CN203566234U - Automatic production line for copper bar - Google Patents
Automatic production line for copper bar Download PDFInfo
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- CN203566234U CN203566234U CN201320577559.1U CN201320577559U CN203566234U CN 203566234 U CN203566234 U CN 203566234U CN 201320577559 U CN201320577559 U CN 201320577559U CN 203566234 U CN203566234 U CN 203566234U
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Abstract
The utility model relates to an automatic production line for a copper bar. Centreless turning and press polish straightening are carried out on the copper bar, and finally automatic discharge is completed. A lathe is connected with a press polish straightener through material transfer equipment, the material transfer equipment comprises a material receiving groove for receiving copper materials machined by the lathe and a feeding groove for feeding the copper materials into the press polish straightener, the rear portion of the press polish straightener is connected with a material receiving platform and a finished product receiving frame lower than the material receiving platform to bear the copper bar, and all devices are connected with a PLC and are controlled by the PLC. After being connected through the material transfer equipment, the lathe and the press polish straightener form the integrated automatic production line, labor intensity is lowered, work efficiency is improved, the lathe is connected with the press polish straightener through the material transfer equipment, procedure changeover is reduced, and time for transferring materials is shortened.
Description
Technical field
The utility model relates to a kind of production line structure, especially a kind ofly saves system head and directly a peeling can quantity-produced copper rod automatic assembly line.
Background technology
Copper alloy have conduction, heat conduction, anti-corrosion, wear-resisting, antibacterial, can plate, decorate, easy a series of excellent specific properties such as processing, be widely used in the fields such as electric power, electronics, communication, chemical industry, machinery, communications and transportation, ocean engineering, space flight and aviation, building, decoration, in human lives and national economy, bringing into play huge effect.China is in the world important copper material production, consumption and big trading nation, and output has leapt to the first in the world.Along with the increasing of demand, copper products kind constantly increases, and product quality improves year by year, and technology innovation is very active, but China's copper processing industry is strong greatly and not, has shortage of resources, and production technology and equipment advanced and backward also the problem such as deposit.
Next two decades, China Copper processing industry will advance to doing greatly, run business into strong one, do smart direction steadily, copper process technology is to low-carbon (LC), energy-saving and environmental protection future development, copper converted products advances to high-grade, precision and advanced, environmental protection direction, copper process unit will be further to practical, high performance-price ratio, energy-conserving and environment-protective future development, and production technology promotes further energy-saving and environmental protection, reduction of discharging, serialization, automation direction.Therefore, China Copper processing industry must be constantly by technological innovation, develop short flow process, energy-conservation, reduction of discharging, automation, continuous production technology, the direct production of copper processing of the resource material technology of development utilization reclaimed copper, with the sound development of guaranteeing that China Copper processing industry is lasting, stable.
At present, domestic in copper rod process the main technique adopting have two kinds, be a kind ofly: extruding copper rod → strike head → head processed → strip off the skin → strip off the skin → crop → aligning → packing → warehouse-in; The second is: continuous casting copper rod → head processed → strip off the skin → strip off the skin → crop → aligning → packing → warehouse-in.
For example, but there are some defects in above two kinds of techniques:
(1) not only operation is more for original technique, and inter process to turn order more frequent, whole energy consumption is high;
(2) automation degree of equipment is lower, between operation and operation, there is no transitive relation, and every procedure is all at least wanted one man operation, and personnel demand amount is large;
(3) in process of transfer order, also will consider material handling problem, not only the carrying of material will be spent a large amount of non-cutting times, and labor strength is large, inefficiency;
(4) easily there is bump injury, buckling phenomenon in copper rod in carrying, and product surface quality is difficult to ensure;
(5) in the process of making head, stripping off the skin, noise is larger, and dust is more, and employee's operating environment is poor;
(6) original technique work that need to strip off the skin, generally the amount of stripping off the skin at 0.5mm-2mm not etc., therefore need to be through stripping off the skin repeatedly, inefficiency, the lumber recovery of product is also lower;
(7) head part processed needs excision, directly causes lumber recovery to reduce, but also can waste larger resource, even if again melt down the cost that also can cause in melting, increases.
For above problem, as form the production line of an automation, cancel system head, crop operation, change the mode of operation that strips off the skin, not only can improve lumber recovery, improve effect, reduce energy consumption, and can also improve employee's operating environment, reduction staff labor intensity, realize employee's operation in comfortable environment, guarantee employee's occupational safety and health, avoid the generation of occupational disease and reduce potential safety hazard.
Summary of the invention
The purpose of this utility model is to provide a kind of copper rod automatic assembly line, and what whole production line realized copper rod is not in the mood for turning, press polish aligning, finally completes automatic discharging, between operation, by transporter, complete material transfer, integral body realizes automation, reduces labour intensity, increases work efficiency.
Another object of the present utility model is to provide a kind of copper rod automatic assembly line, saved and struck head, system head, crop operation in original technique, also saved the operation alternative by a turning that repeatedly strips off the skin simultaneously, operation is few, also reduced operation conversion, shorten the time of material transfer, improved production efficiency.
The utility model solves to be needed system head and repeatedly strips off the skin and cause the defect of larger noise, more dust in prior art, a kind of copper rod automatic assembly line is provided, and practical turning replaces stripping off the skin operation, and need not head processed, lower noise, also reduced dust, improved the working environment of workers comfort level.
The utility model has also solved in prior art and has had a system operation, makes follow-up crop operation cause the defect of waste of material, and a kind of copper rod automatic assembly line is provided, adopt processing continuously, practical turning mode replaces stripping off the skin, and has saved a system operation, has saved material.
The utility model solves the technical scheme that its technical problem adopts: a kind of copper rod automatic assembly line, comprise the equipment of the operation that strips off the skin and completed the equipment of aligning operation, the equipment that completes the operation that strips off the skin is lathe, the equipment that completes aligning operation is press polish straightener, between lathe and press polish straightener by turning material equipment connection, turn the groove and this copper material is sent into the chute feeder of press polish straightener of connecting material that material equipment comprises the copper material that receives after lathe processing, after press polish straightener, receive the finished product rewinding frame of expecting platform and accepting copper rod lower than rewinding platform, all devices is all connected with PLC controller and is controlled by PLC controller, connect material between groove and chute feeder by thering is the platform transition of gathering materials of inclination supporting plane.By lathe, adopt the mode of turning to substitute the operation that strips off the skin in former technique, saved in former technique and the head processed and the crop operation that strip off the skin and match, changed the mode of operation that strips off the skin that copper rod is produced, can improve lumber recovery and reduce energy consumption, lowered noise, also reduce dust, improved the working environment of workers comfort level; Lathe and press polish straightener, by turning shape all-in-one-piece automatic production line after material equipment connection, reduce labour intensity, increase work efficiency, and by turning material equipment connection lathe and press polish straightener, have reduced operation conversion, have shortened the time of material transfer; This production line can disposablely complete copper rod processing, middlely without manual intervention, has saved the work that workpiece workman carries copper material, also prevents from occurring in carrying the phenomenon of colliding with, thereby guarantees the appearance quality of copper rod; By the platform that gathers materials, docking lathe and press polish straightener, is mainly to play cushioning effect, prevents that two equipment working (machining) efficiencies are different and the loss in efficiency that causes.
As preferably, production line comprises two lathes side by side, and the corresponding supporting press polish straightener of two chassis beds respectively has the groove that connects material after lathe, only have a chute feeder before press polish straightener.The two lathes press polish straightener of arranging in pairs or groups, improves the working (machining) efficiency of each equipment, fully guarantees the working (machining) efficiency of whole production line.
As preferably, a connect material side of groove of the platform correspondence of gathering materials is provided with material stirring-up mechanism, and a side of the corresponding chute feeder of platform that gathers materials is provided with material stirring-up mechanism, and the connect material height of a side of groove of the platform correspondence of wherein gathering materials is greater than the height of the platform opposite side that gathers materials.The platform self that gathers materials has the upper surface of inclination, then by material stirring-up mechanism connect material groove and chute feeder of correspondence respectively, thereby realize, connects material, gathers materials and the full automatic working of feeding.
As preferably, material stirring-up mechanism comprises stirring bar and the rotating shaft fixing with stirring bar, and the end of stirring bar is connected with stirring cylinder, and stirring air cylinder driven stirring bar rotates around rotating shaft; The connect material stirring bar of groove of correspondence lifts copper material copper material is slided into and gathered materials platform from the groove that connects material, and the stirring bar of corresponding chute feeder lifts copper material slide on chute feeder from the platform that gathers materials.Material stirring-up mechanism just completes the effect of raising copper material, simple in structure, effective, and has utilized the inclined surface of the gravity of copper material self and the platform that gathers materials, and can dwindle the volume of material stirring-up mechanism.
As preferably, connect material groove and chute feeder adopt homogenous configuration, include a cell body, in cell body, along cell body length direction, are provided with some material rollers, and the material roller in same cell body is all connected to form interlock by driving-chain and driving motor.
As preferably, described material roller comprises power transmission shaft and two frustums that dock that fix with power transmission shaft, and the path end face of two frustums connects, and power transmission shaft reaches outside cell body, on the extending area of power transmission shaft, is fixed with driving cog, and driving cog is connected with driving-chain.The frustum of docking can form a trench, and this trench moves and plays guide effect copper material, prevents that copper material from moving middle appearance deflection.
As preferably, the position that material roller is installed in the cell body of chute feeder is provided with pit, the position of the corresponding pit of side of cell body arranges chute, material roller also can move up and down in pit in pit, the side outer setting of cell body has material roller lifting mechanism, material roller lifting mechanism comprise connect material roller rocking arm, connect the connecting rod of all rocking arms and the cylinder of drive link, when rocking arm drives material roller to lift along chute, the line at the low spot place of material roller upper surface and the charging axis coaxle of press polish straightener.The work of chute feeder will be associated with the work of sub-light straightener, when last copper material is also in sub-light straightener, in chute feeder, there is copper material in wait state, to connect last copper material, improve working (machining) efficiency, therefore will consider the draw of material roller to copper material, and the length of chute feeder is greater than the length of the groove that connects material, thereby while guaranteeing that copper material end approaches press polish straightener, can there is copper material through material stirring-up mechanism, to be sent to chute feeder from the platform that gathers materials and wait for.
As preferably, lathe, for not being in the mood for turning formula lathe, is connected with delivery chute before lathe, and delivery chute is connected with material containing platform, and the side of the corresponding delivery chute of material containing platform is provided with material stirring-up mechanism, and this side of material containing platform is lower than another side; Delivery chute and chute feeder isostructure.By the form of turning, replace stripping off the skin operation, reduce the operation that strips off the skin, reduce noise, reduce dust, can improve working (machining) efficiency simultaneously.
As preferably, on each equipment, be provided with for monitoring the sensing device of copper material level configuration state, each sensing device connects PLC controller.Each sensing device combines the copper material level on production line is put and detected with PLC controller, and controls each equipment, thereby realizes the automation of copper material makespan.
