CN108910431A - A kind of Hanging type automatic transfer-machine for water heater liner - Google Patents
A kind of Hanging type automatic transfer-machine for water heater liner Download PDFInfo
- Publication number
- CN108910431A CN108910431A CN201810531332.0A CN201810531332A CN108910431A CN 108910431 A CN108910431 A CN 108910431A CN 201810531332 A CN201810531332 A CN 201810531332A CN 108910431 A CN108910431 A CN 108910431A
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- China
- Prior art keywords
- machine
- liner
- hanging
- water heater
- type automatic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining And Supports For Tunnels (AREA)
- Tunnel Furnaces (AREA)
Abstract
The present invention provides a kind of Hanging type automatic transfer-machine for water heater liner, including rack, two X direction guiding rails that frame top is set, is extended along the length of the rack, the load transferring vehicle being slidably disposed on two X direction guiding rails and PLC controller；The bottom of the frame is provided with work stage for placing liner to be processed, Yi Ji Roll wards off machine；Sintering supply line passes through below a wherein X direction guiding rail along the length of the rack；The load transferring vehicle and PLC controller are electrically connected, and are able to drive liner and are moved along the length direction of rack, width direction and short transverse.The transfer machine structure is simple, price is lower, reliable performance, easy to operate.
Description
Technical field
The present invention relates to a kind of transport device, in particular to a kind of Hanging type automatic transfer-machine for water heater liner.
Background technique
When solar water heater and Teat pump boiler inner container Jin Hang Roll ward off processing, need liner is to be processed interior from placing
Yun Song Dao Roll wards off Jin Hang Roll Tang , Roll in machine and needs to take out liner after having warded off and be suspended to the hook of sintering shipping line in the work stage of gallbladder
On, liner is transported in sintering furnace to be sintered shipping line and is sintered, and should during people is generallyd use to the transport of liner
Work is completed, because both workpiece weight generally reach 50 kilograms or more, most heavy is even up to 100 kilograms, so operation
When usually require more than two workers and could move a workpiece, not only waste of manpower, inefficiency, and be easy to cause work
Wound.Currently, some large enterprises select heavy six axis joint robots to carry out the transfer operation of workpiece, due to heavy joint machine
People is at high price, and operation is more complex, therefore many medium-sized and small enterprises can not promote and apply.Therefore, it is necessary to seek a kind of price it is lower,
Reliable performance, automatic transfer-machine easy to operate.
As it can be seen that the prior art could be improved and improve.
Summary of the invention
Place in view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of extensions for water heater liner
Hanging automatic transfer-machine, the transfer machine structure is simple, price is lower, reliable performance, easy to operate.
In order to achieve the above object, this invention takes following technical schemes：
A kind of Hanging type automatic transfer-machine for water heater liner, including rack, two settings are in frame top, long along rack
Spend the X direction guiding rail that direction extends, the load transferring vehicle being slidably disposed on two X direction guiding rails and PLC controller；The machine
Frame bottom is provided with work stage for placing liner to be processed, Yi Ji Roll wards off machine；Be sintered supply line along the length of the rack from
Wherein passed through below an X direction guiding rail；The load transferring vehicle and PLC controller are electrically connected, and are able to drive liner along rack
Length direction, width direction and short transverse movement.
In the Hanging type automatic transfer-machine for water heater liner, the load transferring vehicle includes can be along the length of rack
Spend the X of direction movement to movement mechanism, be arranged in X on movement mechanism, can be moved along the Y-direction that the width direction of rack moves
Mechanism, is arranged in Y-direction motion, can be along the Z-direction movement mechanism that the short transverse of rack moves, and is arranged in Z-direction
Movement mechanism lower end, the hanging mechanism for hanging liner.
In the Hanging type automatic transfer-machine for water heater liner, the X includes a pair first to movement mechanism
Driving wheel and several to the first driven wheel, two for fixing the mounting plate of the first driving wheel and the first driven wheel, three along machine
Frame width direction is connected to the crossbeam at the top of two mounting plates, and two are provided respectively therein two adjacent cross rail tops
Y-direction guide rail, and the first motor for driving the first driving wheel to rotate；First driving wheel and the first driven wheel slideably block
It connects on X direction guiding rail；First motor and PLC controller are electrically connected.
In the Hanging type automatic transfer-machine for water heater liner, the first motor is fixed on a motor cabinet
On, and the first driving wheel is driven by retarder, shaft coupling and connecting shaft；The motor cabinet is connected to the crossbeam of not Y-direction guide rail
And the bottom of crossbeam adjacent thereto.
In the Hanging type automatic transfer-machine for water heater liner, the Y-direction motion includes passing through a pair
Second driving wheel and several Y-direction movable frames that second driven wheel is slidably snap-fitted in two Y-direction guide rails, and be fixed on
For driving the second motor of the second driving wheel on Y-direction movable frame；Wheel shaft is connected between driving wheel, the second motor passes through chain
The wheel shaft is driven to rotate；Second motor and PLC controller are electrically connected.
In the Hanging type automatic transfer-machine for water heater liner, the Z-direction movement mechanism includes being vertically arranged
Portal frame on Y-direction movable frame, two Z-direction guide rails being vertically fixed in the two root posts of portal frame respectively, with two Z
The balladeur train that direction guiding rail is slidably connected, and the first cylinder moved up and down for drive carriage；The hanging mechanism is fixed on cunning
Frame lower end；First cylinder and PLC controller are electrically connected.
In the Hanging type automatic transfer-machine for water heater liner, the Z-direction guide rail is C-shaped channel, the balladeur train
It is attached between every Z-direction guide rail by least three pulleys, the circumferential surface of wherein at least one pulley and the bottom wall of C-shaped channel
It offsets, one of side wall of the circumferential surface of at least one pulley and C-shaped channel offsets, the circumferential surface of at least one pulley and C-shaped channel
Another side wall offsets.
In the Hanging type automatic transfer-machine for water heater liner, the hanging mechanism includes being fixed under balladeur train
The mounting rail at end, two L shape hanging rods that are symmetrical and being slidably disposed on mounting rail both ends, two are respectively used to two L of driving
The second mobile cylinder of shape hanging rod, and it is connected to L shape hanging rod upper hook；Mounting rail both ends are each provided with an auxiliary guide rail,
The piston rod of second cylinder is axially connecting a connecting rod, and the tail end of the connecting rod is slidably snap-fitted to by sliding block auxiliary
On assistant director of a film or play's rail, the upper end of the L shape hanging rod and connecting rod are connected；Second cylinder and PLC controller are electrically connected.
In the Hanging type automatic transfer-machine for water heater liner, there are two the load transferring vehicle settings, stated Roll
The machine of warding off is provided with no less than two；One of load transferring vehicle is warded off in machine for liner to be moved to Ge Roll from work stage, another shifting
Carrier vehicle is used to liner Cong Roll ward off machine and moves to sintering supply line.
In the Hanging type automatic transfer-machine for water heater liner, wherein corresponding to work stage on an X direction guiding rail
He Roll, which is warded off, is provided with X to close switch on the position of machine；Wherein work stage is corresponded in a Y-direction guide rail He Roll wards off the position of machine
On be provided with Y-direction close to switch；Wherein be provided on a Z-direction guide rail and liner work stage, Roll ward off machine, sintering supply line
On the adaptable Z-direction of hanging height close to switch；These are electrically connected close to switch and PLC controller.
Beneficial effect：
The present invention provides a kind of Hanging type automatic transfer-machines for water heater liner, since load transferring vehicle is able to drive liner edge
Length direction, width direction and the short transverse movement of rack, therefore liner can be taken out Yun Zhi Roll from work stage and warded off in machine,
Bing Cong Roll wards off taking-up liner in machine and is transported on sintering supply line, and structure is simple, price is lower, reliable performance, and only needs work
People wards off machine in work stage, Roll, liner and load transferring vehicle is connected or separated at sintering supply line, easy to operate, can greatly save
Human-saving.
