CN206028033U - Intelligence spraying production line - Google Patents
Intelligence spraying production line Download PDFInfo
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- CN206028033U CN206028033U CN201620980407.XU CN201620980407U CN206028033U CN 206028033 U CN206028033 U CN 206028033U CN 201620980407 U CN201620980407 U CN 201620980407U CN 206028033 U CN206028033 U CN 206028033U
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Abstract
The utility model discloses an intelligence spraying production line belongs to mechanical spraying technical field, including be used for hoisting the work piece annular driving chain, spout room and hot -blast furnace, annular driving chain loading work piece loops through and spouts room and hot -blast furnace, is equipped with driving chain actuating mechanism on annular driving chain, be equipped with the driving chain controller on the driving chain actuating mechanism, be equipped with spraying machine people in spouting the room, install the spray gun that is equipped with the spray gun controller on the spraying machine people, spout and be equipped with total controller outside the room, it carries out the hot -blast furnace controller controlled to the furnace temperature to be equipped with in the outside of hot -blast furnace, total controller joint control spraying machine people, spray gun controller, hot -blast furnace controller and driving chain controller carry out intellectuality control to spraying thickness, furnace temperature and work piece translation rate respectively. The utility model discloses automatic, intelligent degree is higher, improves production efficiency greatly.
Description
Technical field
This utility model is related to mechanical spraying technology field, and in particular to a kind of intelligent spray-painting production line.
Background technology
In the industrial production, in order to further protect product or product surface is more smoothed attractive in appearance, it is right to be typically necessary
Product surface carries out spray treatment, and spraying coating process is widely used on the product of the industries such as automobile, household electrical appliances, plastic cement and furniture.
Existing spray-painting production line is transported to workpiece in the spray room of closing generally by conveyer belt, refers to when workpiece is reached
When positioning is put, conveyer belt is manually closed down, spray gun is operated in spray room by workman, made paint adhesion on workpiece, then lead to again
Cross manually unlatching conveyer belt and workpiece is delivered to into air stove, time of the workpiece on artificial control conveyer belt in air stove, make
The solid fast setting of the paint of the surface of the work for having sprayed, so as to reach the process to surface of the work.In above-mentioned spray-painting production line from
In many drawbacks, first, using workman's hand spray, contain substantial amounts of harmful substance in one side coating, and abnormal smells from the patient is big, very
Easily the body of operator is damaged, on the other hand, the spray efficiency of hand spray is low, and cause spraying it is uneven,
Unstable product quality；Second, production line needs the different artificial control conveyer belt according to each operation in running
Motion so that whole production line is very big to artificial dependence, there is the waste of labour force, and production efficiency is substantially reduced.
Therefore, how the intelligent spray-painting production line that a kind of intelligence degree is high, greatly improve production efficiency is provided, is ability
The technical problem of field technique personnel's urgent need to resolve.
Utility model content
The technical problems to be solved in the utility model, is to provide a kind of intelligent spray-painting production line, automatization, intelligence degree
It is higher, greatly improve production efficiency.
To solve above-mentioned technical problem, technical solution adopted in the utility model is：
A kind of intelligent spray-painting production line, including for lifting gypsy chain, spray room and the air stove of workpiece, the annular
Driving-chain loads workpiece and passes sequentially through spray room and air stove, and transmission chain driving mechanism, the transmission are provided with gypsy chain
Chain drive mechanism is provided with powertrain controller；Spray robot is provided with the spray room, is provided with spray robot and is set
There is the spray gun of spray gun controller, spray room is externally provided with master controller；The hot blast being controlled to furnace temperature is provided with the outside of air stove
Furnace controller；The master controller jointly controls the control of spray robot, spray gun controller, hot blast furnace controller and driving-chain
Device, carries out intelligentized control method to coating thickness, furnace temperature and workpiece translational speed respectively.
