CN203062120U - Dumper box board robot welding machine - Google Patents

Dumper box board robot welding machine Download PDF

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Publication number
CN203062120U
CN203062120U CN 201320012973 CN201320012973U CN203062120U CN 203062120 U CN203062120 U CN 203062120U CN 201320012973 CN201320012973 CN 201320012973 CN 201320012973 U CN201320012973 U CN 201320012973U CN 203062120 U CN203062120 U CN 203062120U
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CN
China
Prior art keywords
dumper
welding machine
robot
workbench
boxboard
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Withdrawn - After Issue
Application number
CN 201320012973
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Chinese (zh)
Inventor
刘宪福
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SHANDONG SHUIBO WELDING CUTTING EQUIPMENT MANUFACTURING CO LTD
Original Assignee
SHANDONG SHUIBO WELDING CUTTING EQUIPMENT MANUFACTURING CO LTD
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Priority to CN 201320012973 priority Critical patent/CN203062120U/en
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Publication of CN203062120U publication Critical patent/CN203062120U/en
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Abstract

The utility model discloses a dumper box board robot welding machine which comprises a base, wherein a working platform is installed on the base, a plurality of avoiding openings are formed in the platform surface of the working platform, a lifting carrier roller mechanism is installed at the bottom of the working platform, a plurality of carrier rollers installed on the lifting carrier roller mechanism are matched with the plurality of avoiding openings in a corresponding mode, the lifting carrier roller mechanism can lift upward a dumper box board placed on the working platform so as to enable the dumper box board to slide along the working platform, clamping mechanisms which are used for tightly clamping the dumper box board are installed on two sides of the working platform, welding machine traveling mechanisms are installed on the working platform or the base, welding robot arms are hung on the welding machine traveling mechanisms, and the welding robot arms can move along the welding machine traveling mechanisms. The dumper box board robot welding machine is professional dumper box board welding equipment, can replace manual work to carry out rapid and accurate welding, and can greatly reduces labor cost, and therefore the dumper box board robot welding machine can solve the problems existing in the prior art.