The beneficial effects of the utility model are: lathe and press polish straightener by turn material equipment connection after shape all-in-one-piece automatic production line, reduce labour intensity, increase work efficiency, by turning material equipment connection lathe and press polish straightener, reduce operation conversion, shortened the time of material transfer.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the utility model;
Fig. 2 is the side view of a kind of chute feeder of the utility model;
Fig. 3 is the structural representation of a kind of material roller of the utility model;
Fig. 4 is the structural representation of a kind of material stirring-up mechanism of the utility model;
In figure: 1, material containing platform, 2, lathe, 3, material stirring-up mechanism, 4, the platform that gathers materials, 5, chute feeder, 6, press polish straightener, 7, rewinding platform, 8, finished product rewinding frame, 9, swing arm, 10, elevating mechanism, 11, the groove that connects material, 12, delivery chute, 13, console, 14, swing arm, 15, chute, 16, cell body, 17, connecting rod, 18, brace, 19, cylinder, 20, driving cog, 21, frustum, 22, power transmission shaft, 23, lift hook, 24, stirring bar, 25, rotating shaft, 26, stirring cylinder.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: a kind of copper rod automatic assembly line (referring to accompanying drawing 1), according to copper material processing sequencing, comprise successively material containing platform 1, lathe 2, the platform 4 that gathers materials, press polish straightener 6, rewinding platform 7 and finished product rewinding frame 8, production line also comprises the console 13 with PLC controller.Lathe 2 adopts is not in the mood for turning formula lathe, for completing the operation that strips off the skin of copper material.
This production line comprises two chassis beds and a press polish straightener, joins a material containing platform before a chassis bed, after join the platform that gathers materials, two platforms that gather materials merge docking press polish straightener side by side.
Material stirring-up mechanism (participating in accompanying drawing 4) comprises stirring bar 24 and rotating shaft 25, stirring bar is that a plurality of intervals are fixed in rotating shaft, rotating shaft is fixed on loading frame by shaft seat, and the end of stirring bar is connected with stirring cylinder 26, and stirring air cylinder driven stirring bar rotates around rotating shaft.The front end of stirring bar be provided with upwarp lift hook 23, lift hook and reach buffer stopper end.Copper material is placed on material containing platform the upper surface tilting along cross bar and is rolled into the least significant end of cross bar and is stopped by buffer stopper and be arranged on material containing platform, stirring bar lift the just in time below in first copper material of lowest part of hook, stirring air cylinder driven stirring bar rotates around rotating shaft, lifts that hook lifts copper material and is rolled on delivery chute along the upper surface of stirring bar.Two vertical lift cylinders of arranging of lower surface connection of delivery chute, regulate the height of delivery chute by lift cylinders, thereby adapt to the needs of different lathe height.
Delivery chute comprises a cell body 16 that is flute profile, in cell body, along cell body length direction, is provided with some material rollers (referring to accompanying drawing 3), and the material roller in same cell body is all connected to form interlock by driving-chain and driving motor.Driving motor drives material roller to rotate by driving-chain, in material roller rotation process, copper material is above fed forward to lathe 2.Material roller comprises power transmission shaft 22 and the path end face of two frustum docking 21, two frustums fixing with power transmission shaft connects, and power transmission shaft reaches outside cell body, is fixed with driving cog 20 on the extending area of power transmission shaft, and driving cog is connected with driving-chain.Delivery chute is provided with copper material position sensing device near one end of lathe, and this sensing device is connected with PLC controller.
Gather materials average 4 be two groups corresponding with lathe respectively, two centres that gather materials platform are placed with chute feeder 5.The platform that gathers materials comprises the stand of some parallel settings, and each stand is fixedly formed by a cross bar and three montants, and the lower end of montant is fixed to mill floor.Cross bar is for being in tilted layout, and the upper surface of the platform that gathers materials that all cross bars form is skewed, and two gather materials platform while placing, and a low side is relative, and chute feeder is in the low side of the platform that gathers materials.Near high one being sidelong and being equipped with the groove 11 that connects material of the platform that gathers materials, connect material groove and lathe connect.Chute feeder and the groove that connects material all adopt identical structure with delivery chute.Platform and chute feeder and connect material between groove all by material stirring-up mechanism transition gather materials.The lower surface of groove of connecting material is connected with elevating mechanism 10, and elevating mechanism comprises two groups of articulated jibs, between two articulated jibs, is connected with screw rod, and wherein one end of one group of articulated jib is provided with drive unit, and this drive unit is connected with screw rod.Low side one side of platform of gathering materials is fixed with buffer stopper on cross bar.The cell body top of chute feeder is provided with groove lid, and groove lid is connected with cell body by swing arm 9, and one end of swing arm is hinged with cylinder, air cylinder driven swing arm, and swing arm drives groove lid open or close.The length of chute feeder is greater than the length of the groove that connects material.Connect material on groove and chute feeder and be provided with copper material position sensing device, sensing device is connected with PLC controller.The connect material stirring bar of groove of correspondence lifts copper material copper material is slided into and gathered materials platform from the groove that connects material, and the stirring bar of corresponding chute feeder lifts copper material slide on chute feeder from the platform that gathers materials.
The position that material roller is installed in the cell body of chute feeder is provided with pit, and the position of the corresponding pit of side of cell body arranges chute 15, and material roller also can move up and down in pit in pit.The side outer setting of cell body has material roller lifting mechanism (referring to accompanying drawing 2), material roller lifting mechanism comprise connect material roller rocking arm 14, connect the connecting rod 17 of all rocking arms and the cylinder 19 of drive link; when rocking arm drives material roller to lift along chute, the line at the low spot place of material roller and the charging axis coaxle of press polish straightener 6.
Rewinding platform 7 comprises receiving vat and cover plate, and the cross section after receiving vat and cover plate combination is triangular in shape.The bottom land of receiving vat is skewed, and the opening part of cover plate and receiving vat tilts, and the bottom land of receiving vat is fixed with some guide plates.The side of finished product rewinding frame in receiving vat and cover plate opening, finished product rewinding frame comprises some parallel supports that take the shape of the letter U, on support, be provided with belt (in figure depending on not going out), the two ends of belt are connected respectively to the upper end of support, one side of support is fixed with belt tension device, and one end of belt is connected with belt tension device.Belt is according to the weight automatic controlled height of copper rod, and copper rod is supported by belt when rewinding platform tumbles in finished product rewinding frame.
Copper material to be processed is laid on material containing platform, and material containing platform is the slope of approximately 10 ° from top to bottom.Under Action of Gravity Field, copper material is rolled to the downside of material containing platform and is stopped by buffer stopper.Under the effect of material stirring-up mechanism, copper material is fed in delivery chute, by the material roller in delivery chute, copper material is sent to and in lathe, carries out turning and strip off the skin.
On lathe, according to the technological design amount of stripping off the skin, supporting cutter is housed, by rotation, the turning of copper material epidermis is clean, lathe is delivered to cutting foam to specify by conveyer belt and connects material in equipment.
Copper material brings out come and accepted by the groove that connects material from lathe material-discharging, after the complete copper material of lathe turning and toward moving forward to after desired location, by window, is mounted to and is started material stirring-up mechanism after contact point copper material is lifted and automatically slides to and gather materials on platform.
By material stirring-up mechanism, again the copper material gathering materials on platform is lifted and automatically slided in chute feeder, the material roller in chute feeder is lifted by material roller lifting mechanism and copper material is sent to press polish straightener.
On press polish straightener, according to product design size, supporting mould is housed, copper material, after the effect of the calender of over-rotation, has played the effect to product surface press polish, aligning, finally automatically copper rod is delivered to rewinding platform.Open the cover plate on rewinding platform, copper rod slides to finished product rewinding frame automatically from rewinding platform.
Above-described embodiment is a kind of preferred version of the present utility model, not the utility model is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (9)
1. a copper rod automatic assembly line, comprise the equipment of the operation that strips off the skin and completed the equipment of aligning operation, the equipment of operation of having it is characterized in that stripping off the skin is lathe, the equipment that completes aligning operation is press polish straightener, between lathe and press polish straightener by turning material equipment connection, turn the groove and this copper material is sent into the chute feeder of press polish straightener of connecting material that material equipment comprises the copper material that receives after lathe processing, after press polish straightener, receive the finished product rewinding frame of expecting platform and accepting copper rod lower than rewinding platform, all devices is all connected with PLC controller and is controlled by PLC controller; Connect material between groove and chute feeder by thering is the platform transition of gathering materials of inclination supporting plane.
2. copper rod automatic assembly line according to claim 1, is characterized in that production line comprises two lathes side by side, and the corresponding supporting press polish straightener of two chassis beds respectively has the groove that connects material after lathe, only have a chute feeder before press polish straightener.
3. copper rod automatic assembly line according to claim 1 and 2, a connect material side of groove of the platform correspondence that it is characterized in that gathering materials is provided with material stirring-up mechanism, one side of the corresponding chute feeder of the platform that gathers materials is provided with material stirring-up mechanism, and the connect material height of a side of groove of the platform correspondence of wherein gathering materials is greater than the height of the platform opposite side that gathers materials.
4. copper rod automatic assembly line according to claim 3, is characterized in that material stirring-up mechanism comprises stirring bar and the rotating shaft fixing with stirring bar, and the end of stirring bar is connected with stirring cylinder, and stirring air cylinder driven stirring bar rotates around rotating shaft; The connect material stirring bar of groove of correspondence lifts copper material copper material is slided into and gathered materials platform from the groove that connects material, and the stirring bar of corresponding chute feeder lifts copper material slide on chute feeder from the platform that gathers materials.
5. copper rod automatic assembly line according to claim 1 and 2, groove and chute feeder employing homogenous configuration is characterized in that connecting material, include a cell body, in cell body, along cell body length direction, be provided with some material rollers, the material roller in same cell body is all connected to form interlock by driving-chain and driving motor.
6. copper rod automatic assembly line according to claim 5, it is characterized in that described material roller comprises power transmission shaft and two frustums that dock that fix with power transmission shaft, the path end face of two frustums connects, power transmission shaft reaches outside cell body, on the extending area of power transmission shaft, be fixed with driving cog, driving cog is connected with driving-chain.
7. copper rod automatic assembly line according to claim 5, the interior position that material roller is installed of cell body that it is characterized in that chute feeder is provided with pit, the position of the corresponding pit of side of cell body arranges chute, material roller also can move up and down in pit in pit, the side outer setting of cell body has material roller lifting mechanism, material roller lifting mechanism comprise connect material roller rocking arm, connect the connecting rod of all rocking arms and the cylinder of drive link; when rocking arm drives material roller to lift along chute, the line at the low spot place of material roller upper surface and the charging axis coaxle of press polish straightener.
8. copper rod automatic assembly line according to claim 1 and 2, it is characterized in that lathe, for not being in the mood for turning formula lathe, is connected with delivery chute before lathe, delivery chute is connected with material containing platform, the side of the corresponding delivery chute of material containing platform is provided with material stirring-up mechanism, and this side of material containing platform is lower than another side; Delivery chute and chute feeder isostructure.
9. copper rod automatic assembly line according to claim 1 and 2, is characterized in that being provided with for monitoring the sensing device of copper material level configuration state on each equipment, and each sensing device connects PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320577559.1U CN203566234U (en) | 2013-09-18 | 2013-09-18 | Automatic production line for copper bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320577559.1U CN203566234U (en) | 2013-09-18 | 2013-09-18 | Automatic production line for copper bar |
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| Publication Number | Publication Date |
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| CN203566234U true CN203566234U (en) | 2014-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320577559.1U Expired - Lifetime CN203566234U (en) | 2013-09-18 | 2013-09-18 | Automatic production line for copper bar |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105312527A (en) * | 2014-07-18 | 2016-02-10 | 镇江市永佳电器设备有限公司 | Automatic production line of copper rods |
| CN108788768A (en) * | 2018-07-05 | 2018-11-13 | 宁波亚大自动化科技有限公司 | A kind of Smart Verify production line and its application method |
-
2013
- 2013-09-18 CN CN201320577559.1U patent/CN203566234U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105312527A (en) * | 2014-07-18 | 2016-02-10 | 镇江市永佳电器设备有限公司 | Automatic production line of copper rods |
| CN108788768A (en) * | 2018-07-05 | 2018-11-13 | 宁波亚大自动化科技有限公司 | A kind of Smart Verify production line and its application method |
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Granted publication date: 20140430 |