Preferably, the spray robot bottom is provided with fixed seat that can be upper and lower and movable, set in fixed seat
There is fixed seat controller, master controller controls fixed seat realization movement up and down and in front and back by controlling fixed seat controller.
Preferably, the structure of the fixed seat is, including bottom bracket, vertical lifting mechanism and movable mechanism,
The vertical lifting mechanism is connected with bottom bracket, can be moved up and down relative to bottom bracket in the vertical direction；Before described
Travel mechanism is connected with vertical lifting mechanism afterwards, and positioned at the top of vertical lifting mechanism, vertical lifting mechanism is moved before and after driving
Motivation structure in the vertical direction is moved up and down；Spray robot is connected with movable mechanism, positioned at the upper of movable mechanism
Side, moves forward and backward mechanism and drives spray robot to move forward and backward.
Preferably, be provided with front side of the spray robot for detecting the sensor of the location of workpiece, for by work
The positional information of part is transferred to master controller.
Preferably, being additionally provided with loading and unloading area below gypsy chain on front side of the spray room and on rear side of air stove.
Preferably, the spray robot is driven industrial robot using six axles.
Preferably, six axle is driven the model YASNAC XRC of industrial robot（An Chuan XRC robots）.
Preferably, the transmission chain driving mechanism includes motor, driving gear, driven gear and main drive chain, motor
Output shaft be connected with driving gear, driving gear by main drive chain drive driven gear rotate, in the side of main drive chain
The contiguous block of spaced set is provided with, the main drive chain is coordinated with gypsy chain by contiguous block thereon, drives annular
Driving-chain is rotated.
Preferably, trapeze hanger is equidistantly fixed with the gypsy chain, the upper end of trapeze hanger is fixed for
The roller rotated on guide rail, the lower end of trapeze hanger are fixed for the hook for suspending workpiece in midair.
Preferably, the spacing between the trapeze hanger is 600mm.
Using the beneficial effect produced by above-mentioned technical proposal it is：Said apparatus, by master controller to spraying robot
People, spray gun controller, hot blast furnace controller and powertrain controller are jointly controlled, and realize coating thickness, stove to workpiece
Gentle workpiece translational speed carries out intelligentized control method, eliminates the artificial independent control to whole production line each operation, saves significantly
Labour force is saved；Spraying operation is carried out using spray robot, is saved artificial, is protected the safety of staff；Overall production line
Intelligence degree is higher, greatlys save labour force, improve production efficiency.
Description of the drawings
Structural representations of the Fig. 1 for this utility model one embodiment；
Control principle block diagrams of the Fig. 2 for this utility model one embodiment；
Fig. 3 is the structural representation of fixed seat of the present utility model；
Upward views of the Fig. 4 for Fig. 3；
Structural representations of the Fig. 5 for the transmission chain driving mechanism in Fig. 1；
Structural representations of the Fig. 6 for the gypsy chain in Fig. 1；
Each figure number is entitled：1 loading and unloading area, 2 gypsy chains, 2-1 trapeze hangers, 2-2 rollers, 2-3
Hook, 3 spray rooms, 4 spray guns, 5 spray robots, 6 transmission chain driving mechanisms, 6-1 motors, 6-2 main drive chains,
6-3 driving gears, 6-4 driven gears, 6-5 contiguous blocks, 7 powertrain controllers, 8 air stovees, 9 air stove controls
Device processed, 10 master controllers, 11 workpiece, 12 bottom brackets, 13 vertical lifting mechanisms, 14 movable mechanisms,
15 housing cases.
Specific embodiment
Below in conjunction with the accompanying drawings and one embodiment is described in further detail to this utility model.