Description

Dumper boxboard robot welding machine
Technical field
The utility model relates to a kind of dumper boxboard robot welding machine.
Background technology
Therefore the boxboard of existing dumper, can only weld manually owing to lack special-purpose automatic welding device.But the volume of dumper boxboard is bigger, welds manually that not only speed is slow, efficient is low, low precision, and, also can increase high cost of labor to enterprise.
The utility model content
The purpose of this utility model provides a kind of dumper boxboard robot welding machine, and it is the dumper boxboard welding equipment of specialty, alternatively manually weld quickly and accurately, can significantly reduce cost of labor, thereby, the problem that prior art exists can be solved.
The purpose of this utility model is achieved through the following technical solutions: dumper boxboard robot welding machine, comprise pedestal, and installment work platform on the pedestal is offered several on the table top of workbench and is dodged mouth; Lifting carrying roller mechanism is installed in the bottom of workbench, and several carrying rollers of installing in the lifting carrying roller mechanism and several are dodged a mouthful corresponding matching; Lifting carrying roller mechanism can upwards lift the dumper boxboard that is put on the workbench, so that the dumper boxboard slides along workbench; The clamp mechanism that is used for clamping the dumper boxboard is installed in the both sides of workbench; The welding machine walking mechanism is installed on workbench or the pedestal, hangs robotic weld arm on the welding machine walking mechanism, robotic weld arm can move along the welding machine walking mechanism.
For further realizing the purpose of this utility model, can also realize by the following technical solutions: described welding machine walking mechanism is made of support and slide mechanism; Robotic weld arm is connected with support by slide mechanism, and slide mechanism can drive robotic weld arm and move along support.Described support is connected and composed by column and robot crossbeam; Column is connected with workbench or pedestal, and mounting robot crossbeam on the column is installed slide mechanism on the robot crossbeam.Described slide mechanism is connected and composed by first guide rail, gear, first motor, tooth bar and robot installing plate; First guide rail and tooth bar are installed on the support, movable mounting robot installing plate on first guide rail, the robot installing plate can hang on first guide rail, can move along first guide rail again; Robotic weld arm and first motor are installed on the robot installing plate, on the output shaft of first motor gear are installed, the wheel and rack engagement.Be connected by tensioning mechanism between described first motor and the robot installing plate; Tensioning mechanism is connected and composed by second guide rail, adjustment plate and extension spring; The robot installing plate is provided with second guide rail, and movable the installation adjusted plate on second guide rail, adjusts plate and can move along second guide rail; Adjust first motor is installed on the plate.Described lifting carrying roller mechanism is connected and composed by hydraulic cylinder, crane, carrying roller, lower fulcrum bar and upper rack posts; The bottom of workbench is provided with fixed head, and lower end and the fixed head of lower fulcrum bar are hinged, and the upper end of lower fulcrum bar is hinged by the lower end of hinge axis and upper rack posts; Upper end and the crane of upper rack posts are hinged, and hydraulic cylinder and fixed head are hinged, and piston rod and the hinge axis of hydraulic cylinder are hinged; Carrying roller is installed on the crane.Described clamp mechanism is connected and composed by compressor arm and first side pneumatic cylinder; One side of workbench is installed compressor arm, and middle part and the workbench of compressor arm are hinged, and workbench and first side pneumatic cylinder are hinged, and the piston rod of first side pneumatic cylinder and compressor arm outer end are hinged.Described clamp mechanism is made of the 3rd side pneumatic cylinder and second side pneumatic cylinder; One side level of workbench is installed second side pneumatic cylinder, tilts to install second side pneumatic cylinder.
Good effect of the present utility model is: it need not a dead lift dumper boxboard, the dumper boxboard can directly be horizontally slid on the workbench by a last station, can save time and the energy of carrying, and can avoid the dumper boxboard in handling process, to suffer damage.In welding process, it is the dumper boxboard fixedly, and the dumper boxboard is welded quickly and efficiently, can effectively improve welding efficiency and quality.The utility model also has compactness simple for structure, advantage cheap for manufacturing cost and easy to use.
Description of drawings
Fig. 1 is the structural representation of dumper boxboard robot welding machine described in the utility model; Fig. 2 is the left view of Fig. 1; Fig. 3 is the local structure for amplifying schematic diagram of the I of Fig. 1; Fig. 4 is the local structure for amplifying schematic diagram of the II of Fig. 2; Fig. 5 is the A-A line sectional structure schematic diagram along Fig. 1; Fig. 6 is the local structure for amplifying schematic diagram of the III of Fig. 5; Fig. 7 is that the B of Fig. 1 is to structural representation; Fig. 8 is that the C of Fig. 2 is to the structure for amplifying schematic diagram.
Reference numeral: 1 workbench 2 the 3rd side pneumatic cylinder 3 compressor arm 4 robotic weld arm 5 stand column and beam 6 first guide rail 7 gear 8 pedestal 9 first motor 10 decelerator 11 locating piece 12 dumper boxboard 13 hinge axis 14 oblique reinforcement 16 robot crossbeam 17 waling 18 robot installing plates 19 of column 15 are adjusted plate 20 second guide rail 21 crane 22 fixed head 23 hydraulic cylinder 24 carrying rollers 25 and are dodged mouthful 26 tooth bar 27 extension spring 28 lower fulcrum bar 29 upper rack posts 30 first side pneumatic cylinder 31 second side pneumatic cylinders.
The specific embodiment
As shown in Figure 1, dumper boxboard robot welding machine described in the utility model comprises pedestal 8.Installment work platform 1 on the pedestal 8 as shown in Figure 5, is offered several and is dodged mouth 25 on the table top of workbench 1.As shown in Figure 5 and Figure 6, lifting carrying roller mechanism is installed in the bottom of workbench 1, and several carrying rollers 24 and several of installing in the lifting carrying roller mechanism are dodged mouthful 25 corresponding matching.Lifting carrying roller mechanism can upwards lift the dumper boxboard 12 that is put on the workbench 1, so that dumper boxboard 12 slides along workbench 1, thereby program that can easy carrying dumper boxboard 12 is saved energy and the time of lifting dumper boxboard 12.The clamp mechanism that is used for clamping dumper boxboard 12 is installed in the both sides of workbench 1, prevents from that dumper boxboard 12 is pulled through in the journey in weldering to swing.As depicted in figs. 1 and 2, the welding machine walking mechanism is installed on workbench 1 or the pedestal 8, hangs robotic weld arm 4 on the welding machine walking mechanism, robotic weld arm 4 can move along the welding machine walking mechanism.Described pedestal 8 can be the ground of constructing in factory building.Described robotic weld arm 4 can be the welding arm of existing welding robot.
During welding dumper boxboard, start lifting carrying roller mechanism earlier, carrying roller 24 is stretched out dodge outside mouthfuls 25, dumper boxboard 12 is pushed in the lifting carrying roller mechanism by the direct level of a last station, carrying roller 24 can effectively reduce the friction of 12 of lifting carrying roller mechanism and dumper boxboards; After treating that dumper boxboard 12 moves into place, make lifting carrying roller mechanism fall after rise again and reset, carrying roller 24 incomes are dodged in the mouth 25, and dumper boxboard 12 is positioned on the table top of workbench 1, and utilize clamp mechanism that dumper boxboard 12 is fixing with workbench 1; At last, start welding machine walking machine and robotic weld arm 4, robotic weld arm 4 can be welded dumper boxboard 12 each position.
As depicted in figs. 1 and 2, described welding machine walking mechanism is made of support and slide mechanism.Robotic weld arm 4 is connected with support by slide mechanism.Slide mechanism can drive robotic weld arm 4 and move along support, so that robotic weld arm 4 can be along the length direction welding of dumper boxboard 12.The welding machine walking mechanism also can be that existing other can drive the mechanism that robotic weld arm 4 moves, but its structure is all comparatively simple assorted.
As depicted in figs. 1 and 2, described support can be connected and composed by column 14 and robot crossbeam 16.Column 14 is connected with workbench 1 or pedestal 8.Mounting robot crossbeam 16 on the column 14 is installed slide mechanism on the robot crossbeam 16.For increasing the intensity of described support, as shown in Figure 1, stand column and beam 5 and oblique reinforcement 15 are installed on the column 14.As shown in Figure 7, a top of the trellis is provided with waling 17, and waling 17 is connected and fixed with stand column and beam 5.
As shown in Figure 3, described slide mechanism can be connected and composed by first guide rail 6, gear 7, first motor 9, tooth bar 26 and robot installing plate 18.First guide rail 6 and tooth bar 26 are installed on the support.Movable mounting robot installing plate 18 on first guide rail 6, robot installing plate 18 can hang on first guide rail 6, can move along first guide rail 6 again.Robotic weld arm 4 and first motor 9 are installed on the robot installing plate 18.Gear 7 is installed, gear 7 and tooth bar 26 engagements on the output shaft of first motor 9.Described slide mechanism also can be hydraulic cylinder or electric pushrod, still, because the length of dumper boxboard 12 is bigger, therefore, is the volume that must increase whole bonding machine if adopt hydraulic cylinder or electric pushrod.First motor 9 can be connected with 7 by decelerator 10.
As shown in Figure 4, be connected by tensioning mechanism between described first motor 9 and the robot installing plate 18.Tensioning mechanism can be connected and composed by second guide rail 20, adjustment plate 19 and extension spring 27.Robot installing plate 18 is provided with the movable adjustment plate 19 of installing on second guide rail, 20, the second guide rails 20, adjusts plate 19 and can move along second guide rail 20.Adjust first motor 9 is installed on the plate 19.Extension spring 27 can be adjusted plate 19 by pulling, and gear 7 and tooth bar 26 are closely cooperated.
As shown in Figure 5 and Figure 6, described lifting carrying roller mechanism can be connected and composed by hydraulic cylinder 23, crane 21, carrying roller 24, lower fulcrum bar 28 and upper rack posts 29.The bottom of workbench 1 is provided with fixed head 22.The lower end of lower fulcrum bar 28 and fixed head 22 are hinged.The upper end of lower fulcrum bar 28 is hinged with the lower end of upper rack posts 29 by hinge axis 13.The upper end of upper rack posts 29 and crane 21 are hinged, and hydraulic cylinder 23 is hinged with fixed head 22, and the piston rod of hydraulic cylinder 23 and hinge axis 13 are hinged.Carrying roller 24 is installed on the crane 21.Lower fulcrum bar 28 and crane of upper rack posts 29 formations, hydraulic cylinder 23 promotes hinge axis 13, lower fulcrum bar 28 and upper rack posts 29 can be opened, thereby, crane 21 is upwards risen, crane 21 several carrying rollers 24 of drive upwards pass synchronously dodges outside the mouth 25.For guaranteeing that 21 levels move up and down.As shown in Figure 5, several cranes that is made of lower fulcrum bar 28 and upper rack posts 29 can be installed in workbench 1 bottom.
As shown in Figure 1, described clamp mechanism can be connected and composed by compressor arm 3 and first side pneumatic cylinder 30.One side of workbench 1 is installed compressor arm 3, and the middle part of compressor arm 3 and workbench 1 are hinged.Workbench 1 and first side pneumatic cylinder 30 are hinged, and the piston rod of first side pneumatic cylinder 30 and compressor arm 3 outer ends are hinged.When need clamp dumper boxboard 12, start the outer end that first side pneumatic cylinder, 30, the first side pneumatic cylinders 30 upwards lift compressor arm 3, the inner of compressor arm 3 compresses dumper boxboard 12 downwards.
As shown in Figure 1, described clamp mechanism can be made of the 3rd side pneumatic cylinder 2 and second side pneumatic cylinder 31.One side level of workbench 1 is installed second side pneumatic cylinder 31, tilts to install the 3rd side pneumatic cylinder 2.
For making things convenient for 12 running fixes of dumper boxboard, workbench 1 is provided with locating piece 11.
For further improving welding efficiency, as shown in Figure 1, symmetry is installed two workbenches 1 on the pedestal 8, and corresponding symmetry is installed two cover robotic weld arms 4 on the welding machine walking mechanism.Thereby, can realize welding simultaneously two dumper boxboards 12.
Technical scheme described in the utility model is not restricted in the scope of embodiment described in the utility model.The utility model not technology contents of detailed description is known technology.