Detailed description of the invention
Fig. 1 is the structural schematic diagram provided by the present invention for the Hanging type automatic transfer-machine of water heater liner.
Fig. 2 is the front view of load transferring vehicle provided by the present invention in the Hanging type automatic transfer-machine of water heater liner.
Fig. 3 is the side view of load transferring vehicle provided by the present invention in the Hanging type automatic transfer-machine of water heater liner.
Fig. 4 is Y-direction motion and Z-direction provided by the present invention in the Hanging type automatic transfer-machine of water heater liner
The top view of movement mechanism.
Specific embodiment
The present invention provides a kind of Hanging type automatic transfer-machine for water heater liner, to make the purpose of the present invention, technology
Scheme and effect are clearer, clear, and the present invention is described in more detail as follows in conjunction with drawings and embodiments.It should manage
Solution, described herein specific examples are only used to explain the present invention, is not intended to limit the present invention.
Herein, the length direction of rack be X to, width direction be Y-direction, short transverse is Z-direction.
Fig. 1-4, a kind of Hanging type automatic transfer-machine for water heater liner, including rack 1 are please referred to, two settings exist
Frame top, the X direction guiding rail 2 extended along the length of the rack, the load transferring vehicle 3 being slidably disposed on two X direction guiding rails, with
And PLC controller；The bottom of the frame is provided with work stage 4 for placing liner 90 to be processed, Yi Ji Roll wards off machine 5；Sintering
Supply line 91 passes through below a wherein X direction guiding rail 2 along the length of the rack；The load transferring vehicle electrically connects with PLC controller
It connects, and is able to drive liner and is moved along the length direction of rack, width direction and short transverse.
When work, load transferring vehicle is moved to taking-up liner at work stage 4, and then Yun is warded off in machine 5 Wang Roll, and Hou Cong Roll is warded off in machine
It takes out liner to be transported on sintering supply line, structure is simple, price is lower, reliable performance, and only needs worker in work stage, Roll
Ward off machine, sintering supply line at liner and load transferring vehicle are connected or separated, it is easy to operate, can greatly save manpower.
Specifically, the load transferring vehicle 3 includes that can be arranged along the X that the length direction of rack 1 moves to movement mechanism 3.1
X on movement mechanism, can along the Y-direction motion 3.2 that the width direction of rack moves, be arranged in Y-direction motion,
Can be along the Z-direction movement mechanism 3.3 that the short transverse of rack moves, and be arranged in Z-direction movement mechanism lower end, in hanging
The hanging mechanism 3.4 of gallbladder.
Wherein, the X to movement mechanism 3.1 includes the first driving wheel 3.1a of a pair and several to the first driven wheel 3.1b,
Two are used to fix the mounting plate 3.1c of the first driving wheel and the first driven wheel, and three are connected to two peaces along rack width direction
Crossbeam 3.1d at the top of loading board, two are provided respectively therein the Y-direction guide rail 3.1e, Yi Jiyong of two adjacent cross rail tops
In the first motor 3.1f for driving the first driving wheel 3.1a rotation；First driving wheel and the first driven wheel are slidably snap-fitted in X
On direction guiding rail 2；First motor 3.1f and PLC controller are electrically connected.The mounting plate 3.1c is preferably C-shaped channel steel, the cross
Beam 3.1d is preferably I-beam.
Further, the first motor 3.1f is fixed on a motor cabinet 3.1g, and passes through retarder 3.1h, shaft coupling
Device 3.1i and connecting shaft 3.1j drives the first driving wheel 3.1a；Motor cabinet 3.1g is connected to the crossbeam 3.1d of not Y-direction guide rail
And the bottom of crossbeam adjacent thereto, as shown in Figs. 1-3.The bottom that crossbeam is arranged in motor cabinet can prevent first motor upward
Protrude too high and Y-direction motion is hindered to move, output torque can be improved in setting retarder, which can guarantee two the
One driving wheel rotates synchronously.
Specifically, the Y-direction motion 3.2 includes by the second driving wheel 3.2a of a pair and several to the second driven wheel
3.2b is slidably snap-fitted to the Y-direction movable frame 3.2c on two Y-direction guide rail 3.1e, and is fixed on Y-direction movable frame and is used for
Drive the second motor 3.2d of the second driving wheel；Wheel shaft 3.2e is connected between driving wheel, the second motor should by chain drive
Wheel shaft rotation；Second motor and PLC controller are electrically connected.The structure can guarantee that two the second driving wheels rotate synchronously.
Specifically, the Z-direction movement mechanism 3.3 includes the portal frame 3.3a being vertically arranged on Y-direction movable frame 3.2c, two
Root is vertically fixed on the Z-direction guide rail 3.3b in the two root posts of portal frame, the balladeur train being slidably connected with two Z-direction guide rails respectively
3.3c, and the first cylinder 3.3d moved up and down for drive carriage；The hanging mechanism 3.4 is fixed on balladeur train lower end；The
One cylinder and PLC controller are electrically connected.
Further, see Fig. 3,4, the Z-direction guide rail 3.3b is C-shaped channel, between the balladeur train 3.3c and every Z-direction guide rail
It is attached by least three pulley 3.3e, the circumferential surface of wherein at least one pulley and the bottom wall of C-shaped channel（I.e. and portal frame
The wall that the column of 3.3a is affixed）It offsets, one of side wall of the circumferential surface of at least one pulley and C-shaped channel offsets, at least one
The circumferential surface of pulley and another side wall of C-shaped channel offset.C-shaped channel can prevent balladeur train from derailing pulley in inside；And pass through pulley
It offsets with three wall surfaces of C-shaped channel, can prevent balladeur train from shaking, guarantee that balladeur train moves along a straight line, and friction can be reduced.
Specifically, see Fig. 1-3, the hanging mechanism 3.4 includes the mounting rail 3.4a for being fixed on the lower end balladeur train 3.3c, two
L shape hanging rod 3.4b that is symmetrical and being slidably disposed on mounting rail both ends, two are respectively used to two L shape hanging rods movements of driving
Second cylinder 3.4c, and it is connected to L shape hanging rod upper hook 3.4d；Mounting rail both ends are each provided with an auxiliary guide rail 3.4e,
The piston rod of second cylinder is axially connecting a connecting rod 3.4f, and the tail end of the connecting rod is slidably snap-fitted to by sliding block
In auxiliary guide rail, the upper end of the L shape hanging rod and connecting rod are connected；Second cylinder and PLC controller are electrically connected.The hanging
Mechanism can once transport two liners, and conevying efficiency is higher；And the distance between two L shape hanging rods are adjustable, are suitable for not
Liner with size uses, strong applicability.
Preferably, see Fig. 1, there are two the settings of load transferring vehicle 3, and stated Roll wards off machine 5 and is provided with no less than two；Wherein one
A load transferring vehicle is warded off in machine 5 for liner to be moved to Ge Roll from work stage 4, another load transferring vehicle is moved for liner Cong Roll to be warded off machine 5
To sintering supply line 91.By the division of labor of two load transferring vehicles, transfer efficiency can be greatly improved.
X is provided on the position of machine 5 to close to opening in addition, wherein corresponding to 4 He Roll of work stage on an X direction guiding rail 2 and warding off
It closes（Do not have picture in figure）；Work stage wherein is corresponded on a Y-direction guide rail 3.1e He Roll, which is warded off, is provided with Y-direction close to opening on the position of machine
It closes（Do not have picture in figure）；Wherein be provided on a Z-direction guide rail 3.3b and liner work stage, Roll ward off machine, sintering supply line on
The close switch of the adaptable Z-direction of hanging height（I.e. balladeur train triggers corresponding Z-direction close to when switching, and links up with the height and work of 3.4d
Part Tai, Roll ward off machine or the hanging position of sintering supply line is contour, do not have picture in figure）；These electrically connect close to switch with PLC controller
It connects.It can suspend when load transferring vehicle triggering close switch accordingly, realize automation.