As shown in figure 1, this utility model is included for lifting gypsy chain 2, spray room 3 and the air stove 8 of workpiece 11, institute
State the loading workpiece 11 of gypsy chain 2 and pass sequentially through spray room 3 and air stove 8, transmission chain drive machine is provided with gypsy chain 2
Structure 6, the transmission chain driving mechanism 6 are provided with powertrain controller 7；Spray robot 5 is provided with the spray room 3, is sprayed
The spray gun 4 for being provided with spray gun controller is installed in robot 5, spray room 3 is externally provided with master controller 10；Set in the outside of air stove 8
There is the hot blast furnace controller 9 being controlled to furnace temperature；The master controller 10 jointly control spray robot 5, spray gun controller,
Hot blast furnace controller 9 and powertrain controller 7, carry out intelligent control to coating thickness, furnace temperature and 11 translational speed of workpiece respectively
System.The workpiece 11 being sprayed-on is for switch cubicle, ring main unit, converter cabinet, new-energy automobile（Pack casings, module panel beating）, rail
Road traffic, heavy electric machinery（Motor housing, electric motor end cap, motor base）, mining machinery field, operation on the sea equipment field (weldering
Connect platform, welding workpiece）.Specifically, industrial robot of the spray robot using the transmission of six axles, it is preferred to use An Chuan
XRC robots（YASNAC XRC）, model PX-2050.
Specifically, master controller 10 is that the control chamber (demonstrator) to An Chuan XRC robots carries out repacking expansion, i.e., to peace
I/O in the control chamber of river XRC robots（PCB）Plate carries out expansion repacking, by its I/O（PCB）Plate and spray gun controller, hot blast
The I/O of furnace controller 9 and powertrain controller 7（PCB）Plate connects respectively, realizes to An Chuan XRC robots itself and spray gun 4
The transmission speed of spraying, the furnace temperature of air stove 8 and gypsy chain 2 carries out combining integrated control.
Specifically, coating thickness control：1st, voltage x current is configured；2nd, set with jet percentage ratio to dusting
Put；3rd, the flow L/min that dusts is configured；4th, 5 translational speed of spray robot and 2 translational speed of gypsy chain are set
Put；5th, three conventional process options are provided with to be switched fast, 100 process options can be set altogether.
Transmission speed is controlled with air stove：It is same with gypsy chain 2 that spray robot 5 is provided with encoder tracking system
Step, while controlling converter output, 9 switching value of hot blast furnace controller accesses spray robot 5I/O plates, by spray robot 5
Master controller 10（Demonstrator）Control air stove 8.
The beneficial effect of said apparatus is：Said apparatus are by master controller 10 to spray robot 5, gun controls
Device, hot blast furnace controller 9 and powertrain controller 7 are jointly controlled, and realize the coating thickness to workpiece 11, furnace temperature and workpiece
Translational speed carries out intelligentized control method, eliminates the artificial independent control to whole production line each operation, greatlys save work
Power；Spraying operation is carried out using spray robot, is saved artificial, is protected the safety of staff；Overall production line intellectuality journey
Du Genggao, greatlys save labour force, improve production efficiency.
Further, 5 bottom of the spray robot is provided with fixed seat that can be upper and lower and movable, sets in fixed seat
There is fixed seat controller, master controller 10 controls fixed seat realization movement up and down and in front and back by controlling fixed seat controller.
The structure of the fixed seat is, including bottom bracket 12, vertical lifting mechanism 13 and movable mechanism 14, the vertical lifting
Mechanism 13 is connected with bottom bracket 12, can be moved up and down relative to 12 in the vertical direction of bottom bracket；It is described movable
Mechanism 14 is connected with vertical lifting mechanism 13, and positioned at the top of vertical lifting mechanism 13, before and after vertical lifting mechanism 13 drives
14 in the vertical direction of travel mechanism is moved up and down；Spray robot 5 is connected with movable mechanism 14, positioned at movable machine
The top of structure 14, moves forward and backward mechanism 14 and drives spray robot 5 to move forward and backward.Said structure design so that spray robot 5
Degree of freedom it is higher, more multi-faceted motion can be realized, it is more flexible so that dead angle, spraying effect evenly, are not stayed in spraying
More preferably, intelligence degree is high, greatly improves work efficiency.
