CN203096175U - Automatic production line for enamel of water tank inner container of solar water heater - Google Patents
Automatic production line for enamel of water tank inner container of solar water heater Download PDFInfo
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- CN203096175U CN203096175U CN 201320119293 CN201320119293U CN203096175U CN 203096175 U CN203096175 U CN 203096175U CN 201320119293 CN201320119293 CN 201320119293 CN 201320119293 U CN201320119293 U CN 201320119293U CN 203096175 U CN203096175 U CN 203096175U
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Abstract
The utility model relates to an automatic production line for enamel of a water tank inner container of a solar water heater. The automatic production line comprises a sand blasting unit, a power spraying unit, a sintering unit, a conveying unit and a control system, wherein the conveying unit comprises a conveying chain and a driving device, the conveying chain runs under the driving of the driving device so as to sequentially convey workpieces hung on the conveying chain to the sand blasting unit, the power spraying unit and the sintering unit; the conveying unit is respectively provided with a workpiece loading station and a workpiece unloading station before the sand blasting unit and after the sintering unit, and transferring and hanging devices are respectively arranged between the sand blasting unit and the power spraying unit and between the power spraying unit and the sintering unit; and the control system is used for controlling the sand blasting unit, the power spraying unit, the sintering unit and the conveying unit in real time. The automatic production line can be used for effectively solving the automatic production problem of enamel in the key manufauctirng working procedure of the water tank inner container of the solar water heater; and by adopting the automatic production line, only workpiece loading and workpiece unloading need to be operated by workers under the assistance of mechanical equipment from sand blasting and power spraying to completion of sintering, manual transferring and hanging operation is not needed in the intermediate link, thus the labor intensity is greatly alleviated, the production efficiency is improved, and the human cost is saved.
Description
Technical field
The utility model belongs to solar water heater manufacturing technology field, particularly relates to the automatic production line of the crucial producing apparatus combination of a kind of solar water heater tank inner container.
Background technology
The key part of solar water heater water tank is an enamel inner container, and the enamel inner container key manufacturing technology is an enamel, and general inner bag enamel complete processing step is: sandblast---dust (dried warding off)---sintering.Generally, each inter process all needs manually inner bag to be gone up part and following part, generally all is to adopt the artificial method that hangs, and more advanced also is to adopt the way of mechanical assistance to alleviate working strength.The discordance of three inter process productive temps of sintering that its reason is sandblast---dust (dried warding off)---, three operations are difficult to coordinate.Therefore, enterprise mostly adopts artificial upper and lower and turn linked in inner bag enamel process, expended great amount of manpower and material resources.
Summary of the invention
The deficiency that the utility model exists at above-mentioned prior art, a kind of solar water heater tank inner container enamel automatic production line has been proposed, use this automatic production line, the operator hangs on only needing when the sandblast operation begins inner bag, when sintering circuit finishes inner bag is taken off, link need not manually to turn linked to operation in the middle of it, reduces labor intensity greatly, enhance productivity, save human cost.
The technical scheme that the utility model technical solution problem is taked is, a kind of solar water heater tank inner container enamel automatic production line, comprise abrasion blasting unit, unit and sintering unit dust, it is characterized in that, also comprise supply unit and Controlling System, described supply unit comprises conveyor chain and drive unit, the operation and workpiece above will hanging over is transported to abrasion blasting unit successively, unit and sintering unit dust under drive unit drives of described conveyor chain; Described supply unit is respectively equipped with part station and following part station before described abrasion blasting unit and behind the sintering unit; Described Controlling System is controlled in real time to abrasion blasting unit, the unit that dusts, sintering unit and supply unit.
As a kind of preferred, described supply unit is in abrasion blasting unit and dust between the unit and dust and be respectively equipped with rotationally hanging device between unit and the sintering unit.
As a kind of preferred, be provided with at least one station and each station in the described abrasion blasting unit and be provided with an automatic blast head; Be provided with at least one station and each station in the described unit that dusts and be provided with an automatic spray gun; Described sintering unit is a claustra formula sintering oven.