It, can according to the technique and scheme of the present invention and its hair it is understood that for those of ordinary skills
Bright design is subject to equivalent substitution or change, and all these changes or replacement all should belong to protection scope of the present invention.
Claims (10)
1. a kind of Hanging type automatic transfer-machine for water heater liner, which is characterized in that including rack, two are arranged in rack
Top, the X direction guiding rail extended along the length of the rack, the load transferring vehicle and PLC being slidably disposed on two X direction guiding rails
Controller；The bottom of the frame is provided with work stage for placing liner to be processed, Yi Ji Roll wards off machine；Supply line is sintered along machine
Frame length direction passes through below a wherein X direction guiding rail；The load transferring vehicle and PLC controller are electrically connected, and are able to drive
Liner is moved along the length direction of rack, width direction and short transverse.
2. the Hanging type automatic transfer-machine according to claim 1 for water heater liner, which is characterized in that the transfer
Vehicle include can along the X that the length direction of rack moves to movement mechanism, be arranged in X on movement mechanism, can be along rack
The Y-direction motion of width direction movement is arranged in Y-direction motion, can transport along the Z-direction that the short transverse of rack moves
Motivation structure, and Z-direction movement mechanism lower end, the hanging mechanism for hanging liner are set.
3. the Hanging type automatic transfer-machine according to claim 2 for water heater liner, which is characterized in that the X to
Movement mechanism includes a pair of first driving wheel and several to the first driven wheel, and two for fixing the first driving wheel and first driven
The mounting plate of wheel, three are connected to the crossbeam at the top of two mounting plates along rack width direction, and two are provided respectively therein
The Y-direction guide rail of two adjacent cross rail tops, and the first motor for driving the first driving wheel to rotate；First driving wheel and
First driven wheel is slidably snap-fitted on X direction guiding rail；First motor and PLC controller are electrically connected.
4. the Hanging type automatic transfer-machine according to claim 3 for water heater liner, which is characterized in that described first
Motor is fixed on a motor cabinet, and drives the first driving wheel by retarder, shaft coupling and connecting shaft；Motor cabinet connection
In the crossbeam of not Y-direction guide rail and the bottom of crossbeam adjacent thereto.
5. the Hanging type automatic transfer-machine according to claim 4 for water heater liner, which is characterized in that the Y-direction
Movement mechanism includes by a pair of second driving wheel and several being slidably snap-fitted in two Y-direction guide rails to the second driven wheel
Y-direction movable frame, and be fixed on Y-direction movable frame for driving the second motor of the second driving wheel；It is connected between driving wheel
Wheel shaft, the second motor are rotated by the chain drive wheel shaft；Second motor and PLC controller are electrically connected.
6. the Hanging type automatic transfer-machine according to claim 5 for water heater liner, which is characterized in that the Z-direction
Movement mechanism includes the portal frame being vertically arranged on Y-direction movable frame, and two two for being vertically fixed on portal frame respectively are vertical
Z-direction guide rail on column, the balladeur train being slidably connected with two Z-direction guide rails, and the first cylinder moved up and down for drive carriage；
The hanging mechanism is fixed on balladeur train lower end；First cylinder and PLC controller are electrically connected.
7. the Hanging type automatic transfer-machine according to claim 6 for water heater liner, which is characterized in that the Z-direction
Guide rail is C-shaped channel, is attached between the balladeur train and every Z-direction guide rail by least three pulleys, and wherein at least one is sliding
The circumferential surface of wheel and the bottom wall of C-shaped channel offset, one of side wall of the circumferential surface of at least one pulley and C-shaped channel offsets, at least one
The circumferential surface of a pulley and another side wall of C-shaped channel offset.
8. the Hanging type automatic transfer-machine according to claim 7 for water heater liner, which is characterized in that the hanging
Mechanism includes the mounting rail for being fixed on balladeur train lower end, two L shape hanging rods that are symmetrical and being slidably disposed on mounting rail both ends, and two
It is a to be respectively used to the second mobile cylinder of two L shape hanging rods of driving, and it is connected to L shape hanging rod upper hook；Mounting rail both ends are each
It is provided with an auxiliary guide rail, the piston rod of the second cylinder is axially connecting a connecting rod, and the tail end of the connecting rod passes through
Sliding block is slidably snap-fitted in auxiliary guide rail, and the upper end of the L shape hanging rod and connecting rod are connected；Second cylinder and PLC are controlled
Device is electrically connected.
9. the Hanging type automatic transfer-machine according to claim 1-8 for water heater liner, which is characterized in that
There are two the load transferring vehicle settings, and stated Roll wards off machine and is provided with no less than two；One of load transferring vehicle is used for liner from work
Part platform moves to Ge Roll and wards off in machine, another load transferring vehicle is used to liner Cong Roll ward off machine and moves to sintering supply line.
10. the Hanging type automatic transfer-machine according to claim 1-8 for water heater liner, feature exist
In wherein corresponding to work stage on an X direction guiding rail He Roll, which is warded off, is provided with X to close switch on the position of machine；A wherein Y-direction
Work stage is corresponded on guide rail He Roll, which is warded off, is provided with Y-direction close to switch on the position of machine；Wherein be provided on a Z-direction guide rail with
Liner wards off the adaptable Z-direction of machine, the hanging height on sintering supply line close to switch in work stage, Roll；These close to switch with
PLC controller is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810531332.0A CN108910431B (en) | 2018-05-29 | 2018-05-29 | Hanging type automatic transfer machine for water heater inner container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810531332.0A CN108910431B (en) | 2018-05-29 | 2018-05-29 | Hanging type automatic transfer machine for water heater inner container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108910431A true CN108910431A (en) | 2018-11-30 |
| CN108910431B CN108910431B (en) | 2020-08-21 |
Family
ID=64418331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810531332.0A Active CN108910431B (en) | 2018-05-29 | 2018-05-29 | Hanging type automatic transfer machine for water heater inner container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108910431B (en) |
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| CN205472313U (en) * | 2016-01-07 | 2016-08-17 | 佛山市奥通工业设备有限公司 | A machine on enamel on -line courage |
| CN205630666U (en) * | 2016-04-13 | 2016-10-12 | 郑州三晖电气股份有限公司 | Double track numerical control crossbeam formula manipulator |
| CN106276240A (en) * | 2015-06-01 | 2017-01-04 | 青岛海尔新能源电器有限公司 | Inner bag goes up suspended chain system and method automatically |
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|---|---|---|---|---|
| CN202499554U (en) * | 2012-02-29 | 2012-10-24 | 安徽信盟机电装备制造有限公司 | De-stacking device for inner container of water heater |
| CN203096175U (en) * | 2013-03-16 | 2013-07-31 | 浙江鸿乐光热科技有限公司 | Automatic production line for enamel of water tank inner container of solar water heater |
| CN204211137U (en) * | 2014-11-13 | 2015-03-18 | 冉文学 | Rectangular robot material grasping system |
| CN204262234U (en) * | 2014-11-13 | 2015-04-15 | 青岛海之晨工业装备有限公司 | The blanking mechanical hand structure of freezer liner bender |
| CN106276240A (en) * | 2015-06-01 | 2017-01-04 | 青岛海尔新能源电器有限公司 | Inner bag goes up suspended chain system and method automatically |
| KR101629777B1 (en) * | 2015-08-31 | 2016-06-14 | (주)대진피앤씨 | Ceiling transferring device for painting facilities |
| CN205003093U (en) * | 2015-09-08 | 2016-01-27 | 东莞市天美新自动化设备有限公司 | Water heater inner bag inner chamber surface defect on -line automatic detection system |
| CN205472313U (en) * | 2016-01-07 | 2016-08-17 | 佛山市奥通工业设备有限公司 | A machine on enamel on -line courage |
| CN205630666U (en) * | 2016-04-13 | 2016-10-12 | 郑州三晖电气股份有限公司 | Double track numerical control crossbeam formula manipulator |
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| Publication number | Publication date |
|---|---|
| CN108910431B (en) | 2020-08-21 |
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