Further, it is provided with for detecting the sensor of 11 position of workpiece in the front side of the spray robot 5, for will
The positional information of workpiece 11 is transferred to master controller 10.The setting of sensor causes work more accurate, and spraying effect is more preferable, intelligence
Degree can be changed higher.
Further, loading and unloading area 1 is additionally provided with below the gypsy chain 2 on front side of spray room 3 and on rear side of air stove 8.
Before workpiece 11 enters workflow, loading area is set, in time workpiece 11 is mounted, after completing spraying and roasting procedure, by workpiece
11 unload, and loading area and discharge zone are integrated, time-consuming, improve work efficiency.
Further, the transmission chain driving mechanism 6 includes motor 6-1, driving gear 6-3, driven gear 6-4 and main biography
The output shaft of dynamic chain 6-2, motor 6-1 is connected with driving gear 6-3, and driving gear 6-3 drives driven tooth by main drive chain 6-2
Wheel 6-4 is rotated, and is provided with the contiguous block 6-5 of spaced set in the side of main drive chain 6-2, and the main drive chain 6-2 passes through which
On contiguous block 6-5 coordinate with gypsy chain 2, drive gypsy chain 2 rotate.Said structure design is simple, compact conformation,
It is reliable transmission, stable, it is ensured that the normal operation of whole piece gypsy chain 2.
Further, trapeze hanger 2-1 is equidistantly fixed with the gypsy chain 2, the upper end of trapeze hanger 2-1 is solid
The lower end of the fixed roller 2-2 for rotating on guide rail, trapeze hanger 2-1 is fixed for the hook 2-3 for suspending workpiece 11 in midair.It is described
Spacing between trapeze hanger 2-1 is 600mm.Said structure design is simple, and suspension member is convenient, and roller 2-2 operates on guide rail spirit
Living, between trapeze hanger 2-1, spacing is uniform, is reasonably distributed, and adjusts the position of hanging according to the size of workpiece, more convenient.
The Job readiness process of said apparatus, according to workpiece hanger schematic diagram（That is the gypsy chain structural representation of Fig. 6
Figure）, the trapeze hanger 2-1 of relevant position is selected with reference to the size and construction featuress of workpiece, carry out according to workpiece hanger schematic diagram
Suspension member, is programmed to associated workpiece and is preserved by master controller 10, and programming is included：Spray robot 5（Mechanical hand）Spraying
Track, powertrain controller 7, the control program of hot blast furnace controller 9 and spray gun controller.
Work starts：Master controller 10（Demonstrator）Associated workpiece program is selected, servo controller, online startup is opened,
Spray robot 5 waits infrared sensor signal, and configuration processor is until terminate.
Specific case used herein is set forth to principle of the present utility model and embodiment, above example
Explanation be only intended to help and understand method of the present utility model and its core concept.It should be pointed out that for the art
For those of ordinary skill, on the premise of without departing from this utility model principle, some changing can also be carried out to this utility model
Enter and modify, these improve and modification is also fallen in this utility model scope of the claims.
Claims (10)
1. a kind of intelligent spray-painting production line, it is characterised in that：Including for lifting workpiece（11）Gypsy chain（2）, spray room
（3）And air stove（8）, the gypsy chain（2）Load workpiece（11）Pass sequentially through spray room（3）And air stove（8）, in annular
Driving-chain（2）It is provided with transmission chain driving mechanism（6）, the transmission chain driving mechanism（6）It is provided with powertrain controller（7）；
In the spray room（3）Spray robot is provided with inside（5）, spray robot（5）On the spray gun for being provided with spray gun controller is installed
（4）, spray room（3）It is externally provided with master controller（10）；In air stove（8）Outside be provided with furnace temperature is controlled air stove control
Device（9）；The master controller（10）Jointly control spray robot（5）, spray gun controller, hot blast furnace controller（9）And transmission
Chain controller（7）, respectively to coating thickness, furnace temperature and workpiece（11）Translational speed carries out intelligentized control method.
2. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：The spray robot（5）Bottom
Be provided with can be upper and lower and movable fixed seat, fixed seat is provided with fixed seat controller, master controller（10）By control
Fixed seat controller control fixed seat realizes movement up and down and in front and back.
3. a kind of intelligent spray-painting production line according to claim 2, it is characterised in that：The structure of the fixed seat is to wrap
Include bottom bracket（12）, vertical lifting mechanism（13）With movable mechanism（14）, the vertical lifting mechanism（13）With bottom
Support（12）Connection, can be relative to bottom bracket（12）In the vertical direction is moved up and down；The movable mechanism（14）
With vertical lifting mechanism（13）Connection, and it is located at vertical lifting mechanism（13）Top, vertical lifting mechanism（13）Before and after drive
Travel mechanism（14）In the vertical direction is moved up and down；Spray robot and movable mechanism（14）Connection, moves positioned in front and back
Motivation structure（14）Top, move forward and backward mechanism（14）Drive spray robot（5）It is movable.
4. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：In the spray robot（5）'s
Front side is provided with for detecting workpiece（11）The sensor of position, for by workpiece（11）Positional information be transferred to master controller
（10）.
5. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：In spray room（3）Front side and air stove
（8）The gypsy chain of rear side（2）Lower section is additionally provided with loading and unloading area（1）.
6. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：The spray robot（5）Using
Six axles are driven industrial robot.
7. a kind of intelligent spray-painting production line according to claim 6, it is characterised in that：Six axle is driven industrial robot
Model YASNAC XRC.
8. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：The transmission chain driving mechanism（6）
Including motor（6-1）, driving gear（6-3）, driven gear（6-4）And main drive chain（6-2）, motor（6-1）Output shaft with
Driving gear（6-3）Connection, driving gear（6-3）By main drive chain（6-2）Drive driven gear（6-4）Rotate, in main biography
Dynamic chain（6-2）Side be provided with the contiguous block of spaced set（6-5）, the main drive chain（6-2）By contiguous block thereon
（6-5）With gypsy chain（2）Coordinate, drive gypsy chain（2）Rotate.
9. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：The gypsy chain（2）It is first-class
Spacing is fixed with trapeze hanger（2-1）, trapeze hanger（2-1）Upper end be fixed for the roller rotated on guide rail（2-2）, hang
Thick stick hanger（2-1）Lower end be fixed for suspend in midair workpiece（11）Hook（2-3）.
10. a kind of intelligent spray-painting production line according to claim 1, it is characterised in that：The trapeze hanger（2-1）Between
Spacing be 600mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620980407.XU CN206028033U (en) | 2016-08-30 | 2016-08-30 | Intelligence spraying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620980407.XU CN206028033U (en) | 2016-08-30 | 2016-08-30 | Intelligence spraying production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206028033U true CN206028033U (en) | 2017-03-22 |
Family
ID=58303236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620980407.XU Active CN206028033U (en) | 2016-08-30 | 2016-08-30 | Intelligence spraying production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206028033U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106140546A (en) * | 2016-08-30 | 2016-11-23 | 沧州惠邦重工装备制造有限公司 | A kind of intelligence spray-painting production line |
| CN109663691A (en) * | 2019-01-09 | 2019-04-23 | 广州启帆工业机器人有限公司 | Control system and method for real-time tracking spraying |
-
2016
- 2016-08-30 CN CN201620980407.XU patent/CN206028033U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106140546A (en) * | 2016-08-30 | 2016-11-23 | 沧州惠邦重工装备制造有限公司 | A kind of intelligence spray-painting production line |
| CN106140546B (en) * | 2016-08-30 | 2020-02-14 | 沧州惠邦重工装备制造有限公司 | Intelligent spraying production line |
| CN109663691A (en) * | 2019-01-09 | 2019-04-23 | 广州启帆工业机器人有限公司 | Control system and method for real-time tracking spraying |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |