up of portal frame and the welding tooth that is arranged in the middle part of portal frame, two pass through portal frame and The parallel feeding guide 902 for being used to dispose cloth bracket being arranged side by side in tooth both sides is being welded, for disposing the feeding of feeding guide Pedestal 903, the positioning clamping elevating mechanism 904 for being fixed on feeding pedestal side and being flexibly connected with cloth bracket, and along feeding Lifting clamping thrust gear 905 that is that guide rail trend is placed in feeding pedestal bottom and being flexibly connected with cloth bracket, wherein, it is described Cloth bracket 906 is each on the feeding guide of portal frame both sides to be arranged two and is moved under control along feeding guide, and in feeding Guide rail medium position receives the steel wire cloth from the first steel wire straightening blanking device, and the lifting clamping thrust gear corresponds to every The respectively configuration one of individual cloth bracket;The gantry welder body, positioning clamping elevating mechanism and lifting clamping thrust gear with it is auxiliary Control system is helped to connect;The cloth bracket docks the flowing water lines conveying equipment in feeding guide end position.
As shown in figure 19, the cloth bracket 906 includes the cloth for the rectangular shape being connected by guide wheel 907 with feeding guide Main frame 908, installed at least one cloth framed 909 of the main inframe of cloth, be arranged at the main frame rear portion of cloth be used for connect lifting Clamp thrust gear cloth connecting plate 910, and be opened in the main frame two sides of cloth be used for connect positioning clamping lift The cloth lifting positioning hole 911 of structure;
The cloth framed 909 includes vertical main brace bar 912 and the edge that the edge that both ends are connected with the main frame of cloth is longitudinally oriented The horizontal main brace bar 914 laterally moved towards, the horizontal auxiliary stay 915 positioned at vertical main brace bar close to end position being connected with vertical main brace bar, The vertical auxiliary stay 913 positioned at horizontal main brace bar close to end position being connected with horizontal main brace bar, be spaced apart located at vertical main brace bar, indulge it is auxiliary The cloth neck 916 for holding steel wire on stay, horizontal main brace bar and horizontal auxiliary stay, protrudes from vertical main brace bar or horizontal main brace bar Set and form the cloth card 917 of flute profile bayonet socket, be placed in the bayonet socket that the cloth card is formed be used for push down steel wire Cloth press strip 918, the end location-plate 919 with the adjustable connection of the main frame of cloth, and be arranged at vertical auxiliary stay and horizontal auxiliary stay The cloth side block bar 920 at both ends, wherein, offered on the welding tooth for avoiding vertical main brace bar and indulging lacking for auxiliary stay position Mouthful.The cloth is framed for the vertical muscle for cruciform plan steel wire of arranging, horizontal bar, end muscle and wing muscle, specifically, all horizontal masters The middle part of stay and horizontal auxiliary stay dispose the vertical muscle of steel wire, two ends of horizontal main brace bar by the neck of configured in parallel thereon Position disposes longitudinal wing muscle and end muscle on steel wire, two end location-plates of longitudinal direction by the neck of configured in parallel thereon For positioning length and the position of vertical muscle, the side block bar of horizontal direction is used to position longitudinal wing muscle and holds length and the position of muscle Put, horizontal bar, horizontal wing muscle and end muscle are laid in the same way;, can be steady by these muscle by press strip after all muscle have been laid Surely be maintained at cloth it is framed on, in order to follow-up welding.