During the utility model actual motion, part station on before abrasion blasting unit, by part operation on manually under mechanical means is auxiliary, carrying out, inner bag is suspended on the conveyor chain, drive unit driving conveyor chain will hang over top workpiece and be transported to abrasion blasting unit, at the station place that abrasion blasting unit is set, blast head carries out automatic sandblast operation automatically; The sandblast operation is finished after abrasion blasting unit and the rotationally hanging device between the unit of dusting are transported to the unit that dusts after workpiece is turned linked to, and at the station place that the unit that dusts is set, automatic spray gun carries out the automatic powder spraying operation; The operation of dusting is finished after the rotationally hanging device between unit and the sintering unit of dusting is transported to the sintering unit after workpiece is turned linked to, and in claustra formula sintering oven workpiece is carried out sintering; After sintering was finished, following station behind the sintering unit by manually descending the part operation under mechanical means is auxiliary, took off inner bag from conveyor chain.In the production line operational process, Controlling System is carried out whole process to abrasion blasting unit, the unit that dusts, sintering unit and supply unit and is controlled in real time, the transmission speed of control conveyor chain, coordinate workpiece at abrasion blasting unit, dust the unit and the unitary residence time of sintering.
The utility model effectively solves the enamelled automatic production of the crucial manufacturing process of solar water heater tank inner container, from sandblast, dust to finishing sintering, need manually under mechanical means is auxiliary, do out of trade except that last with following part, middle-chain need not manually to turn linked to operation, reduce labor intensity greatly, enhance productivity, save human cost.
Description of drawings
Fig. 1 is a kind of embodiment floor plan of the utility model synoptic diagram.
Embodiment
As shown in Figure 1, it comprises abrasion blasting unit 1, unit 2 and sintering unit 3 dust, also comprise supply unit and Controlling System, supply unit comprises conveyor chain 4 and drive unit 5, and supply unit is respectively equipped with part station 6 and following part station 9 before abrasion blasting unit 1 and behind the sintering unit 3.Supply unit is in abrasion blasting unit 1 and dust between the unit 2 and dust and be respectively equipped with rotationally hanging device 7,8 between unit 2 and the sintering unit 3.Be provided with three stations in the abrasion blasting unit 1 and correspondingly be provided with three automatic blast head; Dust and be provided with four stations in the unit 2 and correspondingly be provided with four automatic spray guns; Sintering unit 3 is a claustra formula sintering oven.
Controlling System is carried out whole process to abrasion blasting unit 1, the unit 2 that dusts, sintering unit 3 and supply unit and is controlled in real time, workpiece is hung on last station 6, under the control of Controlling System is coordinated, workpiece above the conveyor chain 4 of supply unit will hang under drive unit 5 drives is transported to abrasion blasting unit 1 successively, unit 2 and sintering unit 3 dust, workpiece is finished sandblast at abrasion blasting unit 1, turn linked at rotationally hanging device 7, sending into the unit 2 that dusts finishes and dusts, turn linked at rotationally hanging device 8, send into sintering unit 3 and finish sintering, and take off in following part station 9.
Claims (3)
1. solar water heater tank inner container enamel automatic production line, comprise abrasion blasting unit, unit and sintering unit dust, it is characterized in that, also comprise supply unit and Controlling System, described supply unit comprises conveyor chain and drive unit, the operation and workpiece above will hanging over is transported to abrasion blasting unit successively, unit and sintering unit dust under drive unit drives of described conveyor chain; Described supply unit is respectively equipped with part station and following part station before described abrasion blasting unit and behind the sintering unit; Described Controlling System is controlled in real time to abrasion blasting unit, the unit that dusts, sintering unit and supply unit.
2. solar water heater tank inner container enamel automatic production line according to claim 1 is characterized in that, described supply unit is in abrasion blasting unit and dust between the unit and dust and be respectively equipped with rotationally hanging device between unit and the sintering unit.