Claims (8)

1. dumper boxboard robot welding machine comprises pedestal (8), it is characterized in that: pedestal (8) is gone up installment work platform (1), offers several on the table top of workbench (1) and dodges mouthful (25); Lifting carrying roller mechanism is installed in the bottom of workbench (1), and several carrying rollers (24) and several of installing in the lifting carrying roller mechanism are dodged mouthful (a 25) corresponding matching; Lifting carrying roller mechanism can upwards lift the dumper boxboard (12) that is put on the workbench (1), so that dumper boxboard (12) slides along workbench (1); The clamp mechanism that is used for clamping dumper boxboard (12) is installed in the both sides of workbench (1); Workbench (1) or pedestal (8) are gone up the welding machine walking mechanism are installed, and hang robotic weld arm (4) on the welding machine walking mechanism, and robotic weld arm (4) can move along the welding machine walking mechanism.
2. dumper boxboard robot welding machine according to claim 1, it is characterized in that: described welding machine walking mechanism is made of support and slide mechanism; Robotic weld arm (4) is connected with support by slide mechanism, and slide mechanism can drive robotic weld arm (4) and move along support.
3. dumper boxboard robot welding machine according to claim 2, it is characterized in that: described support is connected and composed by column (14) and robot crossbeam (16); Column (14) is connected with workbench (1) or pedestal (8), and column (14) is gone up mounting robot crossbeam (16), and robot crossbeam (16) is gone up slide mechanism is installed.
4. dumper boxboard robot welding machine according to claim 2, it is characterized in that: described slide mechanism is connected and composed by first guide rail (6), gear (7), first motor (9), tooth bar (26) and robot installing plate (18); First guide rail (6) and tooth bar (26) are installed on the support, and first guide rail (6) is gone up movable mounting robot installing plate (18), and robot installing plate (18) can hang on first guide rail (6), again can be mobile along first guide rail (6); Robot installing plate (18) is gone up robotic weld arm (4) and first motor (9) is installed, and gear (7) is installed on the output shaft of first motor (9), gear (7) and tooth bar (26) engagement.
5. dumper boxboard robot welding machine according to claim 4 is characterized in that: be connected by tensioning mechanism between described first motor (9) and the robot installing plate (18); Tensioning mechanism is connected and composed by second guide rail (20), adjustment plate (19) and extension spring (27); Robot installing plate (18) is provided with second guide rail (20), and second guide rail (20) is gone up movable the installation and adjusted plate (19), and adjusting plate (19) can be mobile along second guide rail (20); Adjust plate (19) and go up installation first motor (9).
6. dumper boxboard robot welding machine according to claim 1 is characterized in that: described lifting carrying roller mechanism is connected and composed by hydraulic cylinder (23), crane (21), carrying roller (24), lower fulcrum bar (28) and upper rack posts (29); The bottom of workbench (1) is provided with fixed head (22), and the lower end of lower fulcrum bar (28) and fixed head (22) are hinged, and the upper end of lower fulcrum bar (28) is hinged with the lower end of upper rack posts (29) by hinge axis (13); The upper end of upper rack posts (29) and crane (21) are hinged, and hydraulic cylinder (23) is hinged with fixed head (22), and the piston rod of hydraulic cylinder (23) and hinge axis (13) are hinged; Crane (21) is gone up carrying roller (24) is installed.
7. dumper boxboard robot welding machine according to claim 1, it is characterized in that: described clamp mechanism is connected and composed by compressor arm (3) and first side pneumatic cylinder (30); One side of workbench (1) is installed compressor arm (3), and the middle part of compressor arm (3) and workbench (1) are hinged, and workbench (1) is hinged with first side pneumatic cylinder (30), and the piston rod of first side pneumatic cylinder (30) and compressor arm (3) outer end are hinged.
8. dumper boxboard robot welding machine according to claim 1 is characterized in that: described clamp mechanism is made of the 3rd side pneumatic cylinder (2) and second side pneumatic cylinder (31); One side level of workbench (1) is installed second side pneumatic cylinder (31), tilts to install the 3rd side pneumatic cylinder (2).
CN 201320012973 2013-01-11 2013-01-11 Dumper box board robot welding machine Withdrawn - After Issue CN203062120U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320012973 CN203062120U (en) 2013-01-11 2013-01-11 Dumper box board robot welding machine

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Application Number Priority Date Filing Date Title
CN 201320012973 CN203062120U (en) 2013-01-11 2013-01-11 Dumper box board robot welding machine

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CN203062120U true CN203062120U (en) 2013-07-17

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084762A (en) * 2013-01-11 2013-05-08 山东水泊焊割设备制造有限公司 Self-discharging wagon box board robot welder
CN106862825A (en) * 2017-04-06 2017-06-20 山东国丰机械有限公司 Double-shaft gantry workstation for driving welding robot
CN108127285A (en) * 2018-01-05 2018-06-08 惠安耐亚节能科技有限公司 A kind of dumper skip plate robot welding machine
WO2019127298A1 (en) * 2017-12-29 2019-07-04 江苏润邦新材料集团有限公司 Pressure fitting-up device capable of performing welding by multiple robots cooperatively
CN110900056A (en) * 2019-11-23 2020-03-24 利辛县江淮扬天汽车有限公司 Welding device for box plate of dump truck

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084762A (en) * 2013-01-11 2013-05-08 山东水泊焊割设备制造有限公司 Self-discharging wagon box board robot welder
CN106862825A (en) * 2017-04-06 2017-06-20 山东国丰机械有限公司 Double-shaft gantry workstation for driving welding robot
WO2019127298A1 (en) * 2017-12-29 2019-07-04 江苏润邦新材料集团有限公司 Pressure fitting-up device capable of performing welding by multiple robots cooperatively
CN108127285A (en) * 2018-01-05 2018-06-08 惠安耐亚节能科技有限公司 A kind of dumper skip plate robot welding machine
CN110900056A (en) * 2019-11-23 2020-03-24 利辛县江淮扬天汽车有限公司 Welding device for box plate of dump truck

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130717

Effective date of abandoning: 20150422