As shown in figure 20, the positioning clamping elevating mechanism 904 includes being arranged on the outside of feeding guide and connected with feeding pedestal The cloth down fixing rack 921 connect, it is in the cloth lifting guide pillar 922 moved towards vertically to be arranged at cloth down fixing rack top, with The cloth lifting adjustable shelf 923 of cloth lifting guide pillar pivot bush unit, is placed on cloth down fixing rack and is lifted with cloth and lived The cloth lift cylinder 924 of moving frame connection, the cloth location and installation block 925 being arranged on cloth lifting adjustable shelf, is arranged at cloth Anticipate the cloth positioning cylinder 926 on a mounting blocks, and the cloth locator card being arranged on the piston rod of cloth positioning cylinder Block 927, wherein, the cloth positioning wedged block and cloth lifting positioning hole clamping;
As shown in figure 21, the lifting clamping thrust gear 905 includes being arranged on feeding pedestal and along feeding guide side Passage guide rail 928 to trend, be placed in passage guide rail on passage adjustable shelf 929, be placed in pedestal bottom be used for drive The passage actuating mechanism 930 of adjustable shelf is elapsed, is placed on passage adjustable shelf in the feeding jacking guide rail of vertical direction trend 931, L-shaped feeding be connected with feeding jacking guide rail and horizontally disposed clamps installing plate 932, is placed in passage adjustable shelf Feeding jacking cylinder 933 that is upper and being connected with feeding clamping installing plate, is placed on feeding clamping installing plate and moves in horizontal direction The feeding gripper cylinder 934 of work, and be arranged on the piston rod of feeding gripper cylinder and match somebody with somebody with feeding clamping installing plate edge The feeding grip block 935 that co-clip is held, wherein, the feeding grip block is used to clamp the cloth with feeding clamping installing plate edge Cloth connecting plate on frame;The cloth lift cylinder, cloth positioning cylinder, feeding jacking cylinder, feeding gripper cylinder and push away Actuating mechanism is moved to be connected with supplementary controlled system.For the one side of portal frame, the feeding guide position for being close to portal frame is Welding inner side, the feeding guide end position away from portal frame are back on the outside of frame, are cloth between welding inner side and returning on the outside of frame Middle part;First cloth bracket carries out cloth in the middle part of cloth, and second cloth bracket waits on the outside of time frame, first cloth bracket cloth After material, lifting clamping thrust gear is pushed it against welding inner side and accordingly welded using gantry welder, while second cloth Frame carries out cloth after lifting clamping thrust gear effect is displaced downwardly in the middle part of cloth, and first cloth bracket welding is simultaneously at second Card clothing material is carried out on cloth bracket, lifting clamping thrust gear is unclamped after the completion of second cloth bracket cloth, and by locating clip Hold elevating mechanism to rise second cloth bracket clamping, and lift clamping thrust gear and decline, provided on feeding guide and keep away position Space;Returned to back after first cloth bracket completion welding by lifting clamping thrust gear on the outside of frame, to weld Good steel wire is removed and is placed on flowing water lines conveying equipment, is then dropped second cloth bracket by positioning clamping elevating mechanism On feeding guide, lifting clamping thrust gear rises and clamps second cloth bracket again and pushed on the inside of welding Row welding, realizes cloth-passage-actuation cycle welded-given up the throne.
Specifically, as shown in Figure 22 and Figure 23, the steel wire trimmer 13 includes the deburring being placed on deburring station Pedestal 1301, the deburring articles holding table 1302 that is horizontally placed on deburring pedestal, it is opened in being square in the middle part of deburring articles holding table Deburring hatchway 1303, be vertically arranged at a pair of deburring hatchway it is diagonal or two pairs it is diagonal on L-shaped trimming orientation lead Rail 1304, is placed in deburring hatchway and its angle deburring elevator with angular contact in the L-shaped of trimming orientation guide rail respectively 1305, be installed on deburring elevator side with block 1306 on trimming orientation guide rail trimming shear side by side, be arranged at deburring liter Mouth edge drops and with block 1307 under the trimming shear of Block- matching on trimming shear, the deburring motor being placed in deburring pedestal 1308 and deburring decelerator 1309, the deburring with the drive connection of deburring decelerator is driven flywheel 1310, is connected to deburring transmission and flies Wheel axle center and the deburring power transmission shaft 1311 being laterally positioned in below deburring hatchway, it is installed on the deburring transmission wheel disc of deburring power transmission shaft 1312, eccentric setting in the wheel brace rod 1313 on deburring transmission wheel disc, and one end be articulated with it is on wheel brace rod and another One end is articulated with the deburring elevating lever 1314 of deburring elevator bottom, wherein, the thickness of block is determined with deburring on the trimming shear Position rail thicknesses it is consistent, on the deburring elevator, trimming shear the section of block and trimming orientation guide rail be spliced to form one with Deburring hatchway form fit it is square;The deburring motor is connected with supplementary controlled system, deburring articles holding table and flowing water Lines conveying equipment docks.Trimming orientation guide rail preferably is configured in two pairs of diagonal positions of deburring hatchway, i.e., is lifted in deburring Four square corners of mouth are vertically arranged the L-shaped trimming orientation guide rail in section, by a trimming orientation guide rail or two-by-two The mutual cooperation of trimming orientation guide rail, it is possible to achieve the corresponding positioning deburring to steel wire some, effectively extend deburring Application.
Specifically, as shown in figure 24, the five surface frames forming machine 14 includes the formed sole being placed in framework shaping station Frame 1401, the shaping upper frame 1403 being connected to by being molded column 1402 on shaping chassis, is arranged at shaping chassis top middle portion Rectangular shape contoured support substrate 1404, one group be arranged at shaping upper frame in vertical direction trend shaping lifting guide pillar 1405, shaping lifting guide pillar lower end and the formed clamp plate 1406 matched with contoured support substrate are connected to, is placed in shaping upper frame Formed clamp plate cylinder 1407 that is upper and being connected with formed clamp plate, four turnover blocks for being hingedly connected to the side of contoured support substrate four 1408, the turnover cylinder 1409 being hinged in shaping chassis and with the forming folding block back side is placed in, and be arranged at shaping branch Shaping alignment pin 1410 in the middle part of support group plate, wherein, the turnover cylinder is four, one-to-one be hinged with turnover block;It is described Turnover cylinder is connected with supplementary controlled system, and shaping chassis top is docked with flowing water lines conveying equipment.In order to improve shaping positioning The locating effect of pin, the shaping alignment pin can configure multiple, and 4 of rectangle are such as arranged as in the middle part of shaping substrate, and in institute Formed clamp plate bottom is stated to be further opened with keeping away hole 1411 with what shaping alignment pin matched.In order to improve the steady of formed clamp plate lifting Property, shaping retaining frame 1412 is additionally provided with the shaping upper frame, the shaping retaining frame end, which is provided with, to be socketed on shaping lifting guide pillar Shaping casing 1413.The cruciform plan steel wire that a upper process has produced can once be turned over by the five surface frames forming machine Foldable type is integral type pentahedron frame, is finally again welded and fixed the adjacent foil side after turnover.Welding for wing side, can With the relevant position configuration mash welder on the five surface frames forming machine, welded after the completion of turnover is molded, can also be follow-up Word muscle welding sequence in word muscle be together welded and fixed.
Specifically, as illustrated in figs. 25 and 26, described word muscle forming machine 15 includes the shaping support body that top is table top 1501, the shaping vertical frame 1502 being molded on rear side of support body is arranged at, multiple be arranged side by side is in shaping vertical frame bottom and arrangement form Backform 1503 under the shaping of multiple concave shapes 1510, the forming cylinder frame 1504 that prominent shaping vertical frame top is set, multiple placements In on forming cylinder frame and with being molded multiple one-to-one forming cylinders 1505 of concave shape on lower backform, each shaping is installed on Backform 1506 in the shaping matched on the piston rod of cylinder and with the concave shape, it is arranged at the auxiliary folding of the upper backform side of shaping Curved plush copper 1507, at least four locating slots 1509 at the top of the lower backform of shaping are arranged side by side, and be arranged on table top it Word muscle splicing groove 1508, wherein, backform and the lower backform of shaping are in the triangle be inverted and just put respectively in shaping, are pushed up in shaping Pressing gap between mould and the lower backform of shaping forms more warpage wire shapeds of word muscle form fit therewith, in order to match steel wire folding Deformation curvature after curved, backform side is arranged to curved surface above and below the shaping arranged rearward, and the design parameter of the curved surface is by steel wire The bending interval of the word muscle of intensity sum itself determines;The forming cylinder is connected with supplementary controlled system, by the second steel wire straightening Steel conveying raw material between backform is descended in blanking device backform and shaping on being molded.For aid in bending plush copper, first into The left and right sides of backform configures one in type, backform only right side configuration one on other, by aiding in the design of bending plush copper, The bending effect in knee during the word muscle shaping effectively increased, and rear portion excessively tilts and caused when avoiding the bending of steel wire front portion Rear portion can not bending situation, it is very ingenious.