3. solar water heater tank inner container enamel automatic production line according to claim 1 is characterized in that, is provided with at least one station and each station in the described abrasion blasting unit and is provided with an automatic blast head; Be provided with at least one station and each station in the described unit that dusts and be provided with an automatic spray gun; Described sintering unit is a claustra formula sintering oven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320119293 CN203096175U (en) | 2013-03-16 | 2013-03-16 | Automatic production line for enamel of water tank inner container of solar water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320119293 CN203096175U (en) | 2013-03-16 | 2013-03-16 | Automatic production line for enamel of water tank inner container of solar water heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203096175U true CN203096175U (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320119293 Expired - Fee Related CN203096175U (en) | 2013-03-16 | 2013-03-16 | Automatic production line for enamel of water tank inner container of solar water heater |
Country Status (1)
| Country | Link |
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| CN (1) | CN203096175U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014337A (en) * | 2015-07-29 | 2015-11-04 | 江苏光芒新能源股份有限公司 | Enameling method for novel pressure bearing water tank |
| CN106835135A (en) * | 2017-03-03 | 2017-06-13 | 台山市冠鑫机械有限公司 | A kind of spray room enamel production line |
| WO2017117889A1 (en) * | 2016-01-05 | 2017-07-13 | 广东美的厨房电器制造有限公司 | Enameled article and preparation method thereof |
| CN107805812A (en) * | 2017-12-07 | 2018-03-16 | 山东中琦环保设备制造有限公司 | The application of slip of air preheater enamel pipe and sintering circuit high efficiency transshipment acitivity and method |
| CN108910431A (en) * | 2018-05-29 | 2018-11-30 | 佛山市奥通工业设备有限公司 | A kind of Hanging type automatic transfer-machine for water heater liner |
| CN110284138A (en) * | 2019-07-16 | 2019-09-27 | 佛山市三高保温水箱有限公司 | A kind of Teat pump boiler enamel inner container automation enamel production line |
| CN110819990A (en) * | 2019-12-16 | 2020-02-21 | 山东鲁特西泵业有限公司 | Enamel production line |
-
2013
- 2013-03-16 CN CN 201320119293 patent/CN203096175U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014337A (en) * | 2015-07-29 | 2015-11-04 | 江苏光芒新能源股份有限公司 | Enameling method for novel pressure bearing water tank |
| WO2017117889A1 (en) * | 2016-01-05 | 2017-07-13 | 广东美的厨房电器制造有限公司 | Enameled article and preparation method thereof |
| CN106835135A (en) * | 2017-03-03 | 2017-06-13 | 台山市冠鑫机械有限公司 | A kind of spray room enamel production line |
| CN107805812A (en) * | 2017-12-07 | 2018-03-16 | 山东中琦环保设备制造有限公司 | The application of slip of air preheater enamel pipe and sintering circuit high efficiency transshipment acitivity and method |
| CN107805812B (en) * | 2017-12-07 | 2023-09-19 | 山东中琦环保设备制造有限公司 | High-efficiency transfer mechanism and method for enamel coating and sintering processes of enamel pipe of air preheater |
| CN108910431A (en) * | 2018-05-29 | 2018-11-30 | 佛山市奥通工业设备有限公司 | A kind of Hanging type automatic transfer-machine for water heater liner |
| CN108910431B (en) * | 2018-05-29 | 2020-08-21 | 佛山市奥通工业设备有限公司 | Hanging type automatic transfer machine for water heater inner container |
| CN110284138A (en) * | 2019-07-16 | 2019-09-27 | 佛山市三高保温水箱有限公司 | A kind of Teat pump boiler enamel inner container automation enamel production line |
| CN110819990A (en) * | 2019-12-16 | 2020-02-21 | 山东鲁特西泵业有限公司 | Enamel production line |
| CN110819990B (en) * | 2019-12-16 | 2024-01-26 | 山东鲁特西泵业有限公司 | Enamel production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20170316 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |