CN108893987A - 一种户外防晒帐篷及其制备方法 - Google Patents

一种户外防晒帐篷及其制备方法 Download PDF

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CN108893987A
CN108893987A CN201810494391.5A CN201810494391A CN108893987A CN 108893987 A CN108893987 A CN 108893987A CN 201810494391 A CN201810494391 A CN 201810494391A CN 108893987 A CN108893987 A CN 108893987A
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parts
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左洪亮
顾传虎
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Yancheng Breda Sports Goods Co Ltd
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    • E04—BUILDING
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Abstract

本发明公开了一种户外防晒帐篷包括帐篷布、支撑架，帐篷顶布的外表面设有防晒涂层。还公开了户外防晒帐篷的制备方法，在帐篷顶布的外表面设有防晒涂层，帐篷顶布的制备方法包括以下步骤：第一步，将经纱与纬纱交叉垂直设置纺织成型，得到帐篷原布；第二步，将帐篷原布浸入胶水中，第三步，侵润后，预烘干，得到帐篷布；第四步，烘干完成后，将防晒涂层采用热处理的方式覆膜到帐篷布上形成帐篷顶布。本发明公开了一种户外防晒帐篷及其制备方法，合理的对帐篷的顶部结构进行改良，使得帐篷的防晒效果好。

Description

一种户外防晒帐篷及其制备方法
技术领域
本发明涉及一种帐篷，具体为一种户外防晒帐篷及其制备方法。
背景技术
随着生活水平的日益提高，户外活动成为现代生活中必不可少的娱乐活动；户外活动中，帐篷为十分重要的户外器具，不仅遮阳挡雨，还可方便休息、野餐。
户外使用时，帐篷要具备最基础的防晒作用。现有的户外帐篷的防晒效果欠佳，且帐篷布料容易受紫外线影响，导致帐篷布的颜色发生变色、褪色，同时帐篷布的防晒效果较低。
发明内容
为解决上述问题，本发明公开了一种户外防晒帐篷及其制备方法，合理的对帐篷的顶部结构进行改良，使得帐篷的防晒效果好。
为了达到以上目的，本发明提供如下技术方案：
一种防晒涂层；所述防晒涂层包括以下重量份数组分：填料5份-30份、防晒涂料5份-10份、分散剂0.05份-1份、粘合剂0.25份-5份、助剂0.01-1份、溶剂20份-60份、成膜剂10份-30份、固化剂1份-5份。
进一步的，所述填料为陶瓷空心微珠。
进一步的，所述陶瓷空心微珠的颗粒直径为1-400μm。陶瓷空心微珠的合理的粒径使得填充效果好。
进一步的，所述隔热剂为氧化铝、堇青石、MnO、Cr2O3。其中MnO、Cr2O3还作为颜料，调节防晒涂层的颜色。
一种户外防晒帐篷，包括帐篷布、支撑架，所述帐篷布由支撑架支撑，所述帐篷布包括相互缝合的帐篷底布、帐篷顶布、帐篷侧布；所述帐篷顶布的外表面设有防晒涂层；所述防晒涂层采用上述防晒涂层。
一种防晒涂层的制备方法，包括以下步骤：
第一步，将填料与溶剂按照比例称重，混合，并用搅拌机搅拌均匀；
第二步，再按照比例称重，加入防晒涂料、分散剂、助剂；高温搅拌，搅拌温度为180-240摄氏度，搅拌转速为240-400r/min。
第三步，再按照比例称重，加入粘合剂、成膜剂、固化剂，低温搅拌，搅拌温度为120-160摄氏度，搅拌转速为200-280r/min；
第四步，添加消泡剂；继续按照第三步的搅拌条件搅拌；
第五步，搅拌完成后，采用筛网过滤；
第六步，挤塑成膜，冷却后得到防晒涂层。
本发明还公开了一种户外防晒帐篷的制备方法：在帐篷顶布的外表面设有防晒涂层，所述帐篷顶布的制备方法包括以下步骤：
第一步，将经纱与纬纱交叉垂直设置纺织成型，得到帐篷原布；纺织过程中加入阻燃纤维，并将阻燃纤维混纺到帐篷原布中；
第二步，将帐篷原布浸入胶水中，胶水的组分包括：50份软水、1～2份聚丙烯酸、2～3份脂肪醇聚氧乙烯醚、4～5份环氧树脂、120 份异氰酸酯溶液、1～2份表面活化锑白；将胶水的各组分按照重量份数称量混合，得到胶水，将帐篷原布浸入胶水中；
第三步，侵润后，预烘干，得到帐篷布；
第四步，烘干完成后，将防晒涂层采用热处理的方式覆膜到帐篷布上形成帐篷顶布；热处理温度为200-220摄氏度。
进一步的，所述混纺的过程包括，烧毛→退浆→丝光→预缩→染色→烘干→固色→高温定型。
进一步的，所述阻燃纤维的制备方法为：将普通纤维浸润阻燃剂，阻燃剂由磷氮系阻燃剂、渗透剂、柔软剂混合而成。
本发明具有如下优点：
（1）本发明户外防晒帐篷，帐篷的防晒效果好，有效的隔离紫外线。
（2）本发明户外防晒帐篷，同时具有良好的阻燃效果。
（3）本发明户外防晒帐篷，结构新颖，适合推广使用。
（4）本发明户外防晒帐篷的制备方法，操作简单，制备方便，同时，得到的帐篷布具有良好的防晒效果。
具体实施方式
下面结合具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。
实施例1
一种防晒涂层；防晒涂层包括以下重量份数组分：填料5份、防晒涂料5份、分散剂0.05份、粘合剂0.25份、助剂0.01份、溶剂20份、成膜剂10份、固化剂1份。
填料为陶瓷空心微珠。
陶瓷空心微珠的颗粒直径为10μm。陶瓷空心微珠的合理的粒径使得填充效果好。
隔热剂为氧化铝、堇青石、MnO、Cr2O3。其中MnO、Cr2O3还作为颜料，调节防晒涂层的颜色。
实施例2
一种防晒涂层；防晒涂层包括以下重量份数组分：填料30份、防晒涂料10份、分散剂1份、粘合剂5份、助剂1份、溶剂60份、成膜剂30份、固化剂5份。
填料为陶瓷空心微珠。
陶瓷空心微珠的颗粒直径为400μm。陶瓷空心微珠的合理的粒径使得填充效果好。
隔热剂为氧化铝、硅锌矿、堇青石、氧化锡、MnO、Cr2O3。其中MnO、Cr2O3还作为颜料，调节防晒涂层的颜色。
实施例3
一种防晒涂层；防晒涂层包括以下重量份数组分：填料15份、防晒涂料7份、分散剂0.5份、粘合剂2.5份、助剂0.5份、溶剂45份、成膜剂20份、固化剂3份。
填料为陶瓷空心微珠。
陶瓷空心微珠的颗粒直径为200μm。陶瓷空心微珠的合理的粒径使得填充效果好。
隔热剂为氧化铝、硅锌矿、堇青石、氧化锡、MnO、Cr2O3。其中MnO、Cr2O3还作为颜料，调节防晒涂层的颜色。
实施例4
一种防晒涂层的制备方法，包括以下步骤：
第一步，将填料与溶剂按照比例称重，混合，并用搅拌机搅拌均匀；
第二步，再按照比例称重，加入防晒涂料、分散剂、助剂；高温搅拌，搅拌温度为180-240摄氏度，搅拌转速为240-400r/min。
第三步，再按照比例称重，加入粘合剂、成膜剂、固化剂，低温搅拌，搅拌温度为120-160摄氏度，搅拌转速为200-280r/min；
第四步，添加消泡剂；继续按照第三步的搅拌条件搅拌；
第五步，搅拌完成后，采用筛网过滤；
第六步，挤塑成膜，冷却后得到防晒涂层。
采用实施例1、实施例2、实施例3的防晒涂层，分别制备，得到防晒涂层A、B、C。
实施例5
一种户外防晒帐篷，包括帐篷布、支撑架，所述帐篷布由支撑架支撑，所述帐篷布包括相互缝合的帐篷底布、帐篷顶布、帐篷侧布；所述帐篷顶布的外表面设有防晒涂层；所述防晒涂层采用上述防晒涂层。分别采用实施例1、实施例2、实施例3的防晒涂层，得到帐篷A、B、C。
实施例6
一种户外防晒帐篷的制备方法：在帐篷顶布的外表面设有防晒涂层，帐篷顶布的制备方法包括以下步骤：
第一步，将经纱与纬纱交叉垂直设置纺织成型，得到帐篷原布；纺织过程中加入阻燃纤维，并将阻燃纤维混纺到帐篷原布中；
第二步，将帐篷原布浸入胶水中，胶水的组分包括：50份软水、1～2份聚丙烯酸、2～3份脂肪醇聚氧乙烯醚、4～5份环氧树脂、120 份异氰酸酯溶液、1～2份表面活化锑白；将胶水的各组分按照重量份数称量混合，得到胶水，将帐篷原布浸入胶水中；
第三步，侵润后，预烘干，得到帐篷布；
第四步，烘干完成后，将防晒涂层采用热处理的方式覆膜到帐篷布上形成帐篷顶布；热处理温度为200-220摄氏度。
本实施例采用的防晒涂层为实施例2的防晒涂层。
进一步的，所述混纺的过程包括，烧毛→退浆→丝光→预缩→染色→烘干→固色→高温定型。
进一步的，所述阻燃纤维的制备方法为：将普通纤维浸润阻燃剂，阻燃剂由磷氮系阻燃剂、渗透剂、柔软剂混合而成。
采用实施例施例1、实施例2、实施例3的防晒涂层，分别得到帐篷A、B、C。
实施例7
实施例6得到的防晒帐篷A、B、C的防晒系数实验（GB/T 18830-2009），得到的防晒系数 如下表1，
A B C
防晒指数 UPF40+ UPF40+ UPF40+
表1
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段，还包括由以上技术特征任意组合所组成的技术方案。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (9)

1.一种户外防晒帐篷，包括帐篷布、支撑架，所述帐篷布由支撑架支撑，所述帐篷布包括相互缝合的帐篷底布、帐篷顶布、帐篷侧布；其特征在于：所述帐篷顶布的外表面设有防晒涂层。
2.如权利要求1所述的一种户外防晒帐篷，其特征在于：所述防晒涂层包括以下重量份数组分：填料5份-30份、防晒涂料5份-10份、分散剂0.05份-1份、粘合剂0.25份-5份、助剂0.01-1份、溶剂20份-60份、成膜剂10份-30份、固化剂1份-5份。
3.如权利要求2所述的一种户外防晒帐篷，其特征在于：所述填料为陶瓷空心微珠。
4.如权利要求2所述的一种户外防晒帐篷，其特征在于：所述陶瓷空心微珠的颗粒直径为1-400μm。
5.如权利要求2所述的一种户外防晒帐篷，其特征在于：所述隔热剂为氧化铝、堇青石、MnO、Cr2O3。
6.一种户外防晒帐篷的制备方法：其特征在于：在帐篷顶布的外表面设有防晒涂层，所述帐篷顶布的制备方法包括以下步骤：
第一步，将经纱与纬纱交叉垂直设置纺织成型，得到帐篷原布；纺织过程中加入阻燃纤维，并将阻燃纤维混纺到帐篷原布中；
第二步，将帐篷原布浸入胶水中，胶水的组分包括：50份软水、1～2份聚丙烯酸、2～3份脂肪醇聚氧乙烯醚、4～5份 环氧树脂、120 份异氰酸酯溶液、1～2份表面活化锑白；将胶水的各组分按照重量份数称量混合，得到胶水，将帐篷原布浸入胶水中；
第三步，侵润后，预烘干，得到帐篷布；第四步，烘干完成后，将防晒涂层采用热处理的方式覆膜到帐篷布上形成帐篷顶布；热处理温度为200-220摄氏度。
7.如权利要求6所述的一种户外防晒帐篷的制备方法，其特征在于：所述混纺的过程包括，烧毛→退浆→丝光→预缩→染色→烘干→固色→高温定型。
8.如权利要求6所述的一种户外防晒帐篷的制备方法，其特征在于：所述阻燃纤维的制备方法为：将普通纤维浸润阻燃剂，阻燃剂由磷氮系阻燃剂、渗透剂、柔软剂 混合而成。
9.如权利要求6所述的一种户外防晒帐篷的制备方法，其特征在于：所述防晒涂层的制备方法包括以下步骤：
第一步，将填料与溶剂按照比例称重，混合，并用搅拌机搅拌均匀；
第二步，再按照比例称重，加入防晒涂料、分散剂、助剂；高温搅拌，搅拌温度为180-240摄氏度，搅拌转速为240-400r/min；
第三步，再按照比例称重，加入粘合剂、成膜剂、固化剂，低温搅拌，搅拌温度为120-160摄氏度，搅拌转速为200-280r/min；
第四步，添加消泡剂；继续按照第三步的搅拌条件搅拌；
第五步，搅拌完成后，采用筛网过滤；
第六步，挤塑成膜，冷却后得到防晒涂层。
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