As shown in figure 27, the Frame welder 16 includes the welding support body 1601 on the word muscle welding post that is placed in, The welding guide rail 1602 being arranged on welding support body, install in the moveable welding locating template 1603 on welding guide rail, peace The welding passage cylinder 1604 for being placed on welding support body and being connected with welding locating template, is flexibly connected with locating template side Word muscle locating rod 1605, by cylinder be arranged at welding support body on welding upper frame 1606, and be arranged at welding upper frame on And lifting plumb joint mechanism 1607 corresponding with welding locating template, wherein, the welding passage cylinder and lifting plumb joint machine Structure is connected with supplementary controlled system;The welding locating template docks with flowing water lines conveying equipment.By integral type five during use Face body frame is placed on welding support body, and integral type pentahedron is confined position and fixed by mobile welding locating template, according to word muscle position The word muscle of bar position placement, then be welded and fixed the word muscle of framework sum by lifting plumb joint mechanism, it is finally made steel-wire carcass.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as using The design principle of the present invention, and the change for carrying out non-creativeness work on this basis and making, all should belong to the present invention's Within protection domain.

Claims (10)

1. the steel skeleton production of construction materials system of a kind of automation, it is characterised in that including the steel wire for producing steel skeleton building materials The auxiliary production line of skeleton, the main line for being used to produce steel skeleton building materials being connected with auxiliary production line, and for controlling Aid in the supplementary controlled system of production line and the master control system for controlling main line;
The raw material supply conveying system, automatic weighing and dispensing system, two-stage that the main line includes being sequentially connected are stirred System, movable charge system, micro-vibration hydrostatic profile system, front end Filtting device, low temperature composite drying tunnel system and after Move palletizing apparatus in end;The auxiliary production line includes horizontally disposed flowing water lines conveying equipment, and it is defeated to be set in turn in streamline Send interfaced cloth welding post by device, deburring station, the word muscle welding post of framework shaping station sum, with framework into What type station was arranged side by side word muscle shaping station, the reciprocating gantry welding with cloth bracket being arranged on cloth welding post Machine, provides the first steel wire straightening blanking device of stock for cloth bracket, the steel wire trimmer being arranged on deburring station, Five surface frame forming machines being arranged in framework shaping station, in the word muscle shaping station of setting word muscle forming machine, word for it Muscle forming machine provides the second steel wire straightening blanking device of stock, and the framework weldering on the word muscle welding post being arranged at Pick;
Wherein, the steel-wire carcass of steel skeleton building materials is added by flowing water lines conveying equipment from the micro-vibration hydrostatic profile system, The filling material of steel skeleton building materials is stirred system through the raw material supply conveying system, automatic weighing and dispensing system, two-stage The micro-vibration hydrostatic profile system and steel-wire carcass composite molding are added by movable charge system after processing, and through low temperature Steel skeleton building material product is made after the processing of composite drying tunnel system.
2. the steel skeleton production of construction materials system of a kind of automation according to claim 1, it is characterised in that the raw material supplies Conveying system is answered to include the big volume storage tank that top carries conveying discharging opening (103) with conveying charging aperture (102) and bottom (101) cyclone separator (104), being installed at the conveying charging aperture of big volume storage tank, is arranged at cyclone separator bottom Rotary feeder (105), the conveying pulse dust collector (106) being all connected with cyclone separator and rotary feeder, with conveying The roots blower (107) of pulse dust collector connection, the raw material adding trough (108) being arranged on ground, and it is connected to whirlwind point From the conveyance conduit (109) between device and raw material adding trough, wherein, the quantity of big volume storage tank and the species pair of filling material Should;The conveying discharging opening is connected with automatic weighing and dispensing system, and the cyclone separator, rotary feeder, conveying pulse remove Dirt device and roots blower are connected with master control system;
The automatic weighing and dispensing system includes the main conveying proportioner (210) with main dispensing discharging opening (209), Yi Jiduo The individual secondary conveying proportioner being connected to secondary dispensing discharging opening (202) and by secondary dispensing discharging opening on main conveying proportioner (201), wherein, the main conveying proportioner and secondary conveying proportioner are connected with master control system, and the secondary conveying is matched somebody with somebody Secondary dispensing discharging opening on material device is distributed on main conveying proportioner with alternative form, and a main conveying proportioner Main dispensing charging aperture (208) and multiple secondary conveying proportioners secondary dispensing charging aperture (203) and big volume storage tank it is defeated Material discharging opening connects one to one.
3. the steel skeleton production of construction materials system of a kind of automation according to claim 1, it is characterised in that the two-stage is stirred Mixing hybrid system includes the Double shaft stirring device with one-level stirring charging aperture (302) and one-level stirring discharging opening (303) (301), it conveys entrance and is arranged under one-level stirring discharging opening and in the groove profile stirring conveying device moved towards from low to high (304) the two level agitating device (305) of the conveying outlet lower section of groove profile stirring conveying device, is connected to, is respectively arranged at twin shaft Stirring dust shield (306) on agitating device, groove profile stirring conveying device and two level agitating device, and by pipeline with owning The stirring deduster (307) of dust shield connection is stirred, wherein, the one-level stirring charging aperture connects with automatic weighing and dispensing system Connect;Two level agitating device is provided with two level stirring charging aperture (308) and two level stirring discharging opening (309), two level stirring charging Mouth is positioned at the conveying outlet lower section of the groove profile stirring conveying device;
The Double shaft stirring device includes the stirring bucket (310) that open topped and bottom are in double arcs, and two are arranged side by side in stirring Bucket bottom and the agitating shaft (311) being connected by bearing with stirring bucket are mixed, it is several to shift to install in the puddler on agitating shaft (312) it is, angularly disposed in the blade (313) on puddler, it is arranged at outside stirring bucket and the stirring deceleration with stirring axis connection is changed To device (314), the stirring motor (315) that is connected with stirring deceleration commutator, the external watering of its import and its outlet is laid in The stirring filler pipe (316) on stirring bucket top, and be arranged on stirring filler pipe and add hydroelectric machine (317) and flowmeter (318), wherein, two agitating shafts are respectively positioned at two centers of double arcs, and its rotation direction is on the contrary, the one-level stirs out Material mouth is located at the stirring bucket bottom of one end of the mixing shaft, and the one-level stirring charging aperture is located in the stirring bucket of the agitating shaft other end Portion, the stirring dust shield are located above stirring bucket;The stirring motor plus hydroelectric machine and flowmeter connect with master control system Connect.
A kind of 4. steel skeleton production of construction materials system of automation according to claim 1, it is characterised in that the movable type Cloth system includes the cloth fixed mount (401) set side by side in micro-vibration hydrostatic profile system, is arranged in cloth fixed mount The cloth supporting plate (402) in portion, the cloth bucket (403) being arranged in cloth supporting plate, is arranged at cloth bucket two sides bottom Cloth material roller (404), be arranged at the cloth guide rail (405) on cloth bucket two sides top, be placed on cloth fixed mount and and cloth Expect the cloth guide wheel (406) of guide rail, be connected to cloth bucket rear portion and connected by cylinder body connecting seat (407) and cloth supporting plate The cloth connect promotes cylinder (408), is arranged at the cloth material mouth (409) of cloth bucket front bottom surface, is arranged at the anterior upside of cloth bucket Cloth cleaning brush (410), and the pressure blanking agitator (411) being arranged in cloth bucket, wherein, the two-stage is stirred System simultaneously face cloth bucket feeding at the top of cloth fixed mount;The cloth bucket stretches into/exited micro-vibration static pressure along cloth guide rail Formation system;The cloth promotes cylinder and forces blanking agitator to be connected with master control system.
A kind of 5. steel skeleton production of construction materials system of automation according to claim 1, it is characterised in that the micro-vibration Hydrostatic profile system includes the hydrostatic profile frame (501) being arranged side by side with movable charge system, from top to bottom sets gradually It is horizontal in the shaping hydraulic cylinder (502) in hydrostatic profile frame, shaping hydraulic pressure head (503) and lift shaping mold frame (504) Material guide rail (505) is moved through hydrostatic profile frame lower and horizontally disposed shaping, being placed in shaping by guide wheel moves material guide rail Go up and carry hydrostatic profile station and be molded the shifting material platform (506) of discharge station, be arranged at and move on the hydrostatic profile station of material platform And match somebody with somebody the formed sole template (507) of synthesis type with lift shaping mold frame, for driving the shifting material promotion for moving material platform and moving back and forth Cylinder (508), it is arranged at hydrostatic profile frame lower and less than the vibrating base (509) for moving material platform, is opened on vibrating base Vibra shoot (510), the vibrating mass (511) for being placed in vibra shoot and being contacted with moving material platform, is uniformly laid in vibrating mass bottom pair Its supporting buffer member (512) supported, the vibration rotating shaft (513) of vibrating mass bottom is horizontally set at, be arranged in vibration rotating shaft And the vibration cam (514) contacted with vibrating mass bottom, and provide the vibrating motor (515) of power for vibration rotating shaft and vibrate Decelerator (516), wherein, vibration cam at least has two and is distributed in the diverse location of vibrating mass bottom, the vibration The area of block is less than the inside casing area of lift shaping mold frame;The movable charge system stretches into shaping hydraulic pressure head and lifting Cloth is carried out between formula shaping mold frame, the shaping discharge station for moving material platform is docked with front end Filtting device;The shaping dope Cylinder pressure, move and expect to promote cylinder and vibrating motor to be connected with master control system.
6. the steel skeleton production of construction materials system of a kind of automation according to claim 1, it is characterised in that the low temperature is answered Closing drying alley system includes being built-in with the tunnel body (701) of thermal insulation layer (702), is arranged in the intrinsic conveying in tunnel and props up Frame (703), is arranged at conveying drying space in tunnel body being divided into positioned at bottom of conveying inner support top side and both sides Space (705) and the heat energy back plate (704) in superposed heat cycles space (706), set relative to conveying dry place The heater (707) being placed in after heat energy back backboard, it is arranged at the air inlet (708) and moisture exhausting port of tunnel body upper part (709) the supply circulating fan (710) for, being arranged in heat cycles space and being connected with air inlet, positioned at tunnel body exterior And the circulation dehumidification system (711) being all connected with air inlet and moisture exhausting port, at least two overlapped ways are placed in conveying inner support Dry conveyer structure (712) upper and that space is moved towards along tunnel body, provide drying for power for dry conveyer structure and convey Motor (713) and dry decelerator (714), and be arranged at and be used for the temperature sensor for detecting corresponding state in tunnel body (715) and humidity sensor (716), wherein, the heater, supply circulating fan, circulation dehumidification system, conveying electricity is dried Machine, temperature sensor and humidity sensor are connected with master control system, the heat energy back plate and tunnel body both sides inwall Between there are gap (717), the gap make it that conveying dry place and heat cycles space forms inner recirculation flow road;In the tunnel The front end Filtting device is docked in the porch of road body by dry conveyer structure, passes through in the exit of the tunnel body Dry conveyer structure, which docks the rear end, moves palletizing apparatus;
The dry conveyer structure correspondingly conveys on prosopyle position and corresponded to conveying deutostoma including being respectively arranged at conveying inner support Strainer (720) on position, dry conveying driven voller by what axle sleeve was connected with strainer on mouth position before transporting (721), upon delivery on mouth position by axle sleeve be connected with strainer dry conveying drive roll (722), two side by side around It is connected on and dries conveying driven voller and dry the drying chain body (723) on conveying drive roll, is connected to two and dries conveying Drying conveying connection rod (724) between each corresponding node of chain body, it is buckled on the adjacent dry conveying connection rod of each two Stainless Steel Chain Board (725), the several air-vents being arranged in each Stainless Steel Chain Board, positioned at dry chain body each The conveying of drying being connected at node and with drying conveying connection rod supports guide wheel (726), and it is external to be horizontally set at dry chain The anti-deflector sheave (727) of side, it is arranged at conveying inner support side and with drying the L for conveying support guide wheel and anti-deflector sheave and matching Shape support sliver (728), and it is respectively arranged at corresponding conveying prosopyle position and corresponding conveying deutostoma position on conveying inner support And flushed with conveyor surface dry conveying transition roller (729), wherein, dry conveying drive roll receive come self-desiccation feeder motor and Dry the power input of decelerator;The dry conveying transition roller moves palletizing apparatus pair with front end Filtting device and rear end respectively Connect.
A kind of 7. steel skeleton production of construction materials system of automation according to any one of claim 1~6, it is characterised in that The first steel wire straightening blanking device includes the straightening blanking frame steadily disposed, is set side by side successively in straightening blanking frame Straightening charging guide block, straightening charging clip wheel, rotation bar straightening mechanism, blanking traction clip wheel, blanking discharging guide block and the blanking shears put Mechanism is cut, for driving the blanking traction electric machine of blanking traction clip wheel, after being connected to blanking cutting mechanism with straightening blanking frame The discharging retention groove to stretch out, it is arranged in discharging retention groove and moves towards consistent scale with it, be installed in discharging retention groove And direction adjusting position can be moved towards along it and the blanking inductor that is connected with blanking cutting mechanism, and be arranged at discharging and keep Blanking receiving hopper under groove, the steel wire guide hole passed through on straightening charging guide block and blanking discharging guide block for steel wire is opened in, and It is arranged at the crossed beam trunking of straightening charging clip wheel and blanking haulage clip wheel surface;
The blanking cutting mechanism includes being arranged at the blanking cutting support with blanking discharging guide block side by side in straightening blanking frame, It is in the blanking cutting guide groove vertically moved towards to be arranged at both sides on the inside of blanking cutting support, and both ends are installed in corresponding blanking shears incisal guide In groove and its lower end carries the blanking shears stripping and slicing of cutting edge, the blanking for being installed on blanking cutting support and being connected with blanking shears stripping and slicing Cylinder is sheared, and is close to the blanking cushion block of setting below blanking shears stripping and slicing and with blanking discharging guide block;Wherein, under described Material traction electric machine, blanking inductor, rotation bar straightening mechanism and blanking cutting cylinder are connected with supplementary controlled system;The blanking Receiving hopper docks with cloth bracket;
The structure of the second steel wire straightening blanking device is identical with the structure of the first steel wire straightening blanking device.
8. the steel skeleton production of construction materials system of a kind of automation according to claim 7, it is characterised in that described reciprocating Gantry welder, which includes being placed on cloth welding post and mainly by portal frame and the welding tooth being arranged in the middle part of portal frame, to be formed Gantry welder body, two through portal frame and in the parallel feeding for being used to dispose cloth bracket being arranged side by side in welding tooth both sides Guide rail, for disposing the feeding pedestal of feeding guide, it is fixed on feeding pedestal side and the locating clip being flexibly connected with cloth bracket Elevating mechanism is held, and moves towards lifting that is being placed in feeding pedestal bottom and being flexibly connected with cloth bracket along feeding guide and clamps Thrust gear, wherein, the cloth bracket is each on the feeding guide of portal frame both sides to be arranged two and is led under control along feeding Rail moves, and receives the steel wire cloth from the first steel wire straightening blanking device, the lifting folder in feeding guide medium position Hold thrust gear and correspond to the respectively configuration one of each cloth bracket;The gantry welder body, positioning clamping elevating mechanism and lifting folder Thrust gear is held to be connected with supplementary controlled system;The cloth bracket docks the streamline conveying in feeding guide end position Device;
The cloth bracket includes the main frame of cloth for the rectangular shape being connected by guide wheel with feeding guide, installed in the main inframe of cloth At least one cloth it is framed, be arranged at the main frame rear portion of cloth be used for connect lifting clamp thrust gear cloth connecting plate, with And it is opened in the cloth lifting positioning hole for being used to connect positioning clamping elevating mechanism of the main frame two sides of cloth;
The cloth framed edge being connected including both ends with the main frame of the cloth vertical main brace bar being longitudinally oriented and transversely move towards Horizontal main brace bar, what is be connected with vertical main brace bar is located at vertical main brace bar close to the horizontal auxiliary stay of end position, is connected with horizontal main brace bar Vertical auxiliary stay positioned at horizontal main brace bar close to end position, it is spaced apart auxiliary located at vertical main brace bar, vertical auxiliary stay, horizontal main brace bar and horizontal stroke The cloth neck for holding steel wire on stay, protrudes from vertical main brace bar or horizontal main brace bar sets and forms the cloth of flute profile bayonet socket Expect card, the cloth press strip for being used to push down steel wire being placed in the bayonet socket that the cloth card is formed is adjustable with the main frame of cloth The end location-plate of formula connection, and vertical auxiliary stay and the cloth side block bar at horizontal auxiliary stay both ends are arranged at, wherein, the welding tooth On offer for avoiding vertical main brace bar and indulging the breach of auxiliary stay position.
A kind of 9. steel skeleton production of construction materials system of automation according to claim 7, it is characterised in that five surface frame Forming machine includes the shaping chassis being placed in framework shaping station, the shaping top being connected to by being molded column on shaping chassis Frame, the contoured support substrate of the rectangular shape of shaping chassis top middle portion is arranged at, one group is arranged on shaping upper frame in vertical The shaping lifting guide pillar of direction trend, shaping lifting guide pillar lower end and the formed clamp plate matched with contoured support substrate are connected to, The formed clamp plate cylinder being connected on shaping upper frame and with formed clamp plate is placed in, four are hingedly connected to the side of contoured support substrate four Turnover block, be placed in the turnover cylinder being hinged in shaping chassis and with the forming folding block back side, and be arranged at shaping Shaping alignment pin in the middle part of supporting substrate, wherein, the turnover cylinder is four, one-to-one be hinged with turnover block;It is described to turn over Folding cylinder is connected with supplementary controlled system, and shaping chassis top is docked with flowing water lines conveying equipment.
A kind of 10. steel skeleton production of construction materials system of automation according to claim 7, it is characterised in that described word Muscle forming machine include top be table top shaping support body, be arranged at shaping support body on rear side of shaping vertical frame, it is multiple be arranged side by side in It is molded vertical frame bottom and arrangement form is backform under the shaping of multiple concave shapes, protrudes the forming cylinder that shaping vertical frame top is set Frame, it is multiple to be placed on forming cylinder frame and with being molded multiple one-to-one forming cylinders of concave shape on lower backform, be installed on Backform in the shaping matched on the piston rod of each forming cylinder and with the concave shape, it is arranged at the auxiliary of the upper backform side of shaping Help bending plush copper, at least four locating slots at the top of the lower backform of shaping be arranged side by side, and be arranged on table top word muscle Splicing groove, wherein, the pressing gap in shaping between backform and the lower backform of shaping forms more warpages of word muscle form fit therewith Wire shaped;The forming cylinder is connected with supplementary controlled system, from the second steel wire straightening blanking device to the upper backform of shaping and into Steel conveying raw material between backform under type.
CN201710627373.5A 2017-07-28 2017-07-28 A kind of steel skeleton production of construction materials system of automation Withdrawn CN107398988A (en)

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CN108297261A (en) * 2018-03-23 2018-07-20 莎丽科技股份有限公司 A kind of water proof type GRC bottom basins production line and its production method
CN109866319A (en) * 2019-04-15 2019-06-11 山东祀方机械有限公司 A kind of production line for self-insulation building block
CN112252729A (en) * 2020-10-30 2021-01-22 温州博旺联科建筑工程有限公司 Building equipment and building construction method
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CN115464763A (en) * 2022-09-22 2022-12-13 北京利尔高温材料股份有限公司 Preparation system and preparation method of long-life high-blow-through-rate twins breathable brick core

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